Hakko FX-801 User Manual

SolderingStation
Instruction Manual
ThankyouforpurchasingtheHAKKOFX-801SolderingStation.
PleasereadthismanualbeforeoperatingtheHAKKOFX-801.
Keepthismanualreadilyaccesibleforreference.
TABLEOFCONTENTS
1. PACKING LIST
2. SPECIFICATIONS
3. WARNINGS, CAUTIONS AND NOTES
4. PART NAMES
5. INITIAL SETUP
6. OPERATION
7. PARAMETER SETTING
8. MAINTENANCE
9. CHECKING PROCEDURE
10. ERROR MESSAGES
11. TROUBLE SHOOTING GUIDE
12. PARTS LIST
13. WIRING DIAGRAM
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1. PACKING LIST
Please check to make sure that all items listed below are included in the package.
HAKKO FX-801 Station HAKKO FX-8002 Soldering iron Iron holder (with cleaning wire) Connecting cable
UP
DOWN
Power
switch
Receptacle
Power cord
HAKKO FX-801
Power cord
1
Heat resistant pad
1
Instruction manual
1 1
Heat resistant pad
Connecting cable
1 1 1
FX-8002
HAKKO FX-8002
Iron holder
* Tip (T33 series) is optionally
available.
2. SPECIFICATIONS
HAKKO FX-801
Power consumption Temperature range Temperature stability Output Voltage Dimensions
Weight * The temperature was measured using the FG-100 thermometer. * This product is protected against electrostatic discharge. * Specifications and design are subject to change without notice.
300W 50 - 500℃ (120 - 940℉) ± 5℃ (± 9℉) at idle temperature AC 29V 145(W)×107(H)×211(D) mm (5.7 × 4.2 × 8.3 in.)
3.9 kg (8.6 lb.)
CAUTION
This product includes such features as electrically conductive plastic parts and grounding of the handpiece and station as
measures to protect the device to be soldered from the effects of static electricity. Be sure to observe the following instructions:
1. The handle and other plastic parts are not insulators, they are conductors. When replacing parts or repairing, take sufficient care not to expose live electrical parts or damage insulation materials.
2. Be sure to ground the unit during use.
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HAKKO FX-8002
Power Consumption Tip to Ground Resistance Tip to Ground Potential Cord Total Length (w/o cord) Weight (w/o cord)
260W (29V)
< 2 Ω
< 2 mV
1.2 m (4 ft) 228 mm (9.0 in.) with 4BC tip
50 g (0.11 lb.) with 4BC tip
3. WARNINGS, CAUTIONS AND NOTES
Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s attention to significant items. They are defined as follows:
Failure to comply with a WARNING may result in serious injury or death.WARNING:
CAUTION :
Failure to comply with a CAUTION may result in injury to the operator, or damage to the items involved.
WARNING
When power is ON, the tip will be hot. To avoid injury or damage to personnel and items in the work area, observe the following:
Do not touch the tip or the metal parts near the tip.
Do not allow the tip to come close to, or touch, flammable materials.
Inform others in the area that the unit is hot and should not be touched.
Turn the power off when not in use, or left unattended.
Turn the power off when changing parts or storing the HAKKO FX-801.
This appliance can be used by children aged from 8 years and above and
persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in safe way and understand the hazards involved.
Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.
The unit is for a counter or workbench use only.
To prevent accidents or damage to the HAKKO FX-801, be sure to observe the following:
CAUTION
Do not use the HAKKO FX-801 for applications other than soldering.
Do not strike the iron against hard objects to remove excess solder.
This will damage the iron.
Do not modify the HAKKO FX-801.
Use only genuine Hakko replacement parts.
Do not allow the HAKKO FX-801 to become wet, or use it with wet hands.
Remove power and iron cords by holding onto the plug.
Be sure the work area is well ventilated. Soldering produces smoke.
Be sure the cooling fan at the rear of the station is unrestricted.
While using the HAKKO FX-801, don’t do anything which may cause bodily harm or
physical damage.
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4. PART NAMES
HAKKO FX-801
Preset number display
Setting display
Control buttons
Power switch
Jack (for connecting cable)
Receptacle
Power cord receptacle
Fuse
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5. INITIAL SETUP
A. Iron holder
Loosen the adjusting screws to change the angle of the iron receptacle as you like, then tighten the screws.
CAUTION
Do not set up the iron receptacle too high, the temperature of the soldering iron will become very hot.
1. Assemble as shown:
Insert the tip cleaner securely into the Iron holder base.
2. Operation:
First, remove any excess solder from the tip by thrusting the tip into the cleaning wire. (Do not wipe the tip against the wire. This may cause molten solder to spatter.) When the wire becomes dirty or loaded with solder, turn the wire until a clean surface is presented. When changing the cleaning wire, lift the case top vertically to prevent solder debris from falling out.
Use of the sleep function. When using the sleep function, insert one end of the connecting cable into the jack at the back of the iron holder and the other end into the jack at the back of the soldering station to connect them.
CAUTION
Be sure to turn off the power before connecting or disconnecting the connecting cable.
The iron receptacle has two grooves. If the edge of the iron tip is likely to come into contact with the iron holder or the iron holder becomes hot, use the alternate groove to attach the iron receptacle.
Normal conditions
If the iron holder becomes hot
Connecting cable
B. Handpiece cord assembly
Pass the iron cord through the hole in the heat resistant pad.
C. Soldering station
CAUTION
Be sure the power switch is OFF before connecting or disconnecting the soldering iron cord. Failure to do so may result in damage to the circuit board.
1. Insert the power cord into the receptacle at the back of the station. Insert the soldering iron cord into the receptacle at the front of the station.
2. Set the iron in the iron holder.
3. Plug the power cord into a grounded wall socket.
CAUTION
The HAKKO FX-801 is protected against electrostatic discharge and must be grounded for full efficiency.
Insert the plug into the receptacle until it clicks.
To disconnect, pull the plug from the receptacle while pressing down the tab on the plug.
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6. OPERATION
The HAKKO FX-801 has the following four control buttons.
Press for less than one second to enter preset number selection screen. Press and hold for at least one second to enter preset temperature changing screen. Use to increase the value in the appropriate display window.
Use to decrease the value in the appropriate display window.
Press for less than one second to display the current set temperature. Press and hold for at least one second to enter temperature setting mode. Use to end the current operation.
Press for less than one second to display the current offset value. Press and hold for at least one second to enter offset mode.
CAUTION
An audible buzzer is provided to alert the operator when:
The station has reached the set temperature, a buzzer will sound once.
The low temperature threshold has been crossed, a buzzer will sound continuously.
This buzzer will shutoff when the sensed temperature returns to the acceptable range.
There is the possibility that a failure has occured in the sensor or heater, a buzzer will sound continuously.
Operation
1. Turn on the power switch.
2. Once the set temperature is reached, a buzzer sounds once.
By default, the temperature is set to 350℃ (750℉ for US model).
Check the temperature setting by pressing the button. The set temperature will be displayed for two seconds.
WARNING
Place soldering iron in iron holder when not in use.
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Changing temperature setting
CAUTION
The temperature setting range is from 50℃ to 500℃. (120℉ to 940℉)
If you enter a value outside the temperature setting range, the display returns to the hundredsdigit, and you have to enter a correct value.
ExampleChanging set temperature from 350 to 400℃
1.Press and hold the button for at least one second.  The hundreds digit will begin to flash.
2. Entering the value.
Press the or to set the value of the digit that is flashing.
Only values from 0 to 5 can be selected when entering the hundreds digit.
(In ℉ mode, values from 1 to 9 can be selected.)
Values from 0 to 9 can be selected when entering the tens or ones digit. (The same values can be selected in ℉ mode.)
When desired figure is displayed, press the button to accept the value. The next digit will begin to flash. After entering the ones digit, press the button to save
the value to the system memory and begin heater control with new setting temperature.
Press and hold the button
for at least one second.
Press the button once.
Press the or button.
Press the button once.
Press the or button.
Press the button once.
CAUTION
If power is switched off or lost during the execution of this procedure, no data will be entered.
The entire procedure must be repeated from step 1.
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Selecting the preset number
You can quickly select one of six user programmable preset temperatures. Initial preset temperatures are: 0300℃, 1350℃, 2375℃, 3400℃, 4450℃ and 5500℃.
ExampleChanging preset No. 0 (300℃) to No. 3 (400℃)
1. Press the button once.
  Preset number display will begin to flash.
2. Press the button three times to change the preset number display to .
3. Press the to set the value.
Press the button
once.
Press the button
three times.
Press the button
once.
Changing the preset temperature
You can change any of the six available preset temperatures. (Preset No. 0 to No. 5)
Example:Changing Preset No. 3 temperature from 400℃ to 410℃.
1. Press and hold the button for at least one second. Both preset number display and setting display will begin to flash.
2. Press the button three times to change the preset number display to .
3. Press the button to set the value.
4. Use the method for setting the temperature to enter and set the preset temperature.
Press and hold the button
for at least one second.
Press the button once.
Press the button
three times.
Press the button once.
Press the button once.
Press the button once.
Press the button once.
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