Hakko FM-2024 User Manual

®

Instruction Manual

MODEL

FM-2024

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Thank you for purchasing the FM-2024 desoldering tool.

Please read this manual before operating the FM-2024.

Keep this manual readily accessible for reference.

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CAUTION

The FM-2024 cannot function by itself. It must be connected to

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the Desolder Control Box (DCB), which in turn connects to the
soldering station of choice, either FM-202 or FP-102.

For detailed information on the FM-202 and the FP-102 soldering

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stations, refer to the instruction manual for the appropriate
soldering station.

TABLE OF CONTENTS

1. PACKING LIST ………………………………………… 1

2. SPECIFICATIONS ……………………………………… 1

3. WARNINGS, CAUTIONS AND NOTES …………… 2

4. PART NAMES ………………………………………… 3

5. OPERATION …………………………………………… 4

6. MAINTENANCE ……………………………………… 10

7. TROUBLE SHOOTING GUIDE …………………… 14

8. PARTS LIST ………………………………………… 17

9. WIRING DIAGRAM ………………………………… 19

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7

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DESOLDER CON

TROL

BOX

1. PACKING LIST

Please check to make sure that all the items listed be­low are included:

Desolder control box (DCB) ............................1

Desoldering tool .............................................. 1

Iron holder ....................................................... 1

Handle (for gun configuration) ......................... 1

Filter pipe assembly ........................................1

Desolder control box (DCB) Desoldering tool

(Nozzle is not included)

Cleaning drill (for heating element) .................. 1

Nozzle remover ................................................1

Silicone grease ................................................ 1

Rubber foot .....................................................2

Instruction manual ........................................... 1

Iron holder

Handle (for gun configuration) Filter pipe assembly

Nozzle remover

2. SPECIFICATIONS

Desolder control box

Power consumption 12 W

Output 24 V

Vacuum generator Ejector type

Vacuum pressure (max.) 93 kPa (700 mmHg) (28 in. Hg)

Suction flow 28 ℓ/min.

Tip to ground potential < 2 mV

Applied air pressure 490 kPa (5.0 kgf/cm2) when in

use (trigger or button is pressed)

Compressed air
consumption

Outer dimension, less
cord

Weight 2.6 lb. (1.2 kg)

1.62 c.f.m. (46 ℓ/min.)

4.7 (W) × 1.8 (H) × 6.8 (D) in.
(119 × 45 × 172 mm)

Cleaning drill (for heating element)

Silicone grease Rubber foot

Desoldering tool

Power consumption 70 W (24 V)

Temperature range 650 - 840°F (350 - 450°C)

Tip to ground potential < 2 mV

Tip to ground resistance < 2

Length, less cord 7.09 in. (180 mm)

Weight, less cord & hose 0.14 lb. (65 g)

Length of cord 4 ft. (1.2 m)

NOTE

The temperatures were measured using the Hakko 192
soldering tester.
This product is protected against electrostatic discharge.
Specifications and design are subject to change without notice.

Ω

1

3. WARNINGS, CAUTIONS AND NOTES

WARNING

In this instruction manual, “WARNING” and “CAUTION” are defined as follows.

WARNING: Misuse may potentially cause death of, or serious injury to the

user.

CAUTION : Misuse may potentially cause injury to the user or physical

damage to the objects involved.
For your safety, be sure to comply with these precautions.

Failure to do so may result in serious problems.

CAUTION

When the power is on, the nozzle temperature is between 650°F/350°C and 840°F/450°C.
Since mishandling may lead to burns or fire, be sure to comply with the following
precautions.

Do not touch the metal parts near the nozzle, nearby plastic parts, or the spring iron

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holder.

Do not use the product near flammable items.

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Advise other people in the work area that the unit can reach a very high temperature

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and should be considered potentially dangerous.

Turn the power off while taking breaks and when finished using the unit.

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Before replacing parts or storing the unit, turn the power off and allow the unit to cool to

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room temperature.

To prevent damage to the unit and ensure a safe working environment, be sure to comply
with the following precautions.

Use only filtered air. Adjust the pressure to 490 to 686 kPa (5.0 to 7.0 kgf/cm2) while
allowing air to flow by pulling the trigger.

Do not use the unit for applications other than desoldering.

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Do not rap the desoldering tool against the work bench to shake off residual solder, or

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otherwise subject the iron to severe shocks.

Do not modify the unit.

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Use only genuine HAKKO replacement parts.

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Do not wet the unit or use the unit when your hands are wet.

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Do not damage or bend the card. Never try to insert the bent card.

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When desoldering, ensure good ventilation for smoke.

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While using the unit, don’t do anything which may cause bodily harm or physical dam-

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age.

2

4. PART NAMES

DESOLDER CONTROL BOX

FM-2024
24V-70W

(Refer to p.17~18 for part nos.)

DCB

<Front>

Power lamp

Illuminated when the power
switch is turned ON.

<Back>

Receptacle

Connect the FM-2024 to
this receptacle.

Filter case cover

The ceramic paper filter is
located inside.

Fuse holder Power switch Union

External air inlet.

Power code

MODEL FM-2024

Remove the nozzle from the
grip while pressing this button.

Filter pipe

Replace as a cartridge.

Front holder

Back holder bushingNozzle unlock button

Trigger

Suction start switch
(when gun style handle
is used).

Back holder

Connecting cord

Connect to FM-202 or
FP-102.

Filter pipe lock button

The filter pipe will be locked until this
button is presssed.

Push button

Suction start switch (when straight grip is used).

Slide button

To remove the gun handle, slide
the button up to unlock it.

3

FM-202

4

24V

-70W

FM-2024
24V

-70W

FM-202

4

24V

-70W

5. OPERATION

Assembling, connection and
operation

1. Iron holder

2. Connecting and replacing
the filter pipe

Pull the back holder (A) until it
locks, then insert the filter pipe
with the opening to the nozzle
si d e. En s ure th a t t h e o u te r
surface of the filter pipe is even
with the handle support. If the
filter pipe is tilted, a leak may
occur.
To replace the filter pipe, press
back holder unlock button, pull
the back holder to lock it, change
the filter pipe, then lock the filter
pipe.
Re place th e filte r pipe in the
cartridge.

Iron holder
assembly

Iron holder

(B)

(A)

CAUTION

The surface of the filter pipe
may be very hot.

Attaching

3. Attaching and replacing
the nozzle

Inser t the gr ip fully in to th e
no z zle cartr idge as sh own in
the illustration. Once the nozzle
cartridge is inserted, it is locked
automatically.
To replace the nozzle cartridge,
insert the nozzle remover into the
flange of the nozzle cartridge and
pull.

Replacing

Push

②

①

Nozzle remover

CAUTION

The nozzle can be very hot. To attach or
remove the nozzle cartridge, be sure to
use the nozzle remover to preclude the
possibility of breaking the grip or cartridge.

4

5. OPERATION

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2

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2

4

2

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7

0

W

FM-2024
24V-70W

7.5

6.5

8.07.0

MODEL

FP-102

FM-2024
24V-70W

7.

5

6.

5

8.

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7.

0

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1

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2

DESOLDER CONTROL BOX

Press the nozzle unlock button (A)
and remove the nozzle cartridge.

CAUTION

The nozzle may be very hot.

The noz z l e re mo v er may be
left mounted on the end of the
straight grip when not in use to
prevent it from being misplaced.

Connections

1. C o nn e ct t he pl ug f r om t h e
FM-2024 to the receptacle on the
DCB, then connect the DCB to
the soldering station as shown in
the drawing.

③

A

Not sensitive to
vertical orientation

CAUTION

The FP-102 is currently
sold in the U.S. market.

ReceptacleFully insert
until the plug is
clicked.

2. Put the FM-2024 into the iron
holder

To mount the FP-102 atop the
DC B, att ach tw o rubber feet,
which come with the FP-102, to
the bottom rear of the FP-102 to
prevent the FP-102 from falling
off.

3. C o nn ect t h e hos e fr o m t h e
FM-2024 to the filter case cover
on the DCB.

5

Insert the plug until it stops,
and then pull it without
pressing the lock pin.
If this does not disconnect
the plug from the receptacle,
the plug is inserted properly.

Fully insert.