Harley Davidson Touring 2004 Service Manual fe03b
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o0235xox
KEY FOB SIGNAL TO TSSM WEAK OR FAILS 3.14
GENERAL
Security Equipped Vehicles Only
This section applies only to those vehicles equipped with the
optional security system.
NOTE
Disarming function may require practice. The key fob button
must
be pressed twice within 1.5 seconds to send the disarm
command. The action is very similar to double-clicking a computer mouse. Light quick taps work best; very hard or very
slow taps are less likely to work.
See Figure 3-24. The key fob sends a RF signal to activate all
remote TSSM functions. The left front turn signal switch wire
serves as the vehicle’s antenna. If the TSSM does not
respond (no confirmation at arming/disarming system) or
responds weakly (limited range, won’t consistently arm/disarm or synchronize), follow the Test 3.14 flow chart.
Diagnostic Notes
The reference numbers below correlate with the circled numbers on the Test 3.14 flow charts.
Figure 3-24. Key Fob Battery
DIAGNOSTICS
Diagnostic Tips
Verify key fob battery voltage is at least 2.9 volts. See
●
3.25 TSSM MAINTENANCE.
●
Interference from physical surroundings may affect RF
transmission. Place fob next to left handgrip and disarm
with two clicks or move motorcycle to a new location and
retest.
Check for damage to antenna wire. Does left turn signal
●
work?
NOTE
See 3.7 ARMING/DISARMING SECURITY SYSTEM
(TSSM). Use only the proper key fob for your market and
TSSM package.
1. After a battery disconnect, the TSSM will not enter the
configuration mode on the first attempt. All attempts to
assign a fob or enter the configuration mode will require
at least two attempts.
2004 Touring: TSM & TSSM 3-43
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f2208q8x
W/V
12
11
10
9
8
7
6-Place on FLHR/C/S
6
5
4
3
2
1
Also Functions as Key
Fob Antenna
All but FLHR/C/S
Left Turn Signal
–+
BK
Switch
Battery
[24B] [24A]
[1A]
[1B]
40 Amp
Maxi Fuse
R
R
15 Amp
Battery Fuse
BK
[30B]
[30A]
BN/GY
321654987121110
321654987121110
W/V
TSSM
Figure 3-25. Antenna Circuit
Table 3-19. Wire Harness Connectors in Figure 3-25.
NO.
[1]
DESCRIPTION MODEL TYPE LOCATION
Main to Interconnect
Harness
FLHT/C 12-Place Deutsch (Black) Inner Fairing - Right Radio Support Bracket
FLTR 12-Place Deutsch (Black) Inner Fairing - Below Radio (Left Side)
FLHT/C/U 12-Place Deutsch Inner Fairing - Left Fairing Support Brace
Left Handlebar Switch
[24]
Controls
FLTR 12-Place Deutsch Inner Fairing - Left Side of Radio Bracket
FLHR/C/S 6-place Deutsch Inside Headlamp Nacelle
[30] TSSM All 12-Place Deutsch
3-44 2004 Touring: TSM & TSSM
Cavity in Crossmember
at Rear of Battery Box (Under Seat)
HOME
Test 3.14
FOB SIGNAL TO TSSM WEAK OR FAILS
Correct key fob for vehicle?
YES
Replace fob battery and
retest. See 3.25 TSSM
MAINTENANCE.
Does fob work?
YES
System
OK.
YES
Does left turn
signal function?
YES
See 3.15 TURN SIGNAL
ERRORS.
Attempt to assign new fob
1
to TSSM and retest.
Does fob work?
NO
NO
NO
Obtain correct fob or replace
fob. Verify fob is synchronized
to vehicle’s TSSM.
NO
System
OK.
Replace TSSM.
Learn password and
perform setup.
2004 Touring: TSM & TSSM 3-45
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TURN SIGNAL ERRORS 3.15
GENERAL
The turn signals will automatically cancel either based on the
speed/acceleration of the vehicle or based upon turn completion. See 3.4 TSM/TSSM TURN SIGNAL FUNCTIONS.
For turn signal diagnostics, refer to Table 3-20.
DIAGNOSTICS
Diagnostic Tips
●
Diagnostic trouble code DTC B1121 and B1122 will illuminate the security lamp.
DTC B1141 will not illuminate the security lamp.
●
When the TSM/TSSM is in four-way flasher mode, a fault
●
on either the left or right turn lamp output will not cause
either DTC B1121 and DTC B1122 to be set as current.
If fault occurs on both left and right outputs, then both
DTC B1121 and DTC B1122 will be set as current.
When the TSM/TSSM detects an over current (or short to
●
ground) condition, it will turn off the turn lamp outputs.
The outputs will be automatically reactivated once the
fault is removed.
7844
Figure 3-26. TSM/TSSM
Table 3-20. Turn Signal Errors
SYMPTOM
Tu rn signals will not cancel upon turn completion Turn S ignal Error 1A (Part 1 of 2) N/A
Tu rn signals cancel erratically Tur n S ignal Error 1A (Part 2 of 2) N/A
Tu rn signals will not flash, 4-way flashers inoperable Turn Signal Error 2A B1121, B1122, B1141
Left or right turn signals flash at double the normal rate
while all bulbs are working
START WITH
FLOW CHART
Tur n S ignal Error 3A N/A
DTC(S)
3-46 2004 Touring: TSM & TSSM
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f2208c8x
BETWEEN LEAD WIRES
"X" INDICATES CONTINUITY
SWITCH
IGNITION SWITCH LEGEND (HDI)
MAXI-FUSE
BK
BK
[142A]
SIREN
OPTIONAL SECURITY
RED/
BLACK
XX
RED/
GRAY
X
X
IN POSITION INDICATED
RED
IGN
OFF
ACC X X
LOCK X
POSITION
40 A
[5B]
R
GN
[128B]
[128A]
BATTERY
BK
GROUND
SIGNAL
POWER
A B C
[142B]
BK
LGN/BN
BN/GY
BK
[33D] [33C]
[33B]
B A
STARTER
123
R
R
R
R/GY
A
B
IGNITION
SWITCH, HDI
JUMPER HARNESS
R/BK
C
D
LEFTRIGHT
(LOCATED IN
GROUND STUD
868530
87
87A
[126B] [126A]
R
BK
R/BK
R
BK
BATTERY
3D 3C
[64B]
BN/GY
FRONT OF BATTERY)
R
R/GY
A
B
C
[33B]
A
B
C
[33A]
KEYSWITCH IGN RELAY
R
R/BK
R/GY
R/BK
IGNITION
1F 1E
GY
R/BK
D
D
RED/
BLACK
RED/
GRAY
BETWEEN LEAD WIRES
IN POSITION INDICATED
RED
"X" INDICATES CONTINUITY
IGNITION
SWITCH, DOM
858630
START RELAY
SUETK
TN/GN
LOCK X
SWITCH
IGNITION SWITCH LEGEND (DOM)
POSITION
[123A]
87
87A
[123B]
GN
BK/R
R/GY
XX
X
X
IGN
OFF
ACC X X
BN/V
LGN/V
RADIO MEM
RADIO PWR
IGN
BATTERY
P&A
BRAKE
RELAY
MAIN FUSE BLOCK
3
4
B
15A
10A
D
15A
F
BRAKE
RELAY
H
V
[39B]
12
11
10
9
8
67
5
34
2
1
BN
[7B]
TO REAR
LIGHTING
12345678
[7A]
NC
TRIP SWITCH
NC
FUEL LEVEL
TRIP SWITCH
GROUND
ACCESSORY
BATTERY
SECURITY LP
NC
DATAB US
IGNITION
CRUISE/BRK
ACCESS.
P&A
2
15A
15A
15A
1
A
15A
C
15A
E
15A
G
15A
J
INSTRUMENTS
LIGHTS
IGN
HEADLAMPS
SPEEDOMETER
V
GY
BN/V
LGN/V
BN/GY
123456789
IGNITION
BATTERY
LEFT TURN FEED
SECURITY INDICATOR
VSS/SERIAL DATA LINK
TSM/TSSM
BK
BN
W/V
W/BN
TN/GN
LGN/BN
101112
GROUND
ALARM SIGNAL
IGNITION ENABLE
RIGHT TURN FEED
LEFT TURN SW INPUT
RIGHT TURN SW INPUT
START RELAY CONTROL
[30B][30A]
(GY)
[8A]
MODULE
TURN SIGNAL/
TURN SIGNAL SECURITY
V
BN
W/V
LGN/V
101112
OR E.F.I.
TO CARB
IGNITION
HARNESS
[8B]
W/BN
123456789
101112
TO
[1A]
HARNESS
INTERCONNECT
(BK)
[1B]
123456789
101112
TO
INTERCONNECT
(2A)
HARNESS
Figure 3-27. Turn Signal Circuit: FLTR, FLHT/C/U
BK/R
BN/V
LGN/V
123456
123456
[156B]
(GY)
[156A]
INTERCONNECT
HARNESS
[2B]
123456789
2004 Touring: TSM & TSSM 3-47
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BATTERY
f2208b8x
R
BK
40 A
MAXI-FUSE
STARTER
BK
BK
[128]
GN
[5B]
B A
RIGHT
LEFT
GROUND
R
R
STUDS
BK
[64B]
BK
BK
[33A]
(REAR VIEW)
SWITCH
IGNITION
R/BK
R
1E
3C
IGN: 15A
BATTERY 15A
1F
3D
GY
BN/GY
4
3
2
1
15A
2
5
RY
ATTE
B
A
15A
15A15A
C
15A
64
E
15A
15A15A
G
2
J
START
RELAY
5
CRUISE/BRK
INSTRUMENTS
SS.
E
LIGHTS
ACC
IGN
P&A
B RED
[33B]
R/BK
I
R
B
R/GY
A
R/GY
I RED/
BLACK
A RED/
GREY
IGNITION SWITCH LEGEND
OFF
IGNITION
POSITION
ACCESSORY
1234567
[7A]
BN
LIGHTS
TO REAR
V
BK
(7B)
8
BK
2C
START
P&A: 15A
ACCY: 15A
2D
5
3
2J3H3J
RELAY
1
2
2H
B
D
3
Y
KE
F
RELA
BRA
1
3
H
1
O/W
GN
R/GY
TN/GN
N
IG
P&A
Y
RELA
BRAKE
MAIN FUSE BLOCK
HEADLAMPS
START
RELAY
HARNESS
VEHICLES)
TO IGNITION
(CARBURETED
SPEEDOMETER
(EFI
OR TO
VEHICLES)
ECM HARNESS
[39B]
123456 789101112
123456789101112
BN/V
LGN/V
[8A]
LGN/V
BK
BN/GY
LGN/BN
A
B
C
SIGNAL
POWER
GROUND
SIREN
SECURITY
OPTIONAL
[142B]
[142A]
[24A]
O/W
1
2
345
HAND
TO LEFT
W/V
6
CONTROLS
[22A]
O/W
2
1
TO RIGHT
W/BN
345
HAND
CONTROLS
6
BK
BN
V
[30B]
V
BN
GY
BN/V
BN/GY
LGN/V
123456789
[30A]
MODULE
BATTERY
IGNITION
VSS / SERIAL DATA LINK
SECURITY INDICATOR
LEFT TURN FEED
RIGHT TURN FEED
TS/TSSM
TURN SIGNAL/SECURITY
LAMPS
TO INDICATOR
12345678
[21A]
BK
W/V
W/BN
TN/GN
LGN/BN
101112
RIGHT TURN SWITCH INPUT
LEFT TURN SWITCH INPUT
START RELAY CONTROL
IGNITION ENABLE SIGNAL
ALARM SIGNAL
GROUND
[31A]
BK
1
BN
2
345
TURN
TO FRONT
V
BK
6
SIGNALS
3-48 2004 Touring: TSM & TSSM
Figure 3-28. Turn Signal Circuit: FLHR/C/S
hd41354
10095
45
o
45
o
HOME
Diagnostic Notes: All Turn Signal Flow Charts
The reference numbers below correlate with the circled numbers on the turn signal flow charts.
NOTE
It is necessary to fabricate an adapter harness to connect the
SPEEDOMETER TESTER (Part No. HD-41354) to the 3place vehicle speed sensor connector [65]. See 2.6 SPEED-
OMETER PERFORMANCE CHECK for instructions on fabri-
cating this adapter harness.
1. Gain access to vehicle’s TSM/TSSM. Perform the following procedure:
a. See Figure 3-30. Position TSM/TSSM in same ori-
entation it is mounted on vehicle. Turn on ignition
switch. Turn on 4-way flashers by depressing both
left and right turn signal switches simultaneously.
Tu rn ignition off; 4-way flashers should continue to
flash.
b. Tilt module greater than 45 degrees to the left.
c. Repeat step a.
d. Tilt module greater than 45 degrees to the right.
2. Connect SPEEDOMETER TESTER (Part No. HD-
41354) to connector [65B]. Turn on ignition switch. set
RUN/STOP switch to the RUN position. Use SPEEDOMETER TESTER to input a signal which duplicates a
speed greater than or equal to 20 MPH (32.2 KPH).
Enter 528 into the tester. If turn signals are working correctly, they will flash 20 times and then cancel.
3. To enable diagnostic mode, see 3.10 SPEEDOMETER
SELF DIAGNOSTICS.
4. Connect BREAKOUT BOX (Part No. HD-42682) (gray)
between TSM/TSSM connector [30A] and wiring harness
connector [30B]. See 3.11 BREAKOUT BOX: TSM/
TSSM.
5. Closely inspect handlebar controls for pinched wiring.
6. Remove BREAKOUT BOX (Part No. HD-42682) (gray)
from between TSM/TSSM connector [30A] and wiring
harness connector [30B]. Reconnect [30].
7. Connect BREAKOUT BOX (Part No. HD-42682) (black)
between wiring harness connector [24A] and left hand
control harness connector [24B]. On FLHR/C/S use 6pin Harness Adapters (Part no. HD-42962) to mate handlebar controls to Breakout Box.
8. Connect BREAKOUT BOX (Part No. HD-42682) (black)
between wiring harness connector [22A] and right hand
control harness connector [22B]. On FLHR/C/S use 6pin Harness Adapters (Part no. HD-42962) to mate handlebar controls to Breakout Box.
9. Check for corrosion at rear lighting harness connector
[7], front lighting harness connector [31] and TSSM [30].
Figure 3-29. Speedometer Tester
Figure 3-30. Tilting TSM/TSSM
2004 Touring: TSM & TSSM 3-49
HOME
Turn Signal Error 1A (Part 1 of 2)
WILL NOT CANCEL UPON TURN COMPLETION
Is TSM/TSSM mounted properly?
YES
Check if TSM/TSSM is configured for
solo or side car operation. See 3.3
TSM/TSSM VEHICLE DELIVERY.
Proper configuration?
YES
Do 4-way flashers cancel in both directions?
1
YES
Activate either turn signal. Turn signals
should cancel after 20 flashes.
2
Do turn signals cancel?
NO
Mount
correctly.
NO
Select proper
vehicle
configuration.
NO
Replace TSM/TSSM.
Perform setup and
password learn.
YES
STOP
Go to Turn Signal
Error 1A (Part 2 of 2).
3-50 2004 Touring: TSM & TSSM
NO
Does speedometer
register vehicle speed?
Replace TSM/TSSM.
Perform password learn
and setup.
Refer to 2.2 INITIAL
DIAGNOSTIC CHECK:
3
SPEEDOMETER.
NOYES
HOME
Turn Signal Error 1A (Part 2 of 2)
CANCELS ERRATICALLY
Continued from Turn Signal Error 1A (Part 1 of 2).
● Check for voltage between Breakout Box cavity 8
(gray) and ground at Breakout Box cavity 12 (gray):
4
with left turn signal switch depressed, wiggle harness
between TSM/TSSM and left handlebar switches while
monitoring for voltage fluctuations or changes in turn
signal flash pattern.
● Check for voltage between Breakout Box cavity 7
(gray) and ground at Breakout Box cavity 12 (gray):
with right turn signal switch depressed, wiggle harness
between TSM/TSSM and right handlebar switches
while monitoring for voltage fluctuations or changes in
turn signal flash pattern.
Are voltage fluctuations present?
5
YES
Locate and repair
intermittent open.
NO
● Check for voltage between Breakout Box cavity 8 (gray)
and ground at Breakout Box cavity 12 (gray): with left turn
signal switch NOT depressed, wiggle harness between
TSM/TSSM and left handlebar switches while monitoring
for voltage fluctuations or turn signal activation.
● Check for voltage between Breakout Box cavity 7 (gray)
and ground at Breakout Box cavity 12 (gray): with right turn
signal switch NOT depressed, wiggle harness between
TSM/TSSM and right handlebar switches while monitoring
for voltage fluctuations or turn signal activation.
Are voltage fluctuations present?
YES
Locate and repair
intermittent short to
5
voltage.
● Turn ignition switch OFF.
● Check for continuity between Breakout Box cavity 8
(gray) and ground at Breakout Box cavity 12 (gray):
with left turn signal switch depressed, wiggle harness
between TSM/TSSM and left handlebar switches.
● Check for continuity between Breakout Box cavity 7
(gray) and ground at Breakout Box cavity 12 (gray):
with right turn signal switch depressed, wiggle harness between TSM/TSSM and right handlebar
switches.
NO
Is continuity present at any time?
YES
Locate and repair
intermittent short to
ground.
NO
System OK.
Review turn signal cancellation
function with customer. See
AUTOMATIC CANCELLATION
under 3.4 TSM/TSSM TURN
SIGNAL FUNCTIONS.
2004 Touring: TSM & TSSM 3-51
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Turn Signal Error 2A
WILL NOT FLASH, 4-WAY FLASHERS INOPERABLE: DTC B1121, B1122, B1141
Turn ignition switch ON.
Are turn signal lamps on continuously?
YES NO
Check for voltage on Breakout Box
4
terminal 5 (gray) (left turn signals) or
terminal 6 (gray) (right turn signals)
with TSM/TSSM disconnected from
Locate and repair
short to voltage.
Breakout Box.
Is battery voltage present?
YES
NO
Replace TSM/TSSM.
Learn password and
perform setup.
Activate 4-way flashers.
Do any lamps illuminate?
YES NO
STOP
Go to Turn Signal
Error 2B.
YES
Connector [30]
mated fully?
NO
YES
STOP
Go to Turn Signal
Error 2D.
YES
Locate and repair
open on gray wire
between ignition fuse
and TSM/TSSM.
4
YES NO
Move red meter lead to
Pin 2 of connector [30].
Battery voltage present?
NO
Check for voltage at
ignition fuse. Battery
voltage present on both
terminals?
NO
STOP
For carbureted models,
go to 4.11 NO SPARK/NO
ICM POWER.
For EFI models go to
5.11 NO ECM POWER.
Place red meter lead at cavity 1
(gray) and black meter lead at
cavity 12 (gray) of Breakout Box.
Is battery voltage present?
STOP
Go to Turn Signal
Error 2C.
Mate
connector.
3-52 2004 Touring: TSM & TSSM
HOME
Turn Signal Error 2B
WILL NOT FLASH, 4-WAY FLASHERS INOPERABLE: DTC B1121, B1122, B1141
Continued from Turn Signal Error 2A or
Turn Signal Error 2D.
Inspect bulbs on side that will not flash.
Are the bulbs OK?
YES
Place jumper wire between
Terminals 1 and 6 of Breakout
Box. Do the right turn signals (front
and rear) illuminate?
YES
Place a jumper wire between
Terminals 1and 5 of Breakout Box.
Do the left turn signals (front and
rear) illuminate?
YES
STOP
Go to Turn Signal
Error 3A.
YES
NO
6
NO
Check for continuity between
Terminal 6 of Breakout Box
and lamps (front and rear).
Continuity present?
NO
Check for continuity
between Terminal 5 of
Breakout Box and
lamps (front and rear).
Continuity present?
NO
YES
Repair open
ground circuit.
Replace bulbs
as necessary.
NO
Repair open between
lamps and TSM/TSSM
connector [30].
Repair open
ground circuit.
Repair open between
lamps and TSM/TSSM
connector [30].
2004 Touring: TSM & TSSM 3-53
HOME
Turn Signal Error 2C
WILL NOT FLASH, 4-WAY FLASHERS INOPERABLE: DTC B1121, B1122, B1141
Continued from
Turn Signal Error 2A.
Check resistance to ground on
Pin 12 of connector [30].
Resistance less than 1 ohm?
YES
Check for 12 volts at both
terminals of 15 amp battery fuse.
Proper voltage present at
both terminals?
YES
Repair open in BN/GY wire
between battery fuse and TSSM.
NO
Repair poor
ground.
NO
1 Terminal.
Replace
fuse.
Neither terminal.
Repair open between 40 amp
maxi fuse and fuse block.
3-54 2004 Touring: TSM & TSSM
HOME
Turn Signal Error 2D
WILL NOT FLASH, 4-WAY FLASHERS INOPERABLE: DTC B1121, B1122, B1141
Continued from
Turn Signal Error 2A.
Check for 12 volts at Breakout Box terminal 7
(gray) with right turn button pressed.
Is proper voltage present?
YES
Check for 12 volts at Breakout Box
terminal 8 (gray) with left turn button pressed.
Is proper voltage present?
YES NO
6
STOP
Go to Turn Signal
Error 2B.
YES
Repair open
between connector
[24] and TSSM.
7
Is 12 volts present at Break-
out Box terminal 5 (gray)* with
left turn button pressed?
NO
Check for continuity to
ground at Breakout Box
terminal 5 (gray)*.
Is continuity present?
6
8
Box terminal 5 (black) with right
YES NO
Repair open
between connector
[22] and TSSM.
YES NO
Repair short
to ground.
YES NO
Check for continuity to ground at
Breakout Box terminal 5 (black).
NO
Is 12 volts present at Breakout
turn button pressed?
Is continuity present?
Is 12 volts present at
Breakout Box terminal
1 (black)?
YES
Repair short
to ground.
YES NO
Replace turn
signal switch.
Repair open between
NO
Is 12 volts present
at Breakout Box
terminal 1 (gray)*?
connector [24] and
fuse block.
Replace turn
signal switch.
Repair open between
connector [22] and
*Black on FLHR/C/S models
2004 Touring: TSM & TSSM 3-55
fuse block.
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