Hach-Lange BUHLER 3010, BUHLER 4010, BUHLER 6010 User Manual

DOC013.52.90205

BÜHLER 3010, 4010–6010

Short Manual

01/2011, Edition 2A

© HACH-LANGE GmbH, 2010–2011. All rights reserved. Printed in Germany

Table of contents
Section 1 Specifications ........................................................................................................................	5
1.1 Dimensions ........................................................................................................................................	6
Section 2 General information...............................................................................................................	7
2.1 Safety information...............................................................................................................................	7
2.1.1 Hazard information in this manual .............................................................................................	7
2.1.2 Warning labels ...........................................................................................................................	7
2.2 General information ............................................................................................................................	8
2.2.1 Areas of application ...................................................................................................................	8
2.2.2 Functional description................................................................................................................	8
2.3 Scope of delivery ................................................................................................................................	8
Section 3 Installation............................................................................................................................	11
3.1 Mechanical installation......................................................................................................................	12
3.1.1 Required tools..........................................................................................................................	12
3.1.2 Select installation location........................................................................................................	13
3.1.3 Unpacking................................................................................................................................	14
3.1.4 Set up.......................................................................................................................................	15
3.2 Electrical connections .......................................................................................................................	17
3.2.1 Electrical installation ................................................................................................................	18
3.2.1.1 Prepare the electrical installation (3010).........................................................................	18
3.2.1.2 Prepare the electrical installation (4010–6010)...............................................................	19
3.2.1.3 Wiring diagram (3010) ....................................................................................................	20
3.2.1.4 Wiring diagram (4010–6010) ..........................................................................................	20
3.2.1.5 Complete the electrical installation (3010) ......................................................................	21
3.2.1.6 Complete the electrical installation (4010–6010) ............................................................	21
3.3 Commission the equipment ..............................................................................................................	22
3.3.1 Tube connection ......................................................................................................................	22
3.3.2 Set the individual sample volumes...........................................................................................	25
3.3.2.1 Plastic dosing vessel.......................................................................................................	25
3.3.2.2 Glass dosing vessel ........................................................................................................	27
3.3.2.3 Dosing vessel for flow-proportional sampling .................................................................	27
3.3.2.4 Bypass dosing vessel .....................................................................................................	28
3.3.2.5 Flush water connection and drain (4210/4410)...............................................................	29
3.3.2.6 Water circuit diagram (6010)...........................................................................................	30
3.3.3 Preparing the sample containers (3010, 4010, 4110, 4210, 6010)..........................................	30
3.3.4 Connect the equipment to the mains .......................................................................................	31

3

Section 4 Operation ..............................................................................................................................		33
4.1	Control unit operation........................................................................................................................	33
	4.1.1 Password..................................................................................................................................	33
	4.1.2 Programming............................................................................................................................	33
	4.1.2.1 Keyboard layout/function.................................................................................................	33
4.2	Normal operation...............................................................................................................................	35
	4.2.1 Replace the sample bottles (3010, 4010, 4110, 4211).............................................................	36
	4.2.2 Sampling (4411 with 12 or 24 bottles)......................................................................................	38
	4.2.3 Sampling (4411 with 2 or 4 bottles)..........................................................................................	42
Section 5 Maintenance and cleaning...................................................................................................		47
5.1	Maintenance tasks ............................................................................................................................	47
5.2	Cleaning ............................................................................................................................................	47
	5.2.1 Clean the housing and distribution unit ....................................................................................	47
	5.2.2 Clean the dosing vessel ...........................................................................................................	49
5.3	Troubleshooting ................................................................................................................................	51
	5.3.1 Open the housing to change the fuse (3010) ...........................................................................	51
	5.3.2 Open the housing to change the fuse (4010–6010) .................................................................	52
	5.3.3 Change the fuse .......................................................................................................................	52
	5.3.4 Reassemble the housing (3010) ..............................................................................................	53
	5.3.5 Reassemble the housing (4010–6010) ....................................................................................	54
5.4	Instrument decommissioning and storage.........................................................................................	54
Section 6 Spare parts and accessories ..............................................................................................		55
6.1	Spare parts........................................................................................................................................	55
Section 7 Warranty and liability ...........................................................................................................		59
Section 8 Contact information ............................................................................................................		61

4

Section 1 Specifications

Specifications are subject to change without notice.

Electrics

	Power supply	230 V/50 Hz.,16 A fuse
	Power consumption	approx. 350 VA
	Environment
	Medium temperature	0 to +40 °C [32 to 104 °F]
	Ambient temperature	–20 to +40 °C [–4 to 104 °F]
	Delivery height	< 8 m [26.2 ft}
	General specifications
	Maintenance requirements	Maintenance-free
	Weight	See Figure 10, page 16 and Figure 11, page 16
	Dimensions (W × H × D)	See Figure 1
	Certification
	Certification	CE, MCERTS (not 3010)
		Sampling in accordance with ISO 5667-2/3-10

5

Specifications

1.1 Dimensions

Z

X

Y 2

Y 1

		X	Y 1	Y 2	Z
		mm [in.]	mm [in.]	mm [in.]	mm [in.]
BÜHLER 3010		760 [30]	1100 [43.3]	1640 [64.6]	725 [28.5]
BÜHLER 4010		605 [23.8]	1325 [52.2]	1895 [74.6]	645 [25.4]
BÜHLER 4110		605 [23.8]	1475 [58.1]	2030 [79.9]	645 [25.4]
BÜHLER 4210		605 [23.8]	1325 [52.2]	1895 [74.6]	645 [25.4]
BÜHLER 4210 (23(23Flaschen)bottles)		715 [28.1]	1415 [55.7]	2120 [83.5]	810 [31.9]
BÜHLER 4410	(2(2––1212Flaschen)bottles)	605 [23.8]	1325 [52.2]	1895 [74.6]	645 [25.4]
BÜHLER 4410	(24(24Flaschen)bottles)	715 [28.1]	1415 [55.7]	2120 [83.5]	810 [31.9]
BÜHLER 6010		1200 [47.2]	1690 [66.5]	2260 [89]	645 [25.4]

Figure 1 Dimensions

6

Section 2 General information

2.1 Safety information

Please read this entire manual before the equipment is unpacked, set up or operated. Pay attention to all danger and caution statements. Personal injury or damage to the equipment could occur if they are not observed.

To ensure that the protection provided by this equipment is not impaired, do not use or install this equipment in any manner other than that specified in this manual.

2.1.1 Hazard information in this manual

DANGER

Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially or imminently hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially or imminently hazardous situation that could result in minor or moderate injury.

Important note: Information that requires special emphasis.

Note: Information that supplements points in the main text.

2.1.2 Warning labels

Read all labels and notices attached to the equipment. Personal injury or damage to the equipment could occur if they are not observed. Any symbol on the equipment will appear along with a caution statement in the manual.

This symbol, if noted on the instrument, references the user manual for operation and/or safety information.

This symbol, when noted on a product enclosure or barrier, indicates that a risk of electrical shock and/or electrocution exists.

This symbol may appear on the product and indicates the need for protective eye wear.

This symbol may appear on the product and identifies the connection point for the protective ground.

7

General information

When this symbol appears on the product, it identifies the location of a fuse or a current limiter.

Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal systems after 12 August 2005. In conformity with European local and national regulations (EU Directive 2002/96/EC), European electrical equipment users must now return old or end-of life equipment to the manufacturer for disposal at no charge to the user.

Note: For return for recycling, please contact the equipment manufacturer or supplier for instructions on how to return end-of-life equipment, manufacturer-supplied electrical accessories, and all auxiliary items for proper disposal.

2.2 General information

2.2.1 Areas of application

The equipment is used for sampling aqueous liquids with a temperature between 0°C and 40°C [32 to 104 °F].

2.2.2 Functional description

The equipment provides temporary storage for liquids of a specified volume so that they can be analyzed.

2.3 Scope of delivery

The equipment is supplied with a tube and a short manual.

If you require further information, you can order the operating instructions (refer to Section 6 Spare parts and accessories, page 55) from the manufacturer or you can download it from the Internet.

Figure 2 Scope of delivery (3010)

8

General information

Figure 3 Scope of delivery (4010–6010)

9

General information

10

Section 3	Installation

DANGER

Only qualified experts should conduct the tasks described in this section.

DANGER

Select an appropriate installation location for the instrument.

Plan out the mechanical mount·before positioning poles or drilling holes. Make sure the mount has a sufficient bearing capacity. The dowels must be selected and authorized according to the condition of the wall.

The manufacturer shall accept no liability if the instrument is installed incorrectly.

Plan how to lay cables and tubes and their path in advance. Lay the tubes, data cables and power cables without any bends and so they do not pose a tripping risk.

Do not connect the electrical supply to the mains if the equipment has not been wired and fused correctly.

Sufficiently protect the electrical power supply against short circuits.

For the external power supply, always connect a residual-current circuit breaker·(trip current max.: 30 mA) between the mains and the system.

If the equipment is to be installed outdoors, switch the overload protection between mains and system.

Products intended by the manufacturer for outdoor use offer a higher level of protection against the penetration of liquids and dust. If these products are connected to a mains outlet with a cable and plug·rather than a permanently connected cable, the plug and outlet are much more susceptible to liquid and dust penetration. The operator must sufficiently protect the plug and outlet against liquid and dust penetration in accordance with local safety regulations. If the instrument is to be used outdoors, it must be connected to a suitable outlet with a protection type of at least IP44 (splash protection).

11

Installation

3.1 Mechanical installation

DANGER

Select an appropriate installation location for the instrument.

Plan out the mechanical mount·before positioning poles or drilling holes. Make sure the mount has a sufficient bearing capacity. The dowels must be selected and authorized according to the condition of the wall.

The manufacturer shall accept no liability if the instrument is installed incorrectly.

Plan how to lay cables and tubes and their path in advance. Lay the tubes, data cables and power cables without any bends and so they do not pose a tripping risk.

Note: For information on installation with optional accessories, refer to the relevant installation instructions.

3.1.1 Required tools

17 mm

Figure 4 Required tools

12

Installation

3.1.2 Select installation location

≥ 500 mm

≥ 500 mm

X

≥ [20 in]

≥ [20 in]

	2500 mm	Y 1
	[100 in]

≥ 50 mm

≥ [2 in]

Z

Y 2

			X	Y 1		Y 2		Z
			mm [in.]	mm [in.]		mm [in.]	mm [in.]
	BÜHLER 3010		760 [30]	1100 [43.3]		1640 [64.6]	725	[28.5]
	BÜHLER 4010		605 [23.8]	1325	[52.2]	1895 [74.6]	645	[25.4]
	BÜHLER 4110		605 [23.8]	1475	[58.1]	2030 [79.9]	645 [25.4]
	BÜHLER 4210		605 [23.8]	1325	[52.2]	1895 [74.6]	645 [25.4]
	BÜHLER 4210		715 [28.1]	1415	[55.7]	2120 [83.5]	810 [31.9]
	Flaschen)
	(23 bottles)
	BÜHLER 4410		605 [23.8]	1325	[52.2]	1895 [74.6]	645 [25.4]
	Flaschen)
	(2–12 bottles)
	BÜHLER 4410		715 [28.1]	1415	[55.7]	2120 [83.5]	810 [31.9]
	( Flaschen)
	(24bottles)
	BÜHLER 6010		1200 [47.2]	1690 [66.5]		2260 [89]	645 [25.4]

Figure 5 Select installation location

13

Installation

	A	B
	mm [in.]	mm [in.]	Ø12 × 60 mm
BÜHLER 3010	730 [28.7]	384 [15.1]
BÜHLER 4010	660 [26]	383 [15.1]
BÜHLER 4110	660 [26]	383 [15.1]
BÜHLER 4210	660 [26]	383 [15.1]
BÜHLER 4410	770 [30.3]	500 [19.7]
(23(23bottles)Flaschen)
BÜHLER 4410	660 [26]	383 [15.1]
(2(2––1212bottles)Flaschen)
BÜHLER 4410	770 [30.3]	500 [19.7]
(24(24bottles)Flaschen)
BÜHLER 6010	1260 [49.6]	383 [15.1]

Figure 6 Prepare the installation location

3.1.3 Unpacking

Figure 7 Move the equipment from the transport pallet (3010)

14

Installation

Figure 8 Move the equipment from the transport pallet (4010–6010)

3.1.4 Set up

kg

BÜHLER 3010

75

Figure 9 Set up the equipment (3010)

15

Installation

BÜHLER 4010

BÜHLER 4210

BÜHLER 4410

BÜHLER 4110

Figure 10 Set up the equipment (4xx0)

BÜHLER 6010

Figure 11 Set up the equipment (6010)

16

Installation

17 mm

> 80 Nm

Ø12 × 60 mm

Figure 12 Align and secure the equipment

3.2 Electrical connections

DANGER

Only qualified experts should conduct the tasks described in this section.

DANGER

Do not connect the electrical supply to the mains if the equipment has not been wired and fused correctly.

Sufficiently protect the electrical power supply against short circuits.

For the external power supply, always connect a residual-current circuit breaker·(trip current max.: 30 mA) between the mains and the system.

If the equipment is to be installed outdoors, switch the overload protection between mains and system.

If the mains plug·of the power supply cable·is removed, a suitable double-pole one-way switch must be installed immediately next to the display unit·with clear labeling for the power supply.

Products intended by the manufacturer for outdoor use offer a higher level of protection against the penetration of liquids and dust. If these products are connected to a mains socket with a cable and plug·rather than a permanently

17

Installation

connected cable, the plug and socket are much more susceptible to liquid and dust penetration. The operator must sufficiently protect the plug and outlet against liquid and dust penetration in accordance with local safety regulations. If the instrument is to be used outdoors, it must be connected to a suitable outlet with a protection type of at least IP44 (splash protection).

3.2.1 Electrical installation

3.2.1.1 Prepare the electrical installation (3010)

Figure 13 Loosen the screws and remove the cover (3010)

Figure 14 Feed cable through (3010)

18

Installation

3.2.1.2 Prepare the electrical installation (4010–6010)

Figure 15 Loosen the lid screws and open the lid (4010–6010)

Figure 16 Lift up the cover (4010–6010)

19