Hamilton Microlab FAME Service Manual

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Microlab F.A.M.E.

Service MANUAL

Version 2.0

P/N 610015

Important Notice:

• Reproduction of any part of this manual in any form whatsoever without the express written consent of Hamilton Bonaduz AG is forbidden.

• The contents of this manual are subject to change without notice.

• All efforts have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, Hamilton Bonaduz AG would greatly appreciate being informed of them.

• The above notwithstanding, Hamilton Bonaduz AG can assume no responsibility for any errors in this manual or their consequences.

• Microlab is a registered trademark of Hamilton Bonaduz AG.

• IBM, OS/2 DATABASE 2 and DB2 are registered trademarks of International Business Machines Corporation.

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——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————— Table of Contents ———

Chapter 1 SYSTEM ......................................................................................................... 1-1

1.1 ML F.A.M.E. Instrument ........................................................................... 1-1

1.1.1 General Information ............................................................................................ 1-1

Location of Warning and Attention Labels .................................................. 1-2

1.1.2 Service Concept ................................................................................................... 1-4

1.1.2.1 General Information ............................................................................................ 1-4

1.1.2.2 ML F.A.M.E. Service Manual ........................................................................... 1-4

1.1.2.2.1 Description of text icons .................................................................................... 1-5

1.1.2.2.2 Updating the Service Manual .......................................................................... 1-5

1.1.2.2.3 Service Bulletins .................................................................................................. 1-5

1.1.2.2.4 Service Part Classiﬁcations ............................................................................. 1-5

1.1.2.2.5 Service Assemblies ............................................................................................ 1-6

1.1.2.2.6 ML F.A.M.E. instruments with CE conformity ............................................ 1-6

1.1.2.2.7 Pin coding for PCBs ........................................................................................... 1-7

1.1.2.2.8 Connector numbering ........................................................................................ 1-7

1.1.2.3 Feedback (Quarterly Service Call Statistics) ............................................. 1-9

1.1.2.4 Parts Return Tag .................................................................................................. 1-9

Material Return Good Authorization ............................................................. 1-9

1.1.2.5 Technical Data Sheet ......................................................................................... 1-9

1.1.2.6 Service Kit ........................................................................................................... 1-10

1.1.2.6.1 Service Kit Spare Parts List .......................................................................... 1-10

1.1.2.6.2 Service PCB (to be used with Diagnostic Master) ............................... 1-13

1.1.3 F.A.M.E. Description ........................................................................................ 1-15

1.1.3.1 Purpose of the system .................................................................................... 1-16

1.1.3.2 General Operation Procedure ...................................................................... 1-16

1.1.3.3 F.A.M.E conﬁgurations .................................................................................... 1-17

1.1.3.3.1 Overview .............................................................................................................. 1-17

1.1.3.3.2 Conﬁguration 16/20 ......................................................................................... 1-19

1.1.3.3.3 Conﬁguration 16/30 ......................................................................................... 1-27

1.1.3.3.4 Conﬁguration 24/20 ......................................................................................... 1-35

p/n 610 015

1.1.3.3.5 Conﬁguration 24/30 ......................................................................................... 1-43

1.1.3.3.6 OEM speciﬁc Part Numbers ......................................................................... 1-51

1.1.3.3.7 Exchange Modules and Exchange Module Parts Lists ...................... 1-52

1.1.3.3.8 Expansion Modules and Expansion Module Parts Lists .................... 1-55

1.1.3.3.9 Shipping Kits ...................................................................................................... 1-67

1.1.4 Microlab F.A.M.E. Installation ....................................................................... 1-69

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1.1.4.1 Workplace environment .................................................................................. 1-69

1.1.4.2 Unpacking Microlab F.A.M.E. ....................................................................... 1-71

Adjust chassis to instrument configuration .............................................. 1-72

1.1.4.3 Instrument assembly ....................................................................................... 1-74

1.1.4.3.1 Installing INCUBATOR Module ................................................................... 1-74

1.1.4.3.2 Installing WASHER/DISPENSER Module ............................................... 1-76

1.1.4.3.3 Installing ENTRY Module .............................................................................. 1-78

1.1.4.3.4 Installing END Module .................................................................................... 1-79

1.1.4.3.5 Installing Main Shuttle Rail & Panels ........................................................ 1-80

1.1.4.3.6 Installing Container Stack .............................................................................. 1-86

1.1.4.3.7 Connecting Tubing and Cables ................................................................... 1-87

1.1.4.3.8 Installing Reagent Container Carousel ..................................................... 1-90

1.1.4.3.9 Computer Installation ...................................................................................... 1-91

1.1.4.3.10 Electrical Installation ........................................................................................ 1-92

1.1.4.3.11 Software Installation ........................................................................................ 1-92

1.1.4.3.12 Login and Access ............................................................................................. 1-92

1.1.4.3.13 System Start-up and Shut-down ................................................................. 1-93

1.1.4.3.14 Downloading Firmware to Instrument ....................................................... 1-94

1.1.4.3.15 Installing Filter Case ........................................................................................ 1-96

1.1.4.3.16 Loading Check Plate into Instrument ........................................................ 1-97

1.1.4.3.17 Instrument Calibration ..................................................................................... 1-98

Rotor Calibration Pin ....................................................................................... 1-99

1.1.5 Instrument Disassembly .............................................................................. 1-101

1.1.5.1 Instrument shut down ................................................................................... 1-101

1.1.5.1.1 Removing the Photometer Filter Case .................................................. 1-101

1.1.5.1.2 Removing MTPs and Check Plates ........................................................ 1-102

1.1.5.1.3 Decontamination ............................................................................................ 1-102

1.1.5.1.4 Draining the washer system ...................................................................... 1-103

1.1.5.2 Preparing Modules for Disassembly ....................................................... 1-103

1.1.5.3 Disassembly .................................................................................................... 1-105

1.1.5.3.1 Removing Container Stack ........................................................................ 1-106

1.1.5.3.2 Removing Panels & Main Shuttle Rail ................................................... 1-108

1.1.5.3.3 Handling and Removal of Modules .......................................................... 1-111

1.1.6 Packing F.A.M.E. for Shipment .................................................................. 1-117

1.1.7 Exchange Modules ........................................................................................ 1-125

1.1.8 Expansion Modules ....................................................................................... 1-126

1.1.9 Decontamination ............................................................................................ 1-127

1.1.10 Maintenance .................................................................................................... 1-127

1.1.10.1 General maintenance ................................................................................... 1-127

1.1.10.2 Half Yearly Maintenance / Service .......................................................... 1-128

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1.1.10.2.1 Tasks .................................................................................................................. 1-128

1.1.10.2.2 Running Macros for Half Yearly Maintenance/Service .................... 1-128

1.1.10.2.3 Macros Available for Maintenance/Service .......................................... 1-129

1.1.10.3 Preventive maintenance.............................................................................. 1-130

1.2 Microlab AT / AT plus / AT plus 2 ........................................... 1-135

1.3 F.A.M.E. Software

1.3.1 Personal Computer Requirements .......................................................... 1-139

1.3.2 ML F.A.M.E. System Requirements ........................................................ 1-139

1.3.3 Software Requirements ............................................................................... 1-139

1.3.4 Microlab F.A.M.E. Software Speciﬁcations ........................................... 1-140

1.3.5 Connections to Sample Preparation Instruments .............................. 1-140

1.3.6 Overview ........................................................................................................... 1-141

1.3.7 Diagnostic Master .......................................................................................... 1-142

1.3.8 How to run macros ........................................................................................ 1-143

................................................................................. 1-139

1.4 Totally Integrated ML F.A.M.E System............................... 1-147

Chapter 2 ENTRY MODULE ............................................................................... 2-7

2.1 Entry Module Raw ..................................................................................... 2-7

2.1.1 Design ...................................................................................................................... 2-7

2.1.2 Wiring Diagram Entry Module Raw: ............................................................. 2-9

2.1.3 Functional Description Entry Module ......................................................... 2-10

2.1.4 Calibration, adjusting ........................................................................................ 2-11

2.1.5 Removing Entry Module .................................................................................. 2-11

2.1.6 Removing Assemblies .................................................................................... 2-12

2.1.6.1 Entry lift ................................................................................................................ 2-14

2.1.6.2 Inc. tower - amb. temp., contr. temp. & Inc. tower lift........................... 2-16

2.1.6.3 Mains power unit ............................................................................................... 2-20

2.1.7 Replacing spare parts ..................................................................................... 2-21

2.1.7.1 Cables E1, E2, E7, and E8............................................................................ 2-21

2.1.7.2 Cables E4, E5 and E6 ..................................................................................... 2-22

2.1.7.3 Cable E20 ............................................................................................................ 2-23

2.1.7.4 Connector board E11 & cable E22 ............................................................. 2-24

2.1.8 Reader complete .............................................................................................. 2-27

2.1.8.1 Functional Description .................................................................................... 2-27

2.1.8.2 Wiring Diagram Reader Complete ............................................................. 2-27

2.1.8.3 Replacing reader complete ........................................................................... 2-28

2.1.9 Spare Parts List ................................................................................................. 2-29

2.1.10 3D Drawings ....................................................................................................... 2-30

2.1.11 Troubleshooting ................................................................................................. 2-33

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2.2 Entry Module Frame ............................................................................ 2-39

2.2.1 Functional Description .................................................................................... 2-39

2.2.2 Connector boards ............................................................................................. 2-40

2.2.3 MTP (Micro Titer Plate)-Sensor (block diagram).................................... 2-46

2.2.4 Module Transport Assembly (wiring diagram)......................................... 2-46

2.2.5 Replacing spare parts ..................................................................................... 2-49

2.2.5.1 Connector board E1 ........................................................................................ 2-49

2.2.5.2 Connector board E5 ........................................................................................ 2-50

2.2.5.3 Connector board E2 ........................................................................................ 2-50

2.2.5.4 Temperature sensor, tower fan (front) ...................................................... 2-51

2.2.5.5 Tower fan (rear) ................................................................................................. 2-52

2.2.5.6 Connector boards E6 and E7 ....................................................................... 2-53

2.2.5.7 Connector board E13 ...................................................................................... 2-54

2.2.5.8 Step motor, and gear belt .............................................................................. 2-55

2.2.5.9 Gear belt .............................................................................................................. 2-56

2.2.5.10 Connector board E10 ...................................................................................... 2-58

2.2.5.11 Connector board E9 ........................................................................................ 2-58

2.2.5.12 Cable E9 .............................................................................................................. 2-59

2.2.6 Spare Parts List ................................................................................................. 2-60

2.2.7 3D Drawing Entry Frame ............................................................................... 2-63

2.2.8 Troubleshooting ................................................................................................. 2-65

2.3 Entry Lift ......................................................................................................... 2-73

2.3.1 Functional Description .................................................................................... 2-73

2.3.2 Connector Boards ............................................................................................. 2-74

2.3.3 Wiring Diagram .................................................................................................. 2-76

2.3.4 Replacing Spare Parts .................................................................................... 2-77

2.3.4.1 Range ﬂag ........................................................................................................... 2-77

2.3.4.2 Connector board E14 ...................................................................................... 2-78

2.3.4.3 Step motor, and belt ........................................................................................ 2-79

2.3.4.4 Thrust bearing and thrust washer ............................................................... 2-80

2.3.4.5 Lift nut ................................................................................................................... 2-80

2.3.4.6 Tension spring .................................................................................................... 2-82

2.3.5 Spare Parts List ................................................................................................. 2-83

2.3.6 3D Drawing Entry Lift ...................................................................................... 2-85

2.3.7 Troubleshooting ................................................................................................. 2-87

2.3 Incubator Towers .................................................................................... 2-93

2.3.1 Incubator Tower Ambient Temp. .................................................................. 2-93

2.3.1.1 Functional Description .................................................................................... 2-93

2.3.1.2 Block Diagram .................................................................................................... 2-93

2.3.1.3 Connector Board ............................................................................................... 2-93

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2.3.1.4 Wiring Diagram .................................................................................................. 2-93

2.3.1.5 3D Drawing ......................................................................................................... 2-93

2.3.1.6 Replacing Spare Parts .................................................................................... 2-93

2.3.1.7 Spare Parts List ................................................................................................. 2-94

2.3.2 Incubator Tower Controlled Temp. ............................................................. 2-95

2.3.2.1 Functional Description .................................................................................... 2-95

2.3.2.2 Connector Board ............................................................................................... 2-96

2.3.2.3 Wiring Diagram .................................................................................................. 2-98

2.3.2.4 Replacing Spare Parts ................................................................................. 2-101

2.3.2.4.1 How to remove an incubation slot ........................................................... 2-101

2.3.2.4.2 Over temperature switch ............................................................................. 2-102

2.3.2.4.3 Cable E22, temperature sensor ............................................................... 2-103

2.3.2.4.4 Heating element ............................................................................................. 2-104

2.3.2.5 Spare Parts List .............................................................................................. 2-105

2.3.3 3D Drawing Incubator Tower Controlled................................................ 2-106

2.3.4 Troubleshooting .............................................................................................. 2-107

2.5 Incubator Tower Lift ........................................................................... 2-117

2.5.1 Functional Description .................................................................................. 2-117

2.5.2 Connector Boards ........................................................................................... 2-118

2.5.3 Wiring Diagram ................................................................................................ 2-119

2.5.4 Replacing Spare Parts ................................................................................. 2-120

2.5.4.1 Stepper motor E SM20 and / or gear belt ............................................. 2-120

2.5.4.2 Thrust bearing, thrust washer ................................................................... 2-121

2.5.4.3 Connector board E12 ................................................................................... 2-122

2.5.4.4 Flag ..................................................................................................................... 2-123

2.5.5 Spare Parts List .............................................................................................. 2-124

2.5.6 3D Drawing Incubator Tower Lift .............................................................. 2-126

2.5.7 Troubleshooting .............................................................................................. 2-127

2.6 Mains Power Unit ................................................................................. 2-133

2.6.1 Functional Description ................................................................................. 2-133

2.6.2 Connector Board ............................................................................................ 2-134

2.6.3 Wiring Diagram ............................................................................................... 2-135

2.6.4 Replacing Spare Parts ................................................................................. 2-136

2.6.5 Spare Parts List .............................................................................................. 2-136

2.6.6 3D Drawing Mains Power Unit .................................................................. 2-138

2.7 Entry Module Electronic Rack .................................................. 2-143

2.7.1 Motherboard E PCB ..................................................................................... 2-144

2.7.2 Power Supply 1 PCB .................................................................................... 2-145

2.7.3 Processors PCB 1, PCB 2, PCB 3 .......................................................... 2-151

2.7.4 Stepper Motor PCB ....................................................................................... 2-159

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2.7.5 Entry PCB ......................................................................................................... 2-165

2.7.6 Incubator PCB ................................................................................................ 2-171

Chapter 3 INCUBATOR MODULE .............................................................. 3-7

3.1 Incubator Module Raw .......................................................................... 3-7

3.1.1 Design ...................................................................................................................... 3-7

3.1.2 Wiring Diagram Inc. Module Raw .................................................................. 3-9

3.1.3 Functional Description Incubator Module ................................................ 3-10

3.1.4 Calibration, Adjusting ...................................................................................... 3-10

3.1.5 Removing Incubator Module .......................................................................... 3-11

3.1.6 Removing Assemblies ..................................................................................... 3-11

3.1.7 Replacing Spare Parts ..................................................................................... 3-11

3.1.8 Spare Parts List .................................................................................................. 3-11

3.1.9 3D Drawings ....................................................................................................... 3-12

3.1.10 Troubleshooting ................................................................................................. 3-15

3.2 Incubator Module Frame .................................................................. 3-21

3.2.1 Functional Description .................................................................................... 3-21

3.2.2 Connector Boards ............................................................................................. 3-22

3.2.3 Replacing Spare Parts .................................................................................... 3-23

3.2.4 Spare Parts List ................................................................................................. 3-23

3.2.5 3D Drawings ....................................................................................................... 3-26

3.2.6 Troubleshooting ................................................................................................. 3-29

Chapter 4 WASHER / DISPENSER ........................................................... 4-7

4.1 Washer / Dispenser Module Raw ................................................ 4-7

4.1.1 Design ...................................................................................................................... 4-7

4.1.2 Functional Description W / D Module ........................................................ 4-10

4.1.3 Removing Washer / Dispenser Module ..................................................... 4-11

4.1.4 Removing Assemblies .................................................................................... 4-12

4.1.4.1 Dispenser ........................................................................................................... 4-13

4.1.4.2 Reagent Drawer ................................................................................................ 4-14

4.1.4.3 Washer Lift .......................................................................................................... 4-16

4.1.4.4 External pump station .................................................................................... 4-18

4.1.5 Replacing Spare Parts .................................................................................... 4-19

4.1.5.1 Motherboard W/D PCB ................................................................................... 4-19

4.1.5.2 DC motor W PM 70 ......................................................................................... 4-19

4.1.5.3 AC motor W PM 80 .......................................................................................... 4-21

4.1.5.4 Cable W32 .......................................................................................................... 4-21

4.1.5.5 Water separator ................................................................................................. 4-22

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4.1.8 Fluid-Flow Diagram ......................................................................................... 4-27

4.1.9 Troubleshooting ................................................................................................. 4-28

4.2 Washer / Dispenser Module Frame ........................................ 4-35

4.2.1 Functional Description .................................................................................... 4-35

4.2.2 Connector Boards ............................................................................................. 4-36

4.2.3 Wiring Diagram Washer Pumps .................................................................. 4-42

4.2.4 Replacing spare parts ..................................................................................... 4-43

4.2.4.1 Connector board I1 PCB ................................................................................ 4-43

4.2.4.2 Connector board W8 PCB ............................................................................. 4-44

4.2.4.3 Connector board W11 PCB .......................................................................... 4-45

4.2.4.4 Connector board W13 PCB and seal ........................................................ 4-46

4.2.4.5 Cable W50 .......................................................................................................... 4-47

4.2.4.6 Cable W43 .......................................................................................................... 4-48

4.2.4.7 Step motor W SE10 ......................................................................................... 4-49

4.2.4.8 Gear belt open ................................................................................................... 4-50

4.2.4.9 Gear belt MXL .................................................................................................... 4-51

4.2.5 Spare Parts List ................................................................................................. 4-53

4.2.6 3D Drawing Washer / Dispenser Frame .................................................. 4-55

4.2.7 Troubleshooting ................................................................................................. 4-56

4.3 Dispenser ...................................................................................................... 4-61

4.3.1 Functional Description .................................................................................... 4-61

4.3.2 Connector Boards ............................................................................................. 4-63

4.3.3 Wiring Diagram .................................................................................................. 4-67

4.3.4 Replacing spare parts ..................................................................................... 4-71

4.3.4.1 Connector board W9 PCB and cable W8 ................................................ 4-71

4.3.4.2 Step motor W SE30 and Gear belt MXL .................................................. 4-74

4.3.4.3 Regulating screw 2 compl. ............................................................................ 4-75

4.3.4.4 Guide bush (on guide shaft 3) ...................................................................... 4-75

4.3.4.5 Guide bush (on guide shaft 5) ...................................................................... 4-77

4.3.4.6 Step motor W SM25 and step motor W SE20 ....................................... 4-78

4.3.4.7 Gear belt MXL and Gear belt ....................................................................... 4-79

4.3.4.8 Gear belt .............................................................................................................. 4-81

4.3.4.9 Connector board W6 PCB ............................................................................. 4-84

4.3.4.10 Regulating screw 1 compl. ............................................................................ 4-86

4.3.4.11 Connector board W5 PCB ............................................................................. 4-86

4.3.4.12 Cable W7 ............................................................................................................. 4-87

4.3.5 Spare Parts List ................................................................................................. 4-89

4.3.6 3D Drawings ....................................................................................................... 4-92

4.3.7 Troubleshooting ................................................................................................. 4-94

vii

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4.4 Reagent Drawer .................................................................................... 4-103

4.4.1 Functional Description ................................................................................. 4-103

4.4.2 Connector Boards .......................................................................................... 4-104

4.4.3 Wiring Diagram ................................................................................................ 4-110

4.4.4 Replacing spare parts ................................................................................... 4-113

4.4.4.1 Connector board W1 PCB ........................................................................... 4-113

4.4.4.2 Reagent carousel support ........................................................................... 4-114

4.4.4.3 Contact spring .................................................................................................. 4-115

4.4.4.4 Step motor W SE40, Gear belts ................................................................ 4-116

4.4.4.5 Connector board W4 PCB ........................................................................... 4-117

4.4.4.6 Barcode reader BR45 ................................................................................... 4-118

4.4.4.7 Connector board W2 PCB ........................................................................... 4-119

4.4.4.8 Hall effect micro switch drawer access Cable W14 .......................... 4-120

4.4.4.9 Hall effect micro switch drawer end position

Cable W15 ........................................................................................................ 4-120

4.4.4.10 Cable W12 ....................................................................................................... 4-121

4.4.4.11 Drawer compartment .................................................................................... 4-121

4.4.5 Spare Parts List .............................................................................................. 4-122

4.4.6 3D Drawing Reagent Drawer .................................................................... 4-124

4.4.7 Troubleshooting .............................................................................................. 4-125

4.5 Washer Lift ................................................................................................ 4-133

4.5.1 Functional Description ................................................................................. 4-133

4.5.2 Connector Boards .......................................................................................... 4-134

4.5.3 Wiring Diagram ............................................................................................... 4-141

4.5.4 Replacing spare parts .................................................................................. 4-145

4.5.4.1 Step motor W SM50, Gear belts .............................................................. 4-145

Gear belts: ........................................................................................................ 4-146

4.5.4.2 Manifold coupling compl. ............................................................................ 4-148

4.5.4.3 Shell spring ...................................................................................................... 4-150

4.5.4.4 Wash shell ........................................................................................................ 4-152

4.5.4.5 Connector board W12 PCB ....................................................................... 4-152

4.5.4.6 Connector board W14 PCB ....................................................................... 4-153

4.5.4.7 Connector board W16 PCB ....................................................................... 4-154

4.5.4.8 Cable W44 ........................................................................................................ 4-154

4.5.5 Manifold Complete ........................................................................................ 4-155

4.5.6 Spare Parts List .............................................................................................. 4-156

4.5.7 3D Drawing Washer Lift .............................................................................. 4-158

4.5.8 Troubleshooting .............................................................................................. 4-159

viii

4.6 External Pump Station .................................................................... 4-167

4.6.1 Functional Description ................................................................................. 4-167

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4.6.2 External Pump Station PCB ....................................................................... 4-168

4.6.3 Wiring Diagram External Pump Station ................................................. 4-174

4.6.4 Replacing spare parts .................................................................................. 4-175

4.6.4.1 Removing and remounting of PCB cover ............................................. 4-175

4.6.4.2 Silicone Tubing ............................................................................................... 4-175

4.6.4.3 DC motor W PM61 ........................................................................................ 4-176

4.6.4.4 External pump station PCB ........................................................................ 4-176

4.6.4.5 Wash ﬂuid level sensor ............................................................................... 4-177

4.6.4.6 Cable W61 ....................................................................................................... 4-178

4.6.4.7 O-ring ................................................................................................................. 4-178

4.6.4.8 O-Rings, Float, Compression Springs ................................................... 4-179

4.6.4.9 EPROM ............................................................................................................. 4-180

4.6.5 Spare Parts List .............................................................................................. 4-181

4.6.6 3D Drawing External Pump Station ........................................................ 4-183

4.6.7 Troubleshooting .............................................................................................. 4-184

4.7 W/D Electronic Rack ......................................................................... 4-191

4.7.1 Motherboard W / D PCB ............................................................................. 4-192

4.7.2 Power Supply 2 PCB .................................................................................... 4-193

4.7.3 Processor 2 PCB ........................................................................................... 4-194

4.7.4 Processor 3 PCB ........................................................................................... 4-194

4.7.5 Stepper Motor PCB ....................................................................................... 4-194

4.7.6 Dispenser PCB ............................................................................................... 4-195

4.7.7 Washer PCB ................................................................................................... 4-201

Chapter 5 END MODULE ........................................................................................ 5-7

5.1 End Module Raw ........................................................................................ 5-7

5.1.1 Design ...................................................................................................................... 5-7

5.1.2 Functional Description End Module .............................................................. 5-9

5.1.3 Calibration, Adjusting ......................................................................................... 5-9

5.1.4 Removing End Module ................................................................................... 5-10

5.1.5 Removing Assemblies ..................................................................................... 5-11

5.1.5.1 Dispenser ............................................................................................................ 5-12

5.1.5.2 Reagent drawer ................................................................................................. 5-13

5.1.5.3 Build-in Photometer ......................................................................................... 5-13

5.1.5.4 Exit Stack ............................................................................................................. 5-13

5.1.6 Replacing Spare Parts .................................................................................... 5-14

5.1.6.1 Pause Button ...................................................................................................... 5-14

5.1.7 Spare Parts List ................................................................................................. 5-15

5.1.8 3D Drawings End Module Raw .................................................................... 5-16

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————— Table of Contents ———

5.1.9 Troubleshooting End Raw/ End Dispenser/ End Drawer ................... 5-19

5.2 End Module Frame ................................................................................ 5-31

5.2.1 Functional Description .................................................................................... 5-31

5.2.2 Connector Boards ............................................................................................. 5-33

5.2.3 Wiring Diagram .................................................................................................. 5-37

5.2.4 Replacing spare parts ..................................................................................... 5-41

5.2.4.1 Connector board P1 PCB .............................................................................. 5-41

5.2.4.2 Connector board W8 PCB ............................................................................. 5-41

5.2.4.3 Connector board P7 PCB .............................................................................. 5-42

5.2.4.4 Connector board P8 PCB .............................................................................. 5-42

5.2.4.5 Step motor P SE01 .......................................................................................... 5-43

5.2.4.6 Step motor W SE10 ......................................................................................... 5-43

5.2.4.7 Gear belt .............................................................................................................. 5-44

5.2.4.8 Gear belt (module transport) ........................................................................ 5-45

5.2.4.9 Gear belt (main shuttle drive) ....................................................................... 5-46

5.2.5 Spare Parts List ................................................................................................. 5-49

5.2.6 3D Drawing End Module Frame .................................................................. 5-51

5.2.7 Troubleshooting ................................................................................................. 5-52

5.3 Built-in Photometer .............................................................................. 5-59

5.3.1 Functional Description .................................................................................... 5-59

5.3.2 Connector Boards ............................................................................................. 5-60

5.3.3 Wiring Diagram .................................................................................................. 5-60

5.3.4 Replacing Spare Parts .................................................................................... 5-63

5.3.4.1 Filter case, ﬁlter strip ....................................................................................... 5-63

5.3.4.2 Photometer processor PCB .......................................................................... 5-64

5.3.4.3 Lamp controller PCB ....................................................................................... 5-64

5.3.4.4 Lamp-assembly PCB ....................................................................................... 5-65

5.3.4.5 Photometer fan .................................................................................................. 5-66

5.3.4.6 Cables P20, P21, P23 and P24 ................................................................. 5-67

5.3.4.7 Optical device ..................................................................................................... 5-68

5.3.4.8 Connector board P20 ..................................................................................... 5-70

5.3.4.9 Photometer air ﬁlter .......................................................................................... 5-70

5.3.4.10 Step motor ........................................................................................................... 5-71

5.3.4.11 Filter case belt ................................................................................................... 5-73

5.3.4.12 A/D converter PCB ........................................................................................... 5-75

5.3.4.13 Protective glass ................................................................................................. 5-77

5.3.5 Spare Parts List ................................................................................................. 5-79

5.3.6 Photometer Filter Order List: ........................................................................ 5-79

5.3.7 Troubleshooting ................................................................................................. 5-80

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————— Table of Contents ———

5.4 Exit Stack ...................................................................................................... 5-87

5.4.1 Functional Description .................................................................................... 5-87

5.4.3 Wiring Diagram .................................................................................................. 5-96

5.4.4 Replacing Spare Parts .................................................................................... 5-99

5.4.4.1 Connector board P2 ........................................................................................ 5-99

5.4.4.2 Connector board P3 ..................................................................................... 5-100

5.4.4.3 Connector board P4 ..................................................................................... 5-101

5.4.4.4 Connector board P5 ..................................................................................... 5-102

5.4.4.5 Connector board P6 ..................................................................................... 5-103

5.4.4.6 Transparent cover sensor .......................................................................... 5-103

5.4.4.7 Step motor, gear belt .................................................................................... 5-105

5.4.4.8 Connector board P9 ..................................................................................... 5-106

5.4.4.9 Gear belt ........................................................................................................... 5-107

5.4.5 Spare Parts List .............................................................................................. 5-108

5.4.6 3D Drawing Exit Stack .................................................................................. 5-110

5.4.7 Troubleshooting ............................................................................................... 5-111

5.5 Electronic Rack ...................................................................................... 5-118

5.5.1 Motherboard P PCB ...................................................................................... 5-119

5.5.2 Power Supply 2 PCB .................................................................................... 5-120

5.5.3 Processor 1 PCB ........................................................................................... 5-120

5.5.4 Processor 2 PCB ........................................................................................... 5-120

5.5.5 Processor 3 PCB ........................................................................................... 5-120

5.5.6 Stepper Motor PCB ....................................................................................... 5-120

5.5.7 Dispenser PCB ............................................................................................... 5-120

5.5.8 Exit PCB ............................................................................................................ 5-121

Chapter 6 INSTRUMENT FRAMEWORK .......................................... 6-7

6.1 Instrument Error Codes ....................................................................... 6-7

6.1.1 Entry System ......................................................................................................... 6-7

6.1.2 Incubator System ................................................................................................. 6-9

6.1.3 Dispenser System ............................................................................................. 6-11

6.1.4 Washer System ................................................................................................. 6-13

6.1.5 Exit System ......................................................................................................... 6-15

6.1.6 Communication System ................................................................................. 6-16

6.1.7 Photometer System ......................................................................................... 6-17

6.2 Container Stack ........................................................................................ 6-23

6.3 Chassis

6.4 Main Shuttle Rail

6.5 Transparent Cover

6.6 Waste Cap

............................................................................................................ 6-31

................................................................................... 6-45

................................................................................. 6-55

..................................................................................................... 6-63

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

CHAPTER

1 SYSTEM

1.1 ML F.A.M.E. Instrument

1.1.1 General Information

Refer to User Manual Chapter 1.

ATTENTION

Read Chapter 1, General Instructions, of the User Manual before repairing / servicing the system.

For speciﬁc Service Information read section 1.1.2 Service Concept.

ATTENTION

Never lift a fully installed (assembled) instrument from one work bench to another. It must ﬁrst be dismantled and then reinstalled on the new work bench.

1-1

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

Serial No.

Attention:

Turn carousel until

Attention:

Close the reagent

Attention:

Shut down OS/2

Attention:

Do not swap

Before removing the module

Location of Warning and Attention Labels

plates after loading

Power

CE Label

Warning:

Laser Beam

Do Not Stare Into Beam! Class 2 Laser

Warning:

PAUSE

(Pause Button)

BIOHAZARD

before switching off PC. Do not change the OS/2 system time during a run.

Warning: Moving Parts

it drops into locked position.

Ensure all plungers are pushed

down and caps are properly closed.

1-2

decontaminate the instrument, unplug all the connectors and seal the ﬂuid system as described in the manual.

drawer gently to prevent spillage. Do not ﬁll containers above the

“max. 100 ml” mark.

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Power Connection: Connect only to earth grounded outlet 115V~/...A 60Hz 230V~/...A 50Hz

The pause button should generally not be pressed unless instructed by the user software as plate processing may be interrupted leading to aborted plate. Carefully follow the software instructions.

Warning Symbols

General Warning

BIOHAZARD

HANDLE WITH CARE

Command Symbols

General Command

Danger High Voltage

Danger Laser

Wear Gloves

1-3

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

1.1.2 Service Concept

1.1.2.1 General Information

This Service Manual is a ﬁeld service guide and is to be used only by Service Technicians trained and/or authorized by Hamilton Bonaduz AG.

Repaired units must meet the quality standards set by Hamilton Bonaduz AG.

No part of this manual may be copied or handed on to a third party. Owners of Service Manuals are registered and only they will be issued with update information such as Service Manual Updates and Service Bulletins.

ATTENTION

In order to prevent infections caused by an unclean instrument in clinical environments (blood banks etc.), contaminated parts to be touched while repairing should be cleaned and sterilised - a precautionary measure of greatest importance.

Only after cleaning and disinfecting should repairs be carried out. In order to protect the Service Personnel from contagion, protective

vaccination is advised.

1.1.2.2 ML F.A.M.E. Service Manual

The ML F.A.M.E. Service Manual is designed to visually guide the service technician to the appropriate section as quickly as possible. It consists of 6 chapters:

1 SYSTEM 2 ENTRY MODULE 3 INCUBATOR MODULE 4 WASHER / DISPENSER 5 END MODULE 6 INSTRUMENT FRAMEWORK

❐ Chapter 1 serves as an introduction to the ML F.A.M.E. instrument

and the ML F.A.M.E. manual. Service technicians must read chapter 1 in order to provide the best service.

1-4

❐ Chapters 2-6 contain the servicing instructions.

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.2.2.1 Description of text icons

Attentions and useful notes are included in this manual to emphasize important and critical instructions. They are accompanied by a special symbol in the margin of the page and are printed in italics.

ATTENTION

All special problems, warnings or important text will be accompanied by this symbol at the appropriate position.

NOTE

Text associated with this symbol provides the user with useful notes. Carefully read the text as it is important for understanding the speciﬁc topic/command.

1.1.2.2.2 Updating the Service Manual

As the instrument or parts of the instrument are constantly being improved, this Service Manual will regularly be updated. Each Service Technician will be sent update-sets and is responsible that his Service Manual is kept up to date. Necessary instructions of how to do this will be included in the update-set.

It is most important that your Service Manual is kept up to date. On receipt of an Update, carefully follow the instructions on the cover page and then ﬁle the cover page after this section.

1.1.2.2.3 Service Bulletins

Service Bulletins are sent to File the Bulletins in this section to keep the Manual up to date.

1.1.2.2.4 Service Part Classiﬁcations

Spare Part

Class (SPC)

I Instrument A Service Technician always has these parts with him B Dealer has part in stock C Hamilton has part in stock P Promotion Material T Service Tools

immediately

Description

inform the Service Technician.

V Consumables Z Accessories

Not a Spare Part

1-5

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

1.1.2.2.5 Service Assemblies

Parts labelled with drawings are the Service Technician. If a part of the assembly is defective, the whole assembly must be replaced.

part

numbers rather than

Service Assemblies

item

numbers on the 3D

and should not be disassembled by

1.1.2.2.6 ML F.A.M.E. instruments with CE conformity

Instruments with serial numbers greater than 2000 are CE conform. Below is a table listing which board revisions may be installed into CE conform instruments.

Description Part Number

Motherboard E PCB 146 164 01 Motherboard W/D PCB 146 168 01 Motherboard P PCB 146 170 01 Incubator PCB 146 178 03 Entry PCB 146 176 03 Exit PCB 146 186 03 Power Supply 2 PCB 146 172 04 Power Supply 1 PCB 146 284 04 External Pump Station PCB 146 240 02

ATTENTION

New Revisions

CE Conform

The following boards (including those with a lower revision) must not be used in CE-conform instruments: Incubator PCB 146178/02, Exit PCB 146186/02, Power Supply 2 PCB 146172/03, and External Pump Station PCB 146240/01.

1-6

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.2.2.7 Pin coding for PCBs

= Pin fitted

•

Type:

UP 1 UP 2 UP 3 UP 4

Power Supply 1 PCB Power Supply 2 PCB

Entry

Incubator

Step Motor

Dispenser

Washer

Exit

Codes for Processor Boards:

A B C D E F G H I K L M

• •••• •

• ••• • •

Codes for Peripheral Boards:

A B C D E F G H I K L M

••• •••

•• • •••

••• • ••

•••• • •

•••• ••

••• • ••

Codes for Motherboards:

A B C D E F G H I K L M

• ••••

• • ••••

• •• •••

•••••

A B C D E F G H I K L M

• ••• •

• • ••• •

•••••

• • ••• •

••••••

• •••••

• •••• •

••••••

1.1.2.2.8 Connector numbering

The drawing on the following page 614 149 illustrates the connector numbering system used for ML F.A.M.E.

1-7

1-8

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

Wiring Principle

Block Diagram 614 149

revision 00

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.2.3 Feedback (Quarterly Service Call Statistics)

Information from the ﬁeld is a determining factor for improving Hamilton products. Please send/fax a copy of all of your Service Reports to Hamilton Bonaduz AG every three months so that we may continue to provide quality products and services.

1.1.2.4 Parts Return Tag

The part Return Tag has two functions:

❐ Page 1: Part identiﬁcation, reason for return and description of

problem

❐ Page 2: Decontamination Declaration

Material Return Good Authorization

Parts or instruments may only be returned to Hamilton Bonaduz AG with a Return Good Authorization (RGA).

Ask the Hamilton Order Processing Department (OPD) for an RGA number prior to sending any material. This number must be entered in the appropriate blank on the Parts Return Tag.

A completed Part Return Tag must be attached to all parts or instruments which are returned to HAMILTON BONADUZ AG. Tags may be ordered from Hamilton Bonaduz AG (p/n 612 554).

Hamilton Bonaduz AG reserves the right to return any parts or instruments which may pose a health hazard due to contamination and to charge the customer for any expenses incurred.

1.1.2.5 Technical Data Sheet

The technical data sheet is supplied with each instrument and contains all technical data of a speciﬁc instrument. It must be updated by the service technician when signiﬁcant modiﬁcations are made.

1-9

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

1.1.2.6 Service Kit

1.1.2.6.1 Service Kit Spare Parts List 148 236

SPARE CASE ML F.A.M.E. REV: 00

P/N DESCRIPTION REVISION

141239 KLEMMRING 01 1 1.000 A 146154 CONNECTORBOARD E1 PCB 00 2 1.000 A 146156 CONNECTORBOARD I1 PCB 00 3 1.000 A 146158 CONNECTORBOARD P1 PCB 00 4 1.000 A 146172 POWER SUPPLY 2 PCB 04 7 1.000 A 146174 STEP MOTOR PCB 00 8 1.000 A 146178 INKUBATOR PCB 02 9 1.000 A 146180 DISPENSER PCB 01 10 1.000 A 146182 WASHER PCB 02 11 1.000 A 146186 EXIT PCB 03 12 1.000 A 146188 IC27C256 PRO VEDLS10.ACH 00 13 1.000 A 146195 CONNECTORBOARD W1 PCB 02 14 1.000 A 146197 CONNECTORBOARD W2 PCB 02 15 1.000 A 146201 CONNECTORBOARD W4 PCB 00 16 1.000 A 146407 CONNECTORBOARD W5 PCB 00 17 1.000 A 146209 CONNECTORBOARD W8 PCB 00 19 1.000 A 146411 CABLE W7 00 20 1.000 A 146218 CABLE W8 00 21 1.000 A 146222 CABLE W12 00 22 1.000 A 146230 CONNECTORBOARD W11 PCB 00 23 1.000 A 146232 CONNECTORBOARD W12 PCB 00 24 1.000 A 146234 CONNECTORBOARD W13 PCB 00 25 1.000 A 146236 CONNECTORBOARD W14 PCB 00 26 1.000 A 146240 EXTERNAL PUMP STATION PCB 02 27 1.000 A 146243 PHOTOMETER PROCESSOR PCB 00 29 1.000 A 146244 CONNECTORBOARD P20 PCB 00 30 1.000 A 146245 LAMP CONTROLLER PCB 00 31 1.000 A 146256 CONNECTORBOARD W9 PCB 01 32 1.000 A 146257 CONNECTORBOARD E8 PCB 00 33 1.000 A 146259 CONNECTORBOARD P2 PCB 00 34 1.000 A 146261 CONNECTORBOARD P3 PCB 00 35 1.000 A 146263 CONNECTORBOARD P4 PCB 00 36 1.000 A 146265 CONNECTORBOARD P5 PCB 00 37 1.000 A 146266 CONNECTORBOARD P6 PCB 00 38 1.000 A 146268 CONNECTORBOARD P9 PCB 00 39 1.000 A 146271 CONNECTORBOARD P8 PCB 00 40 1.000 A 146275 LAMP-ASSEMBLY PCB 00 41 1.000 A 146278 CONNECTORBOARD W16 PCB 01 42 1.000 A 146298 CABLE W44 00 43 1.000 A 146308 TEMPERATURE SENSOR TS70 00 44 1.000 A 146311 CONNECTORBOARD E6 PCB 00 45 1.000 A 146312 CONNECTORBOARD E7 PCB 00 46 1.000 A 146313 CONNECTORBOARD E9 PCB 00 47 1.000 A

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-10

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

146314 CONNECTORBOARD E10 PCB 00 48 1.000 A 146322 CONNECTORBOARD E11 PCB 00 49 1.000 A 146352 CABLE E20 00 50 1.000 A 146384 A/D CONVERTER PCB 00 53 1.000 A 146386 CONNECTORBOARD E14 PCB 00 54 1.000 A 146388 CONNECTORBOARD E12 PCB 00 55 1.000 A 146390 CONNECTORBOARD E13 PCB 00 56 1.000 A 147417 ISOLIERSCHEIBE 00 58 1.000 A 147489 SCHWIMMER 01 59 1.000 A 147638 KABELKLEMME 00 61 1.000 A 147683 FILTERMATTE 00 62 1.000 A 147693 VERBINDUNGSSTUECK NW 8/45? 00 63 1.000 A 147720 SHELL-FEDER 00 64 1.000 A 147777 ABDECKFOLIE 00 65 1.000 A 147935 MTP-TRANSPORTER 00 66 1.000 Z 148157 KONTAKTFEDER 00 67 1.000 A 148228 MODULE TRANSPORT FORK COMPL. 01 68 1.000 A 148230 REGULATING SCREW 1 COMPL. 00 69 1.000 A 148231 REGULATING SCREW 2 COMPL. 00 70 1.000 A 249944 SCHLAUCHVERBINDER 6/10/6 00 71 1.000 A 254101 O-RING 85.32x3.53 VITON 75 00 72 1.000 A 254106 O-RING 12.00X2.00 VITON 00 73 1.000 A 254110 O-RING 76.00X2.00 VITON 00 74 1.000 A

254111 O-RING 5.00X1.50 VITON 00 75 1.000 A 254121 O-RING 79X2 NBR 70.5/P5 00 76 1.000 A 256115 ZUGFED. D 0,32 DA 3,52 LO 12,9 00 77 1.000 A 256116 ZUGFEDER D 0.50 DM 3.0 LO 24.5 00 78 1.000 A 257036 DISTANZHALTER M3 X 8 I/I GEW. 00 79 1.000 A 257040 DIST.HALTER M4X20 I/A GEW. 00 80 1.000 A 257041 DIST.HALTER M4X 25 I/A GEW. 00 81 1.000 A 279448 SCHWINGUNGSDAEMPFER D=15 H=20 83 1.000 A 279648 WINKELSTUECK 90? PP ID 4-5 00 84 1.000 A 279649 WINKELSTUECK 90? PP ID 8-9 00 85 1.000 A 361019 KABELBEF. SES-CT 00 86 3.000 422002 SPREIZNIETE KST D=5 KB=3.5-4.5 00 90 1.000 A 420214 PT-SENKKOPFSCHRAUBE KA 30 X 8 00 91 2.000 A

7279355 KLEBBAND 1-SEITIG D= 2 B= 6 00 92 0.200

147963 PHOTOMETER AIR FILTER 00 93 1.000 A 511006 LOCTITE 222 50mL 00 94 1.000 T 511010 LOCTITE 638 50mL 00 96 1.000 T

7249057 SILIKONSCHL 4 X 7 TRANSP 00 97 1.000 B 7260010 SILIKONSCHL 8 X12 TRANSP 00 98 1.000 B

148248 KLETTVERSCHLUSS 00 99 4.000 A

7281149 PTFE-KLEBEBAND EXTR.B=9MM 00 100 0.200 7281122 KLEBBAND 2-SEITIG D=0,8 B=9 00 101 0.200

146328 TRANSPARENT COVER SENSOR HS03 00 102 1.000 A 146416 REAGENT DRAWER SWITCH SET 00 103 1.000 A 254105 O-RING 8.00X2.00 VITON 00 104 1.000 A 254126 O-RING Di 5x2.5 VITON 75 00 105 1.000 A

281110 STOPFEN D5.8 D7 L5 SILIKON 00 106 1.000 A

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-11

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

146405 IC27C256 PRO VEEPS11.ACH 00 107 1.000 A 235416 FARBFL. 7,5ML HELLBLAU HAM 00 108 1.000 T 235425 FARBFL. 7,5ML GRAUBLAU HAM 00 109 1.000 T 235418 HAERTERFLASCHE 7,5 ML 00 110 1.000 T 235417 FARBFL. 7,5ML DUNKELBLAU HAM 00 111 1.000 T 147581 JUSTIERSCHEIBE 00 112 2.000 A 369051 VERPACK CHIP CONTAINER TYP 2 00 114 1.000 511057 OEL MICROGLISS D-5 20ML 00 115 1.000 T 146394 CABLE MODULE CONNECTION 00 116 2.000 T 146395 SERVICE PCB 00 117 1.000 T 239038 ELEKTRONIKKOFFER 00 118 2.000 239039 EINLEGEPLATTE 00 119 8.000 148245 SETSCREW 00 120 1.000 A 147516 WASH FLUID LEVEL SENSOR 00 121 1.000 A 361036 KABELHALTER 00 122 3.000 361002 KABELBEF. 375 S 00 123 3.000 361004 KABELBEF. CFCC-4 1/2” 00 124 3.000 369038 VERRIEGELUNGSMUTTER 00 125 1.000 B 255038 KENNZEICHNUNG LABEL 21X9 WEISS 00 126 2.000 148339 SUPPORT ENTRY MODULE 00 128 1.000 T 148355 TRANSP COVER MAGNET 00 129 1.000 T 146409 CONNECTORBOARD W6 PCB 00 130 1.000 A 622054 PACKING LIST ML FAME 05 131 1.000 511069 MOLYKOTE FETTPASTE DX 00 132 1.000 T 146317 PROCESSOR 4 PCB 01 135 1.000 A 235426 FARBFL.7,5ML SIGNALSCHW. 00 136 1.000 T 235427 FARBFL.7,5ML ACHATGRAU 00 137 1.000 T

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-12

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.2.6.2 Service PCB (to be used with Diagnostic Master)

Component Layout

146.395

revision 00

1-13

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

NOT MOUNTED

HEATING ELEMENT on IN STEP MOTOR on SM, ET, EX

HEATING ELEMENT on IN STEP MOTOR on SM, ET, DS, EX

HEATING ELEMENT on IN

STEP MOTOR on SM, ET, DS, EX

HEATING ELEMENT on IN STEP MOTOR on SM, DS, EX

HEATING ELEMENT on IN STEP MOTOR on SM, DS, WA, EX

HEATING ELEMENT on IN STEP MOTOR on SM, DS, WA

HEATING ELEMENT on IN STEP MOTOR on SM, WA

+35VDC on IN

STEP MOTOR on SM, WA

VACUUM PUMP on WA STEP MOTOR on SM

VACUUM PUMP on WA

+35VDC on WA

+5VDC

GND_5V

Service PCB

GND_5V

+5VDC

GND_5V

+5VDC

1a1b2a1c3b3a2c

TP16

TP15

TP14

TP13

TP12

TP11

TP10

TP9

TP8

TP7

TP6

TP5

TP4

TP3

TP2

TP1

+35VDC on WA

6a5c5b5a4c4b4a

Wiring Diagram

11b

11a

10c

10b

10a9c9b9a8c8b8a7c7b7a6c

13c

13b

13a

12c

12b

12a

11c

604.852

VACUUM PUMP on WA

19a

18c

18b

18a

17c

17b

17a

16c

16b

16a

15c

15b

15a

14c

14b

14a

revision 00

STEP MOTOR on SM, WA /HEATING ELEMENT on IN

STEP MOTOR on SM, WA / +35VDC on IN

STEP MOTOR on SM / VACUUM PUMP on WA

22a

21c

21b

21a

20c

20b

20a

19c

19b

22b

STEP MOTOR on SM, DS, EX / HEATING ELEMENT on IN

STEP MOTOR on SM, DS, WA, EX / HEATING ELEMENT on IN

STEP MOTOR on SM, DS, WA / HEATING ELEMENT on IN

25a

24c

24b

24a

23c

23b

23a

22c

GND_5V

+5VDC

STEP MOTOR on SM, ET, EX / HEATING ELEMENT on IN

STEP MOTOR on SM, ET, DS, EX / HEATING ELEMENT on IN

STEP MOTOR on SM, DS, EX / HEATING ELEMENT on IN

32c

32b

32a

31c

31b

31a

30c

30b

30a

29c

29b

29a

28c

28b

28a

27c

27b

27a

26c

26b

26a

25c

25b

1-14

2a1c1b

+5VDC

GND_5V

SM => STEP MOTOR PCB

IN => INCUBATOR PCB

LEGEND:

5a4c4b

4a3c3b

3a2c2b

WA => WASHER PCB

DS => DISPENSER PCB

EX => EXIT PCB

ET => ENTRY PCB

6a5c5b

11c

10c

12a

11b

11a

10b

10a

14c

13c

12c

15a

14b

14a

13b

13a

12b

17c

16c

15c

18a

17b

17a

16b

16a

15b

20c

19c

18c

21a

20b

20a

19b

19a

18b

23c

22c

21c

24a

23b

23a

22b

22a

21b

26c

25c

24c

27a

26b

26a

25b

25a

24b

29c

28c

27c

30a

29b

29a

28b

28a

27b

32c

31c

30c

32b

32a

31b

31a

30b

+5VDC

GND_5V

9a8c8b

8a7c7b

7a6c6b

EL-RACK MOTHERBOARD E PCB/- W PCB/- P PCB

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.3 F.A.M.E. Description

Microlab F.A.M.E., aFullyAutomatedMicroplateELISA processor, carries out all necessary steps of a microplate ELISA after sample distribution with minimum user interference: plate incubation, plate washing, reagent dispensing and photometric evaluation.

With modular design of the different functions, the instrument can be adjusted to individual laboratory requirements. The standard conﬁguration contains enough plate incubation and reagent capacity to ensure a throughput of approximately 10 microplates/hour with continuous loading capability. Bar codes on plates and reagents ensure positive identiﬁcation throughout the process. Zero carry-over is achieved using disposable reagent containers and syringes.

The instrument is driven by a user-friendly software for deﬁnition, processing and interpretation of the vast majority of available ELISA tests.

❐ Modular, extendable design, can be adapted to the various

laboratory needs.

❐ Modular design allows parallel processing of ELISA steps. ❐ Automation

The standard conﬁguration comprises enough plate incubation (20 slots) and reagent capacity (16 containers), to ensure high throughput.

❐ Walk-away

Continuous processing: ML F.A.M.E. may be continuously loaded with micro titer plates (up to 4) which are processed as long as there is capacity available. A separate exit stack, where up to ten micro titer plates can be stacked, keeps the entry stack free for loading plates.

❐ Complete instrumentation

Microlab F.A.M.E. ensures positive identiﬁcation via barcodes on plates and reagents.

No carry-over, using disposable syringes (for each reagent container a syringe).

No carry-over with the intelligent cleaning procedure and the autorinse of wash system.

❐ Open System

Microlab F.A.M.E. is able to process tests of various manufacturers simultaneously.

Test kits can easily be adapted. Method library , kit lot library, reagents library, wash solutions library. Complete test evaluation (qualitative, quantitative, semi

quantitative) and test reports.

❐ Communication and LAN Integration

1-15

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

Communication with sample preparation instruments, e.g. ML AT / ATplus 2. Barcode data of pipetted samples and pipetting information are linked to the patient results. Results and protocols can be sent via external communication systems to a HOST computer.

1.1.3.1 Purpose of the system

ML F.A.M.E. is an automated bench-top analyzer for immunological tests based on the ELISA (Enzyme Linked Immuno Sorbent Assay) test principle in a deﬁned format, so-called micro titration plates (MTP). ML F.A.M.E. will carry out all necessary processing steps for an ELISA test, including data evaluation and interpretation; however, the primary sample preparation step (i.e. transferring the samples into the MTP wells) is not included in ML F.A.M.E. This step will be carried out with pipetting robots like the Hamilton Microlab AT, ATplus or the Microlab

2200. An ELISA test usually includes several steps, thus the following features

are included into ML F.A.M.E.:

❒ incubation of the MTP at a deﬁned temperature for a deﬁned time ❒ washing of the MTP, i.e. aspirating the liquid in the wells, ﬁlling it

with wash ﬂuid and emptying the wells

❒ dispensing of reagents into the MTP wells ❒ photometric measurement of the MTP wells ❒ validation and interpretation of the photometric data and creation of

result documentation.

The analyzer is designed as a walk-away device i.e. minimum user interaction during processing is required. Walk-away means that the operator is occupied with other tasks, but is able to respond fast if necessary.

ML F.A.M.E. is controlled by a computer system running the OS/2 operating system. DB/2 is used for the storage of data. The computer is not a built-in device and the customer is expected to provide it at his/her cost. A list of compatible computer types will be provided by Hamilton.

1.1.3.2 General Operation Procedure

Test plates with serum, controls and standards pipetted into the wells either manually or by using a sample pipetting instrument, are loaded onto the entry position of ML F.A.M.E. Plates can be introduced either individually or in stacks of up to four MTPs. The barcoded plate is identiﬁed by the ML F.A.M.E. bar code reader (with manual identiﬁcation also possible) and then processed according to the method to which the plate barcode has been assigned. After the last processing step, the MTP is automatically placed on the exit stack, which can hold up to 10 MTPs. Also, photometric data evaluation and test interpretation is started once the O.D. values have been read. If ML F.A.M.E. communicates with a sample pipetting device, the barcode ﬁles (i.e. the barcodes of the samples being pipetted into the wells of the MTP) are combined with the results of the patients and result protocols are either printed out or sent to external communication systems (HOST, LAN).

1-16

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Plates requiring processing step(s) that cannot be carried out by ML F.A.M.E. can be sent to a manipulation platform for external processing. Such plates may be re-entered into ML F.A.M.E. if additional processing in ML F.A.M.E. is necessary.

1.1.3.3 F.A.M.E conﬁgurations

1.1.3.3.1 Overview

Refer to User Manual Chapter 2 for more details. The modular setup of ML F.A.M.E. is shown in the ﬁgure below. The

standard conﬁguration includes four modules:

Entry Module Incubator Module

Power

Supply

230/

115 V

Plate

Barcode

Reader

Entry

Lift/

Stack

MTP Loading

(max 4 per stack)

Rear

Incubator

Tower

5 Slots

temperature-

controlled

Front

Incubator

Tower

5 Slots

ambient

temperature

Module

Main

Transport

Washer/Dispenser

Rear

Incubator

Tower 5 Slots

temperature-

controlled

Front

Incubator

Tower 5 Slots

temperature-

controlled

Module

Shuttle

Transport

Schematic of ML F.A.M.E.

Module

Washer

24 channel

manifold

Mixer

Dispenser

Reagent

Container

Carousel

Reagent Barcode

Reader

Module

Transport

Reagent Reagent

(Dispenser/Photometer)

Photometer

Mixer

Dispenser

Reagent

Container

Carousel

Reagent

Barcode

Reader

Rail

Module

DrawerDrawer

Exit

Stack/

Manipulation

Position

Transport

MTP Exit (10 max.)

Container StackEnd Module

Wash/Rinse

Fluid

Containers

1-4

PC Connection

Ext.

Pump

Station

1. Entry Module

The main functions of the Entry Module are:

❒ Loading of the plates ❒ Plate barcode reading (positive plate identiﬁcation) ❒ Incubation

2. Incubator Module

The Incubator Module contains two temperature controlled incubator towers each with 5 incubation slots. The temperature of both towers is programmable up to 70°C (maximum temperature difference between the two towers: 25°C). A plate can be loaded individually into each slot. The incubation time for each slot can also be deﬁned individually.

1-17

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

3. Washer / Dispenser Module

The Washer/Dispenser Module is used for plate washing and the dispensing of all necessary reagents for an ELISA test.

The Washer/Dispenser Module consists of the following components:

❒ Washer:

The washer comprises a 24 channel manifold consisting of 3 rows of 8 needles. Each of the 24 wells is washed simultaneously. Three different wash solutions (up to 3 liters each) and one rinsing ﬂuid (up to 3 liters) can be loaded into the container stack situated next to the End Module. All wash ﬂuid containers are liquid level controlled.

❒ Dispenser:

A single channel dispenser, using disposable syringes and reagent containers dispenses the required reagents into the plates. Carry-over is eliminated by the use of Hamilton reagent container systems with dedicated syringes for each reagent liquid. Each container is identiﬁed by a clear text label and a barcode.

4. End Module

The End Module is used for reagent dispensing, photometric measurement and mixing (shaking of the plate). The Exit Stack and Manipulation Position are also located in this module allowing plates to be removed from the instrument.

1-18

Modular Design of the ML F.A.M.E

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.3.3.2 Conﬁguration 16/20

5 4

Entry Incubator

Module Module

5 4 3 2 1

Washer/

Dispenser

Module

End

Module

4 3 2 1

Basic Instrument 16/20

Hamilton p/n 146 000 - Sanoﬁ p/n 146 010 - Ortho p/n 146 020

Chassis

Entry Module Raw

Incubator Module Raw

Washer/Dispenser Module Raw

End Module Raw

Container Stack Raw

Main Shuttle Rail Small

Transparent Cover Small

1-19

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Hamilton Microlab F.A.M.E. 16/20 - Part No. 146 000 REV: 00

P/N DESCRIPTION REVISION

147150 CHASSIS 00 1 1.000 C 147787 ENTRY MODULE RAW 01 2 1.000 B 147788 INKUBATOR MODULE RAW 01 3 1.000 B 147818 WASHER/DISP.MODULE RAW 01 4 1.000 B 147919 END MODULE RAW 02 5 1.000 B 147549 CONTAINER STACK RAW 00 6 1.000 C 147596 MAIN SHUTTLE RAIL SMALL 00 7 1.000 C 147920 TRANSPARENT COVER SMALL 00 8 1.000 C 147852 LOWER FRONT PANEL SMALL 00 10 1.000 C 147858 W/D DRAWER FRONT 00 11 1.000 C 147861 END MODULE DRAWER FRONT 00 12 1.000 C 147849 LEFT SIDE PANEL 00 13 1.000 C 147865 RIGHT SIDE COVER 00 14 1.000 C 147847 DOOR MANUAL BOX 00 15 1.000 C 147828 TOP COVER SMALL 00 16 1.000 C 147837 UPPER FRONT SMALL 00 17 1.000 C 147870 CONTAINER STACK TOP COVER 00 18 1.000 C 147873 STRIP CONTAINER STACK 00 19 1.000 C 147875 BOTTOM STRIP 00 20 1.000 C 147877 COVER WASH CONTAINER 00 21 1.000 C 147867 CONTAINER STACK DOOR 00 22 1.000 C 147923 BRACKET 1 00 25 2.000 147924 BRACKET 2 00 26 2.000 147925 BRACKET 3 00 27 1.000 147926 DRAWER BRACKET 00 28 2.000 147928 TOOLS SUPPORT 00 30 1.000 147946 SCHARNIER 00 32 2.000 C 279390 MAGNETSCHNAEPPER 15X46X13,5MM 00 40 3.000 C 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 50 22.000 400264 ZYL-SCHR.M 3X10 DIN912 A2 00 51 14.000 400304 ZYL-SCHR.M 4X12 DIN912 A2 00 52 4.000 420074 ZYL-SCHR.M 4X16 DIN912 A2 00 53 5.000 400302 ZYL-SCHR.M 4X 8 DIN912 A2 00 54 1.000 409271 U-SCHEIBE M 4 DIN125A 00 57 9.000 409410 U-SCHEIBE M 3 DIN125A 00 59 4.000 144280 SICHERUNGSSCHEIBE 00 60 1.000 147624 WASH FLUID CONTAINER 03 71 4.000 Z 281107 WASTE CONTAINER 00 72 2.000 Z 255517 TYPENSCHILD M1000+/M/OEM 00 85 1.000 255044 LABEL VERPA MLFAME 01 86 1.000 255043 LABEL SPANNUNGSKENNZEICHNUNG 00 87 1.000 147496 SHIPMENT SAFETY BRACKET 00 90 1.000 Z 147768 EXIT-STACK COVER 00 101 1.000 C 400267 ZYL-SCHR.M 3X16 DIN912 A2 00 102 10.000 405085 GEW.STIFT VERZ M 5X10 DIN913 00 103 4.000 413024 SICHERUNGSSCHEIBE ROSTFREI 3,2 00 104 1.000 409402 PA-SCHEIBE M5 DIN125A BN 1074 00 105 1.000 255523 LABEL HUOSING PART MLFAME 00 106 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-21

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

255529 LABEL 3-WEGVERPACKUNG 00 108 1.000 220145 PALLET SMALL 00 110 1.000 220146 STACK COVERING SMALL 00 111 1.000 220147 MODULES COVERING SMALL 00 112 1.000 220148 PROTECTIVE INSERT SMALL 00 113 1.000 220152 INSTRUMENT BOX SMALL 00 115 1.000 220153 CARDBOARD TOP SMALL 00 116 1.000 220154 HOUSING PANELS BOX SMALL 00 118 1.000 608301 TECHN. STAND ML FAME 01 119 1.000 608296 Q-BESCHEINIGUNG ML FAME 02 120 1.000 220156 BAG 00 121 5.000 146302 CABLE W60 00 130 1.000 Z 146373 SUBSTITUTE PLUG 00 131 1.000 Z 146385 CABLE P14 00 132 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 133 2.000 Z 147660 ENTRY STACK 00 134 1.000 Z 147670 HEIGHT MOVER TOOL 00 135 1.000 Z 147677 PLATEFORK 00 136 1.000 Z 148335 WASTE CAP 00 137 1.000 Z 147930 REAGENT CONTAINER SET 01 138 2.000 Z 147931 DISPOSABLE SYRINGE SET 01 139 2.000 V 147933 REAGENT BAR CODE LABEL SET 00 140 1.000 Z 147934 CONNECTION TUBING TO EXT.P.ST. 00 141 1.000 V 147935 MTP-TRANSPORTER 00 142 1.000 Z 147936 CLEANING SET MANIFOLD 00 143 1.000 Z 148163 CALIBRATION BOLT 00 144 1.000 T 148245 SETSCREW 00 145 2.000 A 220127 SHIPPING KIT PACKAGING 00 146 1.000 239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 147 1.000 Z 239003 STIFTSCHL. 6-KT DIN911 SW 3 00 148 1.000 Z 239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 149 1.000 Z 239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 150 1.000 Z 239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 151 1.000 Z 239017 PINZETTE L: 140 - 160 MM 00 152 1.000 Z 239020 CLIPS TASCHENLAMPE LECLANCHE 01 153 1.000 Z 239021 R?CKSPIEGEL D= 24 L= 165 00 154 1.000 Z 255524 LABEL SHIPPING KIT MLFAME 01 155 1.000 281093 MG VERSCHL.-BEUTEL 50x75 00 156 3.000 369064 BATTERIE MN 2400 LR 03 1.5V 00 157 2.000 V 400309 ZYL-SCHR.M 4X25 DIN912 A2 00 158 2.000 409200 U-SCHEIBE M3 DIN9021B 00 159 4.000 622023 PACKING LIST ML FAME 05 160 1.000 148333 SPILLAGE TRAY 00 161 1.000 Z 148337 WASH FLUID CONT. STAND 00 162 1.000 Z 281153 STERIL-FILTER 00 163 1.000 V 148358 VENTING TUBING 00 164 1.000 V 255653 LABEL WARNING PC 00 165 2.000 279403 MICRO WELL PLATTE 00 166 2.000 Z 255062 T?V GEPR?FTE SICHERHEIT GS 00 170 1.000 147878 WASTE TUBING 00 180 1.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-22

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Sanoﬁ Concerto 16/20 - Part No. 146 010 REV: 00

P/N DESCRIPTION REVISION

147150 CHASSIS 00 1 1.000 C 147787 ENTRY MODULE RAW 01 2 1.000 B 147788 INKUBATOR MODULE RAW 01 3 1.000 B 147818 WASHER/DISP.MODULE RAW 01 4 1.000 B 147919 END MODULE RAW 02 5 1.000 B 147549 CONTAINER STACK RAW 00 6 1.000 C 147596 MAIN SHUTTLE RAIL SMALL 00 7 1.000 C 148325 TRANSPARENT COVER SMALL SANOFI 00 8 1.000 C 148271 LOWER FRONT PANEL SMALL SANOFI 00 10 1.000 C 148273 W/D DRAWER FRONT SANOFI 00 11 1.000 C 148274 END MODULE DRAWER FRONT SANOFI 00 12 1.000 C 148270 LEFT SIDE PANEL SANOFI 00 13 1.000 C 148275 RIGHT SIDE COVER SANOFI 00 14 1.000 C 148269 DOOR MANUAL BOX SANOFI 00 15 1.000 C 148263 TOP COVER SMALL SANOFI 00 16 1.000 C 148266 UPPER FRONT SMALL SANOFI 00 17 1.000 C 148277 CONTAINER STACK TOP COVER SAN. 00 18 1.000 C 148278 STRIP CONTAINER STACK SANOFI 00 19 1.000 C 148279 BOTTOM STRIP SANOFI 00 20 1.000 C 148280 COVER WASH CONTAINER SANOFI 00 21 1.000 C 148276 CONTAINER STACK DOOR SANOFI 00 22 1.000 C 147923 BRACKET 1 00 25 2.000 147924 BRACKET 2 00 26 2.000 147925 BRACKET 3 00 27 1.000 147926 DRAWER BRACKET 00 28 2.000 147928 TOOLS SUPPORT 00 30 1.000 147946 SCHARNIER 00 32 2.000 C 279390 MAGNETSCHNAEPPER 15X46X13,5MM 00 40 3.000 C 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 50 22.000 400264 ZYL-SCHR.M 3X10 DIN912 A2 00 51 14.000 400304 ZYL-SCHR.M 4X12 DIN912 A2 00 52 4.000 420074 ZYL-SCHR.M 4X16 DIN912 A2 00 53 5.000 400302 ZYL-SCHR.M 4X 8 DIN912 A2 00 54 1.000 409271 U-SCHEIBE M 4 DIN125A 00 57 9.000 409410 U-SCHEIBE M 3 DIN125A 00 59 4.000 144280 SICHERUNGSSCHEIBE 00 60 1.000 147624 WASH FLUID CONTAINER 03 71 4.000 Z 281107 WASTE CONTAINER 00 72 2.000 Z 255517 TYPENSCHILD M1000+/M/OEM 00 85 1.000 255635 LABEL VERPACKUNG CONCERTO 00 86 1.000 255043 LABEL SPANNUNGSKENNZEICHNUNG 00 87 1.000 147496 SHIPMENT SAFETY BRACKET 00 90 1.000 Z 147768 EXIT-STACK COVER 00 101 1.000 C 400267 ZYL-SCHR.M 3X16 DIN912 A2 00 102 10.000 405085 GEW.STIFT VERZ M 5X10 DIN913 00 103 4.000 413024 SICHERUNGSSCHEIBE ROSTFREI 3,2 00 104 1.000 409402 PA-SCHEIBE M5 DIN125A BN 1074 00 105 1.000 255637 LABEL HOUSING PARTS CON. 00 106 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-23

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

255529 LABEL 3-WEGVERPACKUNG 00 108 1.000 220145 PALLET SMALL 00 110 1.000 220146 STACK COVERING SMALL 00 111 1.000 220147 MODULES COVERING SMALL 00 112 1.000 220148 PROTECTIVE INSERT SMALL 00 113 1.000 220152 INSTRUMENT BOX SMALL 00 115 1.000 220153 CARDBOARD TOP SMALL 00 116 1.000 220154 HOUSING PANELS BOX SMALL 00 118 1.000 608301 TECHN. STAND ML FAME 01 119 1.000 608296 Q-BESCHEINIGUNG ML FAME 02 120 1.000 220156 BAG 00 121 5.000 146302 CABLE W60 00 130 1.000 Z 146373 SUBSTITUTE PLUG 00 131 1.000 Z 146385 CABLE P14 00 132 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 133 2.000 Z 148323 ENTRY STACK SANOFI 00 134 1.000 Z 147670 HEIGHT MOVER TOOL 00 135 1.000 Z 147677 PLATEFORK 00 136 1.000 Z 148335 WASTE CAP 00 137 1.000 Z 147930 REAGENT CONTAINER SET 01 138 2.000 Z 147931 DISPOSABLE SYRINGE SET 01 139 2.000 V 147933 REAGENT BAR CODE LABEL SET 00 140 1.000 Z 147934 CONNECTION TUBING TO EXT.P.ST. 00 141 1.000 V 147935 MTP-TRANSPORTER 00 142 1.000 Z 147936 CLEANING SET MANIFOLD 00 143 1.000 Z 148163 CALIBRATION BOLT 00 144 1.000 T 148245 SETSCREW 00 145 2.000 A 220127 SHIPPING KIT PACKAGING 00 146 1.000 239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 147 1.000 Z 239003 STIFTSCHL. 6-KT DIN911 SW 3 00 148 1.000 Z 239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 149 1.000 Z 239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 150 1.000 Z 239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 151 1.000 Z 239017 PINZETTE L: 140 - 160 MM 00 152 1.000 Z 239020 CLIPS TASCHENLAMPE LECLANCHE 01 153 1.000 Z 239021 R?CKSPIEGEL D= 24 L= 165 00 154 1.000 Z 255636 LABEL SHIP-KIT CONCERTO 00 155 1.000 281093 MG VERSCHL.-BEUTEL 50x75 00 156 3.000 369064 BATTERIE MN 2400 LR 03 1.5V 00 157 2.000 V 400309 ZYL-SCHR.M 4X25 DIN912 A2 00 158 2.000 622024 PACKING LIST CONCERTO 04 160 1.000 148333 SPILLAGE TRAY 00 161 1.000 Z 148337 WASH FLUID CONT. STAND 00 162 1.000 Z 281153 STERIL-FILTER 00 163 1.000 V 148358 VENTING TUBING 00 164 1.000 V 255653 LABEL WARNING PC 00 165 2.000 279403 MICRO WELL PLATTE 00 166 2.000 Z 255062 T?V GEPR?FTE SICHERHEIT GS 00 170 1.000 147878 WASTE TUBING 00 180 1.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-24

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Ortho Summit Processor 16/20 - Part No. 146 020 REV: 00

P/N DESCRIPTION REVISION

147150 CHASSIS 00 1 1.000 C 147787 ENTRY MODULE RAW 01 2 1.000 B 147788 INKUBATOR MODULE RAW 01 3 1.000 B 147818 WASHER/DISP.MODULE RAW 01 4 1.000 B 147919 END MODULE RAW 02 5 1.000 B 147549 CONTAINER STACK RAW 00 6 1.000 C 147596 MAIN SHUTTLE RAIL SMALL 00 7 1.000 C 147920 TRANSPARENT COVER SMALL 00 8 1.000 C 148290 LOWER FRONT PANEL SMALL ORTHO 00 10 1.000 C 148292 W/D DRAWER FRONT ORTHO 00 11 1.000 C 148293 END MODULE DRAWER FRONT ORTHO 00 12 1.000 C 148289 LEFT SIDE PANEL ORTHO 00 13 1.000 C 148294 RIGHT SIDE COVER ORTHO 00 14 1.000 C 148288 DOOR MANUAL BOX ORTHO 00 15 1.000 C 148281 TOP COVER SMALL ORTHO 00 16 1.000 C 148285 UPPER FRONT SMALL ORTHO 00 17 1.000 C 148296 CONTAINER STACK TOP COVER ORT. 00 18 1.000 C 148297 STRIP CONTAINER STACK ORTHO 00 19 1.000 C 148298 BOTTOM STRIP ORTHO 00 20 1.000 C 148299 COVER WASH CONTAINER ORTHO 00 21 1.000 C 148295 CONTAINER STACK DOOR ORTHO 00 22 1.000 C 147923 BRACKET 1 00 25 2.000 147924 BRACKET 2 00 26 2.000 147925 BRACKET 3 00 27 1.000 147926 DRAWER BRACKET 00 28 2.000 147928 TOOLS SUPPORT 00 30 1.000 147946 SCHARNIER 00 32 2.000 C 279390 MAGNETSCHNAEPPER 15X46X13,5MM 00 40 3.000 C 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 50 22.000 400264 ZYL-SCHR.M 3X10 DIN912 A2 00 51 14.000 400304 ZYL-SCHR.M 4X12 DIN912 A2 00 52 4.000 420074 ZYL-SCHR.M 4X16 DIN912 A2 00 53 5.000 400302 ZYL-SCHR.M 4X 8 DIN912 A2 00 54 1.000 409271 U-SCHEIBE M 4 DIN125A 00 57 9.000 409410 U-SCHEIBE M 3 DIN125A 00 59 4.000 144280 SICHERUNGSSCHEIBE 00 60 1.000 147624 WASH FLUID CONTAINER 03 71 4.000 Z 281107 WASTE CONTAINER 00 72 2.000 Z 255517 TYPENSCHILD M1000+/M/OEM 00 85 1.000 255044 LABEL VERPA MLFAME 01 86 1.000 255043 LABEL SPANNUNGSKENNZEICHNUNG 00 87 1.000 147496 SHIPMENT SAFETY BRACKET 00 90 1.000 Z 147768 EXIT-STACK COVER 00 101 1.000 C 400267 ZYL-SCHR.M 3X16 DIN912 A2 00 102 10.000 405085 GEW.STIFT VERZ M 5X10 DIN913 00 103 4.000 413024 SICHERUNGSSCHEIBE ROSTFREI 3,2 00 104 1.000 409402 PA-SCHEIBE M5 DIN125A BN 1074 00 105 1.000 255523 LABEL HUOSING PART MLFAME 00 106 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-25

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

255529 LABEL 3-WEGVERPACKUNG 00 108 1.000 220145 PALLET SMALL 00 110 1.000 220146 STACK COVERING SMALL 00 111 1.000 220147 MODULES COVERING SMALL 00 112 1.000 220148 PROTECTIVE INSERT SMALL 00 113 1.000 220152 INSTRUMENT BOX SMALL 00 115 1.000 220153 CARDBOARD TOP SMALL 00 116 1.000 220154 HOUSING PANELS BOX SMALL 00 118 1.000 608301 TECHN. STAND ML FAME 01 119 1.000 608296 Q-BESCHEINIGUNG ML FAME 02 120 1.000 220156 BAG 00 121 5.000 146302 CABLE W60 00 130 1.000 Z 146373 SUBSTITUTE PLUG 00 131 1.000 Z 146385 CABLE P14 00 132 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 133 2.000 Z 147660 ENTRY STACK 00 134 1.000 Z 147670 HEIGHT MOVER TOOL 00 135 1.000 Z 147677 PLATEFORK 00 136 1.000 Z 148335 WASTE CAP 00 137 1.000 Z 147930 REAGENT CONTAINER SET 01 138 2.000 Z 147931 DISPOSABLE SYRINGE SET 01 139 2.000 V 147933 REAGENT BAR CODE LABEL SET 00 140 1.000 Z 147934 CONNECTION TUBING TO EXT.P.ST. 00 141 1.000 V 147935 MTP-TRANSPORTER 00 142 1.000 Z 147936 CLEANING SET MANIFOLD 00 143 1.000 Z 148163 CALIBRATION BOLT 00 144 1.000 T 148245 SETSCREW 00 145 2.000 A 220127 SHIPPING KIT PACKAGING 00 146 1.000 239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 147 1.000 Z 239003 STIFTSCHL. 6-KT DIN911 SW 3 00 148 1.000 Z 239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 149 1.000 Z 239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 150 1.000 Z 239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 151 1.000 Z 239017 PINZETTE L: 140 - 160 MM 00 152 1.000 Z 239020 CLIPS TASCHENLAMPE LECLANCHE 01 153 1.000 Z 239021 R?CKSPIEGEL D= 24 L= 165 00 154 1.000 Z 255524 LABEL SHIPPING KIT MLFAME 01 155 1.000 281093 MG VERSCHL.-BEUTEL 50x75 00 156 3.000 369064 BATTERIE MN 2400 LR 03 1.5V 00 157 2.000 V 400309 ZYL-SCHR.M 4X25 DIN912 A2 00 158 2.000 622025 PACKING LIST ORTHO 05 160 1.000 148333 SPILLAGE TRAY 00 161 1.000 Z 148337 WASH FLUID CONT. STAND 00 162 1.000 Z 281153 STERIL-FILTER 00 163 1.000 V 148358 VENTING TUBING 00 164 1.000 V 255653 LABEL WARNING PC 00 165 2.000 279403 MICRO WELL PLATTE 00 166 2.000 Z 255062 T?V GEPR?FTE SICHERHEIT GS 00 170 1.000 147878 WASTE TUBING 00 180 1.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-26

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.3.3.3 Conﬁguration 16/30

5 4

Entry Incubator

Module Module

5 4 3 2 1

Incubator

Module

5 4 3 2 1

Washer/

Dispenser

Module

End

Module

Basic Instrument 16/30

Hamilton p/n 146 001 - Sanoﬁ p/n 146 011 - Ortho p/n 146 021

Chassis

Entry Module Raw

Incubator Module Raw

4 3 2 1

Incubator Module Raw

Washer/Dispenser Module Raw

End Module Raw

Container Stack Raw

Main Shuttle Rail Medium

Transparent Cover Medium

1-27

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Microlab F.A.M.E. - Part No. 146 001 REV:00

P/N DESCRIPTION REVISION

147150 CHASSIS 00 1 1.000 C 147787 ENTRY MODULE RAW 01 2 1.000 B 147788 INKUBATOR MODULE RAW 01 3 2.000 B 147818 WASHER/DISP.MODULE RAW 01 4 1.000 B 147919 END MODULE RAW 02 5 1.000 B 147549 CONTAINER STACK RAW 00 6 1.000 C 147601 MAIN SHUTTLE RAIL MEDIUM 00 7 1.000 C 147921 TRANSPARENT COVER MEDIUM 00 8 1.000 C 147855 LOWER FRONT PANEL LARGE 00 10 1.000 C 147858 W/D DRAWER FRONT 00 11 1.000 C 147861 END MODULE DRAWER FRONT 00 12 1.000 C 147849 LEFT SIDE PANEL 00 13 1.000 C 147865 RIGHT SIDE COVER 00 14 1.000 C 147847 DOOR MANUAL BOX 00 15 1.000 C 147831 TOP COVER MEDIUM 00 16 1.000 C 147840 UPPER FRONT MEDIUM 00 17 1.000 C 147870 CONTAINER STACK TOP COVER 00 18 1.000 C 147873 STRIP CONTAINER STACK 00 19 1.000 C 147875 BOTTOM STRIP 00 20 1.000 C 147877 COVER WASH CONTAINER 00 21 1.000 C 147867 CONTAINER STACK DOOR 00 22 1.000 C 147923 BRACKET 1 00 25 2.000 147924 BRACKET 2 00 26 2.000 147925 BRACKET 3 00 27 3.000 147926 DRAWER BRACKET 00 28 2.000 147928 TOOLS SUPPORT 00 30 1.000 147946 SCHARNIER 00 32 2.000 C 279390 MAGNETSCHNAEPPER 15X46X13,5MM 00 40 3.000 C 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 50 26.000 400264 ZYL-SCHR.M 3X10 DIN912 A2 00 51 14.000 400304 ZYL-SCHR.M 4X12 DIN912 A2 00 52 4.000 420074 ZYL-SCHR.M 4X16 DIN912 A2 00 53 5.000 400302 ZYL-SCHR.M 4X 8 DIN912 A2 00 54 1.000 409271 U-SCHEIBE M 4 DIN125A 00 57 9.000 409410 U-SCHEIBE M 3 DIN125A 00 59 4.000 144280 SICHERUNGSSCHEIBE 00 60 1.000 147624 WASH FLUID CONTAINER 03 71 4.000 Z 281107 WASTE CONTAINER 00 72 2.000 Z 255517 TYPENSCHILD M1000+/M/OEM 00 85 1.000 255044 LABEL VERPA MLFAME 01 86 1.000 255043 LABEL SPANNUNGSKENNZEICHNUNG 00 87 1.000 147496 SHIPMENT SAFETY BRACKET 00 90 1.000 Z 147768 EXIT-STACK COVER 00 101 1.000 C 400267 ZYL-SCHR.M 3X16 DIN912 A2 00 102 10.000 405085 GEW.STIFT VERZ M 5X10 DIN913 00 103 4.000 413024 SICHERUNGSSCHEIBE ROSTFREI 3,2 00 104 1.000 409402 PA-SCHEIBE M5 DIN125A BN 1074 00 105 1.000 255523 LABEL HUOSING PART MLFAME 00 106 1.000 255529 LABEL 3-WEGVERPACKUNG 00 108 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-29

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

220123 PALLET LARGE 00 110 1.000 220131 STACK COVERING LARGE 00 111 1.000 220132 MODULES COVERING LARGE 00 112 1.000 220133 PROTECTIVE INSERT 1 LARGE 00 113 1.000 220134 PROTECTIVE INSERT 2 LARGE 00 114 1.000 220135 INSTRUMENT BOX LARGE 00 115 1.000 220136 CARDBOARD TOP LARGE 00 116 1.000 220143 HOUSING PANELS BOX LARGE 00 118 1.000 608301 TECHN. STAND ML FAME 01 119 1.000 608296 Q-BESCHEINIGUNG ML FAME 02 120 1.000 220156 BAG 00 121 6.000 146302 CABLE W60 00 130 1.000 Z 146373 SUBSTITUTE PLUG 00 131 1.000 Z 146385 CABLE P14 00 132 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 133 2.000 Z 147660 ENTRY STACK 00 134 1.000 Z 147670 HEIGHT MOVER TOOL 00 135 1.000 Z 147677 PLATEFORK 00 136 1.000 Z 148335 WASTE CAP 00 137 1.000 Z 147930 REAGENT CONTAINER SET 01 138 2.000 Z 147931 DISPOSABLE SYRINGE SET 01 139 2.000 V 147933 REAGENT BAR CODE LABEL SET 00 140 1.000 Z 147934 CONNECTION TUBING TO EXT.P.ST. 00 141 1.000 V 147935 MTP-TRANSPORTER 00 142 1.000 Z 147936 CLEANING SET MANIFOLD 00 143 1.000 Z 148163 CALIBRATION BOLT 00 144 1.000 T 148245 SETSCREW 00 145 2.000 A 220127 SHIPPING KIT PACKAGING 00 146 1.000 239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 147 1.000 Z 239003 STIFTSCHL. 6-KT DIN911 SW 3 00 148 1.000 Z 239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 149 1.000 Z 239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 150 1.000 Z 239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 151 1.000 Z 239017 PINZETTE L: 140 - 160 MM 00 152 1.000 Z 239020 CLIPS TASCHENLAMPE LECLANCHE 01 153 1.000 Z 239021 R?CKSPIEGEL D= 24 L= 165 00 154 1.000 Z 255524 LABEL SHIPPING KIT MLFAME 01 155 1.000 281093 MG VERSCHL.-BEUTEL 50x75 00 156 3.000 369064 BATTERIE MN 2400 LR 03 1.5V 00 157 2.000 V 400309 ZYL-SCHR.M 4X25 DIN912 A2 00 158 2.000 409200 U-SCHEIBE M3 DIN9021B 00 159 4.000 622023 PACKING LIST ML FAME 05 160 1.000 148333 SPILLAGE TRAY 00 161 1.000 Z 148337 WASH FLUID CONT. STAND 00 162 1.000 Z 281153 STERIL-FILTER 00 163 1.000 V 148358 VENTING TUBING 00 164 1.000 V 255653 LABEL WARNING PC 00 165 2.000 279403 MICRO WELL PLATTE 00 166 2.000 Z 255062 T?V GEPR?FTE SICHERHEIT GS 00 170 1.000 147878 WASTE TUBING 00 180 1.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-30

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Sanoﬁ Concerto 16/30 - Part No. 146 011 REV: 00

P/N DESCRIPTION REVISION

147150 CHASSIS 00 1 1.000 C 147787 ENTRY MODULE RAW 01 2 1.000 B 147788 INKUBATOR MODULE RAW 01 3 2.000 B 147818 WASHER/DISP.MODULE RAW 01 4 1.000 B 147919 END MODULE RAW 02 5 1.000 B 147549 CONTAINER STACK RAW 00 6 1.000 C 147601 MAIN SHUTTLE RAIL MEDIUM 00 7 1.000 C 148326 TRANSPARENT COVER MEDIUM SAN. 00 8 1.000 C 148272 LOWER FRONT PANEL LARGE SANOFI 00 10 1.000 C 148273 W/D DRAWER FRONT SANOFI 00 11 1.000 C 148274 END MODULE DRAWER FRONT SANOFI 00 12 1.000 C 148270 LEFT SIDE PANEL SANOFI 00 13 1.000 C 148275 RIGHT SIDE COVER SANOFI 00 14 1.000 C 148269 DOOR MANUAL BOX SANOFI 00 15 1.000 C 148264 TOP COVER MEDIUM SANOFI 00 16 1.000 C 148267 UPPER FRONT MEDIUM SANOFI 00 17 1.000 C 148277 CONTAINER STACK TOP COVER SAN. 00 18 1.000 C 148278 STRIP CONTAINER STACK SANOFI 00 19 1.000 C 148279 BOTTOM STRIP SANOFI 00 20 1.000 C 148280 COVER WASH CONTAINER SANOFI 00 21 1.000 C 148276 CONTAINER STACK DOOR SANOFI 00 22 1.000 C 147923 BRACKET 1 00 25 2.000 147924 BRACKET 2 00 26 2.000 147925 BRACKET 3 00 27 3.000 147926 DRAWER BRACKET 00 28 2.000 147928 TOOLS SUPPORT 00 30 1.000 147946 SCHARNIER 00 32 2.000 C 279390 MAGNETSCHNAEPPER 15X46X13,5MM 00 40 3.000 C 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 50 26.000 400264 ZYL-SCHR.M 3X10 DIN912 A2 00 51 14.000 400304 ZYL-SCHR.M 4X12 DIN912 A2 00 52 4.000 420074 ZYL-SCHR.M 4X16 DIN912 A2 00 53 5.000 400302 ZYL-SCHR.M 4X 8 DIN912 A2 00 54 1.000 409271 U-SCHEIBE M 4 DIN125A 00 57 9.000 409410 U-SCHEIBE M 3 DIN125A 00 59 4.000 144280 SICHERUNGSSCHEIBE 00 60 1.000 147624 WASH FLUID CONTAINER 03 71 4.000 Z 281107 WASTE CONTAINER 00 72 2.000 Z 255517 TYPENSCHILD M1000+/M/OEM 00 85 1.000 255635 LABEL VERPACKUNG CONCERTO 00 86 1.000 255043 LABEL SPANNUNGSKENNZEICHNUNG 00 87 1.000 147496 SHIPMENT SAFETY BRACKET 00 90 1.000 Z 147768 EXIT-STACK COVER 00 101 1.000 C 400267 ZYL-SCHR.M 3X16 DIN912 A2 00 102 10.000 405085 GEW.STIFT VERZ M 5X10 DIN913 00 103 4.000 413024 SICHERUNGSSCHEIBE ROSTFREI 3,2 00 104 1.000 409402 PA-SCHEIBE M5 DIN125A BN 1074 00 105 1.000 255637 LABEL HOUSING PARTS CON. 00 106 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-31

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

255529 LABEL 3-WEGVERPACKUNG 00 108 1.000 220123 PALLET LARGE 00 110 1.000 220131 STACK COVERING LARGE 00 111 1.000 220132 MODULES COVERING LARGE 00 112 1.000 220133 PROTECTIVE INSERT 1 LARGE 00 113 1.000 220134 PROTECTIVE INSERT 2 LARGE 00 114 1.000 220135 INSTRUMENT BOX LARGE 00 115 1.000 220136 CARDBOARD TOP LARGE 00 116 1.000 220143 HOUSING PANELS BOX LARGE 00 118 1.000 608301 TECHN. STAND ML FAME 01 119 1.000 608296 Q-BESCHEINIGUNG ML FAME 02 120 1.000 220156 BAG 00 121 6.000 146302 CABLE W60 00 130 1.000 Z 146373 SUBSTITUTE PLUG 00 131 1.000 Z 146385 CABLE P14 00 132 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 133 2.000 Z 148323 ENTRY STACK SANOFI 00 134 1.000 Z 147670 HEIGHT MOVER TOOL 00 135 1.000 Z 147677 PLATEFORK 00 136 1.000 Z 148335 WASTE CAP 00 137 1.000 Z 147930 REAGENT CONTAINER SET 01 138 2.000 Z 147931 DISPOSABLE SYRINGE SET 01 139 2.000 V 147933 REAGENT BAR CODE LABEL SET 00 140 1.000 Z 147934 CONNECTION TUBING TO EXT.P.ST. 00 141 1.000 V 147935 MTP-TRANSPORTER 00 142 1.000 Z 147936 CLEANING SET MANIFOLD 00 143 1.000 Z 148163 CALIBRATION BOLT 00 144 1.000 T 148245 SETSCREW 00 145 2.000 A 220127 SHIPPING KIT PACKAGING 00 146 1.000 239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 147 1.000 Z 239003 STIFTSCHL. 6-KT DIN911 SW 3 00 148 1.000 Z 239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 149 1.000 Z 239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 150 1.000 Z 239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 151 1.000 Z 239017 PINZETTE L: 140 - 160 MM 00 152 1.000 Z 239020 CLIPS TASCHENLAMPE LECLANCHE 01 153 1.000 Z 239021 R?CKSPIEGEL D= 24 L= 165 00 154 1.000 Z 255636 LABEL SHIP-KIT CONCERTO 00 155 1.000 281093 MG VERSCHL.-BEUTEL 50x75 00 156 3.000 369064 BATTERIE MN 2400 LR 03 1.5V 00 157 2.000 V 400309 ZYL-SCHR.M 4X25 DIN912 A2 00 158 2.000 622024 PACKING LIST CONCERTO 04 160 1.000 148333 SPILLAGE TRAY 00 161 1.000 Z 148337 WASH FLUID CONT. STAND 00 162 1.000 Z 281153 STERIL-FILTER 00 163 1.000 V 148358 VENTING TUBING 00 164 1.000 V 255653 LABEL WARNING PC 00 165 2.000 279403 MICRO WELL PLATTE 00 166 2.000 Z 255062 T?V GEPR?FTE SICHERHEIT GS 00 170 1.000 147878 WASTE TUBING 00 180 1.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-32

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Ortho Summit Processor 16/30 - Part No. 146 021 REV: 00

P/N DESCRIPTION REVISION

147150 CHASSIS 00 1 1.000 C 147787 ENTRY MODULE RAW 01 2 1.000 B 147788 INKUBATOR MODULE RAW 01 3 2.000 B 147818 WASHER/DISP.MODULE RAW 01 4 1.000 B 147919 END MODULE RAW 02 5 1.000 B 147549 CONTAINER STACK RAW 00 6 1.000 C 147601 MAIN SHUTTLE RAIL MEDIUM 00 7 1.000 C 147921 TRANSPARENT COVER MEDIUM 00 8 1.000 C 148291 LOWER FRONT PANEL LARGE ORTHO 00 10 1.000 C 148292 W/D DRAWER FRONT ORTHO 00 11 1.000 C 148293 END MODULE DRAWER FRONT ORTHO 00 12 1.000 C 148289 LEFT SIDE PANEL ORTHO 00 13 1.000 C 148294 RIGHT SIDE COVER ORTHO 00 14 1.000 C 148288 DOOR MANUAL BOX ORTHO 00 15 1.000 C 148282 TOP COVER MEDIUM ORTHO 00 16 1.000 C 148286 UPPER FRONT MEDIUM ORTHO 00 17 1.000 C 148296 CONTAINER STACK TOP COVER ORT. 00 18 1.000 C 148297 STRIP CONTAINER STACK ORTHO 00 19 1.000 C 148298 BOTTOM STRIP ORTHO 00 20 1.000 C 148299 COVER WASH CONTAINER ORTHO 00 21 1.000 C 148295 CONTAINER STACK DOOR ORTHO 00 22 1.000 C 147923 BRACKET 1 00 25 2.000 147924 BRACKET 2 00 26 2.000 147925 BRACKET 3 00 27 3.000 147926 DRAWER BRACKET 00 28 2.000 147928 TOOLS SUPPORT 00 30 1.000 147946 SCHARNIER 00 32 2.000 C 279390 MAGNETSCHNAEPPER 15X46X13,5MM 00 40 3.000 C 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 50 26.000 400264 ZYL-SCHR.M 3X10 DIN912 A2 00 51 14.000 400304 ZYL-SCHR.M 4X12 DIN912 A2 00 52 4.000 420074 ZYL-SCHR.M 4X16 DIN912 A2 00 53 5.000 400302 ZYL-SCHR.M 4X 8 DIN912 A2 00 54 1.000 409271 U-SCHEIBE M 4 DIN125A 00 57 9.000 409410 U-SCHEIBE M 3 DIN125A 00 59 4.000 144280 SICHERUNGSSCHEIBE 00 60 1.000 147624 WASH FLUID CONTAINER 03 71 4.000 Z 281107 WASTE CONTAINER 00 72 2.000 Z 255517 TYPENSCHILD M1000+/M/OEM 00 85 1.000 255520 LABEL VERPA MLFAME 16/30 00 86 1.000 255043 LABEL SPANNUNGSKENNZEICHNUNG 00 87 1.000 147496 SHIPMENT SAFETY BRACKET 00 90 1.000 Z 147768 EXIT-STACK COVER 00 101 1.000 C 400267 ZYL-SCHR.M 3X16 DIN912 A2 00 102 10.000 405085 GEW.STIFT VERZ M 5X10 DIN913 00 103 4.000 413024 SICHERUNGSSCHEIBE ROSTFREI 3,2 00 104 1.000 409402 PA-SCHEIBE M5 DIN125A BN 1074 00 105 1.000 255523 LABEL HUOSING PART MLFAME 00 106 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-33

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

255529 LABEL 3-WEGVERPACKUNG 00 108 1.000 220123 PALLET LARGE 00 110 1.000 220131 STACK COVERING LARGE 00 111 1.000 220132 MODULES COVERING LARGE 00 112 1.000 220133 PROTECTIVE INSERT 1 LARGE 00 113 1.000 220134 PROTECTIVE INSERT 2 LARGE 00 114 1.000 220135 INSTRUMENT BOX LARGE 00 115 1.000 220136 CARDBOARD TOP LARGE 00 116 1.000 220143 HOUSING PANELS BOX LARGE 00 118 1.000 608301 TECHN. STAND ML FAME 01 119 1.000 608296 Q-BESCHEINIGUNG ML FAME 02 120 1.000 220156 BAG 00 121 6.000 146302 CABLE W60 00 130 1.000 Z 146373 SUBSTITUTE PLUG 00 131 1.000 Z 146385 CABLE P14 00 132 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 133 2.000 Z 147660 ENTRY STACK 00 134 1.000 Z 147670 HEIGHT MOVER TOOL 00 135 1.000 Z 147677 PLATEFORK 00 136 1.000 Z 148335 WASTE CAP 00 137 1.000 Z 147930 REAGENT CONTAINER SET 01 138 2.000 Z 147931 DISPOSABLE SYRINGE SET 01 139 2.000 V 147933 REAGENT BAR CODE LABEL SET 00 140 1.000 Z 147934 CONNECTION TUBING TO EXT.P.ST. 00 141 1.000 V 147935 MTP-TRANSPORTER 00 142 1.000 Z 147936 CLEANING SET MANIFOLD 00 143 1.000 Z 148163 CALIBRATION BOLT 00 144 1.000 T 148245 SETSCREW 00 145 2.000 A 220127 SHIPPING KIT PACKAGING 00 146 1.000 239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 147 1.000 Z 239003 STIFTSCHL. 6-KT DIN911 SW 3 00 148 1.000 Z 239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 149 1.000 Z 239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 150 1.000 Z 239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 151 1.000 Z 239017 PINZETTE L: 140 - 160 MM 00 152 1.000 Z 239020 CLIPS TASCHENLAMPE LECLANCHE 01 153 1.000 Z 239021 R?CKSPIEGEL D= 24 L= 165 00 154 1.000 Z 255524 LABEL SHIPPING KIT MLFAME 01 155 1.000 281093 MG VERSCHL.-BEUTEL 50x75 00 156 3.000 369064 BATTERIE MN 2400 LR 03 1.5V 00 157 2.000 V 400309 ZYL-SCHR.M 4X25 DIN912 A2 00 158 2.000 622025 PACKING LIST ORTHO 05 160 1.000 148333 SPILLAGE TRAY 00 161 1.000 Z 148337 WASH FLUID CONT. STAND 00 162 1.000 Z 281153 STERIL-FILTER 00 163 1.000 V 148358 VENTING TUBING 00 164 1.000 V 255653 LABEL WARNING PC 00 165 2.000 279403 MICRO WELL PLATTE 00 166 2.000 Z 255062 T?V GEPR?FTE SICHERHEIT GS 00 170 1.000 147878 WASTE TUBING 00 180 1.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-34

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.3.3.4 Conﬁguration 24/20

8 7 6

5 4

5 4 3 2 1

5 4 3

Entry Incubator

Module Module

Washer/

Dispenser

Module

Washer/

Dispenser

Module

End

Module

Basic Instrument 24/20

Hamilton p/n 146 002 - Sanoﬁ p/n 146 012 - Ortho p/n 146 022

Chassis

Entry Module Raw

Incubator Module Raw

Washer/Dispenser Module Raw

2 1

Washer/Dispenser Module Raw

End Module Raw

Container Stack Raw

Main Shuttle Rail Medium

Transparent Cover Medium

1-35

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Microlab F.A.M.E. 24/20 - Part No. 146 002 REV: 00

P/N DESCRIPTION REVISION

147150 CHASSIS 00 1 1.000 C 147787 ENTRY MODULE RAW 01 2 1.000 B 147788 INKUBATOR MODULE RAW 01 3 1.000 B 147818 WASHER/DISP.MODULE RAW 01 4 2.000 B 147919 END MODULE RAW 02 5 1.000 B 147549 CONTAINER STACK RAW 00 6 1.000 C 147601 MAIN SHUTTLE RAIL MEDIUM 00 7 1.000 C 147921 TRANSPARENT COVER MEDIUM 00 8 1.000 C 147852 LOWER FRONT PANEL SMALL 00 10 1.000 C 147858 W/D DRAWER FRONT 00 11 2.000 C 147861 END MODULE DRAWER FRONT 00 12 1.000 C 147849 LEFT SIDE PANEL 00 13 1.000 C 147865 RIGHT SIDE COVER 00 14 1.000 C 147847 DOOR MANUAL BOX 00 15 1.000 C 147831 TOP COVER MEDIUM 00 16 1.000 C 147840 UPPER FRONT MEDIUM 00 17 1.000 C 147870 CONTAINER STACK TOP COVER 00 18 1.000 C 147873 STRIP CONTAINER STACK 00 19 1.000 C 147875 BOTTOM STRIP 00 20 1.000 C 147867 CONTAINER STACK DOOR 00 22 1.000 C 147923 BRACKET 1 00 25 2.000 147924 BRACKET 2 00 26 2.000 147925 BRACKET 3 00 27 1.000 147926 DRAWER BRACKET 00 28 3.000 147928 TOOLS SUPPORT 00 30 1.000 147946 SCHARNIER 00 32 2.000 C 279390 MAGNETSCHNAEPPER 15X46X13,5MM 00 40 3.000 C 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 50 22.000 400264 ZYL-SCHR.M 3X10 DIN912 A2 00 51 14.000 400304 ZYL-SCHR.M 4X12 DIN912 A2 00 52 4.000 420074 ZYL-SCHR.M 4X16 DIN912 A2 00 53 5.000 400302 ZYL-SCHR.M 4X 8 DIN912 A2 00 54 1.000 409271 U-SCHEIBE M 4 DIN125A 00 57 9.000 409410 U-SCHEIBE M 3 DIN125A 00 59 4.000 144280 SICHERUNGSSCHEIBE 00 60 1.000 147624 WASH FLUID CONTAINER 03 71 8.000 Z 281107 WASTE CONTAINER 00 72 3.000 Z 255517 TYPENSCHILD M1000+/M/OEM 00 85 1.000 255044 LABEL VERPA MLFAME 01 86 1.000 255043 LABEL SPANNUNGSKENNZEICHNUNG 00 87 1.000 147768 EXIT-STACK COVER 00 101 1.000 C 400267 ZYL-SCHR.M 3X16 DIN912 A2 00 102 10.000 405085 GEW.STIFT VERZ M 5X10 DIN913 00 103 4.000 413024 SICHERUNGSSCHEIBE ROSTFREI 3,2 00 104 1.000 409402 PA-SCHEIBE M5 DIN125A BN 1074 00 105 1.000 255523 LABEL HUOSING PART MLFAME 00 106 1.000 255529 LABEL 3-WEGVERPACKUNG 00 108 1.000 220123 PALLET LARGE 00 110 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-37

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

220131 STACK COVERING LARGE 00 111 1.000 220132 MODULES COVERING LARGE 00 112 1.000 220133 PROTECTIVE INSERT 1 LARGE 00 113 1.000 220134 PROTECTIVE INSERT 2 LARGE 00 114 1.000 220135 INSTRUMENT BOX LARGE 00 115 1.000 220136 CARDBOARD TOP LARGE 00 116 1.000 220143 HOUSING PANELS BOX LARGE 00 118 1.000 608301 TECHN. STAND ML FAME 01 119 1.000 608296 Q-BESCHEINIGUNG ML FAME 02 120 1.000 220156 BAG 00 121 6.000 146302 CABLE W60 00 130 2.000 Z 146373 SUBSTITUTE PLUG 00 131 2.000 Z 146385 CABLE P14 00 132 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 133 3.000 Z 147660 ENTRY STACK 00 134 1.000 Z 147670 HEIGHT MOVER TOOL 00 135 1.000 Z 147677 PLATEFORK 00 136 1.000 Z 148335 WASTE CAP 00 137 2.000 Z 147930 REAGENT CONTAINER SET 01 138 3.000 Z 147931 DISPOSABLE SYRINGE SET 01 139 3.000 V 147933 REAGENT BAR CODE LABEL SET 00 140 1.000 Z 147934 CONNECTION TUBING TO EXT.P.ST. 00 141 2.000 V 147935 MTP-TRANSPORTER 00 142 1.000 Z 147936 CLEANING SET MANIFOLD 00 143 2.000 Z 148163 CALIBRATION BOLT 00 144 1.000 T 148245 SETSCREW 00 145 2.000 A 220127 SHIPPING KIT PACKAGING 00 146 1.000 239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 147 1.000 Z 239003 STIFTSCHL. 6-KT DIN911 SW 3 00 148 1.000 Z 239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 149 1.000 Z 239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 150 1.000 Z 239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 151 1.000 Z 239017 PINZETTE L: 140 - 160 MM 00 152 1.000 Z 239020 CLIPS TASCHENLAMPE LECLANCHE 01 153 1.000 Z 239021 R?CKSPIEGEL D= 24 L= 165 00 154 1.000 Z 255524 LABEL SHIPPING KIT MLFAME 01 155 1.000 281093 MG VERSCHL.-BEUTEL 50x75 00 156 3.000 369064 BATTERIE MN 2400 LR 03 1.5V 00 157 2.000 V 400309 ZYL-SCHR.M 4X25 DIN912 A2 00 158 2.000 409200 U-SCHEIBE M3 DIN9021B 00 159 6.000 622023 PACKING LIST ML FAME 05 160 1.000 148333 SPILLAGE TRAY 00 161 1.000 Z 148337 WASH FLUID CONT. STAND 00 162 1.000 Z 281153 STERIL-FILTER 00 163 2.000 V 148358 VENTING TUBING 00 164 2.000 V 255653 LABEL WARNING PC 00 165 2.000 279403 MICRO WELL PLATTE 00 166 2.000 Z 255062 T?V GEPR?FTE SICHERHEIT GS 00 170 1.000 147878 WASTE TUBING 00 180 2.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-38

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Sanoﬁ Concerto 24/20 - Part No. 146 012 REV: 00

P/N DESCRIPTION REVISION

147150 CHASSIS 00 1 1.000 C 147787 ENTRY MODULE RAW 01 2 1.000 B 147788 INKUBATOR MODULE RAW 01 3 1.000 B 147818 WASHER/DISP.MODULE RAW 01 4 2.000 B 147919 END MODULE RAW 02 5 1.000 B 147549 CONTAINER STACK RAW 00 6 1.000 C 147601 MAIN SHUTTLE RAIL MEDIUM 00 7 1.000 C 148326 TRANSPARENT COVER MEDIUM SAN. 00 8 1.000 C 148271 LOWER FRONT PANEL SMALL SANOFI 00 10 1.000 C 148273 W/D DRAWER FRONT SANOFI 00 11 2.000 C 148274 END MODULE DRAWER FRONT SANOFI 00 12 1.000 C 148270 LEFT SIDE PANEL SANOFI 00 13 1.000 C 148275 RIGHT SIDE COVER SANOFI 00 14 1.000 C 148269 DOOR MANUAL BOX SANOFI 00 15 1.000 C 148264 TOP COVER MEDIUM SANOFI 00 16 1.000 C 148267 UPPER FRONT MEDIUM SANOFI 00 17 1.000 C 148277 CONTAINER STACK TOP COVER SAN. 00 18 1.000 C 148278 STRIP CONTAINER STACK SANOFI 00 19 1.000 C 148279 BOTTOM STRIP SANOFI 00 20 1.000 C 148276 CONTAINER STACK DOOR SANOFI 00 22 1.000 C 147923 BRACKET 1 00 25 2.000 147924 BRACKET 2 00 26 2.000 147925 BRACKET 3 00 27 1.000 147926 DRAWER BRACKET 00 28 3.000 147928 TOOLS SUPPORT 00 30 1.000 147946 SCHARNIER 00 32 2.000 C 279390 MAGNETSCHNAEPPER 15X46X13,5MM 00 40 3.000 C 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 50 22.000 400264 ZYL-SCHR.M 3X10 DIN912 A2 00 51 14.000 400304 ZYL-SCHR.M 4X12 DIN912 A2 00 52 4.000 420074 ZYL-SCHR.M 4X16 DIN912 A2 00 53 5.000 400302 ZYL-SCHR.M 4X 8 DIN912 A2 00 54 1.000 409271 U-SCHEIBE M 4 DIN125A 00 57 9.000 409410 U-SCHEIBE M 3 DIN125A 00 59 4.000 144280 SICHERUNGSSCHEIBE 00 60 1.000 147624 WASH FLUID CONTAINER 03 71 8.000 Z 281107 WASTE CONTAINER 00 72 3.000 Z 255517 TYPENSCHILD M1000+/M/OEM 00 85 1.000 255635 LABEL VERPACKUNG CONCERTO 00 86 1.000 255043 LABEL SPANNUNGSKENNZEICHNUNG 00 87 1.000 147768 EXIT-STACK COVER 00 101 1.000 C 400267 ZYL-SCHR.M 3X16 DIN912 A2 00 102 10.000 405085 GEW.STIFT VERZ M 5X10 DIN913 00 103 4.000 413024 SICHERUNGSSCHEIBE ROSTFREI 3,2 00 104 1.000 409402 PA-SCHEIBE M5 DIN125A BN 1074 00 105 1.000 255637 LABEL HOUSING PARTS CON. 00 106 1.000 255529 LABEL 3-WEGVERPACKUNG 00 108 1.000 220123 PALLET LARGE 00 110 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-39

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

220131 STACK COVERING LARGE 00 111 1.000 220132 MODULES COVERING LARGE 00 112 1.000 220133 PROTECTIVE INSERT 1 LARGE 00 113 1.000 220134 PROTECTIVE INSERT 2 LARGE 00 114 1.000 220135 INSTRUMENT BOX LARGE 00 115 1.000 220136 CARDBOARD TOP LARGE 00 116 1.000 220143 HOUSING PANELS BOX LARGE 00 118 1.000 608301 TECHN. STAND ML FAME 01 119 1.000 608296 Q-BESCHEINIGUNG ML FAME 02 120 1.000 220156 BAG 00 121 6.000 146302 CABLE W60 00 130 2.000 Z 146373 SUBSTITUTE PLUG 00 131 2.000 Z 146385 CABLE P14 00 132 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 133 3.000 Z 148323 ENTRY STACK SANOFI 00 134 1.000 Z 147670 HEIGHT MOVER TOOL 00 135 1.000 Z 147677 PLATEFORK 00 136 1.000 Z 148335 WASTE CAP 00 137 2.000 Z 147930 REAGENT CONTAINER SET 01 138 3.000 Z 147931 DISPOSABLE SYRINGE SET 01 139 3.000 V 147933 REAGENT BAR CODE LABEL SET 00 140 1.000 Z 147934 CONNECTION TUBING TO EXT.P.ST. 00 141 2.000 V 147935 MTP-TRANSPORTER 00 142 1.000 Z 147936 CLEANING SET MANIFOLD 00 143 2.000 Z 148163 CALIBRATION BOLT 00 144 1.000 T 148245 SETSCREW 00 145 2.000 A 220127 SHIPPING KIT PACKAGING 00 146 1.000 239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 147 1.000 Z 239003 STIFTSCHL. 6-KT DIN911 SW 3 00 148 1.000 Z 239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 149 1.000 Z 239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 150 1.000 Z 239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 151 1.000 Z 239017 PINZETTE L: 140 - 160 MM 00 152 1.000 Z 239020 CLIPS TASCHENLAMPE LECLANCHE 01 153 1.000 Z 239021 R?CKSPIEGEL D= 24 L= 165 00 154 1.000 Z 255636 LABEL SHIP-KIT CONCERTO 00 155 1.000 281093 MG VERSCHL.-BEUTEL 50x75 00 156 3.000 369064 BATTERIE MN 2400 LR 03 1.5V 00 157 2.000 V 400309 ZYL-SCHR.M 4X25 DIN912 A2 00 158 2.000 622024 PACKING LIST CONCERTO 04 160 1.000 148333 SPILLAGE TRAY 00 161 1.000 Z 148337 WASH FLUID CONT. STAND 00 162 1.000 Z 281153 STERIL-FILTER 00 163 2.000 V 148358 VENTING TUBING 00 164 2.000 V 255653 LABEL WARNING PC 00 165 2.000 279403 MICRO WELL PLATTE 00 166 2.000 Z 255062 T?V GEPR?FTE SICHERHEIT GS 00 170 1.000 147878 WASTE TUBING 00 180 2.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-40

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Ortho Summit Processor 24/20 - Part No. 146 022 REV: 00

P/N DESCRIPTION REVISION

147150 CHASSIS 00 1 1.000 C 147787 ENTRY MODULE RAW 01 2 1.000 B 147788 INKUBATOR MODULE RAW 01 3 1.000 B 147818 WASHER/DISP.MODULE RAW 01 4 2.000 B 147919 END MODULE RAW 02 5 1.000 B 147549 CONTAINER STACK RAW 00 6 1.000 C 147601 MAIN SHUTTLE RAIL MEDIUM 00 7 1.000 C 147921 TRANSPARENT COVER MEDIUM 00 8 1.000 C 148290 LOWER FRONT PANEL SMALL ORTHO 00 10 1.000 C 148292 W/D DRAWER FRONT ORTHO 00 11 2.000 C 148293 END MODULE DRAWER FRONT ORTHO 00 12 1.000 C 148289 LEFT SIDE PANEL ORTHO 00 13 1.000 C 148294 RIGHT SIDE COVER ORTHO 00 14 1.000 C 148288 DOOR MANUAL BOX ORTHO 00 15 1.000 C 148282 TOP COVER MEDIUM ORTHO 00 16 1.000 C 148286 UPPER FRONT MEDIUM ORTHO 00 17 1.000 C 148296 CONTAINER STACK TOP COVER ORT. 00 18 1.000 C 148297 STRIP CONTAINER STACK ORTHO 00 19 1.000 C 148298 BOTTOM STRIP ORTHO 00 20 1.000 C 148295 CONTAINER STACK DOOR ORTHO 00 22 1.000 C 147923 BRACKET 1 00 25 2.000 147924 BRACKET 2 00 26 2.000 147925 BRACKET 3 00 27 1.000 147926 DRAWER BRACKET 00 28 3.000 147928 TOOLS SUPPORT 00 30 1.000 147946 SCHARNIER 00 32 2.000 C 279390 MAGNETSCHNAEPPER 15X46X13,5MM 00 40 3.000 C 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 50 22.000 400264 ZYL-SCHR.M 3X10 DIN912 A2 00 51 14.000 400304 ZYL-SCHR.M 4X12 DIN912 A2 00 52 4.000 420074 ZYL-SCHR.M 4X16 DIN912 A2 00 53 5.000 400302 ZYL-SCHR.M 4X 8 DIN912 A2 00 54 1.000 409271 U-SCHEIBE M 4 DIN125A 00 57 9.000 409410 U-SCHEIBE M 3 DIN125A 00 59 4.000 144280 SICHERUNGSSCHEIBE 00 60 1.000 147624 WASH FLUID CONTAINER 03 71 8.000 Z 281107 WASTE CONTAINER 00 72 3.000 Z 255517 TYPENSCHILD M1000+/M/OEM 00 85 1.000 255521 LABEL VERPA MLFAME 24/20 00 86 1.000 255043 LABEL SPANNUNGSKENNZEICHNUNG 00 87 1.000 147768 EXIT-STACK COVER 00 101 1.000 C 400267 ZYL-SCHR.M 3X16 DIN912 A2 00 102 10.000 405085 GEW.STIFT VERZ M 5X10 DIN913 00 103 4.000 413024 SICHERUNGSSCHEIBE ROSTFREI 3,2 00 104 1.000 409402 PA-SCHEIBE M5 DIN125A BN 1074 00 105 1.000 255523 LABEL HUOSING PART MLFAME 00 106 1.000 255529 LABEL 3-WEGVERPACKUNG 00 108 1.000 220123 PALLET LARGE 00 110 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-41

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

220131 STACK COVERING LARGE 00 111 1.000 220132 MODULES COVERING LARGE 00 112 1.000 220133 PROTECTIVE INSERT 1 LARGE 00 113 1.000 220134 PROTECTIVE INSERT 2 LARGE 00 114 1.000 220135 INSTRUMENT BOX LARGE 00 115 1.000 220136 CARDBOARD TOP LARGE 00 116 1.000 220143 HOUSING PANELS BOX LARGE 00 118 1.000 608301 TECHN. STAND ML FAME 01 119 1.000 608296 Q-BESCHEINIGUNG ML FAME 02 120 1.000 220156 BAG 00 121 6.000 146302 CABLE W60 00 130 2.000 Z 146373 SUBSTITUTE PLUG 00 131 2.000 Z 146385 CABLE P14 00 132 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 133 3.000 Z 147660 ENTRY STACK 00 134 1.000 Z 147670 HEIGHT MOVER TOOL 00 135 1.000 Z 147677 PLATEFORK 00 136 1.000 Z 148335 WASTE CAP 00 137 2.000 Z 147930 REAGENT CONTAINER SET 01 138 3.000 Z 147931 DISPOSABLE SYRINGE SET 01 139 3.000 V 147933 REAGENT BAR CODE LABEL SET 00 140 1.000 Z 147934 CONNECTION TUBING TO EXT.P.ST. 00 141 2.000 V 147935 MTP-TRANSPORTER 00 142 1.000 Z 147936 CLEANING SET MANIFOLD 00 143 2.000 Z 148163 CALIBRATION BOLT 00 144 1.000 T 148245 SETSCREW 00 145 2.000 A 220127 SHIPPING KIT PACKAGING 00 146 1.000 239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 147 1.000 Z 239003 STIFTSCHL. 6-KT DIN911 SW 3 00 148 1.000 Z 239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 149 1.000 Z 239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 150 1.000 Z 239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 151 1.000 Z 239017 PINZETTE L: 140 - 160 MM 00 152 1.000 Z 239020 CLIPS TASCHENLAMPE LECLANCHE 01 153 1.000 Z 239021 R?CKSPIEGEL D= 24 L= 165 00 154 1.000 Z 255524 LABEL SHIPPING KIT MLFAME 01 155 1.000 281093 MG VERSCHL.-BEUTEL 50x75 00 156 3.000 369064 BATTERIE MN 2400 LR 03 1.5V 00 157 2.000 V 400309 ZYL-SCHR.M 4X25 DIN912 A2 00 158 2.000 622025 PACKING LIST ORTHO 05 160 1.000 148333 SPILLAGE TRAY 00 161 1.000 Z 148337 WASH FLUID CONT. STAND 00 162 1.000 Z 281153 STERIL-FILTER 00 163 2.000 V 148358 VENTING TUBING 00 164 2.000 V 255653 LABEL WARNING PC 00 165 2.000 279403 MICRO WELL PLATTE 00 166 2.000 Z 255062 T?V GEPR?FTE SICHERHEIT GS 00 170 1.000 147878 WASTE TUBING 00 180 2.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-42

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.3.3.5 Conﬁguration 24/30

8 7 6

5 4

5 4 3 2 1

5 4 3

Entry Incubator

Module Module

Incubator

Module

Basic Instrument 24/30

Hamilton p/n 146 003 - Sanoﬁ p/n 146 013 - Ortho p/n 146 023

Chassis

Entry Module Raw

Incubator Module Raw

Washer/Dispenser Module Raw

Washer/

Dispenser

Module

Washer/

Dispenser

Module

End

Module

2 1

Washer/Dispenser Module Raw

End Module Raw

Container Stack Raw

Main Shuttle Rail Large

Transparent Cover Large

1-43

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Microlab F.A.M.E. 24/30 - Part No. 146 003 REV: 00

P/N DESCRIPTION REVISION

147150 CHASSIS 00 1 1.000 C 147787 ENTRY MODULE RAW 01 2 1.000 B 147788 INKUBATOR MODULE RAW 01 3 2.000 B 147818 WASHER/DISP.MODULE RAW 01 4 2.000 B 147919 END MODULE RAW 02 5 1.000 B 147549 CONTAINER STACK RAW 00 6 1.000 C 147610 MAIN SHUTTLE RAIL LARGE 00 7 1.000 C 147922 TRANSPARENT COVER LARGE 00 8 1.000 C 147855 LOWER FRONT PANEL LARGE 00 10 1.000 C 147858 W/D DRAWER FRONT 00 11 2.000 C 147861 END MODULE DRAWER FRONT 00 12 1.000 C 147849 LEFT SIDE PANEL 00 13 1.000 C 147865 RIGHT SIDE COVER 00 14 1.000 C 147847 DOOR MANUAL BOX 00 15 1.000 C 147834 TOP COVER LARGE 00 16 1.000 C 147843 UPPER FRONT LARGE 00 17 1.000 C 147870 CONTAINER STACK TOP COVER 00 18 1.000 C 147873 STRIP CONTAINER STACK 00 19 1.000 C 147875 BOTTOM STRIP 00 20 1.000 C 147867 CONTAINER STACK DOOR 00 22 1.000 C 147923 BRACKET 1 00 25 2.000 147924 BRACKET 2 00 26 2.000 147925 BRACKET 3 00 27 3.000 147926 DRAWER BRACKET 00 28 3.000 147928 TOOLS SUPPORT 00 30 1.000 147946 SCHARNIER 00 32 2.000 C 279390 MAGNETSCHNAEPPER 15X46X13,5MM 00 40 3.000 C 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 50 26.000 400264 ZYL-SCHR.M 3X10 DIN912 A2 00 51 14.000 400304 ZYL-SCHR.M 4X12 DIN912 A2 00 52 4.000 420074 ZYL-SCHR.M 4X16 DIN912 A2 00 53 5.000 400302 ZYL-SCHR.M 4X 8 DIN912 A2 00 54 1.000 409271 U-SCHEIBE M 4 DIN125A 00 57 9.000 409410 U-SCHEIBE M 3 DIN125A 00 59 4.000 144280 SICHERUNGSSCHEIBE 00 60 1.000 147624 WASH FLUID CONTAINER 03 71 8.000 Z 281107 WASTE CONTAINER 00 72 3.000 Z 255517 TYPENSCHILD M1000+/M/OEM 00 85 1.000 255044 LABEL VERPA MLFAME 01 86 1.000 255043 LABEL SPANNUNGSKENNZEICHNUNG 00 87 1.000 147768 EXIT-STACK COVER 00 101 1.000 C 400267 ZYL-SCHR.M 3X16 DIN912 A2 00 102 10.000 405085 GEW.STIFT VERZ M 5X10 DIN913 00 103 4.000 413024 SICHERUNGSSCHEIBE ROSTFREI 3,2 00 104 1.000 409402 PA-SCHEIBE M5 DIN125A BN 1074 00 105 1.000 255523 LABEL HUOSING PART MLFAME 00 106 1.000 255529 LABEL 3-WEGVERPACKUNG 00 108 1.000 220123 PALLET LARGE 00 110 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-45

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

220131 STACK COVERING LARGE 00 111 1.000 220132 MODULES COVERING LARGE 00 112 1.000 220133 PROTECTIVE INSERT 1 LARGE 00 113 1.000 220134 PROTECTIVE INSERT 2 LARGE 00 114 1.000 220135 INSTRUMENT BOX LARGE 00 115 1.000 220136 CARDBOARD TOP LARGE 00 116 1.000 220143 HOUSING PANELS BOX LARGE 00 118 1.000 608301 TECHN. STAND ML FAME 01 119 1.000 608296 Q-BESCHEINIGUNG ML FAME 02 120 1.000 220156 BAG 00 121 7.000 146302 CABLE W60 00 130 2.000 Z 146373 SUBSTITUTE PLUG 00 131 2.000 Z 146385 CABLE P14 00 132 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 133 3.000 Z 147660 ENTRY STACK 00 134 1.000 Z 147670 HEIGHT MOVER TOOL 00 135 1.000 Z 147677 PLATEFORK 00 136 1.000 Z 148335 WASTE CAP 00 137 2.000 Z 147930 REAGENT CONTAINER SET 01 138 3.000 Z 147931 DISPOSABLE SYRINGE SET 01 139 3.000 V 147933 REAGENT BAR CODE LABEL SET 00 140 1.000 Z 147934 CONNECTION TUBING TO EXT.P.ST. 00 141 2.000 V 147935 MTP-TRANSPORTER 00 142 1.000 Z 147936 CLEANING SET MANIFOLD 00 143 2.000 Z 148163 CALIBRATION BOLT 00 144 1.000 T 148245 SETSCREW 00 145 2.000 A 220127 SHIPPING KIT PACKAGING 00 146 1.000 239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 147 1.000 Z 239003 STIFTSCHL. 6-KT DIN911 SW 3 00 148 1.000 Z 239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 149 1.000 Z 239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 150 1.000 Z 239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 151 1.000 Z 239017 PINZETTE L: 140 - 160 MM 00 152 1.000 Z 239020 CLIPS TASCHENLAMPE LECLANCHE 01 153 1.000 Z 239021 R?CKSPIEGEL D= 24 L= 165 00 154 1.000 Z 255524 LABEL SHIPPING KIT MLFAME 01 155 1.000 281093 MG VERSCHL.-BEUTEL 50x75 00 156 3.000 369064 BATTERIE MN 2400 LR 03 1.5V 00 157 2.000 V 400309 ZYL-SCHR.M 4X25 DIN912 A2 00 158 2.000 409200 U-SCHEIBE M3 DIN9021B 00 159 6.000 622023 PACKING LIST ML FAME 05 160 1.000 148333 SPILLAGE TRAY 00 161 1.000 Z 148337 WASH FLUID CONT. STAND 00 162 1.000 Z 281153 STERIL-FILTER 00 163 2.000 V 148358 VENTING TUBING 00 164 2.000 V 255653 LABEL WARNING PC 00 165 2.000 279403 MICRO WELL PLATTE 00 166 2.000 Z 255062 T?V GEPR?FTE SICHERHEIT GS 00 170 1.000 147878 WASTE TUBING 00 180 2.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-46

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Sanoﬁ Concerto 24/30 - Part No. 146 013 REV: 00

P/N DESCRIPTION REVISION

622024 PACKING LIST CONCERTO 02 0 1.000

147150 CHASSIS 00 1 1.000 C

147787 ENTRY MODULE RAW 00 2 1.000 B

147788 INKUBATOR MODULE RAW 00 3 2.000 B

147818 WASHER/DISP.MODULE RAW 00 4 2.000 B

147919 END MODULE RAW 00 5 1.000 B

147549 CONTAINER STACK RAW 00 6 1.000 C

147610 MAIN SHUTTLE RAIL LARGE 00 7 1.000 C

148327 TRANSPARENT COVER LARGE SANOFI 00 8 1.000 C

148272 LOWER FRONT PANEL LARGE SANOFI 00 10 1.000 C

148273 W/D DRAWER FRONT SANOFI 00 11 2.000 C

148274 END MODULE DRAWER FRONT SANOFI 00 12 1.000 C

148270 LEFT SIDE PANEL SANOFI 00 13 1.000 C

148275 RIGHT SIDE COVER SANOFI 00 14 1.000 C

148269 DOOR MANUAL BOX SANOFI 00 15 1.000 C

148265 TOP COVER LARGE SANOFI 00 16 1.000 C

148268 UPPER FRONT LARGE SANOFI 00 17 1.000 C

148277 CONTAINER STACK TOP COVER SAN. 00 18 1.000 C

148278 STRIP CONTAINER STACK SANOFI 00 19 1.000 C

148279 BOTTOM STRIP SANOFI 00 20 1.000 C

148276 CONTAINER STACK DOOR SANOFI 00 22 1.000 C

147923 BRACKET 1 00 25 2.000

147924 BRACKET 2 00 26 2.000

147925 BRACKET 3 00 27 3.000

147926 DRAWER BRACKET 00 28 3.000

147928 TOOLS SUPPORT 00 30 1.000

147946 SCHARNIER 00 32 2.000 C

279390 MAGNETSCHNAEPPER 15X46X13,5MM 00 40 3.000 C

400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 50 26.000

400264 ZYL-SCHR.M 3X10 DIN912 A2 00 51 14.000

400304 ZYL-SCHR.M 4X12 DIN912 A2 00 52 4.000

420074 ZYL-SCHR.M 4X16 DIN912 A2 00 53 5.000

400302 ZYL-SCHR.M 4X 8 DIN912 A2 00 54 1.000

409271 U-SCHEIBE M 4 DIN125A 00 57 9.000

409410 U-SCHEIBE M 3 DIN125A 00 59 4.000

144280 SICHERUNGSSCHEIBE 00 60 1.000

147624 WASH FLUID CONTAINER 02 71 8.000 Z

281107 WASTE CONTAINER 00 72 3.000 Z

255517 TYPENSCHILD M1000+/M/OEM 00 85 1.000

255635 LABEL VERPACKUNG CONCERTO 00 86 1.000

255043 LABEL SPANNUNGSKENNZEICHNUNG 00 87 1.000

147768 EXIT-STACK COVER 00 101 1.000 C

400267 ZYL-SCHR.M 3X16 DIN912 A2 00 102 10.000

405085 GEW.STIFT VERZ M 5X10 DIN913 00 103 4.000

413024 SICHERUNGSSCHEIBE ROSTFREI 3,2 00 104 1.000

409402 PA-SCHEIBE M5 DIN125A BN 1074 00 105 1.000

255637 LABEL HOUSING PARTS CON. 00 106 1.000

255529 LABEL 3-WEGVERPACKUNG 00 108 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-47

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

220123 PALLET LARGE 00 110 1.000

220131 STACK COVERING LARGE 00 111 1.000

220132 MODULES COVERING LARGE 00 112 1.000

220133 PROTECTIVE INSERT 1 LARGE 00 113 1.000

220134 PROTECTIVE INSERT 2 LARGE 00 114 1.000

220135 INSTRUMENT BOX LARGE 00 115 1.000

220136 CARDBOARD TOP LARGE 00 116 1.000

220143 HOUSING PANELS BOX LARGE 00 118 1.000

608301 TECHN. STAND ML FAME 00 119 1.000

608296 Q-BESCHEINIGUNG ML FAME 01 120 1.000

220156 BAG 00 121 7.000

146302 CABLE W60 00 130 2.000 Z

146385 CABLE P14 00 132 1.000 Z

147179 REAGENT CONTAINER CARROUSEL 00 133 3.000 Z

148323 ENTRY STACK SANOFI 00 134 1.000 Z

147670 HEIGHT MOVER TOOL 00 135 1.000 Z

147677 PLATEFORK 00 136 1.000 Z

148335 WASTE CAP 00 137 2.000 Z

147930 REAGENT CONTAINER SET 00 138 3.000 Z

147931 DISPOSABLE SYRINGE SET 01 139 3.000 V

147933 REAGENT BAR CODE LABEL SET 00 140 1.000 Z

147934 CONNECTION TUBING TO EXT.P.ST. 00 141 2.000 V

147935 MTP-TRANSPORTER 00 142 1.000 Z

147936 CLEANING SET MANIFOLD 00 143 2.000 Z

148163 CALIBRATION BOLT 00 144 1.000 T

148245 SETSCREW 00 145 2.000 A

220127 SHIPPING KIT PACKAGING 00 146 1.000

239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 147 1.000 Z

239003 STIFTSCHL. 6-KT DIN911 SW 3 00 148 1.000 Z

239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 149 1.000 Z

239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 150 1.000 Z

239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 151 1.000 Z

239017 PINZETTE L: 140 - 160 MM 00 152 1.000 Z

239020 CLIPS TASCHENLAMPE LECLANCHE 01 153 1.000 Z

239021 RÜCKSPIEGEL D= 24 L= 165 00 154 1.000 Z

255636 LABEL SHIP-KIT CONCERTO 00 155 1.000

281093 MG VERSCHL.-BEUTEL 50x75 00 156 3.000

369064 BATTERIE MN 2400 LR 03 1.5V 00 157 2.000 V

400309 ZYL-SCHR.M 4X25 DIN912 A2 00 158 2.000

622024 PACKING LIST CONCERTO 02 160 1.000

148333 SPILLAGE TRAY 00 161 1.000 Z

148337 WASH FLUID CONT. STAND 00 162 1.000 Z

281153 STERIL-FILTER 00 163 2.000 V

148358 VENTING TUBING 00 164 2.000 V

255653 LABEL WARNING PC 00 165 2.000

279403 MICRO WELL PLATTE 00 166 2.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-48

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Ortho Summit Processor 24/30 - Part No. 146 023 REV: 00

P/N DESCRIPTION REVISION

622025 PACKING LIST ORTHO 05 0 1.000 147150 CHASSIS 00 1 1.000 C 147787 ENTRY MODULE RAW 01 2 1.000 B 147788 INKUBATOR MODULE RAW 01 3 2.000 B 147818 WASHER/DISP.MODULE RAW 01 4 2.000 B 147919 END MODULE RAW 02 5 1.000 B 147549 CONTAINER STACK RAW 00 6 1.000 C 147610 MAIN SHUTTLE RAIL LARGE 00 7 1.000 C 147922 TRANSPARENT COVER LARGE 00 8 1.000 C 148291 LOWER FRONT PANEL LARGE ORTHO 00 10 1.000 C 148292 W/D DRAWER FRONT ORTHO 00 11 2.000 C 148293 END MODULE DRAWER FRONT ORTHO 00 12 1.000 C 148289 LEFT SIDE PANEL ORTHO 00 13 1.000 C 148294 RIGHT SIDE COVER ORTHO 00 14 1.000 C 148288 DOOR MANUAL BOX ORTHO 00 15 1.000 C 148284 TOP COVER LARGE ORTHO 00 16 1.000 C 148287 UPPER FRONT LARGE ORTHO 00 17 1.000 C 148296 CONTAINER STACK TOP COVER ORT. 00 18 1.000 C 148297 STRIP CONTAINER STACK ORTHO 00 19 1.000 C 148298 BOTTOM STRIP ORTHO 00 20 1.000 C 148295 CONTAINER STACK DOOR ORTHO 00 22 1.000 C 147923 BRACKET 1 00 25 2.000 147924 BRACKET 2 00 26 2.000 147925 BRACKET 3 00 27 3.000 147926 DRAWER BRACKET 00 28 3.000 147928 TOOLS SUPPORT 00 30 1.000 147946 SCHARNIER 00 32 2.000 C 279390 MAGNETSCHNAEPPER 15X46X13,5MM 00 40 3.000 C 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 50 26.000 400264 ZYL-SCHR.M 3X10 DIN912 A2 00 51 14.000 400304 ZYL-SCHR.M 4X12 DIN912 A2 00 52 4.000 420074 ZYL-SCHR.M 4X16 DIN912 A2 00 53 5.000 400302 ZYL-SCHR.M 4X 8 DIN912 A2 00 54 1.000 409271 U-SCHEIBE M 4 DIN125A 00 57 9.000 409410 U-SCHEIBE M 3 DIN125A 00 59 4.000 144280 SICHERUNGSSCHEIBE 00 60 1.000 147624 WASH FLUID CONTAINER 03 71 8.000 Z 281107 WASTE CONTAINER 00 72 3.000 Z 255517 TYPENSCHILD M1000+/M/OEM 00 85 1.000 255522 LABEL VERPA MLFAME 24/30 00 86 1.000 255043 LABEL SPANNUNGSKENNZEICHNUNG 00 87 1.000 147768 EXIT-STACK COVER 00 101 1.000 C 400267 ZYL-SCHR.M 3X16 DIN912 A2 00 102 10.000 405085 GEW.STIFT VERZ M 5X10 DIN913 00 103 4.000 413024 SICHERUNGSSCHEIBE ROSTFREI 3,2 00 104 1.000 409402 PA-SCHEIBE M5 DIN125A BN 1074 00 105 1.000 255523 LABEL HUOSING PART MLFAME 00 106 1.000 255529 LABEL 3-WEGVERPACKUNG 00 108 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-49

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

220123 PALLET LARGE 00 110 1.000 220131 STACK COVERING LARGE 00 111 1.000 220132 MODULES COVERING LARGE 00 112 1.000 220133 PROTECTIVE INSERT 1 LARGE 00 113 1.000 220134 PROTECTIVE INSERT 2 LARGE 00 114 1.000 220135 INSTRUMENT BOX LARGE 00 115 1.000 220136 CARDBOARD TOP LARGE 00 116 1.000 220143 HOUSING PANELS BOX LARGE 00 118 1.000 608301 TECHN. STAND ML FAME 01 119 1.000 608296 Q-BESCHEINIGUNG ML FAME 02 120 1.000 220156 BAG 00 121 7.000 146302 CABLE W60 00 130 2.000 Z 146373 SUBSTITUTE PLUG 00 131 2.000 Z 146385 CABLE P14 00 132 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 133 3.000 Z 147660 ENTRY STACK 00 134 1.000 Z 147670 HEIGHT MOVER TOOL 00 135 1.000 Z 147677 PLATEFORK 00 136 1.000 Z 148335 WASTE CAP 00 137 2.000 Z 147930 REAGENT CONTAINER SET 01 138 3.000 Z 147931 DISPOSABLE SYRINGE SET 01 139 3.000 V 147933 REAGENT BAR CODE LABEL SET 00 140 1.000 Z 147934 CONNECTION TUBING TO EXT.P.ST. 00 141 2.000 V 147935 MTP-TRANSPORTER 00 142 1.000 Z 147936 CLEANING SET MANIFOLD 00 143 2.000 Z 148163 CALIBRATION BOLT 00 144 1.000 T 148245 SETSCREW 00 145 2.000 A 220127 SHIPPING KIT PACKAGING 00 146 1.000 239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 147 1.000 Z 239003 STIFTSCHL. 6-KT DIN911 SW 3 00 148 1.000 Z 239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 149 1.000 Z 239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 150 1.000 Z 239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 151 1.000 Z 239017 PINZETTE L: 140 - 160 MM 00 152 1.000 Z 239020 CLIPS TASCHENLAMPE LECLANCHE 01 153 1.000 Z 239021 R?CKSPIEGEL D= 24 L= 165 00 154 1.000 Z 255524 LABEL SHIPPING KIT MLFAME 01 155 1.000 281093 MG VERSCHL.-BEUTEL 50x75 00 156 3.000 369064 BATTERIE MN 2400 LR 03 1.5V 00 157 2.000 V 400309 ZYL-SCHR.M 4X25 DIN912 A2 00 158 2.000 622025 PACKING LIST ORTHO 05 160 1.000 148333 SPILLAGE TRAY 00 161 1.000 Z 148337 WASH FLUID CONT. STAND 00 162 1.000 Z 281153 STERIL-FILTER 00 163 2.000 V 148358 VENTING TUBING 00 164 2.000 V 255653 LABEL WARNING PC 00 165 2.000 279403 MICRO WELL PLATTE 00 166 2.000 Z 255062 T?V GEPR?FTE SICHERHEIT GS 00 170 1.000 147878 WASTE TUBING 00 180 2.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-50

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.3.3.6 OEM speciﬁc Part Numbers

1-51

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

1.1.3.3.7 Exchange Modules and Exchange Module Parts Lists

5 4

5 4 3 2 1

Entry Incubator

Module Module

Exchange Entry Module Part # 147 941

Entry Module Raw Part # 147 787

Pack. Exch. Entry or End Mod. Part # 220 130

Exchange Incubator Module Part # 147 942

Incubator Module Raw Part # 147 788

Packing Exchange Inc. Module Part # 220 128

EXCHANGE ENTRY MODULE (P/N 147 941) REV: 00

P/N DESCRIPTION REVISION

147787 ENTRY MODULE RAW 01 1 1.000 B 220156 BAG 00 2 1.000 220159 FOAM TOP MODULE 00 3 1.000 220160 CARDBOARD TOP MODULE 00 4 1.000 220161 MODULE PALLET 00 5 1.000 220162 MODULE BOX 00 6 1.000 255527 LABEL EXCH. MOD. ML FAME 00 7 1.000 255528 LABEL MEHRWEGVERPACKUNG 00 8 1.000

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EXCHANGE INCUBATOR MODULE (P/N 147 942) REV: 00

P/N DESCRIPTION REVISION

147788 INKUBATOR MODULE RAW 01 1 1.000 B 220156 BAG 00 2 1.000 220158 BLANKING FOAM 00 3 1.000 220159 FOAM TOP MODULE 00 4 1.000 220160 CARDBOARD TOP MODULE 00 5 1.000 220161 MODULE PALLET 00 6 1.000 220162 MODULE BOX 00 7 1.000 255527 LABEL EXCH. MOD. ML FAME 00 8 1.000 255528 LABEL MEHRWEGVERPACKUNG 00 9 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

1-52

SPARE P ART

CLASS

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

4 3

Washer/

Dispenser

Module

Exchange Washer/Disp Module Part # 147 943

Washer/Disp. Module Raw Part # 147 818

Pack. Exch. Washer/Disp. Mod. Part # 220 129

2 1

End

Module

Exchange End Module Part # 147 944

End Module Raw Part # 147 919

Pack. Exch. Entry or End Mod. Part # 220 130

EXCHANGE WASHER/DISP. MODULE (P/N 147 943) REV: 00

P/N DESCRIPTION REVISION

147818 WASHER/DISP.MODULE RAW 01 1 1.000 B 220156 BAG 00 2 1.000 220158 BLANKING FOAM 00 3 1.000 220159 FOAM TOP MODULE 00 4 1.000 220160 CARDBOARD TOP MODULE 00 5 1.000 220162 MODULE BOX 00 6 1.000 255527 LABEL EXCH. MOD. ML FAME 00 7 1.000 255528 LABEL MEHRWEGVERPACKUNG 00 8 1.000 147488 EXTERNAL PUMP STATION 02 9 0.000 B 220161 MODULE PALLET 00 10 1.000

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EXCHANGE END MODULE (P/N 147 944) REV: 00

P/N DESCRIPTION REVISION

147919 END MODULE RAW 02 1 1.000 B 220156 BAG 00 2 1.000 220159 FOAM TOP MODULE 00 3 1.000 220160 CARDBOARD TOP MODULE 00 4 1.000 220161 MODULE PALLET 00 5 1.000 220162 MODULE BOX 00 6 1.000 255527 LABEL EXCH. MOD. ML FAME 00 7 1.000 255528 LABEL MEHRWEGVERPACKUNG 00 8 1.000 147255 FILTER CASE COMPLETE 03 9 0.000 Z

ITEM

NUMBER

QUANTITY PER

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SPARE P ART

CLASS

1-53

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.3.3.8 Expansion Modules and Expansion Module Parts Lists

See section 1.1.8 for installing Expansion Modules.

Hamilton Microlab F.A.M.E.

❐ 148 301 Exp. module 16 / 20 to 16 / 30 ❐ 148 302 Exp. module 16 / 20 to 24 / 20 ❐ 148 303 Exp. module 16 / 20 to 24 / 30 ❐ 148 304 Exp. module 16 / 30 to 24 / 30 ❐ 148 305 Exp. module 24 / 20 to 24 / 30

EXPANSION FROM 16/20 TO 16/30 (P/N 148 301) REV: 00

P/N DESCRIPTION REVISION

147788 INKUBATOR MODULE RAW 01 1 1.000 B 147855 LOWER FRONT PANEL LARGE 00 2 1.000 C 147925 BRACKET 3 00 3 2.000 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 4 4.000 220161 MODULE PALLET 00 5 1.000 220162 MODULE BOX 00 6 1.000 220159 FOAM TOP MODULE 00 7 1.000 220158 BLANKING FOAM 00 8 1.000 220156 BAG 00 9 1.000 220160 CARDBOARD TOP MODULE 00 10 1.000 147601 MAIN SHUTTLE RAIL MEDIUM 00 11 1.000 C 147921 TRANSPARENT COVER MEDIUM 00 12 1.000 C 147840 UPPER FRONT MEDIUM 00 13 1.000 C 147831 TOP COVER MEDIUM 00 14 1.000 C 220143 HOUSING PANELS BOX LARGE 00 15 1.000 255525 LABEL EXP. PARTS MLFAME 01 16 2.000 255529 LABEL 3-WEGVERPACKUNG 00 17 2.000 622047 PACKING LIST EXPANSION ML FAME 00 18 1.000

ITEM

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QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

EXPANSION FROM 16/20 TO 24/20 (P/N 148 302) REV: 00

P/N DESCRIPTION REVISION

147818 WASHER/DISP.MODULE RAW 01 1 1.000 B 147496 SHIPMENT SAFETY BRACKET 00 3 1.000 Z 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 4 4.000 147858 W/D DRAWER FRONT 00 5 1.000 C 147926 DRAWER BRACKET 00 6 1.000 146302 CABLE W60 00 7 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 8 1.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-55

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

147624 WASH FLUID CONTAINER 03 9 4.000 Z 148335 WASTE CAP 00 10 1.000 Z 147930 REAGENT CONTAINER SET 01 11 1.000 Z 147931 DISPOSABLE SYRINGE SET 01 12 1.000 V 147934 CONNECTION TUBING TO EXT.P.ST. 00 13 1.000 V 147936 CLEANING SET MANIFOLD 00 14 1.000 Z 281107 WASTE CONTAINER 00 15 1.000 Z 220161 MODULE PALLET 00 16 1.000 220162 MODULE BOX 00 17 1.000 220160 CARDBOARD TOP MODULE 00 18 1.000 220159 FOAM TOP MODULE 00 19 1.000 220158 BLANKING FOAM 00 20 1.000 220156 BAG 00 21 1.000 220165 EXP. SHIP. KIT PACKAGING 00 22 1.000 147601 MAIN SHUTTLE RAIL MEDIUM 00 23 1.000 C 147921 TRANSPARENT COVER MEDIUM 00 24 1.000 C 147840 UPPER FRONT MEDIUM 00 25 1.000 C 147831 TOP COVER MEDIUM 00 26 1.000 C 220143 HOUSING PANELS BOX LARGE 00 27 1.000 255525 LABEL EXP. PARTS MLFAME 01 28 3.000 255529 LABEL 3-WEGVERPACKUNG 00 29 3.000 409200 U-SCHEIBE M3 DIN9021B 00 30 2.000 281153 STERIL-FILTER 00 31 1.000 V 148358 VENTING TUBING 00 32 1.000 V 622047 PACKING LIST EXPANSION ML FAME 00 33 1.000 146373 SUBSTITUTE PLUG 00 40 1.000 Z 147878 WASTE TUBING 00 41 1.000 Z

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NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

EXPANSION FROM 16/20 TO 24/30 (P/N 148 303) REV: 00

P/N DESCRIPTION REVISION

147788 INKUBATOR MODULE RAW 01 1 1.000 B 147818 WASHER/DISP.MODULE RAW 01 2 1.000 B 147496 SHIPMENT SAFETY BRACKET 00 4 1.000 Z 147855 LOWER FRONT PANEL LARGE 00 5 1.000 C 147925 BRACKET 3 00 6 2.000 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 7 8.000 147858 W/D DRAWER FRONT 00 8 1.000 C 147926 DRAWER BRACKET 00 9 1.000 146302 CABLE W60 00 10 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 11 1.000 Z 147624 WASH FLUID CONTAINER 03 12 4.000 Z 148335 WASTE CAP 00 13 1.000 Z 147930 REAGENT CONTAINER SET 01 14 1.000 Z 147931 DISPOSABLE SYRINGE SET 01 15 1.000 V 147934 CONNECTION TUBING TO EXT.P.ST. 00 16 1.000 V 147936 CLEANING SET MANIFOLD 00 17 1.000 Z 281107 WASTE CONTAINER 00 18 1.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-56

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

220161 MODULE PALLET 00 19 2.000 220162 MODULE BOX 00 20 2.000 220160 CARDBOARD TOP MODULE 00 21 2.000 220159 FOAM TOP MODULE 00 22 2.000 220158 BLANKING FOAM 00 23 2.000 220156 BAG 00 24 2.000 220165 EXP. SHIP. KIT PACKAGING 00 25 1.000 147610 MAIN SHUTTLE RAIL LARGE 00 26 1.000 C 147922 TRANSPARENT COVER LARGE 00 27 1.000 C 147843 UPPER FRONT LARGE 00 28 1.000 C 147834 TOP COVER LARGE 00 29 1.000 C 220143 HOUSING PANELS BOX LARGE 00 30 1.000 255525 LABEL EXP. PARTS MLFAME 01 31 4.000 255529 LABEL 3-WEGVERPACKUNG 00 32 4.000 409200 U-SCHEIBE M3 DIN9021B 00 33 2.000 281153 STERIL-FILTER 00 34 1.000 V 148358 VENTING TUBING 00 35 1.000 V 622047 PACKING LIST EXPANSION ML FAME 00 36 1.000 146373 SUBSTITUTE PLUG 00 40 1.000 Z 147878 WASTE TUBING 00 41 1.000 Z

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NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

EXPANSION FROM 16/30 TO 24/30 (P/N 148 304) REV: 00

P/N DESCRIPTION REVISION

147818 WASHER/DISP.MODULE RAW 01 2 1.000 B 147496 SHIPMENT SAFETY BRACKET 00 3 1.000 Z 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 4 4.000 147858 W/D DRAWER FRONT 00 5 1.000 C 147926 DRAWER BRACKET 00 6 1.000 146302 CABLE W60 00 7 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 8 1.000 Z 147624 WASH FLUID CONTAINER 03 9 4.000 Z 148335 WASTE CAP 00 10 1.000 Z 147930 REAGENT CONTAINER SET 01 11 1.000 Z 147931 DISPOSABLE SYRINGE SET 01 12 1.000 V 147934 CONNECTION TUBING TO EXT.P.ST. 00 13 1.000 V 147936 CLEANING SET MANIFOLD 00 14 1.000 Z 281107 WASTE CONTAINER 00 15 1.000 Z 220161 MODULE PALLET 00 16 1.000 220162 MODULE BOX 00 17 1.000 220160 CARDBOARD TOP MODULE 00 18 1.000 220159 FOAM TOP MODULE 00 19 1.000 220158 BLANKING FOAM 00 20 1.000 220156 BAG 00 21 1.000 220165 EXP. SHIP. KIT PACKAGING 00 22 0.000 147610 MAIN SHUTTLE RAIL LARGE 00 23 1.000 C 147922 TRANSPARENT COVER LARGE 00 24 1.000 C 147843 UPPER FRONT LARGE 00 25 1.000 C

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NUMBER

QUANTITY PER

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SPARE P ART

CLASS

1-57

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

147834 TOP COVER LARGE 00 26 1.000 C 220143 HOUSING PANELS BOX LARGE 00 27 1.000 255525 LABEL EXP. PARTS MLFAME 01 28 3.000 255529 LABEL 3-WEGVERPACKUNG 00 29 3.000 409200 U-SCHEIBE M3 DIN9021B 00 30 2.000 281153 STERIL-FILTER 00 31 1.000 V 148358 VENTING TUBING 00 32 1.000 V 622047 PACKING LIST EXPANSION ML FAME 00 33 1.000 146373 SUBSTITUTE PLUG 00 40 1.000 Z 147878 WASTE TUBING 00 41 1.000 Z

ITEM

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QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

EXPANSION FROM 24/20 TO 24/30 (P/N 148 305) REV: 00

P/N DESCRIPTION REVISION

147788 INKUBATOR MODULE RAW 01 1 1.000 B 147855 LOWER FRONT PANEL LARGE 00 2 1.000 C 147925 BRACKET 3 00 3 2.000 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 4 4.000 220161 MODULE PALLET 00 5 1.000 220162 MODULE BOX 00 6 1.000 220160 CARDBOARD TOP MODULE 00 7 1.000 220159 FOAM TOP MODULE 00 8 1.000 220158 BLANKING FOAM 00 9 1.000 220156 BAG 00 10 1.000 255525 LABEL EXP. PARTS MLFAME 01 11 2.000 147610 MAIN SHUTTLE RAIL LARGE 00 12 1.000 C 147922 TRANSPARENT COVER LARGE 00 13 1.000 C 147843 UPPER FRONT LARGE 00 14 1.000 C 147834 TOP COVER LARGE 00 15 1.000 C 220143 HOUSING PANELS BOX LARGE 00 16 1.000 255529 LABEL 3-WEGVERPACKUNG 00 17 2.000 622047 PACKING LIST EXPANSION ML FAME 00 18 1.000

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QUANTITY PER

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CLASS

1-58

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Sanoﬁ Concerto

❐ 148 311 Exp. module 16 / 20 to 16 / 30 ❐ 148 312 Exp. module 16 / 20 to 24 / 20 ❐ 148 313 Exp. module 16 / 20 to 24 / 30 ❐ 148 314 Exp. module 16 / 30 to 24 / 30 ❐ 148 315 Exp. module 24 / 20 to 24 / 30

EXPANSION FROM 16/20 TO 16/30 (P/N 148 311) REV: 00

P/N DESCRIPTION REVISION

147788 INKUBATOR MODULE RAW 01 1 1.000 B 148272 LOWER FRONT PANEL LARGE SANOFI 00 2 1.000 C 147925 BRACKET 3 00 3 2.000 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 4 4.000 220161 MODULE PALLET 00 5 1.000 220162 MODULE BOX 00 6 1.000 220159 FOAM TOP MODULE 00 7 1.000 220158 BLANKING FOAM 00 8 1.000 220156 BAG 00 9 1.000 220160 CARDBOARD TOP MODULE 00 10 1.000 147601 MAIN SHUTTLE RAIL MEDIUM 00 11 1.000 C 148326 TRANSPARENT COVER MEDIUM SAN. 00 12 1.000 C 148267 UPPER FRONT MEDIUM SANOFI 00 13 1.000 C 148264 TOP COVER MEDIUM SANOFI 00 14 1.000 C 220143 HOUSING PANELS BOX LARGE 00 15 1.000 255635 LABEL VERPACKUNG CONCERTO 00 16 1.000 255529 LABEL 3-WEGVERPACKUNG 00 17 2.000 255637 LABEL HOUSING PARTS CON. 00 18 1.000 622048 PACKING LIST EXPANSION CONCERT 00 19 1.000

ITEM

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QUANTITY PER

ASSEMBLY

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EXPANSION FROM 16/20 TO 24/20 (P/N 148 312) REV: 00

P/N DESCRIPTION REVISION

147818 WASHER/DISP.MODULE RAW 01 1 1.000 B 147496 SHIPMENT SAFETY BRACKET 00 3 1.000 Z 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 4 4.000 148273 W/D DRAWER FRONT SANOFI 00 5 1.000 C 147926 DRAWER BRACKET 00 6 1.000 146302 CABLE W60 00 7 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 8 1.000 Z 147624 WASH FLUID CONTAINER 03 9 4.000 Z 148335 WASTE CAP 00 10 1.000 Z 147930 REAGENT CONTAINER SET 01 11 1.000 Z 147931 DISPOSABLE SYRINGE SET 01 12 1.000 V

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-59

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

147934 CONNECTION TUBING TO EXT.P.ST. 00 13 1.000 V 147936 CLEANING SET MANIFOLD 00 14 1.000 Z 281107 WASTE CONTAINER 00 15 1.000 Z 220161 MODULE PALLET 00 16 1.000 220162 MODULE BOX 00 17 1.000 220160 CARDBOARD TOP MODULE 00 18 1.000 220159 FOAM TOP MODULE 00 19 1.000 220158 BLANKING FOAM 00 20 1.000 220156 BAG 00 21 1.000 220165 EXP. SHIP. KIT PACKAGING 00 22 1.000 147601 MAIN SHUTTLE RAIL MEDIUM 00 23 1.000 C 148326 TRANSPARENT COVER MEDIUM SAN. 00 24 1.000 C 148267 UPPER FRONT MEDIUM SANOFI 00 25 1.000 C 148264 TOP COVER MEDIUM SANOFI 00 26 1.000 C 220143 HOUSING PANELS BOX LARGE 00 27 1.000 255635 LABEL VERPACKUNG CONCERTO 00 28 2.000 255529 LABEL 3-WEGVERPACKUNG 00 29 3.000 409200 U-SCHEIBE M3 DIN9021B 00 30 2.000 281153 STERIL-FILTER 00 31 1.000 V 148358 VENTING TUBING 00 32 1.000 V 255637 LABEL HOUSING PARTS CON. 00 33 1.000 622048 PACKING LIST EXPANSION CONCERT 00 34 1.000 146373 SUBSTITUTE PLUG 00 40 1.000 Z 147878 WASTE TUBING 00 41 1.000 Z

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EXPANSION FROM 16/20 TO 24/30 (P/N 148 313) REV: 00

P/N DESCRIPTION REVISION

147788 INKUBATOR MODULE RAW 01 1 1.000 B 147818 WASHER/DISP.MODULE RAW 01 2 1.000 B 147496 SHIPMENT SAFETY BRACKET 00 4 1.000 Z 148272 LOWER FRONT PANEL LARGE SANOFI 00 5 1.000 C 147925 BRACKET 3 00 6 2.000 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 7 8.000 148273 W/D DRAWER FRONT SANOFI 00 8 1.000 C 147926 DRAWER BRACKET 00 9 1.000 146302 CABLE W60 00 10 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 11 1.000 Z 147624 WASH FLUID CONTAINER 03 12 4.000 Z 148335 WASTE CAP 00 13 1.000 Z 147930 REAGENT CONTAINER SET 01 14 1.000 Z 147931 DISPOSABLE SYRINGE SET 01 15 1.000 V 147934 CONNECTION TUBING TO EXT.P.ST. 00 16 1.000 V 147936 CLEANING SET MANIFOLD 00 17 1.000 Z 281107 WASTE CONTAINER 00 18 1.000 Z 220161 MODULE PALLET 00 19 2.000 220162 MODULE BOX 00 20 2.000 220160 CARDBOARD TOP MODULE 00 21 2.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-60

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

220159 FOAM TOP MODULE 00 22 2.000 220158 BLANKING FOAM 00 23 2.000 220156 BAG 00 24 2.000 220165 EXP. SHIP. KIT PACKAGING 00 25 1.000 147610 MAIN SHUTTLE RAIL LARGE 00 26 1.000 C 148327 TRANSPARENT COVER LARGE SANOFI 00 27 1.000 C 148268 UPPER FRONT LARGE SANOFI 00 28 1.000 C 148265 TOP COVER LARGE SANOFI 00 29 1.000 C 220143 HOUSING PANELS BOX LARGE 00 30 1.000 255635 LABEL VERPACKUNG CONCERTO 00 31 3.000 255529 LABEL 3-WEGVERPACKUNG 00 32 4.000 409200 U-SCHEIBE M3 DIN9021B 00 33 2.000 281153 STERIL-FILTER 00 34 1.000 V 148358 VENTING TUBING 00 35 1.000 V 255637 LABEL HOUSING PARTS CON. 00 36 1.000 622048 PACKING LIST EXPANSION CONCERT 00 37 1.000 146373 SUBSTITUTE PLUG 00 40 1.000 Z 147878 WASTE TUBING 00 41 1.000 Z

ITEM

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SPARE P ART

CLASS

EXPANSION FROM 16/30 TO 24/30 (P/N 148 314) REV: 00

P/N DESCRIPTION REVISION

147818 WASHER/DISP.MODULE RAW 01 2 1.000 B 147496 SHIPMENT SAFETY BRACKET 00 3 1.000 Z 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 4 4.000 148273 W/D DRAWER FRONT SANOFI 00 5 1.000 C 147926 DRAWER BRACKET 00 6 1.000 146302 CABLE W60 00 7 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 8 1.000 Z 147624 WASH FLUID CONTAINER 03 9 4.000 Z 148335 WASTE CAP 00 10 1.000 Z 147930 REAGENT CONTAINER SET 01 11 1.000 Z 147931 DISPOSABLE SYRINGE SET 01 12 1.000 V 147934 CONNECTION TUBING TO EXT.P.ST. 00 13 1.000 V 147936 CLEANING SET MANIFOLD 00 14 1.000 Z 281107 WASTE CONTAINER 00 15 1.000 Z 220161 MODULE PALLET 00 16 1.000 220162 MODULE BOX 00 17 1.000 220160 CARDBOARD TOP MODULE 00 18 1.000 220159 FOAM TOP MODULE 00 19 1.000 220158 BLANKING FOAM 00 20 1.000 220156 BAG 00 21 1.000 220165 EXP. SHIP. KIT PACKAGING 00 22 0.000 147610 MAIN SHUTTLE RAIL LARGE 00 23 1.000 C 148327 TRANSPARENT COVER LARGE SANOFI 00 24 1.000 C 148268 UPPER FRONT LARGE SANOFI 00 25 1.000 C 148265 TOP COVER LARGE SANOFI 00 26 1.000 C 220143 HOUSING PANELS BOX LARGE 00 27 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-61

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

255635 LABEL VERPACKUNG CONCERTO 00 28 2.000 255529 LABEL 3-WEGVERPACKUNG 00 29 3.000 409200 U-SCHEIBE M3 DIN9021B 00 30 2.000 281153 STERIL-FILTER 00 31 1.000 V 148358 VENTING TUBING 00 32 1.000 V 255637 LABEL HOUSING PARTS CON. 00 33 1.000 622048 PACKING LIST EXPANSION CONCERT 00 34 1.000 146373 SUBSTITUTE PLUG 00 40 1.000 Z 147878 WASTE TUBING 00 41 1.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

EXPANSION FROM 24/20 TO 24/30 (P/N 148 315) REV: 00

P/N DESCRIPTION REVISION

147788 INKUBATOR MODULE RAW 01 1 1.000 B 148272 LOWER FRONT PANEL LARGE SANOFI 00 2 1.000 C 147925 BRACKET 3 00 3 2.000 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 4 4.000 220161 MODULE PALLET 00 5 1.000 220162 MODULE BOX 00 6 1.000 220160 CARDBOARD TOP MODULE 00 7 1.000 220159 FOAM TOP MODULE 00 8 1.000 220158 BLANKING FOAM 00 9 1.000 220156 BAG 00 10 1.000 255525 LABEL EXP. PARTS MLFAME 01 11 2.000 147610 MAIN SHUTTLE RAIL LARGE 00 12 1.000 C 148327 TRANSPARENT COVER LARGE SANOFI 00 13 1.000 C 148268 UPPER FRONT LARGE SANOFI 00 14 1.000 C 148265 TOP COVER LARGE SANOFI 00 15 1.000 C 220143 HOUSING PANELS BOX LARGE 00 16 1.000 255529 LABEL 3-WEGVERPACKUNG 00 17 2.000 622048 PACKING LIST EXPANSION CONCERT 00 18 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-62

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Ortho Summit Processor

❐ 148 316 Exp. module 16 / 20 to 16 / 30 ❐ 148 317 Exp. module 16 / 20 to 24 / 20 ❐ 148 318 Exp. module 16 / 20 to 24 / 30 ❐ 148 319 Exp. module 16 / 30 to 24 / 30 ❐ 148 320 Exp. module 24 / 20 to 24 / 30

EXPANSION FROM 16/20 TO 16/30 (P/N 148 316) REV: 00

P/N DESCRIPTION REVISION

147788 INKUBATOR MODULE RAW 01 1 1.000 B 148291 LOWER FRONT PANEL LARGE ORTHO 00 2 1.000 C 147925 BRACKET 3 00 3 2.000 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 4 4.000 220161 MODULE PALLET 00 5 1.000 220162 MODULE BOX 00 6 1.000 220159 FOAM TOP MODULE 00 7 1.000 220158 BLANKING FOAM 00 8 1.000 220156 BAG 00 9 1.000 220160 CARDBOARD TOP MODULE 00 10 1.000 147601 MAIN SHUTTLE RAIL MEDIUM 00 11 1.000 C 147921 TRANSPARENT COVER MEDIUM 00 12 1.000 C 148286 UPPER FRONT MEDIUM ORTHO 00 13 1.000 C 148282 TOP COVER MEDIUM ORTHO 00 14 1.000 C 220143 HOUSING PANELS BOX LARGE 00 15 1.000 255525 LABEL EXP. PARTS MLFAME 01 16 2.000 255529 LABEL 3-WEGVERPACKUNG 00 17 2.000 622049 PACK.LIST EXPANSION ORTHO SUM. 00 18 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

EXPANSION FROM 16/20 TO 24/20 (P/N 148 317) REV: 00

P/N DESCRIPTION REVISION

147818 WASHER/DISP.MODULE RAW 01 1 1.000 B 147496 SHIPMENT SAFETY BRACKET 00 3 1.000 Z 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 4 4.000 148292 W/D DRAWER FRONT ORTHO 00 5 1.000 C 147926 DRAWER BRACKET 00 6 1.000 146302 CABLE W60 00 7 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 8 1.000 Z 147624 WASH FLUID CONTAINER 03 9 4.000 Z 148335 WASTE CAP 00 10 1.000 Z 147930 REAGENT CONTAINER SET 01 11 1.000 Z 147931 DISPOSABLE SYRINGE SET 01 12 1.000 V 147934 CONNECTION TUBING TO EXT.P.ST. 00 13 1.000 V

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-63

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

147936 CLEANING SET MANIFOLD 00 14 1.000 Z 281107 WASTE CONTAINER 00 15 1.000 Z 220161 MODULE PALLET 00 16 1.000 220162 MODULE BOX 00 17 1.000 220160 CARDBOARD TOP MODULE 00 18 1.000 220159 FOAM TOP MODULE 00 19 1.000 220158 BLANKING FOAM 00 20 1.000 220156 BAG 00 21 1.000 220165 EXP. SHIP. KIT PACKAGING 00 22 1.000 147601 MAIN SHUTTLE RAIL MEDIUM 00 23 1.000 C 147921 TRANSPARENT COVER MEDIUM 00 24 1.000 C 148286 UPPER FRONT MEDIUM ORTHO 00 25 1.000 C 148282 TOP COVER MEDIUM ORTHO 00 26 1.000 C 220143 HOUSING PANELS BOX LARGE 00 27 1.000 255525 LABEL EXP. PARTS MLFAME 01 28 3.000 255529 LABEL 3-WEGVERPACKUNG 00 29 3.000 409200 U-SCHEIBE M3 DIN9021B 00 30 2.000 281153 STERIL-FILTER 00 31 1.000 V 148358 VENTING TUBING 00 32 1.000 V 622049 PACK.LIST EXPANSION ORTHO SUM. 00 33 1.000 146373 SUBSTITUTE PLUG 00 40 1.000 Z 147878 WASTE TUBING 00 41 1.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

EXPANSION FROM 16/20 TO 24/30 (P/N 148 318) REV: 00

P/N DESCRIPTION REVISION

147788 INKUBATOR MODULE RAW 01 1 1.000 B 147818 WASHER/DISP.MODULE RAW 01 2 1.000 B 147496 SHIPMENT SAFETY BRACKET 00 4 1.000 Z 148291 LOWER FRONT PANEL LARGE ORTHO 00 5 1.000 C 147925 BRACKET 3 00 6 2.000 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 7 8.000 148292 W/D DRAWER FRONT ORTHO 00 8 1.000 C 147926 DRAWER BRACKET 00 9 1.000 146302 CABLE W60 00 10 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 11 1.000 Z 147624 WASH FLUID CONTAINER 03 12 4.000 Z 148335 WASTE CAP 00 13 1.000 Z 147930 REAGENT CONTAINER SET 01 14 1.000 Z 147931 DISPOSABLE SYRINGE SET 01 15 1.000 V 147934 CONNECTION TUBING TO EXT.P.ST. 00 16 1.000 V 147936 CLEANING SET MANIFOLD 00 17 1.000 Z 281107 WASTE CONTAINER 00 18 1.000 Z 220161 MODULE PALLET 00 19 2.000 220162 MODULE BOX 00 20 2.000 220160 CARDBOARD TOP MODULE 00 21 2.000 220159 FOAM TOP MODULE 00 22 2.000 220158 BLANKING FOAM 00 23 2.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-64

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

220156 BAG 00 24 2.000 220165 EXP. SHIP. KIT PACKAGING 00 25 1.000 147610 MAIN SHUTTLE RAIL LARGE 00 26 1.000 C 147922 TRANSPARENT COVER LARGE 00 27 1.000 C 148287 UPPER FRONT LARGE ORTHO 00 28 1.000 C 148284 TOP COVER LARGE ORTHO 00 29 1.000 C 220143 HOUSING PANELS BOX LARGE 00 30 1.000 255525 LABEL EXP. PARTS MLFAME 01 31 4.000 255529 LABEL 3-WEGVERPACKUNG 00 32 4.000 409200 U-SCHEIBE M3 DIN9021B 00 33 2.000 281153 STERIL-FILTER 00 34 1.000 V 148358 VENTING TUBING 00 35 1.000 V 622049 PACK.LIST EXPANSION ORTHO SUM. 00 36 1.000 146373 SUBSTITUTE PLUG 00 40 1.000 Z 147878 WASTE TUBING 00 41 1.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

EXPANSION FROM 16/30 TO 24/30 (P/N 148 319) REV: 00

P/N DESCRIPTION REVISION

147818 WASHER/DISP.MODULE RAW 01 2 1.000 B 147496 SHIPMENT SAFETY BRACKET 00 3 1.000 Z 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 4 4.000 148292 W/D DRAWER FRONT ORTHO 00 5 1.000 C 147926 DRAWER BRACKET 00 6 1.000 146302 CABLE W60 00 7 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 8 1.000 Z 147624 WASH FLUID CONTAINER 03 9 4.000 Z 148335 WASTE CAP 00 10 1.000 Z 147930 REAGENT CONTAINER SET 01 11 1.000 Z 147931 DISPOSABLE SYRINGE SET 01 12 1.000 V 147934 CONNECTION TUBING TO EXT.P.ST. 00 13 1.000 V 147936 CLEANING SET MANIFOLD 00 14 1.000 Z 281107 WASTE CONTAINER 00 15 1.000 Z 220161 MODULE PALLET 00 16 1.000 220162 MODULE BOX 00 17 1.000 220160 CARDBOARD TOP MODULE 00 18 1.000 220159 FOAM TOP MODULE 00 19 1.000 220158 BLANKING FOAM 00 20 1.000 220156 BAG 00 21 1.000 220165 EXP. SHIP. KIT PACKAGING 00 22 0.000 147610 MAIN SHUTTLE RAIL LARGE 00 23 1.000 C 147922 TRANSPARENT COVER LARGE 00 24 1.000 C 148287 UPPER FRONT LARGE ORTHO 00 25 1.000 C 148284 TOP COVER LARGE ORTHO 00 26 1.000 C 220143 HOUSING PANELS BOX LARGE 00 27 1.000 255525 LABEL EXP. PARTS MLFAME 01 28 3.000 255529 LABEL 3-WEGVERPACKUNG 00 29 3.000 409200 U-SCHEIBE M3 DIN9021B 00 30 2.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-65

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

P/N DESCRIPTION REVISION

281153 STERIL-FILTER 00 31 1.000 V 148358 VENTING TUBING 00 32 1.000 V 622049 PACK.LIST EXPANSION ORTHO SUM. 00 33 1.000 146373 SUBSTITUTE PLUG 00 40 1.000 Z 147878 WASTE TUBING 00 41 1.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

EXPANSION FROM 24/20 TO 24/30 (P/N 148 320) REV: 00

P/N DESCRIPTION REVISION

147788 INKUBATOR MODULE RAW 01 1 1.000 B 148291 LOWER FRONT PANEL LARGE ORTHO 00 2 1.000 C 147925 BRACKET 3 00 3 2.000 400262 ZYL-SCHR.M 3X 6 DIN912 A2 00 4 4.000 220161 MODULE PALLET 00 5 1.000 220162 MODULE BOX 00 6 1.000 220160 CARDBOARD TOP MODULE 00 7 1.000 220159 FOAM TOP MODULE 00 8 1.000 220158 BLANKING FOAM 00 9 1.000 220156 BAG 00 10 1.000 255525 LABEL EXP. PARTS MLFAME 01 11 2.000 147610 MAIN SHUTTLE RAIL LARGE 00 12 1.000 C 147922 TRANSPARENT COVER LARGE 00 13 1.000 C 148287 UPPER FRONT LARGE ORTHO 00 14 1.000 C 148284 TOP COVER LARGE ORTHO 00 15 1.000 C 220143 HOUSING PANELS BOX LARGE 00 16 1.000 255529 LABEL 3-WEGVERPACKUNG 00 17 2.000 622049 PACK.LIST EXPANSION ORTHO SUM. 00 18 1.000

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-66

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.3.3.9 Shipping Kits

Additional Shipping Kits may be ordered upon request.

PART: 146050 SHIPPING KIT 16/20 OR 16/30 Revision: 00

P/N DESCRIPTION REVISION

220127 SHIPPING KIT PACKAGING 00 1 1.000 146302 CABLE W60 00 2 1.000 Z 281153 STERIL-FILTER 00 3 1.000 V 146385 CABLE P14 00 4 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 5 2.000 Z 147670 HEIGHT MOVER TOOL 00 6 1.000 Z 147677 PLATEFORK 00 7 1.000 Z 148358 VENTING TUBING 00 8 1.000 V 147930 REAGENT CONTAINER SET 01 9 2.000 Z 147931 DISPOSABLE SYRINGE SET 01 10 2.000 V 147933 REAGENT BAR CODE LABEL SET 00 11 1.000 Z 147934 CONNECTION TUBING TO EXT.P.ST. 00 12 1.000 V 147935 MTP-TRANSPORTER 00 13 1.000 Z 147936 CLEANING SET MANIFOLD 00 14 1.000 Z 148163 CALIBRATION BOLT 00 15 1.000 T 148245 SETSCREW 00 16 2.000 A 148333 SPILLAGE TRAY 00 17 1.000 Z 148337 WASH FLUID CONT. STAND 00 18 1.000 Z 239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 19 1.000 Z 239003 STIFTSCHL. 6-KT DIN911 SW 3 00 20 1.000 Z 239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 21 1.000 Z 239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 22 1.000 Z 239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 23 1.000 Z 239017 PINZETTE L: 140 - 160 MM 00 24 1.000 Z 239020 CLIPS TASCHENLAMPE LECLANCHE 01 25 1.000 Z 239021 RCKSPIEGEL D= 24 L= 165 00 26 1.000 Z 369064 BATTERIE MN 2400 LR 03 1.5V 00 27 2.000 V 400309 ZYL-SCHR.M 4X25 DIN912 A2 00 28 2.000 622045 PACK. LIST SHIPPING KIT 01 29 1.000 255653 LABEL WARNING PC 00 30 2.000 279403 MICRO WELL PLATTE 00 31 2.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-67

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

PART: 146051 SHIPPING KIT 24/20 OR 24/30 Revision: 00

P/N DESCRIPTION REVISION

220127 SHIPPING KIT PACKAGING 00 1 1.000 146302 CABLE W60 00 2 2.000 Z 281153 STERIL-FILTER 00 3 2.000 V 146385 CABLE P14 00 4 1.000 Z 147179 REAGENT CONTAINER CARROUSEL 00 5 3.000 Z 147670 HEIGHT MOVER TOOL 00 6 1.000 Z 147677 PLATEFORK 00 7 1.000 Z 148358 VENTING TUBING 00 8 2.000 V 147930 REAGENT CONTAINER SET 01 9 3.000 Z 147931 DISPOSABLE SYRINGE SET 01 10 3.000 V 147933 REAGENT BAR CODE LABEL SET 00 11 1.000 Z 147934 CONNECTION TUBING TO EXT.P.ST. 00 12 2.000 V 147935 MTP-TRANSPORTER 00 13 1.000 Z 147936 CLEANING SET MANIFOLD 00 14 2.000 Z 148163 CALIBRATION BOLT 00 15 1.000 T 148245 SETSCREW 00 16 2.000 A 148333 SPILLAGE TRAY 00 17 1.000 Z 148337 WASH FLUID CONT. STAND 00 18 1.000 Z 239002 STIFTSCHL. 6-KT DIN911 SW 2,5 00 19 1.000 Z 239003 STIFTSCHL. 6-KT DIN911 SW 3 00 20 1.000 Z 239010 STIFTSCHL. 6-KT M.GRIFF SW 3 00 21 1.000 Z 239012 STIFTSCHL. 6-KT M.GRIFF SW 2,5 00 22 1.000 Z 239015 KUNSSTOFF-SCHIEBLEHRE WEISS 00 23 1.000 Z 239017 PINZETTE L: 140 - 160 MM 00 24 1.000 Z 239020 CLIPS TASCHENLAMPE LECLANCHE 01 25 1.000 Z 239021 RCKSPIEGEL D= 24 L= 165 00 26 1.000 Z 369064 BATTERIE MN 2400 LR 03 1.5V 00 27 2.000 V 400309 ZYL-SCHR.M 4X25 DIN912 A2 00 28 2.000 622046 PACK. LIST SHIPPING KIT 01 29 1.000 255653 LABEL WARNING PC 00 30 2.000 279403 MICRO WELL PLATTE 00 31 2.000 Z

ITEM

NUMBER

QUANTITY PER

ASSEMBLY

SPARE P ART

CLASS

1-68

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.4 Microlab F.A.M.E. Installation

ATTENTION

The initial installation and setup of the Microlab F.A.M.E. may only be carried out by an authorized Service Technician.

For proper installation follow the order of instructions given in this section.

Refer to User Manual chapter 11 for general technical speciﬁcations.

1.1.4.1 Workplace environment

Microlab F.A.M.E. is an instrument which pipettes reagents and different solutions for temperature-dependent analysis. Therefore, it is important to choose a location in the laboratory where the instrument will not be exposed to unusual temperature variations such as near a window, heating duct, or air-conditioning duct.

Required ambient temperature range: 15°C - 35°C

60°F - 95°F

Microlab F.A.M.E. should be placed on a ﬁrm, clean, and level surface. The inﬂuence of dust, solvents, and acid fumes must be minimized in the workplace environment.

Depending on the conﬁguration, the instrument weighs between 220 kg and 302 kg (485 lbs. and 666 lbs.). The instrument must be placed on a table or workbench capable of supporting the following weights.

F.A.M.E. Conﬁguration Weight

16/20 220 kg

485 lbs.

16/30 250 kg

550 lbs.

24/20 272 kg

600 lbs.

24/30 302 kg

666 lbs.

Minimum space needed

(excluding PC)

1800 x 810 mm

5’ 11” x 2’ 8”

2000 x 810 mm

6’ 7” x 2’ 8”

2000 x 810 mm

6’ 7” x 2’ 8”

2250 x 810 mm

7’ 5” x 2’ 8”

Space is required under the instrument for waste container storage. Make provision for the drain hose which connects the washer/dispenser module to the waste container.

Access to the mains connector and the ON/OFF switch (located on the lower left side of the instrument) should not be hindered.

1-69

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

Workplace Environment

The instrument should be located within easy reach of a standard electrical outlet (1 socket for the instrument, 1 for the computer, 1 for the monitor and 1 for the (optional) printer).

We recommend using a Uninterruptable Power Supply (UPS). See User Manual Section 11.1.1.

Ambient Temperature 15˚ - 35˚C

User Manual

Power Switch

Table must withstand 200 kg/m

allow at least 25 cm

Waste cap

Waste containers

allow at least 25 cm

Allow 5 cm from wall for proper ventilation

Tools

Use same outlet for PC & Microlab F.A.M.E.

PC connection

1-70

Wall

50 mm

1120 mm (drawer open)

Min. table size for 16/20 and 16/30: 1210 x 540 Min. table size for 24/20 and 24/30: 1420 x 540

Min. space needed (see table previous page)

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.4.2 Unpacking Microlab F.A.M.E.

ATTENTION

Carefully store the Microlab F.A.M.E. packing material for future shipping of the instrument.

Open the box and remove the cardboard top. Remove accessory box, housing panel box, and protective inserts.

accessory box

Remove the instrument chassis. Level the chassis by adjusting the chassis feet and align the chassis so

that it does not have to be moved once the modules are mounted (assembled instrument is very heavy!!!).

Leave at least 5 cm space between the instrument and the wall for proper ventilation.

Other considerations include operator comfort and easy access to related supplies and equipment. For operator convenience, the front edge of the instrument should be near to the front of the bench. Finally, the position of the instrument must not hinder operation or accessibility of other equipment in the work area.

housing panel box

1-71

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

Adjust chassis to instrument conﬁguration

Turn chassis upside down. Loosen the 4 screws

ﬁxing the chassis extension

Pull out the extension and ﬁx with the 4 screws

Chassis conﬁguration16/20

1-72

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Chassis conﬁguration 16/30

Chassis conﬁguration 24/20

Chassis conﬁguration 24/30

1-73

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

1.1.4.3 Instrument assembly

ATTENTION

Install central modules ﬁrst!

❐ The following installation procedure is for a 16/20 instrument

conﬁguration.

❐ All required tools are in the accessory box.

NOTE

When placing the chassis on the table for module mounting, leave a space of approx. 60 cm (24 inches) to the right of the chassis for the container stack.

1.1.4.3.1 Installing INCUBATOR Module

Weight: 32 kg (71 lbs.) Lift the module as shown in the following picture and set it onto the

chassis.

1-74

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Lower the rear of the module between the corresponding braces.

Slightly lift the front of the module and slide it carefully to the rear until the front is level. Do not push the module all the way back until the module is completely level!

Fix the module to the chassis by tightening the two captive screws.

1-75

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

1.1.4.3.2 Installing WASHER/DISPENSER Module

Weight: 35 kg (77 lbs.)

ATTENTION

Never use the drawer handle when lifting the washer/dispenser module or the end module! Use the module-frame handle provided underneath the drawer panel.

correct

1-76

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

incorrect

Using the height mover tool (in accessory box), raise the dispenser arm so the drawer can be opened. Stop at least 2 cm (13/16”) before reaching the top.

Now proceed as with the incubator module (see section 1.1.4.3.1).

1-77

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

1.1.4.3.3 Installing ENTRY Module

Weight: 60 kg (132 lbs.)

ATTENTION

Two persons are needed to lift the entry module on to the chassis.

ATTENTION

Set the voltage selector switch to the local mains electricity supply voltage.

Now proceed as with the incubator module (see section 1.1.4.3.1)

Remove the user manual from the accessory box and store it in the entry module door.

1-78

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.4.3.4 Installing END Module

Weight: 35 kg (77 lbs.)

ATTENTION

Never use the drawer handle when lifting the End Module! Use the handle provided underneath the drawer panel. See “Installing INCUBATOR Module” on page 74.

Using the height mover tool, raise the dispenser arm so the drawer can be opened. Stop at least 2 cm (13/16”) before reaching the top.

Now proceed as with the incubator module (see section 1.1.4.3.1).

1-79

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

1.1.4.3.5 Installing Main Shuttle Rail & Panels

ATTENTION

Do not attempt to open the reagent drawers without raising the dispensers in the Washer/Dispenser and End Modules. Use the height mover tool (stored in container stack) to raise the dispensers.

End ModuleWash/Disp. Module

Main shuttle rail

Open the drawers of the Washer/Dispenser Module and end module. Slide the main shuttle rail towards the instrument into position. Fix the rail with two screws p/n 400 309.

1-80

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

MTP Transporter

The MTP (Micro-Titer Plate) transporter is attached to the main shuttle rail with a screw. Carefully tighten the screw and check for proper ﬁt.

Move the MTP transporter by hand from left to right and check that it slides smoothly.

1-81

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

Installing Housing Panels

3 Hard Top

4 Upper Front

2 Cover Mains Power

1 Left Side Front

5 Transparent Cover

Left Side Front

Slide the with the two screws.

left side front

panel from left to right into position -- fasten it

left side front panel

screws

1-82

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Cover Mains Power

ATTENTION

Before ﬁtting the Cover Mains Power, check that the voltage selector switch is set to the local mains voltage. If necessary set to the correct position.

Insert the tongue of the

side front panel

-- fasten the two mains panel screws.

cover mains power

into the groove of the

left

Hardtop

Make sure the front right corner of the

stack

ﬁt properly.

Tighten the three screws on top.

hardtop

and the

strip container

1-83

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

Upper Front

Slightly lift the front edge of the

upper front

under the

hardtop

(1).

Screw ground cable onto Upper Front.

ground cable

, align the notches, and push the

Entry module

1-84

Slide the

upper front

from left to right into position (2).

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Transparent Cover

Lift the two transparent cover dampers to the upper position. Press in the two locking pins and slide the

into position.

Remove the transparent ﬁlm from the

transparent cover

exit stack.

transparent cover

as well as the

downwards

1-85

——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

1.1.4.3.6 Installing Container Stack

Weight: 24 kg (53 lbs.) With the

container stack with the

container stack

strip container stack

tilted to the right, align the bottom of the

of the container stack into position.

, then carefully push the top

strip container stack

Adjust the container stack height by turning the container stack feet. Check the gaps between the housing panels.

Remove the tools from the accessory box, open the container stack door, and store them in the tool rack as shown below.

vernier calliper mirror

tweezers angled

spillage tray

allen screwdrivers

2.5 & 3

rotor calibration pin

allen keys 2.5 & 3

plate fork

height mover tool

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pocket lamp

——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

To connect the wash containers, pull out the coupling, turn, and push into the wash container outlet.

1.1.4.3.7 Connecting Tubing and Cables

Open the reagent drawer (washer/dispenser), connect the cables and press them into the grooves.

If the waste cap is not used, substitute plug p/n 146 373 must be inserted in the waste cap socket for proper functioning of the instrument.

waste cap cable or substitute plug

Connect the labeled end of the pump station cable to the external pump station.

Connect the waste tube to the waste cap. Connect the wash/rinse tube to the external pump station. Cut tubing to the appropriate lengths.

ATTENTION

The waste tube should be routed to the waste container in such a way as to avoid dead volumes of liquid in the tube.

external pump station cable

grooves

✗✓

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——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

Connect one end of the water separator venting tube to the Washer/ Dispenser Module and the other end to the sterilizing ﬁlter. Place the sterilizing ﬁlter under the work bench out of the way.

venting tube from water separator

waste tube (to waste cap)

wash/rinse tube (to ext. pump station)

ATTENTION

If two washers are being installed (24/20 or 24/30), pay special attention to the external pump station tubing connections. The lower external pump station connects to washer/dispenser 1. The upper external pump station connects to washer/dispenser 2.

Ensure that tubings are neither twisted nor kinked.

8 7

To W/D 2

6 5 4 3

Washer/

Dispenser

Module

Washer/

Dispenser

Module

To W/D 1

2 1

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——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

Install cables and tubing as shown below:

cable and tubing to W/D module 2

cable and tubing to W/D module 1

Open the End Module drawer and connect the computer cable (RS 232) p/n 146 385.

press cable into notch

Connect the other end of the computer cable to the corresponding serial interface (RS 232) on your personal computer.

ATTENTION

Before continuing, check all connections! Incorrectly ﬁtted cables may result in damage to either the instrument or PC.

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——— ML F.A.M.E. Service Manual V2.0 ———————————————————————————————————————————— SYSTEM ———

1.1.4.3.8 Installing Reagent Container Carousel

ATTENTION

Installing the reagent carousel improperly will lead to syringe breakage or reagent spillage!

Remove the reagent container carousel, reagent containers, and syringes from the accessory box. For setting up the reagent carousel refer to User Manual section 5.9.

Open the reagent drawers of the washer/dispenser module and the end module. Lower and turn the reagent container carousel carefully until it drops into position.

Carousel installed CORRECTLY.

Carousel installed INCORRECTLY.

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——— ML F.A.M.E. Service Manual V2.0————————————————————————————————————————————— SYSTEM ———

1.1.4.3.9 Computer Installation

ATTENTION

Before either

❐

connecting the computer to the instrument for the ﬁrst time

❐

connecting a different computer to the instrument or

❐

connecting another instrument to the existing computer

always check that the photometer ﬁlter presettings in the software correspond to the ﬁlters actually installed in the instrument.

The computer system consists of:

❐ monitor ❐ keyboard ❐ PC unit with

/2” disk drive and harddisk

❐ mouse

Installing the Computer System

Consult the manufacturers installation instructions for the installation of the monitor, keyboard, PC unit and the mouse.

Stick the label shown below in a clearly visible place on the computer.

PC erst ausschalten, wenn OS/2 “shut down” ausgeführt worden ist. Während eines RUN’s darf die Systemzeit des PC’s nicht verstellt werden.

Shut down OS/2 before switching off PC. Do not change the OS/2 system time during a run.

Arrêter l’ordinateur seulement après l’exécution du OS/2 “shut down”. Ne pas modifier l’heure du system OS/2 pendent un RUN.

Lable warning PC p/n 255 653

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Hamilton Microlab FAME Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

1 SYSTEM