Hach ANATEL PAT700 Operator's Manual

Operator Manual
ANATEL PAT700 ON-LINE TOTAL ORGANIC CARBON ANALYZER
Published in the United States of America. Hach Ultra P/N: FG7005002 Edition 01, November 29, 2007 Copyright © 2007 by Hach Ultra Analytics, Inc. All rights reserved. No part of the contents of this manual may be reproduced or transmitted in any form or by any
means without the written permission of Hach Ultra. Anatel is a registered trademark, OASIS and UV Detect are trademarks of Danaher
Corporation. All other trademarks and registered trademarks are the properties of their respective owners.
For customer service:
Voice: US: 1.970.663.9760 or 1.800.373.0531 EU: 41.22.594.6400
FAX: US: 1.970.663.9761 EU: 41.22.594.6488
Support hot line: US: 1.877.4 ANATEL (1.877.426.2835)
Website: www.hachultra.com
PAT700 Total Organic Carbon Analyzer – Table of Contents Page i

Table of Contents

Chapter 1 Before You Begin
1.1 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Anatel
1.3 RFID technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Reading and following instructions . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6 Hazard information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7 FCC conformance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.8 EU directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.9 Precautionary labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.10 Symbols and marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.11 Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.12 Definitions of terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.13 Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
®
PAT700 analyzer overview . . . . . . . . . . . . . . . . . . . . . . . 1
Chapter 2 Installation
2.1 Installation requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Orientation and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mounting general considerations . . . . . . . . . . . . . . . . . . . . . . . . .11
Mounting to a wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Mounting to dual instrument poles . . . . . . . . . . . . . . . . . . . . . . . .12
2.3 Plumbing connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Isolation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Water inlet and outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2.4 Wiring connections for PAT700 with conduit openings . . . . . . . 17
Power supply wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
I/O wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
2.5 Wiring connections for PAT700 with quick-connect fittings . . . . 21
Power supply wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
I/O wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
2.6 Serial ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.7 RS-232 commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Mode setup commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Data read commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Data logger commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Parameter setup command . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Diagnostic commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
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Chapter 3 Startup
3.1 Startup sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.2 Logging on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Auto logoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.3 Home screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Sliding toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.4 Home screen data views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Current tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Log view tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Graph tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Chapter 4 Run Modes
4.1 The analysis cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.2 Accessing run modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.3 Online TOC mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Sampling with pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Sampling from a zero pressure system . . . . . . . . . . . . . . . . . . . .43
4.4 Conductivity mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.5 Standby mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.6 Offline mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.7 Self clean mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Chapter 5 Setup
5.1 Accessing the setup dialog box . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.2 Setup dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.3 TOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.4 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.5 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.6 Analogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.7 Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
General tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Idle tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
General tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Display tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Sounds tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Network tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
TOC tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Conductivity tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
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5.8 Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
General tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Settings tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Users tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Audit trail tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
5.9 Bottles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
TOC calibration tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Conductivity calibration tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
TOC validation tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
System suitability tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
5.10 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.11 Factory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
General tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Cell tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Thermistor tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
User slopes tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Lamp tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Pump tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Algorithm tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
OxFiles tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Chapter 6 Bottle Mode
6.1 Calibration and validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Onboard Automated Standards Introduction System (OASIS) . . .75
TOC calibration protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
TOC validation protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Conductivity calibration protocol . . . . . . . . . . . . . . . . . . . . . . . . . .76
System suitability protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
6.2 Accessing bottle mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.3 Bottle mode dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.4 Run standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.5 TOC calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
TOC calibration setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
TOC calibration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
6.6 Conductivity calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
6.7 TOC validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
6.8 System suitability test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
6.9 Grab sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.10 Excursion mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Excursion with validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
Excursion without validation . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
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Chapter 7 Alarms
7.1 Alarm indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
7.2 Alarm acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
7.3 Alarm details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
7.4 Alarm codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Error alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Critical error alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Warning alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Measurement alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Audible alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Chapter 8 Diagnostics
8.1 Accessing the diagnostics dialog box . . . . . . . . . . . . . . . . . . . . 111
8.2 Diagnostics dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
8.3 General tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
PAT700 lamp replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
8.4 Tests tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
RS-232 test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Digital I/O test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
4-20 mA output test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Printer test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
Plumbing test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
Pump test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Fan test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
8.5 Calibration dates tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Chapter 9 Data Review
9.1 Accessing the data review dialog box . . . . . . . . . . . . . . . . . . . 123
9.2 Data review dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
9.3 Export data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
9.4 Filter data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Chapter 10 Signing On and Off
10.1 Accessing the password dialog box . . . . . . . . . . . . . . . . . . . . . 127
10.2 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
10.3 Expired password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
10.4 Backdoor password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
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Chapter 11 Maintenance and Troubleshooting
11.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
UV Detect technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Lamp replacement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Self clean mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
11.2 Water filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
11.3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Fuse replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Return procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
Draining the analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Appendix A:Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Appendix B CE Conformance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
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P AT700 To tal Organic Carbon Analyzer – Before You Begin Page 1

Chapter 1 Before You Begin

1.1 About this manual

This instruction manual explains how to install and operate the Anatel® PAT700 Total Organic Carbon Analyzer.
This chapter provides an overview of the PAT700 analyzer; explains your responsibility for reading and following all instructions; explains safety procedures, cautions, and warnings, which must be adhered to at all times; defines terms that are used throughout this manual; and tells you how to contact customer service.
Chapter 2 explains how to install the analyzer and explains RS-232 commands.
Chapter 3 explains analyzer behavior at startup, how to sign on or sign off the analyzer, and how to use the home screen to read Total Organic Carbon (TOC), conductivity, and temperature.
Chapter 4 explains how to use the various analyzer run modes and how to select the desired run mode.
Chapter 5 explains how to use the setup dialog box to navigate and change analyzer settings.
Chapter 6 explains how to use bottles in the bottle bay to run calibrations, validations, or system suitability tests; analyze samples from a bottle; install excursion bottles to capture samples when TOC measurements exceed alarm limits; or schedule tests to be run.
Chapter 7 explains alarm indications and how to acknowledge alarms, and provides detailed listings and descriptions of all error codes.
Chapter 8 explains how to perform tests on the system to verify it is operating correctly.
Chapter 9 explains how to read, filter, and export historical sample data.
Chapter 10 explains how to enter or change passwords that provide data security for the analyzer.
Chapter 11 explains maintenance and troubleshooting procedures for the analyzer.
Appendix A: provides specifications for the analyzer.
Appendix B is the CE attestation of conformity.

1.2 Anatel® PAT700 analyzer overview

The Anatel® PAT700 analyzer provides TOC analysis for pure and ultra-pure water processing. The PAT700 oxidizes a water sample to determine the TOC in the sample. The analyzer traps a sample in the analysis cell, exposes the samp le to ultraviole t (UV) light, and monitors changes in temperature and conductivity until the sample has completely oxidized. Once full oxidation has occurred, the analyzer reports TOC, temperature, conductivity, the oxidation curve type, and TOC trend. The PAT700 incorporates the OASIS™ onboard, automated standards introduction system that simplifies analyzer performance testing using standards bottles tagged with RFID technology.
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A touch-screen interface provides access to all analyzer functions. The user interface consists of a home screen from which all user operations initiate. The home screen displays the current status of the analyzer and analysis results based on the current run mode selection. The software can display data in a number of user-selected formats, including TOC, compensated and uncompensated conductivity, resistivity, and temperature in engineering units, with data logging and graphing of the data.
You may connect a USB flash drive to the analyzer and download the contents of the data buffer, audit trail, alarm log, and bottle analysis reports. You can interact with the analyzer remotely, including downloading data records, by querying the analyzer through an RS-232 communications port. You can communicate with the analyzer using Modbus
®
protocol via the Ethernet port. Printing may be done automatically or on demand through an RS-232 port to a serial printer.
The PAT700 allows for compliance to 21 CFR Part 11 with password protection and an audit trail of all user actions.
Figure 1-1 PAT700 with bottle bay open

1.3 RFID technology

The Anatel PAT700 on-line TOC analyzer Onboard Automated Standards Introduction System (OASIS™) employs Radio Frequency Identification (RFID) technology, a registered radio frequency device. The RFID system in the PAT700 operates over a very short distance to eliminate any interference with other wireless communications.
The term RFID describes a system that transmits data wirelessly using radio waves. An RFID system is comprised of a “tag” and a “reader/writer”. In the PAT700 analyzer, the tag is attached to the standards bottles used in calibrations (conductivity and TOC), validations, system suitability tests, and excursion mode. The RFID tag consists of a microchip attached to a radio antenna mounted on a substrate. The RFID tag is attached to the bottom of the standards bottle. The microchip contains data about the standard contained in the bottle. The PAT700 OASIS system contains four RFID reader/writers permanently mounted inside the analyzer that align with the bottle RFID tags when the bottles are fully loaded in the analyzer.
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The reader/writer retrieves the data stored on the RFID tags located on the bottom of the standards bottles. The RFID reader/writers have antennas that emit radio waves and receive signals back from the tags on the standards bottles. The information provided from the tag includes the identity of the standard, the standard’s concentration, date of expiration and other pertinent data.
The reader/writer takes the data received from the tag and passes the information in digital form to the PAT700 processor. The RFID system in the PAT700 can read and write to the RFID tags attached to the standards bottle. The writing feature allows the PAT700 to write data to the bottles showing that the bottle has been used and provides for writing of data for the exclusive excursion sampling feature.
The RFID system in the PAT700 does not require any user intervention to operate. The system operates automatically when bottle tests are performed. The system automatically turns on and off to read and write data only when necessary. When enabled, the radio frequency modulation emitted from the antennas is fixed at 13.56 Mhz. There are no user serviceable parts associated with the RFID system. The RFID reader/writer board assembly should only be serviced by a Hach Ultra certified service representative.
Since the RFID labels on the standards bottles contain the data necessary for each standard, the labels must not be removed from the bottle. Without the label, the RFID reader/writer has no data to read and will not operate as intended; however, bottles without labels can b e run if the user manually enters data.

1.4 Reading and following instructions

You must comply with all instructions while you are installing, operating, or maintaining the analyzer. Failure to comply with the instructions violates standards of design, manufacture, and intended use of the analyzer. Hach Ultra disclaims all liability for the customer's failure to comply with the instructions.
Read instructions — Read all instructions before installing or operating the product.
Retain instructions — Retain the instructions for future reference.
Follow instructions — Follow all installation, operating and maintenance instructions.
Heed warnings and cautions — Adhere to all warnings and caution statements on the product and in these instructions.
Parts and accessories — Install only those replacement p arts and acce ssories that are recommended by Hach Ultra Analytics, Inc. Substitution of parts is hazardous.

1.5 Safety

Read the Anatel PAT700 TOC Analyzer Operator Manual thoroughly before installing or operating the analyzer. Pay attention to all danger and caution statements. Failure to do so could result in serious injury to the operator or damage to the equipment.
Although the analyzer is designed for rugged use, you should care for and maintain it as described in this manual. Following proper safety and handling instructions promotes accident free operation and prolongs product life.
For any questions regarding the analyzer, phone Hach Ultra at 800.866.7889 or +1 541.472.6500.
All service procedures should be conducted by properly trained service personnel.
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Follow all procedures in Return procedures, page 137, before shipping the analyzer to a service center for repair or recalibration.
Make sure the analyzer is properly installed and all connections are correctly made before operating the analyzer. Adhere to all instructions provided in caution and warning statements.
Any changes or modifications not expressly approved by Hach Ultra Analytics, Inc. void the user's warranty.
To ensure that the protection provided by this equipment is not impaired, do not use or install this equipment in any manner other than that specified in this manual.

1.6 Hazard information

DANGER
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that may result in minor or m oderate injury.
NOTE
Information that requires special emphasis.

1.7 FCC conformance

The PAT700 contains a registered Radio Frequency device (RFID) FCC ID: VICPAT700TOC IC: 6149-PT700TOC
Japan
Frequency: 13.56 Mhz ± 7Khz RF Output power < 180 mW
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This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, you should try to correct the in terference by one or more of the following measures:
Reorient or relocate the receiving antenna or the affected equipment.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or authorized service person for help.
Any changes or modifications not expressly approved by Hach Ultra Analytics, Inc. could void the user's authority to operate the equipment.

1.8 EU directives

The PAT700 Total Organic Carbon Analyzer has been tested and found to be in conformity with the following EU directive:
EMC Directive 2004/108/EC
Low Voltage Directive 2006/95/EC
This instrument is in conformity with the relevant sections of the following EC technical standards and other normative documents:
Safety: EN 61010-1
EMC: EN 61326
EN 55011 EN 61000-3-2 EN 61000-3-3 EN 61000-4-2 EN 61000-4-3 EN 61000-4-4 EN 61000-4-5 EN 61000-4-6 EN 61000-4-11
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1.9 Precautionary labels

Read all labels and tags attached to the analyzer. Personal injury or damage to the instrument could occur if not observed. A symbol, if present on the analyzer, will reference a danger or caution statement in the manual.
This symbol, when on the product, references the instruction manual for operation and/or safety information.
Electrical equipment with this symbol may not be disposed of in European public disposal systems after 12 of August 2005. In conformity with local and national regulations (EU Directive 2002/96/EC), European electrical equipment users must now return old or end-of­life equipment to the producer for disposal at no charge to the user.
NOTE
For return for recycling, contact the equipment producer or supplier for instructions on how to return end-of-life equipment, producer-supplied electrical accessories, and all auxiliary items for proper disposal.
This symbol, when on a product enclosure or barrier, indicates that a risk of electrical sh ock and/or electrocution exists.
This symbol, when on the product, indicates the need for protective eyewear.
This symbol, when on the product, identifies the location of the connection for protective earth (ground).
This symbol, when on the product, identifies the location of a fuse or current limiting device.
This symbol, when on the product, indicates the presence of devices sensitive to electrostatic discharge (ESD) and indicates that care must be taken to prevent damage with the equipment.
This symbol, when on the product, indicates a puncture or pinch hazard. Keep hands and fingers clear.
This symbol, when on the product or a component of the produ ct, indicate s th e presence of mercury. Components containing mercury must be removed and safely disposed of in accordance with applicable local, state, or federal law. Do no t put these items into municipal waste.
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1.10 Symbols and marks

The PAT700 Total Organic Carbon Analyzer complies with those parts of 21 CFR, Part 11 concerning the collection, retention, access and retrieval of data as electronic records. The instrument uses no electronic signature(s), thus those parts of the rule referring to electronic signature(s) are not applicable. Extensively documented and verifiable tests have been conducted to establish 21 CFR, Part 11 compliance.
The PAT700 Total Organic Carbon Analyzer is comprised of a line of precision instruments which meet or exceed the following international requirements and standards of compliance:
European Conformity Mark
When applied to a product, indicates that the product complies with all required directives and standards.
UL61010-1 and CAN/CSA C22.2 No. 61010-1
Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use, Part 1: General Requirements.
ISO
Customer satisfaction through continuous quality improvements.

1.11 Patents

Apparatus and products are manufactured and sold by Hach Ultra Analytics, Inc. under one or more of the following U.S. patents: 5,260,663 and 5,334,940 and equivalents in other countries where issued. Purchaser is granted a paid-up, non-exclusive license to practice under these patents for the useful life of this apparatus or product.

1.12 Definitions of terms

The following terms are used throughout this manual:
Conductivity. A measure of the ability to conduct current through water. Conductivity, very
low with high-purity deionized water, is the reciprocal of resistivity and is measured in microsiemens per centimeter (μS/cm).
Megohm (M). A measurement of 1,000,000 ohms. Microsiemens (μS). A unit of conductance in the metric system equivalent to one millionth of
an ampere per volt (1 µS = 1 x 10
Normalize. To make conform to a standard. In this case, the user performs calculations on
the raw data to produce a result in a standard unit of measure.
Organic. A molecule that contains carbon but excludes carbonate CO
related compounds. Oxygen is very common in organics, and they almost always include hydrogen.
Oxidation. The loss of electrons by a chemical species, typically with oxygen. Organic
carbon, for example, oxidizes to carbon dioxide and water.
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-6
A/V).
, CO, CS2, or cyanide-
2
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Parts per billion (ppb). A term used to report trace chemical analyses. It refers to the
concentration of the element or compound present within one billion parts of water. One microgram per liter (µg/L) is equal to 1 ppb).
Resistivity. Resistance, measured in megohmcentimeters (MΩ-cm), to the flow of electrical
current through high-purity water. Resistivity is a means of continuously measuring the purity of the water and is the reciprocal of conductivity.
Temperature compensation. Conductivity and resistivity measurements normalized to
25 °C (77 °F) for reporting purposes. Normalized conductivity and resistivity measurements reflect the values that would be reported at a sample temperature of 25 °C (77 °F) using a model based on sodium chloride in water. Conductivity and resistivity of electric current in water depend on the temperature of the water. The lower the temperature, the lower the conductivity and the higher the resistivity.
Total organic carbon (TOC). A measurement of the organics present in water based on its
carbon content. In high-purity water, TOC is measured in parts per billion (ppb). Total organic carbon is used interchangeably with total oxidizable carbon.
VGA. Video Graphics Adapter.

1.13 Customer service

For customer service:
Voice: US: 1.970.663.9760 or 1.800.373.0531
EU: 41.22.594.6400
FAX: US: 1.970.663.9761
EU: 41.22.594.6488
Support hot line: US: 1.877.4 ANATEL (1.877.426.2835)
Website: www.hachultra.com
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Chapter 2 Installation

DANGER
Tasks involving installation of this equipment have fire, electrical, and pressure related hazards associated with them. These tasks must only be attempted by individuals trained and knowledgeable in the particular task and the associated hazards.

2.1 Installation requirements

The quick-connect version of the PAT700 has an IP46 enclosure surrounding the electronics portion of the analyzer. The conduit version of the PAT700 has a waterproof IP56 enclosure, that can withstand water jets, surrounding the electronics portion of the analyzer. The hydraulics portion of the analyzer is protected by a splash resistant enclosure, but does not carry an IP rating.
Install the analyzer in a dry, dust-free environment.
Install the analyzer in a properly ventilated location where the ambient air temp erature is 10 to 40 °C (50 to 104 °F).
The analyzer has 3/4-inch NPT conduit fittings or quick-connect fittings for wiring.
See Figure 2-1, page 10 for mounting dimensions. The analyzer weighs 30 lb (13.6 kg). The analyzer ship kit includes the following parts:
This instruction manual
5-foot (1.5 meter) PFA inlet tubing
10-foot (3 meter) polypropylene outlet tubing
5/16-inch T-handle Allen wrench
•Stylus
Instrument screwdriver
USB memory stick
For units with quick connect I/O fittings the following items are also included:
Quick connect power cord
Male 8-pin quick connect cord fitting
Three male 5-pin quick connect cord fittings

2.2 Orientation and mounting

NOTE
Failure to mount the analyzer in an upright position can cause measurement error.
To ensure proper operation of the measurement cell between analysis cycles, mount the analyzer in an upright position. See Figure 2-2.
Secure the analyzer using the factory-supplied mounting bracket (see Figure 2-3,
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page 12). Use the mounting holes in the bracket to mount it to a flat, stable surface.
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[597]
23.5
[228.6]
9
[548.6]
21.6
[171.5]
6.75
[120.6]
4.7
[71.1]
2.8
[203.2]
8
[203.2]
8
[71.1]
2.8
[249.9]
9.9
[90.5]
3.56
[57.2]
2.25
[118.9]
4.68
[50.8] 2
[26.1]
1
[49.8]
1.96
[31.8]
1.25
Dimensions in
[mm]
in.
Hook the analyzer onto the mounting bracket and latch it into place using the twist latches.
An optional handle, attached to the analyzer, enables it to be moved from place to place.
Figure 2-1 PAT700 mounting dimensions
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[228.6]
9
[597]
23.5
Dimensions in
[mm]
in.
UP
Figure 2-2 PAT700 analyzer orientation
Mounting general considerations
Follow these guidelines when installing the analyzer:
Locate the analyzer where it is accessible for operation, service and calibration.
Minimize the distance between the water system sample point and the analyzer to allow for representative sampling.
Maintain sufficient space to allow access to the power switch, and the plumbing and electrical connections on the end panels.
Locate the analyzer where the ambient temperature remains from 10 to 40 °C (50to104 °F).
The mounting bracket is installed independently from the analyzer. Once mounted, the analyzer hooks on the mounting bracket and locks into place with twist latches.
Mount the mounting bracket to a stable, flat surface or dual instrument poles.
The front of the analyzer requires 12 inches (30.48 cm) of clearance to allow the doors to open completely.
The analyzer is available with ¾-inch conduit openings or quick-connect fittings for power and I/O wiring. If conduit is used, install fittings that ensure a complete seal with the openings and are properly sealed to keep the analyzer electronics compartment watertight.
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Mounting to a wall
Follow these guidelines and refer to Figure 2-1, Figure 2-2,and Figure 2-3 to mount the transmitter to a wall or other flat, rigid surface:
Use 5/16-inch (8 mm) diameter screws or bolts and nuts to mount the analyzer to a wall or other flat, rigid surface. Use hardware that can withstand the process environment. Hach Ultra does not supply these screws, bolts, or nuts.
To minimize stress on the analyzer mounting bracket, secure all mounting bolts to the same structure, which should be flat and should not vibrate or move excessively. Do not secure bolts to separate girders, beams, or wall studs that can move independently.
Figure 2-3 PAT700 wall mount
Mounting to dual instrument poles
Follow these guidelines and refer to Figure 2-1 and Figure 2-4 to mount the analyzer to instrument poles:
Mount the analyzer mounting bracket to two instrument poles that are attached to a common surface. Do not secure to two instrument poles that could move independently.
The instrument poles should extend at least 10 inches (254 mm) from a common rigid base and should be no larger than 2 inches (50.8 mm) in diameter.
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Use four 5/16-inch U-bolts, two for each 2-inch pipe, and eight matching nut s, to mount the analyzer mounting bracket to two rigid instrument poles. Use U-bolts and nuts that can withstand the process environment. Hach Ultra does not supply U-bolts or nuts.
The U-bolts and nuts should not extend more then 0.60 inches (15 mm) from the inside of the mounting bracket to allow clearance for the mounting hardware.
Figure 2-4 PAT700 instrument-pole mount
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2.3 Plumbing connections

CAUTION
Potential eye and/or burn hazard! The water inlet can rupture if water pressure is too high. Sample inlet pressure must not exceed 100 psi (690 kPa).
NOTE
Improper plumbing connections to the analyzer can cause improper flow through the analyzer, resulting in measurement error.
Do not allow temperature or pressure to exceed the limits listed in Table 2-1. Install high grade 1/4” (OD) PTFE, FEP, PVDF, or 316 stainless steel tubing. Otherwise, install the factory­supplied 1/4” PFA (perfluoroalkoxy resin) inlet tubing and 1/4” OD polypropylene outlet tubing. Hach Ultra supplies 5 feet (1.5 meters) of PFA tubing and 10 feet (3 meters) of polypropylene tubing with the analyzer.
Install an appropriate air brake in the drain line between the instrument and the drain. The outlet drain tubing must be open to atmosphere at the drain.
Table 2-1 Maximum temperature and pressure limits for PFA tubing
Maximum water temperature Maximum pressure
75 °C (167 °F) 90 psig (620 kPa) 85 °C (185 °F) 80 psig (550 kPa) 90 °C (194 °F) 70 psig (480 kPa)
Isolation valve
To enable manual isolation of the analyzer from input flow, connect the analyzer to the sample supply through a customer-supplied upstream isolation valve. See Figure 2-5.
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Process piping
Water inlet
Water outlet
Isolation valve
(customer-supplied)
Drain
Figure 2-5 PAT700 connection to isolation valve
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Water inlet Water outlet
Water inlet and outlet
Tubing connects to the 1/4” inlet (WATER IN) and outlet (WATER OUT) 316 stainless steel compression fittings on the analyzer. See Figure 2-6. Installation requires a 7/16” wrench.
Figure 2-6 PAT700 water inlet and outlet connections
To connect plumbing to the 1/4” inlet (WATER IN) port, follow these steps:
1) To avoid introducing debris through the inlet plumbing, flush the isolation valve by
opening and closing it fully several times.
2) Without crimping or damaging the tubing, push one end of the inlet tubing into the
water inlet until it cannot be inserted any farther.
3) Without pulling on the tubing, hand-tighten the compression nut.
4) Mark the compression nut and the WATER IN connector as references for
tightening the nut.
5) Tighten the compression nut 1-1/4 turns to secure the connection.
NOTE
Over tightening the compression nut can damage the ferrules, causing leaks that can result in measurement error or property damage.
After tightening the compression nut 1-1/4 turns, do not tighten it more than another 1/4 turn to seal the connection.
To connect plumbing to the 1/4” outlet (WATER OUT) port, follow these steps:
1) Attach the 10-foot long, 1/4” OD polypropylene drain tubing to the WATER OUT
port of the analyzer.
2) Taking care not to crimp or damage the tubing, push one end of the tubing into the
water outlet port until it cannot be inserted any farther.
3) Taking care not to pull on the tubing, hand-tighten the compression nut.
4) Mark both the compression nut and the WATER OUT connector as a reference for
tightening the nut.
5) Tighten the compression nut 1-1/4 turns to secure the connection.
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6) Leak test the connections by slowly opening the upstream isolation valve to
introduce water into the analyzer. Pulse the valve several times by opening and closing it, then recheck the fittings.
7) If necessary, slowly tighten the compression fittings to stop any leaks.

2.4 Wiring connections for PAT700 with conduit openings

Refer to this section if the PAT700 has three 3/4-inch female NPT conduit openings.
One opening accommodates power supply wiring.
The other two openings accommodate 4-20 mA or discrete I/O wiring.
Power supply and I/O wiring connects to terminals in the compartment behind the analyzer’s display unit. Figure 2 -8 illustrates power supply and I/O wiring terminals. T o access the terminals:
1) Use a 5/16-inch Allen wrench to unlatch the door that contains the display.
2) Unlatch the door and swing it open on its hinges.
Figure 2-7 Using Allen wrench to access wiring connections
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Power supply wiring
compartment (terminals are
behind door)
4-20 mA output wiring terminals
(connector block J17)
Discrete input wiring terminals
(connector block J24)
Discrete output wiring terminals
(connector block J22)
I/O circuit board
Power supply wiring
WARNING
Potential property damage or electrical shock! Adhere to ground network requirements for the facility.
Figure 2-9 illustrates power supply wiring terminals. Table 2-2 lists specifications for the power supply.
Select a wire style and gauge that meets local electrical codes. The power supply wiring connector accepts 10 to 14 AWG wiring. Wire type can be stranded or solid. Strip 3/8” (9.5 mm) of insulation from the ends of the wires and insert the stripped wire ends into the appropriate connector terminals. Secure the wire with the integral screw and tug firmly on each wire to make sure it is properly secured.
Figure 2-8 PAT700 power supply and I/O wiring terminals
WARNING
Operator Manual Anatel
Potential electrical shock! After power supply wiring has been installed, make sure the field wiring box cover is in place and the screw is tightened with a screwdriver to ensure that the cover is properly bonded to protective earth.
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Line
Neutral
Ground
Figure 2-9 PAT700 power supply wiring terminals
Table 2-2 Power supply specifications
Description Specification
Voltage input 100 to 230 VAC universal Frequency 50 to 60 Hz Power 65 W maximum, fused at 1.25 A
I/O wiring
The analyzer has three 4-20 mA outputs, two discrete inputs, and four discrete outputs. Connect wiring to the connector blocks located on the I/O circuit board.
The connector blocks are a 2-part assembly.
The terminal block connector can be unplugged from the analyzer for easier installation of wiring.
2
Install twisted-pair unshielded wiring, 18 to 14 AWG (1.0 to 2.5 mm
4-20 mA outputs
The analyzer has three 4-20 mA outputs. Wiring connects to terminals on connector block J17, as listed in Table 2-3.
Analog output 1 represents TOC (total organic carbon).
Analog output 2 represents conductivity or resistivity (user selected).
Analog output 3 represents temperature in °F or °C (user selected).
).
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Table 2-3
J17 Block Terminal Description Variable Designation
J17 connector block: 4-20 mA output wiring terminal designations
1 4-20 mA source output for analog output 1 (+) TOC AO1+ 2 4-20 mA sink output for analog output 1 (–) TOC AO1­3 4-20 mA source output for analog output 2 (+) Conductivity or resistivity AO2+ 4 4-20 mA sink output for analog output 2 (–) Conductivity or resistivity AO2­5 4-20 mA source output for analog output 3 (+) Temperature AO3+ 6 4-20 mA sink output for analog output 3 (–) Temperature AO3-
Discrete inputs
The analyzer has two discrete inputs. Wiring connects to terminals on connector block J24, as listed in Table 2-4.
Discrete input 1 initiates TOC analysis. When the output state switches from high to low, the ana lyzer stops the cu rrent operation and runs a single T O C analysis. Aft er the analysis is complete, the analyzer returns to the mode defined by digital in put 2. During the TOC analysis, the analyzer ignores all subsequent trigger values.
Discrete input 2 switches the analyzer modes. If digital output 2 is in high state, the analyzer is in TOC mode. If digit al output 2 is in lo w state, the analyzer runs in flow with conductivity mode.
Table 2-4 J24 connector block: Discrete input wiring terminal designations
J24 Block Terminal Description Variable Designation
1 Common connection for external sourcing (+) Common DI1/2+ 2 Digital input 1 voltage source return input (–) Initiates TOC analysis DI1– 3 Digital input 2 voltage source return input (–) Analyzer mode DI2– 4 • 12 VDC power supply +
• Connect only if output device requires power supply
5 • 12 VDC power supply –
• Connect only if output device requires power supply
Output power supply +12V
Output power supply GND
Discrete outputs
The analyzer has four discrete outputs. Wiring connects to terminals on connector block J22, as listed in Table 2-5.
Discrete output 1 is a TOC alarm. The output reports the TOC level as above (low state) or below (high state) the user-specified alarm limit.
Discrete output 2 is an uncompensated conductivity alarm. A low state indicates the conductivity level is above the alarm limit. A high state indicates the conductivity level is below the alarm limit.
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Discrete output 3 reports a warning or failure condition. A low state indicates an error condition exists. A high state indicates no error conditions exist.
Discrete output 4 reports a TOC analysis start (by indicating the state of the sample inlet valve). A low state indicates the sample valve is closed. A high state indicates the sample valve is open.
Table 2-5
J22 Block Terminal Description Variable Designation
J22 connector block: Discrete output wiring terminal designations
1 Digital output 1 (+) TOC alarm D O1+ 2 Digital output 2 (+) Uncompensated
conductivity alarm
3 Common return for discrete outputs 1 and 2 (–) TOC alarm,
uncompensated
conductivity alarm 4 Digital output 3 (+) Warning or failure DO3+ 5 Digital output 4 (+) TOC analysis start DO4+ 6 Common return for discrete outputs 3 and 4 (–) Warning or failure,
7 • 12 VDC power supply +
• Connect only if input device requires power supply
8 • 12 VDC power supply –
• Connect only if input device requires power supply
TOC analysis start
Input power supply +12V
Input power supply GND
DO2+
DO1/2–
DO3/4–

2.5 Wiring connections for PAT700 with quick-connect fittings

Refer to this section if the PAT700 has five quick-connect fittings, as illustrated in Figure 2-10.
One connector accommodates power supply wiring.
The other four connectors accommodate 4-20 mA or discrete I/O wiring.
The analyzer comes with factory-supplied mating connectors and a plug-in cord for power supply wiring.
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4-20 mA output wiring
connector
Digital input wiring
connector
Serial communications
wiring connectors
(see page 25)
Power supply wiring connectors
Digital output wiring connectors
Figure 2-10 PAT700 power supply and I/O wiring terminals
Power supply wiring
WARNING
Potential property damage or electrical shock! Adhere to ground network requirements for the facility.
WARNING
After power supply wiring has been installed, make sure the field wiring box cover is in place and the screw is tightened with a screwdriver to ensure that the cover is properly bonded to protective earth.
Table 2-6 lists specifications for the power supply.
Table 2-6 Power supply specifications
Description Specification
Voltage input 100 to 230 VAC universal Frequency 50 to 60 Hz Power 65 W maximum, fused at 1.25 A
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I/O wiring
The analyzer has three 4-20 mA outputs, two discrete inputs, and four discrete outputs.
4-20 mA outputs
The analyzer has three 4-20 mA outputs, as listed in Table 2-7.
Analog output 1 represents TOC (total organic carbon).
Analog output 2 represents conductivity or resistivity (user selected).
Analog output 3 represents temperature in °F or °C (user selected).
Table 2-7 4-20 mA output wiring terminal designations
Wiring connector Te rminal Description Variable Designation
1 4-20 mA source output for analog output 1 (+) TOC AO1+ 2 4-20 mA sink output for analog output 1 (–) TOC AO1– 3 4-20 mA source output for analog output 2 (+) Conductivity or
resistivity
4 4-20 mA sink output for analog output 2 (–) Conductivity or
resistivity 5 4-20 mA source output for analog output 3 (+) Temperature AO3+ 6 4-20 mA sink output for analog output 3 (–) Temperature AO3–
AO2+
AO2–
Discrete inputs
The analyzer has two discrete inputs, as listed in Table 2-8.
Discrete input 1 initiates TOC analysis. When the output state switches from high to low, the ana lyzer stops the cu rrent operation and runs a single T O C analysis. Aft er the analysis is complete, the analyzer returns to the mode defined by digital in put 2. During the TOC analysis, the analyzer ignores all subsequent trigger values.
Discrete input 2 switches the analyzer modes. If digital output 2 is in high state, the analyzer is in TOC mode. If digit al output 2 is in lo w state, the analyzer runs in flow with conductivity mode.
Table 2-8 Discrete input wiring terminal designations
Wiring connector Terminal Description Variable Designation
1 Common connection for external sour cing (+) Common DI1/2+ 2 Digital input 1 voltage source return input (–) Initiates TOC analysis DI1– 3 Digital input 2 voltage source return input (–) Analyzer mode DI2– 4 • 12 VDC power supply +
• Connect only if output device requires power supply
5 • 12 VDC power supply –
• Connect only if output device requires power supply
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Output power supply +12V
Output power supply GND
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Discrete outputs
The analyzer has four discrete outputs, as listed in Table 2-9 and Table 2-10.
Discrete output 1 is a TOC alarm. The output reports the TOC level as above (low state) or below (high state) the user-specified alarm limit.
Discrete output 2 is an uncompensated conductivity alarm. A low state indicates the conductivity level is above the alarm limit. A high state indicates the conductivity level is below the alarm limit.
Discrete output 3 reports a warning or failure condition. A low state indicates an error condition exists. A high state indicates no error conditions exist.
Discrete output 4 reports a TOC analysis start (by indicating the state of the sample inlet valve). A low state indicates the sample valve is closed. A high state indicates the sample valve is open.
Table 2-9 Discrete outputs 1 and 2 wiring terminal designations
Wiring connector Terminal Description Variable Designation
1 Digital output 1 (+) TOC alarm DO1+ 2 Digital output 2 (+) Uncompensated
conductivity alarm
3 Common return for dis cre te out pu ts 1 and 2 (–) TOC alarm,
uncompensated conductivity alarm
4 • 12 VDC power supply +
• Connect only if input device requires power sup p ly
5 • 12 VDC power supply –
• Connect only if input device requires power sup p ly
Input power supply +12V
Input power supply G N D
DO2+
DO1/2–
Table 2-10 Discrete outputs 3 and 4 wiring terminal designations
Wiring connector Terminal Description Variable Designation
1 Digital output 3 (+) Warning or failure DO3+ 2 Digital output 4 (+) TOC analysis start DO4+ 3 Common return for discrete outputs 3 and 4 (–) Warning or failure,
TOC analysis start
4 • 12 VDC power supply +
• Connect only if input device requires power supply
Input power supply +12V
DO3/4–
5 • 12 VDC power supply –
• Connect only if input device requires power supply
Operator Manual Anatel
Input power supply GND
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Signal ground
Transmit
Receive
CTS

2.6 Serial ports

The analyzer has the following serial ports:
A female RS-232 serial port for data acquisition and control via a host computer.
A male RS-232 serial port for connection to an external printer (9600 baud, 8 dat a bits, 1 stop bit, no parity).
A USB port for data transfer via a memory stick.
An Ethernet
®
10/100 base-T interface port for communication via Modbus
For information about using Modbus protocol, see the instruction manual entitled Using Modbus Protocol with the Anatel PAT700 TOC Analyzer.
All serial ports are internally wired. Table 2-11 lists specifications for serial communication.
Table 2-11 Serial communication specifications
Description Specification
Female RS-232 data acquisition port ASCII, 8 data bits, no parity, 1 stop bit, 9600 baud Male RS-232 printer port 8 data bits, no parity, 1 stop bit, 9600 baud
®
protocol.
USB host Output to USB flash drive Ethernet
®
interface 10/100 Mbits/sec., Modbus® TCP/IP
Figure 2-11 illustrates the RS-232 interface 9-pin connector.
Figure 2-11 RS-232 interface 9-pin connector
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2.7 RS-232 commands

Commands consist of 2-character, ASCII text mnemonics. Some commands require one or more arguments, each delimited by at least one space (ASCII 32, 20 command mnemonic. Each command string is terminated by a carriage return (ASCII 13, 0D
).
Hex
The analyzer responds to commands with an “OK>” prompt after the command has been processed. Data read and parameter read commands elicit a reply consisting of o ne or more numeric or text values delimited by at least one space and terminated by a carriage return, linefeed pair – “\r\n” (ASCII 13, 10; 0D, 0A
). Commands and replies use a free field format,
Hex
in which the number of delimiting spaces and length of each argument or data field vary. If a command is rejected (for example, due to invalid syntax), the “OK>” prompt followed by a question mark (ASCII 63, 3F
) reply indicates the rejection.
Hex
Normally, the analyzer transmits only in response to a specific command. For unattended data collection, you can issue the “SA” command to make the analyzer transmit results.
You can combine multiple commands on a single line by separating them with a semicolon. The repeat command (an exclamation point followed by a repetition count, such as "!10") causes the previous valid command line to repeat for the specified number of times.
To read current values for a parameter set command, enter the command without arguments.
Every command must have a suffix with a carriage return.
Send a carriage return without any command to see the "OK>" prompt.
), following the
Hex
Conventions
f = Floating point number (such as 1.23, 1.23e3, –1.23, etc.)
u = Unsigned integer from 0 to 65535
s = ASCII text string
YYYY mm DD = 4-digit year, month (where 1 = January and 12 = December), day of month (1 to 31)
HH MM SS = Hours, minutes, seconds
Any command that replies with temperature is in °C.
Setup
The PAT700 communicates at 9600 baud with no parity, 8 data bits, 1 stop bit. The analyzer supports full-duplex communication without hardware or software handshaking. The “BD” command can be used for temporarily increasing the baud rate to 115200 baud to reduce the time required for downloading the data log.
“BDu” = Set baud rate, Where u: 0 = 9600 baud or 1 = 115200 baud
“BD” = Get baud rate, returns 0 = 9600 baud or 1 = 115200 baud
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Mode setup commands
Command Mode Analyzer activity
“MC” “MD” “MO”
“MP”
“MY” “MZ” “MR”
Self-clean mode Water flows through cell with UV lamp on. Automatic TOC mode Continuous TOC analyses. Manual TOC mode Performs one TOC analysis, then goes to idle mode.
Conductivity mode
Water flows through cell with continuous conductivity
measurement. Standby mode Offline, water flows through cell. Offline mode Offline, all valves are shut. Master reset Hardware reset, equivalent to cycling power.
Data read commands
“RD”
Read data
Read-only command produces last data. The format depends
on the current mode.
The data normally are displayed only in response to the “RD” command. If the “SA” command is sent, data will be displayed at the end of each measurement. After the analyzer powers up, it initially responds with zeros in all data fields until the first valid reading is taken. For TOC data, the timestamp represents the time at which the unit finished sampling and began oxidation.
The data format can take either of two forms, depending on whether the sensor is in TOC mode or conductivity mode.
The analyzer produces new data every 15 seconds in conductivity mode or from 1 to 35 minutes in TOC mode. If the “RD command is used for polling, you can distinguish a new reading by comparing the current timestamp with the previous timestamp.
Example:
Read command: “RD” TOC mode response: “Date Time Mode State TOC alarm Percentage Trend Resistance Temperature Curve type Elapsed time”
07/25/2007 20:05:46 1 2 301 0% -5.0
0.832 25.21 P1 310
Conductivity mode response: “Date Time Mode State Resistance Temperature”
“07/25/2007 20:07:36 7 1 18 24.28”
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Where: Mode State
1 = Online TOC 0 = Idle
2 = Manual TOC 1 = Sampling
3 = Digital TOC 2 = Oxidizing
7 = Online conductivity 4 = Flushing
11 = Offline
12 = StandBy
Read-only command enables automatic result printouts from
“SA”
Read data
the serial port, such as continuously streaming TOC data after
every analysis or conductivity data every 15 seconds. The read
format is same as “RD” command.
Data logger commands
“RE”
“ME”
“LE”
“LU”
Read alarm log Produces a list of alarms that occurred since power-up.
Example:
Read command: “RE” Response: Alarm time Alarm code
“21:38:15 Code #27” “21:44:40 Code #36” “21:49:05 Code #36”
“…” “…”
Clear alarm log
Clears the alarm log list, also clears high TOC and conductivity
alarms.
Erases contents of alarm and data logs. Issue this command to Erase alarm and data log
reduce the size of the data log before taking a series of related
measurements. Data log percentage
Produces the percentage (0 to 100) of the data log that has
been used.
Example:
Read command: “LU” Response: “7%”
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If no arguments are given, the “LP” command displays the entire
data log. If all 10 arguments are given, they specify a selected
time span of data log records to be produced. The first five
“LP”
Read data log
arguments specify the starting date/time, and the last five
arguments specify the ending date/time. If the range is invalid or
if no data records exist within the specified range, no data are
printed.
Example:
Read command: “LP” or “LP 2007 07 25 12 13 2007 07 25 16 00” Read format:
“LP” or “LP YYYY mm DD HH MM YYYY mm DD HH MM”
Response:
Example:
Read command: “EL” Response:
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Parameter setup command
“SY”
“CA”
“HR”
Set/get system date and time
Example:
Read command: “SY” Response:
7252007203331
Write format:
SY mm DD YYYY HH MM SS” “SY7 302007123025
Disable automatic result printouts for serial port
Set/get global settings
Disables the automatic printout of results for the serial port.
Sets or gets global settings. Compatible with or without user
conductivity calibration slope parameter.
1. Flush time (HH:mm:SS)
2. Cycle time (HH:mm:SS)
3. TOC alarm limit (ppb)
4. Pump sampling (0 = Disabled, 1 = Enabled)
5. Sensor name (1 to 13 characters)
6. Idle mode (0 = No flow, 1 = Flow with conductivity, 2 = Flow without conductivity)
7. Always 0
8. Resistivity/conductivity units (0 = Mohm-cm, 1= μS/cm C, 2 = Mohm-cm U, 3 = μS U)
9. Always 0
10. TOC mode print strategy (0 = Continuous, 1 = Percent change, 2 = Disabled)
11. Conductivity print strategy (0 = Timed, 1 = Percent change, 2 = Disabled)
12. Active alarm type (0 = TOC only, 2 = TOC and uncompensated conductivity)
13. Analog output type (0 for 4-20 mA, 1 for 0-20 mA)
14. Analog output on error (0 = Minimum [2mA], 1 = Last output, 2 = Maximum [22mA])
15. TOC percent change between printouts (1-99)
16. Conductivity percent change between printouts (1-99)
17. Analog zero-scale TOC (ppb)
18. Analog full-scale TOC (ppb)
19. User TOC calibration slope
20. Digital control mode (0 = Disabled, 1 = Enabled)
21. Always 0 (data and audit Log)
22. User conductivity calibration slope
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Example:
Read command: “HR” Read format:
HH:mm:SS HH:mm:SS u u u u s u u u u u u u u u u u u HH:mm:SS u u f u u u u u u f
Response:
00:01:00 00:00:00 50 0 1 1 Sensor 0 1 0 3 0 1 0 0 0 0 1 1 00:01:00 25 00 1.000 000 020 005 095 0 0 1.000
Write format:
HR HH:mm:SS HH:mm:SS u u u u s u u u u u u u u u u u u HH:mm:SS u u f u u u u u u f
Write command:
HR 00:01:00 00:00:00 50 0 1 1 Sensor 0 1 0 3 0 1 0 0 0 0 1 1 00:01:00 25 00 1.000 000 020 005 095 0 0 1.000
“HH”
“HC”
“HT”
Get number of times UV lamp is turned on, hours left, voltage and status of both UV lamps
Example:
Read command: “HH” Response:
UVLamp1: 4 4300 1.000000 Good” “UVLamp2: 0 4300 1.000000 Good
Set/get user-calibrated conductivity slope
Slope range should be between 0.9 and 1.1.
Example:
Read command: “HC” Response: “1.000” Write format: “HC f” Write command: “HC 0.95”
Set/get user TOC slope Slope range should be between 0.85 and 1.15.
Example:
Read command: “HT” Response: “1.000” Write format: “HT f” Write command: “HT 1.05”
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“PC”
“PS”
Show conductivity calibration history
Example:
Read command: PC” Response:
Show system suitability history
Example:
Read command: PS” Response:
“PT”
Show TOC calibration history
Example:
Read command: PT” Response:
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“PV”
“RM”
Show TOC validation history
Example:
Read command: PV” Response:
Diagnostic commands
Get analyzer mode and state
Mode State 0 = Offline 0 = Idle 1 = Online TOC 1 = Start sample 2 = Online conductivity 2= Calibrate 3 = Digital TOC 3 = Start flushing 4 = Manual TOC 4 = Flushing 5 = Manual bottle 5 = Wait 15 seconds 6 = Manual clean 6 = Reading TOC 7 = Manual diagnostic 8 = Analysis done 8 = Standby 9 = Initialization error
10 = Error
Example:
Read command: “RM” Read format: “Mode State” Response: “0 0”
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P AT700 To tal Organic Carbon Analyzer – Startup Page 35

Chapter 3 Startup

3.1 Startup sequence

The analyzer goes through the following sequence on power up:
1) Splash window: The splash window appears at startup while the system launches
the application.
2) Verify lamp monitor: After the system has initialized, it verifies that the lamp
monitor works by turning on the main lamp and ensuring a voltage is returned.
3) Sample bottle check: The system checks to see if the bottles loaded in the bottle
bay match the last known configuration. If the bottles contain RFID tags, the analyzer reads the tags and compares them against the information stored in the settings. If the RFID tag doesn’t match what’s stored in the settings, the settin gs are updated with the new information and a warning is generated. If the settings list a non-RFID tagged bottle in one of the bottle positions and an RFID tag cannot be detected in that position, the analyzer assumes the bottle is still present.
4) Start sampling: If the analyzer is configured for online TOC, it starts sampling after
it has powered up.
5) Print header: After the system has started up, it prints a daily header.

3.2 Logging on and off

The sign on and sign off icons enable you to sign on or sign off the analyzer. By default, security is disabled and the user cannot sign on. To enable security, see Security, page 59.
If you are signed on to the system, touching the sign off icon signs you off and changes the icon to the sign on icon.
If no one is signed on to the system, touching the sign on icon causes the sign on dialog box to appear. You then must enter your user ID and password. For more information about the user ID and password, see Chapter 10.
If you are signed on remotely, you cannot be signed off locally.
If you are signed on locally, you cannot be signed off by a remote user.
After you’ve signed on locally, the icon changes to the sign off icon. After you’ve signed on remotely, the icon changes to indicate that someone is logged on remotely.
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Auto logoff
The analyzer logs the current user off after the user-defined period of time.
If the analyzer is displaying the home screen, the icon in the sliding toolbar chang es to the sign on icon.
If the analyzer is displaying any dialog box other than the home screen, the sign on dialog box is displayed, requiring you to sign back on.

3.3 Home screen

The home screen provides an overview of the analysis results and provides access to the navigation menu bar. See Figure 3-1. The home screen includes:
A sliding toolbar for navigation.
A data section to view the last data readings, view a log of past data readings, or a graph of past data readings.
A display of the current date and time.
A display of the current sampling mode.
A process animation.
Figure 3-1 Home screen
Sliding toolbar
The sliding toolbar consists of icons that enable you to navigate through the analyzer menu structure or to access a single function. The toolbar is hidden most of the time. You may access the toolbar by touching the << tab in the upper right corner of the home screen. Touching the >> tab hides the toolbar again. If the sliding toolbar is open and an icon or the >> tab is not touched, the toolbar closes in 15 seconds.
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Figure 3-2 Home screen with sliding toolbar open
Run mode icon allows you to change the operating mode of the analyzer. Touching the ico n
takes you to the run mode dialog box without interrupting the current analysis.
Setup icon allows you to modify the settings of the analyzer. Touching the icon takes you to
the setup dialog box, which contains navigation icons, without interrupting the current analysis.
Bottle mode icon allows you to enter bottle mode. Touching the icon takes you to the bottle
mode dialog box without interrupting the current analysis.
Alarm icon allows you to review and acknowledge current or unacknowledged alarms. If no
alarms are present, the icon is gray. Touching the icon takes you to the alarm review dialog box and displays all unacknowledged alarms without interrupting the current analysis.
Diagnostics icon allows you to check the health of the analyzer. Touching the icon takes you
to the diagnostics dialog box without interrupting the current analysis.
Data review icon allows you to view the information from the log file. Touching the icon takes
you to the data review dialog box without interrupting the current analysis.
Sign on or sign off icon allows you to sign onto the analyzer to modify or change the
operation, or to sign off to prevent changes, without interrupting the current analysis.
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If no user is signed on, the sign on icon is present. Touching the icon when no one is signed on causes the sign on dialog box to appear , so you may enter your user ID and password.
If you are already signed on, the sign off icon is present. Touching the icon when you are signed on signs you off. While you are logged off, you have view-only access t o all dialog boxes except security and the audit trail, but you can issue print commands.

3.4 Home screen data views

Home screen data views include current, log view, and graph tabs. You may switch from tab to tab without interrupting the current analysis.
Current tab
The current tab displays the last analysis values, depending on the selected analysis mode. In all modes except standby, offline, conductivity, and clean, the current tab displa ys the last readings for TOC, conductivity, temperature, curve type, trend, and the time of the last reading. The home screen also indicates the current state of the analysis in text and through process animation. See Figure 3-3.
Figure 3-3 Home screen, current tab
Text field (left side of screen) includes the following variables:
Analysis state is the current state (idle, flushing, stabilizing, analyzing, or reporting).
Run mode is the selected mode of the analyzer. The choices for operation mode are online TOC, conductivity, standby, offline, self clean, and online manual TOC.
TOC reading is in “TOC: X.X ppb” format. The range of values is 0.0 to 2000 ppb. If the value exceeds 2000, “Over limit” is displayed.
Conductivity is the last conductivity reading in “Conductivity: X.XX µS/cm” format for compensated conductivity and “Conductivity: X.XX µS/cm U” format for uncompensated conductivity. If resistivity is selected, it is displayed as “Resistivity: X.XX MΩ-cm C” for compensated resistivity. The home screen displays conductivity or resistivity, depending on the display units selected in the setup dialog box.
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Temperature is the last temperature reading in “Temperature: X.X °C” format or “Temperature: X.X °F” format, depending on the temperature units selected in the setup dialog box.
Sample time is the time of the start of the last reading in 12-hour “Sample Time: hh:mm:ss” format.
Trend is the TOC trend over the last hour in “Trend: +/-X.X ppb/hr” format.
Curve type is the curve type for the last TOC reading in “Curve T ype: X” format, where X can be one of four types (1, 2, 3, or 5).
Date and time (top of screen) displays the current date and time in ISO format. Depending on
the current time format setting, the date and time is in 24-hour format (yyyy-mm-dd hh:mm:ss) or 12-hour format (yyyy-mm-dd hh:mm:ss AM/PM). The date and time are configured in the setup dialog box.
Bottles icon (lower left corner of screen) displays the current state of the bottles in the bottle
bay. There are three states for this indicator (no bottles loaded, bottles loaded, or bottles empty). Touching the icon takes you to the bottle mode dialog box.
Status indicator (lower right corner of screen) displays the status of the two UV lamps.
Green indicates the UV lamp is good.
Yellow indicates the UV lamp is marginal and should be replaced.
Red indicates the UV lamp has failed and must be replaced.
Process animation (right side of screen) displays the current state of the analysis as an
animated graphic. There are five possible states: water flowing through the cell, water not flowing through the cell, analyzing, new alarm condition, and acknowledged alarm condition. Analysis results are displayed until a new analysis is complete. It displays the last readings for conductivity, temperature, and the time of the last reading.
Log view tab
The log view tab displays all analysis readings or events as they would appear on the printout. The display include all data, up to the last 72 hours, since the last power-up. See Figure 3-4.
Figure 3-4 Home screen, log view tab
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Graph tab
The graph tab displays past data values. In all modes except conductivity, the graph displays TOC values. In conductivity mode, the graph displays averaged conductivity values. These values are averaged over the last 30 minutes. See Figure 3-5.
Figure 3-5 Home screen, graph tab
Scroll icons move the graph cursor one point to the left or right. Data values text label displays the TOC value, conductivity, temperature, timestamp, trend,
and curve type for the current cursor position.
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Cycle time
(configurable)
Start
Flush time
(configurable)
Oxidation time
(variable)
Result reported
Idle time
(variable)

Chapter 4 Run Modes

4.1 The analysis cycle

An analysis cycle is comprised of a flush of the analysis cell, oxidation, and idle time (if the cycle time is greater than the combined flush and oxidation time).
Oxidation time varies based on the amount of total organic carbon in the sample. Flush time is configurable and idle time varies to allow for varying analysis cycle time. See Figure 4-1.
Idle time occurs only after an online TOC analysis has been completed and only if the elapsed time has not exceeded the value for cycle time.
During idle time, the analyzer can operate in one of three ways: flow without conductivity, flow with conductivity, or no flow.
When flow without conductivity is selected, the sample valve opens during idle, allowing continuous flow through the cell. No conductivity is reported.
When flow with conductivity is selected, the sample valve opens during idle, allowing continuous flow through the cell. Conductivity of the water is reported.
When no-flow is selected, the analyzer sample valve closes, stopping all flow through the sample cell during idle.
Figure 4-1 The TOC analysis cycle
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4.2 Accessing run modes

To access run modes, follow these steps:
1) At the home screen, touch the << icon to open the sliding toolbar.
2) Touch the run mode icon.
3) At the run mode dialog box, touch the radio button that represents the desired run
mode. See Figure 4-2.

4.3 Online TOC mode

In online TOC mode, the home screen highlights the TOC reading, with conductivity, temperature, sample time, trend, and curve type displayed in smaller text. See Figure 4-3.
Figure 4-3 Home screen, current tab, online TOC mode
Figure 4-2 Run mode dialog box
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Sampling with pressure
CAUTION
Potential burst hazard! Do not exceed the maximum 100 psi (6 90k Pa) sample pressure ratings.
NOTE
Using the sample pump on a pressurized system could damage the pump. Do not use the sample pump on a pressurized system.
In online TOC mode, the cell valve opens to flush the cell.
When flushing is completed, the cell’s sample valve closes, the analysis begins, and initial conductivity and temperature readings are fed into the TOC algorithm. Conductivity is monitored until oxidation is complete.
When oxidation is complete, the analyzer reports the results to the home screen, the data log, and the printer, based on the printer settings and if the printer is connected. The analyzer then checks to see if the elapsed time is greater than or equal to the value for cycle time in settings. If it is, the next online TOC analysis is started. Otherwise, the analyzer enters the idle mode.
Sampling from a zero pressure system
If you are sampling from a zero pressure system, you can enable the pump option to draw water into the cell. For instructions on setting up the pump option, see TOC, General tab,
page 48.

4.4 Conductivity mode

In conductivity mode, the home screen displays conductivity and temperature readings. See
Figure 4-4.
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Figure 4-4 Home screen, current tab, conductivity mode
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Page 44 Run Modes – PAT700 Total Organic Carbon Analyzer
In conductivity mode, the analyzer starts by verifying that the UV lamp is off and the cell valve is open to flush the cell. The analyzer reports the current readings for conductivity and temperature every time a new value is available. The reported value is an ave rage of the data over the last two seconds. The average reading is also sent to the printer, based on the printout settings, and to the data log. One data point is written to the log every 60 seconds.

4.5 Standby mode

In standby mode, the analyzer verifies that the lamp is off and the valves are open. The valves, lamp, and pump states are based on the flow during idle setting. (See Idle tab,
page 49.) You can terminate standby mode by switching to another mode.

4.6 Offline mode

In offline mode, the analyzer verifies that the lamp is off, the valves are closed, and flow through the analyzer has stopped. You can terminate offline mode by switching to another mode.
Figure 4-5 Home screen in standby mode
Figure 4-6 Home screen in offline mode
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4.7 Self clean mode

To access self clean mode, touch the self clean icon to open the self clean setup dialog box.
Timed checkbox allows you to select timed or manual self cleaning. Enter time text box allows you to enter the amount of time that will elapse during the timed
self cleaning. If a checkmark is present in the timed checkbox, touch the enter time text box, then enter the desired amount of time for the self cleaning.
If a checkmark is not present in the timed checkbox, the self cleaning continues until it is stopped by the user.
Figure 4-7 Self clean setup dialog box
In manual self clean mode, the analyzer starts by setting the elapsed time to 0, opening the cell valve to flush the cell, and turning the lamp on. If timed self cleaning was selected, the dialog box displays the time remaining. Otherwise, the dialog box displays the elapsed time. Self cleaning stops if you touch the stop icon (red “X”) o r if the analyzer is switched to another mode by schedule or by digital control.
Figure 4-8 Clean mode dialog box
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Chapter 5 Setup

5.1 Accessing the setup dialog box

1) At the home screen, touch the << icon to open the sliding toolbar.
2) Touch the setup icon.

5.2 Setup dialog box

The setup dialog box allows you to navigate and change analyzer settings. Accessing this dialog box does not interrupt the current operation. See Figure 5-1.
Figure 5-1 Setup dialog box

5.3 TOC

The TOC icon allows you to modify the settings for the TOC operating mode. Any changes are stored in the settings file and become the defaults.
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General tab
Figure 5-2 TOC setup dialog box, general tab
Flush time text box allows you to specify the amount of time to flush the cell prior to
beginning a TOC analysis. You may specify a time in hh:mm:ss format between 00:00:00 and 23:59:59. The default value is 00:01:00.
Cycle time text box allows you to specify the minimum amount of time between automatic
TOC analyses. Any value less than the actual elapsed time causes the next analysis to begin immediately. You may specify a time in hh:mm:ss format between 00:00:00 and 99:59:59. The default value is 00:00:00.
Use pump checkbox determines whether or not to use the pump for online sampling. You
may enable or disable this option. If enabled, the analyzer turns the pump on any time water needs to be drawn from the online water source to the cell. If disabled, the analyzer does not use the pump for this action. Due to the potential risk of damage to the pump by using it with a positive pressure water source, enabling this option displays a message asking you to confirm this choice. The default setting for this option is disabled.
NOTE
Using the sample pump on a pressurized system could damage the pump. Do not use the pump on a pressurized system.
Bypass flow during analysis checkbox allows you to enable or disable bypass flow.
Bypass flow enables continuous flow of sample water through the analyzer, bypassing the analysis cell, during TOC analysis. The bypass valve is open when the sample is captured and closed when the analysis is complete. If enabled, the bypass flow valve opens at the beginning of the flush. If disabled, this valve remains closed. The default setting is disabled.
Control with digital inputs checkbox allows you to contro l the mode of the analyzer through
the use of two digital inputs. The default setting is disabled. If enabled, the analyzer enters the mode defined by digital2.
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A high to low state transition on digital1 aborts the current operation and immediately runs a single TOC analysis. The analysis runs to completion regardless of whether subsequent trigger values are received. Once the analysis is complete, the analyzer returns to the mode defined by digital2.
If digital2 is high, the analyzer enters online TOC analysis mode. If digital2 is low, the analyzer enters conductivity mode.
Average last results checkbox averages the last X TOC analyses. The averaged value is
displayed on the home screen and in the log view, logged to the data log, and sent to the printer based on the printer settings. The default value is disabled.
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail. All changes take effect on the next change of state.
Idle tab
Figure 5-3 TOC dialog box, idle tab
Flow during idle radio buttons allows you to select the state that the a nalyzer should en ter
while waiting for the next analysis to begin if cycle time is greater than the time required for cell flush and oxidation. You may select without conductivity, with conductivity (default), or none.
If without conductivity is selected, the sample valve opens during idle, allowing continuous flow through the cell. No conductivity is reported.
If with conductivity is selected, the sample valve opens during idle, allowing continuous flow through the cell. Conductivity of the water is reported.
If none, the analyzer sample valve closes, stopping all flow through the sample cell during idle.
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail. All changes take effect on the next change of state.
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5.4 System

The system icon allows you to modify system settings for the analyzer.
General tab
Figure 5-4 System settings dialog box, general tab
Instrument name text box allows you to specify the analyzer name used by the system. You
may enter 1 to 13 alphanumeric or symbol characters. The default value is “PAT700Sensor”.
Language drop down list box allows you to select the language to use for all your interfaces.
You may currently select English.
Selecting a different language changes the operating system setting in the registry. When the system is rebooted, the new setting takes effect. The default selection is English.
For Japanese and Chinese translations, this control is disabled. In these cases, the appropriate language will be loaded at the factory.
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail. All changes take effect on the next change of state.
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Display tab
Figure 5-5 System settings dialog box, display tab
Set time icon allows you to specify the date and time to be used in the system. You may enter
any valid date in “yyyy-mm-dd” format. You may enter any valid time in “hh:mm:ss” or “hh:mm:ss tt” format. The format used is based on the selected time format.
Time format radio buttons enable you to select the time format to be used in the system.
You may select 12 or 24-hour format. Selecting one of the formats changes the value displayed in the time box. The default selection is 24-hour format.
Temperature display radio buttons enable you to select the format for displaying
temperature values. You may select °C and °F. The default value is °C.
Conductivity display radio buttons enable you to select the format for displaying
conductivity values. You may select uncompensated conductivity (µS/cm U), compensated conductivity (µS/cm C), or compensated resistivity (MΩ-cm C). The default value is uncompensated conductivity. If the conductivity alarm option has been selected, the conductivity display must be set to uncompensated conductivity (µS/cm U).
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail. All changes take effect on the next change of state.
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Sounds tab
Figure 5-6 System settings dialog box, sounds tab
Alarm, warning, stop error, and user feedback list boxes enable you to select the system
sounds to be associated with certain alarm types.
Test icons play the selected sound for the corresponding alarm. Volume slider controls the level of the volume. Moving the slider to the right increases the
volume and moving it to the left decreases the volume.
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail. All changes take effect on the next change of state.
Network tab
Figure 5-7 System settings dialog box, network tab
Static TCP/IP address text box sets the TCP/IP address for the analyzer. You may specify
a value of 0 to 255 for each octet. The default value is 192.168.0.105.
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Static subnet mask text box sets the subnet mask for the analyzer. You may specify a value
of 0 to 255 for each octet. The default value is 255.255.255.0.
Static gateway text box sets the default gateway for the analyzer. You may specify a valu e
of 0 to 255 for each octet. The default value is blank.
DNS server text box sets the DNS server address for the analyzer. You may specify a value
of 0 to 255 for each octet. The default value is blank.
WINS server text box sets the WINS server address for the analyzer. You may specify a
value of 0 to 255 for each octet. The default value is blank.
DHCP check box allows you to enable or disable DHCP. When enabled, the TCP/IP address,
subnet mask, and default gateway entries are disabled. The default setting is enabled.
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail. All changes take effect immediately.

5.5 Alarms

The alarms icon allows you to enable or disable TOC and conductivity alarms for the system.
Figure 5-8 Alarm dialog box
TOC upper limit text box allows you to set the alarm upper limit for online TOC
measurement. You may enter a value from 0 to 2000. The default value is 500. The value applies only to online TOC analysis, not to bottle tests or grab sample analysis.
TOC enabled checkbox allows you to enable or disable the online TOC alarm. If enabled,
any online TOC reading that exceeds the alarm upper limit trigg ers a TOC alarm. If disabled, no TOC alarms are triggered. The default setting is enabled.
Conductivity enabled checkbox allows you to enable or disable the conductivity alarm. If
enabled, any conductivity reading that exceeds the value in Table 5-1 for the current temperature triggers a conductivity alarm. If disabled, no conductivity alarms are triggered. The default setting is enabled.
Alarms are reported for conductivity excursions only in the uncompensated mode and req uire that uncompensated conductivity be selected.
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The actual (uncompensated) conductivity limits are in accordance with the specifications set forth in the method “<645> Water Conductivity” of the USP 25–NF 20 (January 2002).
Table 5-1 Conductivity alarm limits
Temperature (°C) Uncompensated
Conductivity (µS/cm)
0 0.6 55 2.1 5 0.8 60 2.2 10 0.9 65 2.4 15 1.0 70 2.5 20 1.1 75 2.7 25 1.3 80 2.7 30 1.4 85 2.7 35 1.5 90 2.7 40 1.7 95 2.9 45 1.8 100 3.1 50 1.9
Temperature (°C) Uncompensated
Conductivity (µS/cm)
The actual sample water temperature is rounded downward to the nearest 5° to establish the conductivity limit, thereby assuring any potential excursions are detected early. For example, if the measured water temperature is 24.5 °C, the 20 °C limit is applied and an alarm is generated if the conductivity exceeds 1.1 μS/cm U.
To ensure agreement between all data outputs, TOC, conductivity, and temperature values are all rounded to match the analyzer’s accuracy for alarm limit checking, display, printouts, and any digital outputs.
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail.

5.6 Analogs

The analogs icon allows you to configure the analog outputs for the system. The analyzer has analog outputs for TOC, conductivity, and temperature.
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Figure 5-9 Analog outputs setup dialog box
TOC zero scale text box sets the TOC reading that corresponds to the lowe st output for the
selected range. You may enter a value from 0 (default) to 1999 ppb. The full scale value must be higher than the zero scale value.
TOC full scale text box sets the TOC reading that corresponds to the highest output for the
selected range. You may enter a value from 1 to 2000 ppb (default). The full scale value must be higher than the zero scale value.
Conductivity zero scale text box sets the conductivity reading that corresponds to the
lowest output for the selected range. You may enter a value from 0 (default) to 1 9 µS/cm. The full scale value must be higher than the zero scale value.
Conductivity full scale text box sets the conductivity reading that corresponds to the
highest output for the selected range. You may enter a value from 1 to 20 µS/cm (default). The full scale value must be higher than the zero scale value.
Temperature zero scale text box sets the temperature reading that corresponds to the
lowest output for the selected range. You may enter a value from 0 (default) to 99 °C. The full scale value must be higher than the zero scale value.
Temperature full scale text box sets the temperature reading that corresponds to the
highest output for the selected range. You may enter a value from 1 to 100 °C (default). The full scale value must be higher than the zero scale value.
On error, return drop down list box determines the output that the analyzer produces when
an alarm condition occurs. You may select 2 mA output (default), last output, or 22 mA output.
Return icon returns you to the setup dialog box and saves any changes. Any changes are
noted in the audit trail.
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5.7 Printer

The printer icon allows you to configure the printer settings for the analyzer. You can independently configure the printing of analysis results and the frequency of printing for online TOC and conductivity modes.
Printer connection is made using the 9-pin D-subminiature serial port. The RS-232 interface communicates at 9600 baud, 8 data bits, 1 stop bit, no parity.
The printout report requires a 40-column printer.
If the printer is purchased from Hach Ultra, the switches are preset at the factory.
If a Seiko Instruments DPU-414 Ty pe II thermal printer is installed, the electronic DIP switches must be set as listed in Table 5-2:
Table 5-2 Printer DIP switch settings
DIP Switch 1
Switch Setting Function
1 Off Serial input 2 On High print speed 3 On Auto loading enabled 4 Off Auto linefeed disabled 5 On Enabled setting 6 Off Print density 7 On Print density 8 On Print density
DIP Switch 2
Switch Setting Function
1 On 40-column printing 2 On Backup font enabled 3 On Normal characters 4OffZero = Slash 5 On International character set = USA 6 On International character set = USA 7 On International character set = USA 8 Off International character set = USA
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Table 5-2 Printer DIP switch settings
DIP Switch 3
Switch Setting Function
1 On 8 data bits 2 Off Parity setting = Yes 3 On Parity condition = Odd 4 Off Flow control (X on/X off) 5 Off 9600 baud rate 6 On 9600 baud rate 7 On 9600 baud rate 8 On 9600 baud rate
To change the printer settings:
1) Turn the printer power switch OFF.
2) Restore power while pressing the ONLINE button. Release the button when a
printout of the current settings begins.
3) Push the ONLINE button again. “DIP SW1” is printed, prompting you for changes to
switches 1 through 8.
4) Enter the settings for DIP switch 1 by pressing ONLINE for ON (enabled) and FEED
for OFF (disabled) for switches 1 through 8 in succession. The ONLINE LED illuminates to indicate an ON entry; the OFFLINE LED indicates an OFF entry. Make sure to enter a setting for all eight switches. The setup mode cannot be cancelled once initiated.
5) After all eight switches have been set, a printout prompts you whether to continue
or repeat the procedure for DIP switches 1 through 3 or write the current settings to memory . Af ter the se ttings have been saved, a printout is gene rated and the printer returns to normal operation. Do not turn the printer off while it is saving settings. Wait until “Dip SW setting complete!” is printed before shutting off power.
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TOC tab
Figure 5-10 Printer dialog box, TOC tab
Disabled, continuous, and percent change radio buttons determine how often an online
TOC reading will be printed. You may select disabled, continuous, or percent change.
Selecting disabled disables printing of online TOC readings.
Selecting continuous (default) causes a TOC printout to occur at the end of each analysis cycle and disables the percent change text box.
Selecting percent change causes a TOC printout to occur only when the change in online TOC readings between successive analyses exceeds the value specified in the percent change box and enables the percent change text box.
Limit text box allows you to enter the percentage change in online TOC readings that must
occur between successive analyses before a printout occurs. You may select a value from 1 to 100%. The default value is 1.
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail.
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Conductivity tab
Figure 5-11 Printer dialog box, conductivity tab
Disabled, timed, and percent change radio buttons determine how often an online
conductivity reading will be printed in conductivity mode. You may select disabled, timed, or percent change.
Selecting disabled disables printing of online conductivity readings.
Selecting timed causes a printout to occur at the interval specified in the interval text box and disables the percent change text box.
Selecting percent change causes a printout to occur only when the change in conductivity between successive analyses exceeds the value specified in the percent change box. Selecting percent changes also disables the interval text box.
Interval text box allows you to determine how often a printout occurs in timed mode. You
may enter a value from 1 minute to 24 hours. The default value is 1 minute.
Limit text box allows you to enter the percentage change in on line conductivity readings that
must occur between successive analyses before a printout occurs. You may select a value of 1 to 100%. The default value is 1%.
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail.

5.8 Security

The security icon allows you to modify the security settings for the system. The security dialo g box allows configuration of general security features, setting and modifying user accounts, and viewing of the audit trail.
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General tab
Figure 5-12 Security settings dialog box, general tab
Enable security checkbox allows you to enable or disable the analyzer’s security system.
When security is enabled, you are required to sign on prior to making changes in the analyzer, and only the administrator may access the security settings. When security is disabled, you are not required to sign on. Disabling the analyzer’s security system disables the audit trail and all controls on this dialog box except the enable data logging checkbox. The default setting is disabled.
Enable data logging checkbox allows you to enable or disable data logging. When enabled,
all data (up to 5000 records) are automatically stored in the analyzer’s internal data buffer. When disabled, no data are saved. The default setting is enabled.
Printer icon prints the security settings. Export icon opens the export settings dialog box. See Figure 5-13. Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail.
Figure 5-13 Export settings dialog box
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Filename text box contains the filename for the exported data file, which includes all settings,
the data log, and the alarm log. The default file name is mmddyyyyhhmmss (month, day, year, hour, minute, seconds) with the.txt extension.
Exporting record no: X thermometer displays the progress of the export. Export icon starts the export. Before the export begins, the analyzer verifies that there is data
to export, that you have entered a valid file name, and that a USB flash drive is inserted into the analyzer’s USB port. The file is written to a PAT700 directory in the root directory of the flash drive. If the file already exists, you are asked if you want to overwrite it.
Return icon returns you to the security dialog box.
Settings tab
Figure 5-14 Security settings dialog box, settings tab
Passwords expire in text box allows you to set the number of days a user’s password may
be used before it must be changed. You may enter a value from 30 to 365 days. The default value is 60.
Remember last X passwords text box allows you to set the number of passwords to keep
in memory to prevent a user from using an old password. You may enter a value from 1 to 5 passwords. The default value is 3.
Automatically logoff after X minutes text box allows you to set the number of minutes of
inactivity before auto logoff. You may enter a value from 0 to 60 minutes. A setting of 0 disables auto logoff. The default value is 30.
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail.
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Users tab
The users tab allows you to add, edit, or delete users of the analyzer. Up to 10 users can be configured for the analyzer. Administrator and factory users cannot be deleted.
Figure 5-15 Security settings dialog box, users tab
Four different user types may access the system: guest, operator, administrator, and factory. Only operator users may be added or deleted from the system.
Guest. This user type is any user who is not logged on to the system. This user may access most areas and view information but is not allowed to modify any settings or initiate any operations. Guests have no access to the security settings dialog box.
Operator. This user type has full access to most dialog boxes. Operators have no access to the security settings dialog box and read-only access to the factory settings and the bottle mode settings.
Administrator. This user type has full access to most dialog boxes. Administrators have read-only access to the factory dialog box. The default administrator entry has a user name of “Administrator”, a user ID of “Admin”, and a password of “123456”.
Factory. This user type has full access to all dialog boxes.
User list box lists most users configured to use this analyzer. Administrator and factory users
do not appear in the list. You may add up to 10 additional users to the list.
Add icon allows you to add a user to the system. Touching the icon opens the edit user dialog
box.
Edit icon allows you to edit an existing user in the system. You must first select a user from
the list. If no user is selected when this icon is touched, an error message appears. Otherwise, the edit user information dialog box appears. See Figure 5-16.
Delete icon allows you to delete an existing user from the system. You must first select a use r
from the list. If no user is selected when this icon is touched, an error message appears. Touching the icon with a user selected displays an “are you sure?” message. If you select “yes”, the selected user is deleted and an entry is made in the audit trail. If you touch “no”, yo u are returned to the security settings dialog box. The administrator and factory users may not be deleted.
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Print security settings icon prints the user settings for all users except administrator and
factory users.
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail.
Figure 5-16 Edit user information dialog box
User’s full name text box allows you to type from 5 to 20 alphanumeric or symbol
characters. The default value is blank.
User ID text box allows you to type from 5 to 15 alphanumeric or symbol characters. The
default value is blank.
Password text box allows you to type from 5 to 15 alphanumeric or symbol characters. The
default value is blank.
Confirm password text box allows you to verify the new password. You may enter 5 to 15
alphanumeric or symbol characters. The field is case sensitive. The default value is blank. When you enter a character, only the * symbol appears for each key touch.
Change password checkbox forces the specified user to change his or her password at the
next logon. The default setting for this option is disabled. Any time the password entry is modified, this option is enabled.
If a change was made to the password, both passwords in the password and confirm password boxes must match. The new password may not be the same as any of the passwords in the password history list.
A changed password triggers an entry in the audit trail but does not list the old or new password. The new password and date are added to the password history list.
Return icon returns you to the security settings dialog box and saves the changes. The ID
and user name must be unique. Any changes are noted in the audit trail.
Cancel icon returns you to the security settings dialog box. All changes are discarded and no
entries are made in the audit trail.
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Audit trail tab
Only administrator and factory users can access the audit trail. Any additions, modifications, or deletions to the analyzer configuration are noted by a
keyword (added, modified, or deleted), the information affected, the old value (if applicable), the new value (if applicable), the full name of the user performing the operation, and the dat e and time of the change. System events such as logging in, exporting data, etc., are also noted in the audit log.
Figure 5-17 Security settings dialog box, audit trail tab
Audit trail display list box lists the filtered audit trail data.
Daily header is displayed once per day preceding the first entry and at the change from one day to the next.
Entry header is displayed at the beginning of each audit trail entry. It includes the time of the entry in long format (hh:mm:ss) and the name of the person asso cia ted with the entry. If the analyzer time is configured for 24-hour format, the AM/PM entry is blank.
Audit trail actions follow the entry header . There are four types of entries possible for this section (data added, data modified, data deleted, or user action).
For the data added type, the keyword “Added” is displayed followed by the item
name. The next line contains the keyword “New Value:” followed by the value name.
For the data modified type, the keyword “Modified” is displayed followed by one
space and the item name. The next line contains the keyword “Old Value:” followed by the value name. The next line contains the keyword “New Value:” followed by the value name.
For the data deleted type, the keyword “Deleted” is displayed followed by two
spaces and the item name. The next line contains the keyword “Old Value:” followed by the value name.
For action types, the action is displayed.
Print icon sends the filtered audit trail data to the printer. Export icon opens the export audit trail dialog box. See Figure 5-18.
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Clear data log icon allows you to clear the audit trail. Before you clear the data log, you must
first answer “yes” when the clear datalog dialog box appears.
Filter icon opens the filter data dialog box. See Figure 5-19. Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail.
Figure 5-18 Export audit trail dialog box
The audit trail exports the entire audit trail in formatted clear text with a checksum to ensure data integrity.
Filename text box allows you to specify the filename for the exported data file. You may
specify a 20-character file name. The default file name is mmddyyyyhhmmss (month, day, year, hour, minute, seconds) with the .txt extension.
Exporting record no: X thermometer displays the progress of the export. Export icon starts the export. Before the export begins, the analyzer verifies that there is data
to export, that you have entered a valid file name, and that a USB flash drive is inserted into the analyzer’s USB port. The file is written to a PAT700 directory in the root directory of the flash drive. If the file already exists, you are asked if you want to overwrite it.
Return icon returns you to the audit trail dialog box.
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Figure 5-19 Filter data dialog box
From/to date and time range text box. Only audit trail entries that fall between the from and
to date and time ranges are displayed in the audit trail display. Any valid date and time may be entered. The from date and time must be earlier than the to date and time. The default entries for these controls are the last 24 hours. These settings are not retained once you exit the security dialog box.
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail.

5.9 Bottles

The bottles icon allows you to configure auto acceptance and test comp letion criteria for bottle mode operations.
TOC calibration tab
Figure 5-20 Bottle test setup dialog box, TOC calibration tab
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User must manually accept results and auto accept results radio buttons determine
whether the outcome of the test are manually or automatically accepted. You may select user must manually accept results (default) or auto accept results and return online.
If user must manually accept results is selected, the results of the calibration will not be used until you accept them.
2
If auto accept results and return online is selected, the slope and R
limit options are
enabled. If the calibration is accepted, the new calibration factors are used.
Return to online mode checkbox tells the analyzer whether or not to return to online mode
following the TOC calibration. You may enable or disable (default) this option. When enabled, the analyzer returns to online mode following the TOC calibration. When disabled, the analyzer stays at the bottle mode dialog box. All valves are closed, the pump is off, and the lamp is off.
Slope limit text box allows you to specify the acceptable limit of the slope for the calibration
to pass. You may enter a value from 1 to 15%. The default value is 10%.
R2 limit text box allows you to specify the acceptable limit for the determination coefficient.
You may enter a value from 0.9000 to 0.9999. The default value is 0.9900.
Return icon returns you to the setup dialog box and saves any changes. Any changes are
noted in the audit trail.
Conductivity calibration tab
Figure 5-21 Bottle test setup dialog box, conductivity calibration tab
User must manually accept results and auto accept results radio buttons determine
whether the outcome of the test are manually or automatically accepted. You may select user must manually accept results (default) or auto accept results and return online.
If user must manually accept results is selected, the results of the calibration will not be used until you accept them.
If auto accept results and return online is selected, the slope limit options are enabled. If the calibration is auto accepted, the new calibration factors are used.
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Return to online mode checkbox tells the analyzer whether or not to return to online mode
following the calibration. You may enable or disable (default) this option. When enabled, the analyzer returns to online mode following the calibration. When disabled, the analyzer stays at the bottle mode dialog box. All valves are closed, the pump is off, and the lamp is off.
Slope limit from previous cal text box allows you to specify the acceptable percent
difference between the resulting gain factor and the current value. You may enter a value from 1 to 5%. The default value is 5%.
Slope limit from factory cal text box allows you to specify the acceptable percent
difference between the resulting gain factor and the factory value. You may enter a value from 1 to 10%. The default value is 10%.
Use calibration resistor check box allows the use of the calibration check resistor during
the conductivity calibration process. See Conductivity calibration, page 85.
Return icon returns you to the setup dialog box and saves any changes. Any changes are
noted in the audit trail.
TOC validation tab
Figure 5-22 Bottle test setup dialog box, TOC validation tab
Return to online mode checkbox enables the analyzer to return to the online mode
following the validation. You may enable or disable (default) this option. When enabled, the analyzer returns to online mode following the validation. When disabled, the analyzer stays at the bottle mode dialog box. All valves are closed, the pump is off, and the lamp is off.
Return icon returns you to the setup dialog box and saves any changes. Any changes are
noted in the audit trail.
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System suitability tab
Figure 5-23 Bottle test setup dialog box, system suitability tab
Return to online mode checkbox enables the analyzer to return to the online mode
following the system suitability test. You may enable or disable (default) this option. When enabled, the analyzer returns to online mode following the system suitability. When disabled, the analyzer stays at the bottle mode dialog box. All valves are closed, the pump is off, and the lamp is off.
Return button returns you to the setup dialog box and saves any changes. Any changes will
be noted in the audit trail.

5.10 Password

The password icon allows you to change your password. For more information about the user ID and password, see Chapter 10. The password icon is highlighted and available when security is enabled. See Security, page 59.
Figure 5-24 Change password dialog box
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Current password allows you to type your current password. You may enter 5 to 15
alphanumeric or symbol characters.
New password allows you to type your new password. The new password may not be the
same as any of the passwords in the password history list.
Confirm password allows you to retype your new password. Passwords in the password and
confirm password boxes must match.
You may enter 5 to 15 alphanumeric or symbol characters in each text box.
All three text boxes are case sensitive.
All default values are blank.
When you enter a character, only the “*” symbol appears for each key touch.
OK icon returns you to the sign on dialog box and saves the changes. All changes are noted
in the audit trail. None of the passwords appears.
Cancel icon returns you to the sign on dialog box. All changes are discarded and no en tries
are made in the audit trail.

5.11 Factory

The factory icon enables factory personnel to enter information that may not be changed by other users. Information on the factory dialog boxes can be viewed by any user but can be changed only by the administrator or a factory user.
Entry into the factory dialog box for the purpose of changing the settings requires entry of the user ID and password. Touching the cancel icon enables read-only access to factory settings. See Chapter 10.
General tab
Figure 5-25 Factory settings dialog box, general tab
Model number text box displays the PAT700 model number. Serial number text box displays the PAT700 serial number. Factory calibration date text box displays the date of the last factory calibration in ISO
“yyyy-mm-dd” format.
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Export oxidation buffers icon copies all oxidation buffers (up to five) to a connected USB
flash drive. Before copying begins, the analyzer verifies that there is data t o export and that a USB flash drive is inserted into the analyzer’s USB port.
Return icon returns you to the setup dialog box.
Cell tab
Figure 5-26 Factory settings dialog box, cell tab
Gain text box (read-only) allows you to view the cell gain factor. Offset text box (read-only) allows you to view the cell offset value. Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail.
Thermistor tab
Figure 5-27 Factory settings dialog box, thermistor tab
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The thermistor tab shows the read-only coefficient values for the thermistor.
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail.
User slopes tab
Figure 5-28 Factory settings dialog box, user slopes tab
TOC text box (read only) allows you to view the TOC calibration factor. This value is updated
after a TOC calibration has been performed.
Conductivity text box (read only) allows you to view the conductivity calibration factor. This
value is updated after a conductivity calibration has been performed.
Return icon returns you to the setup dialog box and saves the changes. Any changes are
noted in the audit trail.
Lamp tab
Figure 5-29 Factory settings dialog box, lamp tab
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Warning text box (read-only) allows you to view the factory-set value for the UV Detect™
sensor output to be measured before a lamp is marginal.
Failure text box (read-only) allows you to read the factory-set value for the UV Detect sensor
output to be measured before a lamp has failed.
Return icon returns you to the setup dialog box.
Pump tab
Figure 5-30 Factory settings dialog box, pump tab
The pump tab shows the values used for calibrating the sample pump flow rate and grab sample flush volume, excursion bottle fill time, and bottle back flush time. These are factory­set values that are read-only.
Return icon returns you to the setup dialog box.
Algorithm tab
Figure 5-31 Factory settings dialog box, algorithm tab
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The algorithm tab shows the algorithms used for stabilization time, auto stabilization limit, and UV step time. These are factory-set values that are read-only.
Return icon returns you to the setup dialog box.
OxFiles tab
Figure 5-32 Factory settings dialog box, OxFiles tab
The OxFiles tab shows you whether OxFiles buffers are saved or encrypted. These are factory-set values that are read-only.
Return icon returns you to the setup dialog box.
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Chapter 6 Bottle Mode

6.1 Calibration and validation

Bottle mode allows you to perform calibration, validation, and system suitability test procedures on the PAT700. Proper calibration of the analyzer is critical to maintaining optimum instrument performance. You may perform such functions automatically with the Onboard Automated Standards Introduction System (OASIS™) using the touch-screen interface. This method minimizes user intervention by using a prepackage d standards kit with RFID technology. You may run calibration, validation, and system suitability test procedures immediately or schedule them to run later.
This chapter provides general instructions on performing calibration and validation procedures. Refer to the specific Standard Operating Procedure (SOP) for detailed instructions.
Calibration assures the accuracy of instrument’s readings at regular intervals.The PAT700 is calibrated at the factory before shipment. You do not need to perform a TOC calibration before placing the analyzer into service.
Validation ensures the accuracy of the calibration by challenging the calibration with the analysis of a known standard.
Calibration and validation involve running analyses of one or more standards and blanks (protocols) to determine analyzer response.
In bottle mode, the analog output retains the last online TOC, conductivity, and temperature values, and TOC and conductivity alarms are deactivated.
Four functions are available under bottle mode: run standards, grab sample, excursion mode , and unload bottles.
Onboard Automated Standards Introduction System (OASIS)
The PAT700 Onboard Automated Standards Introduction System (OASIS) is used for performing standards tests, grab sampling, and excursion sampling. Through the bottle mode, various bottle test functions can be selected. The OASIS system is automated through the use of RFID technology (see RFID technology, page 2). When standards bottles with RFID tags are installed in the system, the analyzer uses RFID technology to read and transmit data about the standards to the analyzer. This system eliminates the need for manual data entry.
Although equipped to perform automatically using RFID tagged standards, you may also use bottles without RFID tags by manually entering the standards data when prompted by the analyzer.
TOC calibration protocol
Select up to three levels (250, 500 and 750 ppb) of a sucrose standard. For maximum accuracy, the procedure allows up to three analysis replicates per standard.
TOC validation protocol
Perform a single-point or multi-point validation of the TOC calibration using up to three levels
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of sucrose validation standards.
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Conductivity calibration protocol
Perform a conductivity calibration according to the guidelines established in USP Method <645>. The procedure uses an NIST-traceable calibrated resistor for determining meter accuracy and an NIST-traceable 100 μS/cm conductivity standard for cell constant verification.
System suitability protocol
Perform a system suitability test according to the guidelines established in USP Method <643> using prepackaged 500 ppb sucrose and 500 ppb 1,4-benzoquinone standards.

6.2 Accessing bottle mode

To access bottle mode, follow either of these procedures:
Touch the << icon to open the sliding toolbar, then touch the bottle s icon in the toolbar, or
Touch the bottles icon in the lower left corner of the home screen.
You must be signed on to access bottle mode.

6.3 Bottle mode dialog box

The bottle mode dialog box allows you to perform procedures using the bottles in the bottle bay. You may run calibrations, validations, or system suitability tests, analyze samples from a bottle (grab sample), or install an excursion bottle to capture a sample when a TOC measurement exceeds an alarm limit. See Figure 6-1.
Figure 6-1 Bottle mode dialog box
Run standards button takes you to the run standards dialog box. See Run standards,
page 77.
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Grab sample button takes you to the grab sample load bottles dialog box. See Grab sample,
page 93.
Excursion mode button takes you to the excursion mode dialog box. See Excu rsio n mode,
page 96.
Unload bottles button takes you to the unload/replace bottles dialog box. See Figure 6-11,
page 84.

6.4 Run standards

The run standards dialog box allows you to select a standards test to run. See Figure 6-2.
TOC calibration button takes you to the TOC calibration setup dialog box. Conductivity calibration button takes you to the conductivity calibration load bottles dialog
box. See Conductivity calibration, page 85.
TOC validation button takes you to the TOC validation setup dialog box. See TOC
validation, page 89.
System suitability button takes you to the system suitability load bottles dialog box. See
System suitability test, page 91.
Return icon returns you to the bottle mode dialog box. See Bottle mode dialog box, page 76.

6.5 TOC calibration

TOC calibration ensures the accuracy of the TOC values obtained by the analyzer. TOC values are determined by measuring the change in conductivity of a high-pu rity water sample as its organic compounds oxidize to carbon dioxide inside the analysis cell. The procedure subtracts the average of a series of background TOC measurements from the average of a series of user-selected standard measurements (in the form of sucrose). Linear regr ession is performed on the data, and the correlation coefficient (R are calculated and reported.
Figure 6-2 Run standards dialog box
2
) and percent slope change (% sc)
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The recommended correlation coefficient, a user-accepted value (R2), is 0.990 or greater. The calibration will be accepted if the R
2
value is 0.990 or greater and the percent slope
change is within the specified ±15% limit.
TOC calibration setup
Figure 6-3 TOC calibration setup dialog box
Use default settings and use custom settings radio buttons enable you to select default
settings or custom settings. The default selection is use default settings.
Back icon takes you back to the previous dialog box. All changes made to the TOC
calibration are retained.
Forward icon takes you to the next dialog box.
If you select default settings, the load bottles dialog box opens.
See Figure 6-5.
If you select custom settings, the custom setup dialog box opens. See Figure 6-4. If you select custom settings and then touch the back button, the analyzer uses the default settings.
All changes made to the TOC calibration are retained.
Cancel icon returns you to the run standards dialog box. All changes made in any of the
dialog boxes are lost.
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Figure 6-4 Custom setup dialog box
Bottle selection check boxes enable you to enable or disable the bottles to use in the test.
The default setting is all three bottles checked.
Reps text box allows you to specify the number of repetitions to perform on each bottle. You
may enter a value from 1 to 3. The default setting is 3.
Save as default button saves the bottle selection and reps as the default setting. Back icon returns you to the TOC calibration setup dialog box. All changes made to custom
setup are retained.
Forward icon takes you to the load bottles dialog box. All changes made to the custom setup
are retained. See Figure 6-5.
Cancel button takes you to the run standards dialog box. All changes made in any of the
dialog boxes are lost.
TOC calibration procedure
CAUTION
Potential puncture hazard! Contact with the exposed needle could cause serious injury. Use extreme care when installing and removing the sample bottles.
1) Allow the TOC calibration standards to warm to room temperature.
2) At the home screen, touch the << icon to open the sliding toolbar, then touch the
bottles icon in the toolbar, or touch the bottles icon in the lower left corner of the screen.
3) Touch the run standards button in the bottle mode dialog box. See Figure 6-1,
page 76.
4) Touch the TOC calibration button in the run standards dialog box. See Figure 6-2,
page 77.
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5) To use default settings, touch the use default settings radio button in the TOC
calibration setup dialog box. To run any other configuration, touch the use custom settings radio button, then define the desired configuration. (See Figure 6-4,
page 79.) The following procedure relies on the recommended default setting.
6) Touch the forward icon. The OASIS door will unlock for five seconds. If the door is
not opened within five seconds, the unlock icon can be used to unlock the door manually.
7) Install the standards bottles following the instructions as shown in the load bottles
dialog box and ensuring that you place the standards bottles in the correct positions. See Figure 6-5. From left:
Bottle 1 = blank
Bottle 2 = 250 ppb sucrose
Bottle 3 = 500 ppb sucrose
Bottle 4 = 750 ppb sucrose
Figure 6-5 Load bottles dialog box, TOC calibration
Bottle positions graphics show you the order in which to install the bottles.
Unlock icon energizes the bottle bay door lock for five seconds, allowing you to
open the door.
Back icon takes you to the run standards dialog box.
Forward icon takes you to the review test setup dialog box if RFID tagged bottles
are being used (see Figure 6-6), or to the enter bottle information dialog box if bottles that are not RFID tagged are being used (see Figure 6-7).
Cancel icon returns you to the previous dialog box. All changes made in any of the
dialog boxes are lost.
8) Close the bottle bay door.
9) T ouch the forward icon. If bottles have been properly loaded and the RFID t ags can
be read, the review test setup dialog box appears. See Figure 6-6. If the bottles do not have RFID tags, the enter bottle information dialog box appears. See
Figure 6-7.
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Figure 6-6 Review test setup dialog box
Test setup text lists the bottles that are loaded, test completion actions,
acceptance criteria, and, if applicable, schedule.
Bottles icon takes you to the change settings dialog box, where you can change
the acceptance limits and comple tion actions for each test. If you are not signed on as an administrator, you are prompted to enter the administrator user ID and password. Successfully entering this information displays the dialog box. The administrator logon is valid only while you are in that dialog box. An unsuccessful logon produces an error.
Schedule icon takes you to the schedule test dialog box. See Figure 6-8.
Run now button takes you to the run test dialog box. Figure 6-9.
Cancel icon takes you to the unload/replace bottles dialog box. All changes made
in any of the dialog boxes are lost.
Figure 6-7 Enter bottle information dialog box
Lot ID text box allows you to enter an identification code for the lot.
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C of A value text box allows you to enter the certified analysis value for the
standard that is being used.
Volume text box allows you to enter the volume of water, in mL, for the specified
standards bottle.
Expiration date text box allows you to enter an appropriate expiration date, in ISO
yyyy-mm-dd format, and time, in hh:mm:ss format, for the specified TOC calibratio n standard.
Forward icon takes you to the review test setup dialog box. See Figure 6-6.
Cancel icon returns you to the load bottles dialog box.
Figure 6-8 Schedule test dialog box
Date text box allows you to enter the date the test will run. The default value is
tomorrow’s date. You may enter any valid date, in ISO “yyyy-mm-dd” format, that is within three days from the loading of the standards.
Time text box allows you to enter the time the test will run. The default time is the
current time. You may enter any valid time in hh:mm:ss format.
Back icon takes you to the previous dialog box. All changes made in this dialog box
are retained.
Finish icon takes you back to the home screen. All changes made in any of the
dialog boxes are retained and the test is scheduled to run. Prior to exiting this dialog box, the analyzer verifies that the scheduled date and time is within three days of the current date and time. It also verifies that none of the bottles will expire prior to the scheduled date.
10) When the test running dialog box appears, the analyzer begins running the test.
See Figure 6-9.
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Figure 6-9 Test running dialog box
After verifying the presence of the appropriate standards, the analyzer performs a
temperature stabilization. After the temperature has stabilized, the blank and each standard is analyzed in the proper sequence.
Once all the bottles have been analyzed, the analyzer compares the current re sults
to the factory calibration. If the change in slope is greater than ±15%, th e results are rejected.
The dialog box displays the current status of the test and lists the results of each
repetition and bottle as it is running.
Cancel icon allows you to cancel the test while it is in progress. If you cancel the
test, the analyzer turns off the pump and UV lamp, closes all valves, and notifies you that the test has been cancelled.
11) When the calibration is completed, the test summary dialog box appears, with the
results of the calibration and a notification of whether the calibration failed or passed. The results also appear on the printout if a printer is attached. See
Figure 6-10.
Figure 6-10 Test summary dialog box
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Summary text lists the results of the test. The result s appear as they would app ear
on the printed report.
Export icon takes you to the export dialog box, where you can save the results of
the test to a USB flash drive.
Checkmark icon accepts the calibration, if the values passed, and t akes you to the
unload/replace bottles dialog box.
Cancel icon rejects the calibration results and t akes you to a dialog bo x that asks if
you want to rerun the test. If you touch the forward icon, the an alyzer returns you to the beginning of the test. All previous data are discarded.
Auto accept. If you have selected to auto accept the results and return online, the
results are accepted and sent to the printer, and the analyzer returns to the home screen. If you have selected manually accept the results and return online, the analyzer returns to the home screen immediately following the completion of the test. If you have selected manually accept the results and remain offline, the test summary dialog box appears.
12) When the unload/replace bottles dialog box appears, wait for the bottles to
backflush and equilibrate pressure, follow the instructions for unloading or replacing bottles, then press the done icon. See Figure 6-11.
Figure 6-11 Unload/replace bottles dialog box
Unlock icon energizes the bottle bay door lock for five seconds, allowing you to
open the door.
Done icon returns you to the bottle mode dialog box.
13) If the test failed or you have rejected the calibration, touch the cancel icon, then
touch the checkmark icon to run the calibration again (see Figure 6-12) or the cancel icon to cancel the run.
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Figure 6-12 Run again dialog box
Checkmark icon returns you to the beginning of the test. All previous data are
discarded.
Cancel icon takes you to the unload/replace bottles dialog box.

6.6 Conductivity calibration

CAUTION
Potential puncture hazard! Contact with the exposed needle could cause serious injury. Use extreme care when installing and removing the sample bottles.
Conductivity calibration ensures the accuracy of the conductivity values reported by the PAT700 TOC analyzer. A conductivity calibration consists of verifying the conductivity meter using a precision resistor. The cell constant is adjusted to the value of the conductivity standard, and therefore is always within ±2%. If the new calibration is greater than ±10% of the factory calibration or ±5% of the previous user calibration, the calibration is unacceptable and a new calibration is required.
1) Allow the conductivity calibration standard to warm to room temperature.
2) At the home screen, touch the << icon to open the sliding toolbar.
3) Touch the setup icon.
4) Touch the bottles icon, then touch the conductivity calibration tab.
5) Make sure a checkmark appears in the use calibration resistor checkbox. If a
checkmark is not present, touch the checkbox to enable use of the calibration resistor.
6) Press the return icon to return to the setup dialog box, then touch the return icon
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again to return to the home screen.
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7) Touch the << icon to open the sliding toolbar, then touch the bottles icon in the
toolbar, or touch the bottles icon in the lower left corner of the screen.
8) Touch the run standards button in the bottle mode dialog box. See Figure 6-1,
page 76.
9) Touch the conductivity calibration button in the run standards dialog box. See
Figure 6-2, page 77.
10) The OASIS door will unlock for five seconds. If the door is not opened within five
seconds, the unlock icon can be used to unlock the door manually.
11) Install the standards bottle following the instructions as shown in the load bottles
dialog box and ensuring that you place the standards bottle in the correct position. See Figure 6-13. From left:
Bottle 1 = empty
Bottle 2 = 100 µS potassium chloride conductivity test standard
Bottle 3 = empty
Bottle 4 = empty
Figure 6-13 Load bottles dialog box, conductivity calibration
Bottle positions graphics show you the order in which to install the bottles.
Unlock icon energizes the bottle bay door lock for five seconds, allowing you to
open the door.
Back icon takes you to the run standards dialog box.
Forward icon takes you to the review test options dialog box.
Cancel icon returns you to the previous dialog box. All changes made in any of the
dialog boxes are lost.
12) Close the bottle bay door.
13) Touch the forward icon. If bottles have been properly loaded and the RFID tags can
be read, the review test setup dialog box appears. See Figure 6-6, page 81. Otherwise, the enter bottle information dialog box appears. See Figure 6-7,
page 81.
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Verification resistor
14) If the selection has been made to use the conductivity meter verification resistor,
install the resistor onto the analyzer’s 9-pin printer/calibration port, as illustrated in
Figure 6-14.
If the calibration is being performed on a schedule, the conductivity meter test
dialog box does not appear, and the calibration occurs automatically.
Otherwise, the conductivity meter test dialog box appears when the analyzer
passes the conductivity meter test. See Figure 6-15.
Figure 6-14 Verification resistor installed on printer/calibration port
Figure 6-15 Conductivity meter test dialog box
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Start test icon reads the value of the resistor. The analyzer then converts this
value to conductivity by taking the inverse of the resist ance and multiplying it by the cell constant. This value is then compared to the expected value, assuming a 61.9 Kohm resistor. If the measured value is less than or equal to ±0.1 µS/cm of the expected value, the test passes and the forward icon is enabled. Otherwise, you are notified and must cancel the calibration.
Cancel icon takes you to a dialog box that notifies you that the test has been
cancelled. The next button on the cancellation dialog box takes you to the unload/ replace bottles dialog box. All changes made in any of the dialog boxes are lost.
15) When the test running dialog box appears, the analyzer begins running the test.
After verifying the presence of the calibration standard, the analyzer performs a
temperature stabilization. After the temperature has stabilized, the calibration standard is analyzed.
The dialog box displays the current status of the test and lists the results of each
repetition and the calibration standards bottle as it is running.
16) When the calibration is completed, the test summary dialog box appears, with the
results of the calibration and a notification of whether the calibration failed or passed. The results also appear on the printout if a printer is attached. See
Figure 6-16.
17) If the calibration fails, you may run the test again.
Figure 6-16 Test summary dialog box
Summary text lists the results of the calibration. The results appear as they would
appear on the printed report.
Export icon takes you to the export dialog box, where you can save the results of
the calibration to a USB flash drive.
Checkmark icon accepts the calibration, if the values passed, and t akes you to the
unload/replace bottles dialog box.
Cancel icon rejects the calibration results and t akes you to a dialog bo x that asks if
you want to rerun the test. If you wish to rerun the test, the analyzer returns you to the beginning of the test. All previous data are discarded.
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6.7 TOC validation

CAUTION
Potential puncture hazard! Contact with the exposed needle could cause serious injury. Use extreme care when installing and removing the sample bottles.
The principles and procedures for performing a TOC validation are essentially the same as those used for performing a calibration. Validation of the TOC calibration is accomplished by analyzing user-selected concentrations of sucrose validation standards. You can perform a validation using a single-point analysis or multi-point analysis. The instrument response for the validation standard must have a deviation of less than 15% of the calibrated response to be acceptable.
1) Allow the TOC validation standards to warm to room temperature.
2) At the home screen, touch the << icon to open the sliding toolbar, then touch the
bottles icon in the toolbar, or touch the bottles icon in the lower left corner of the screen.
3) Touch the run standards button in the bottle mode dialog box. See Figure 6-1,
page 76.
4) Touch the TOC validation button in the run standards dialog box. See Figure 6-2,
page 77.
5) To use default settings, touch the use default settings radio button in the TOC
calibration setup dialog box. To run any other configuration, touch the use custom settings radio button, then define the desired configuration. (See Figure 6-4,
page 79.) The following procedure relies on the recommended default setting.
6) Touch the forward icon. The OASIS door will unlock for five seconds. If the door is
not opened within five seconds, the unlock icon can be used to unlock the door manually.
7) Install the standards bottles following the instructions as shown in the load bottles
dialog box and ensuring that you place the standards bottles in the correct positions. See Figure 6-17. The default setting is a blank bottle and one standard of 500 ppb sucrose. You may perform multipoint validation by selecting the custom settings and defining the desired configuration. From left:
Bottle 1 = blank
Bottle 2 = empty
Bottle 3 = 500 ppb sucrose
Bottle 4 = empty
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Figure 6-17 Load bottles dialog box, TOC validation
Bottle positions graphics show you the order in which to install the bottles.
Unlock icon energizes the bottle bay door lock for five seconds, allowing you to
open the door.
Back icon takes you to the previous dialog box.
Forward icon takes you to the review test options dialog box.
Cancel icon returns you to the run standards dialog box. All changes made in any
of the dialog boxes are lost.
8) Close the bottle bay door.
9) T ouch the forward icon. If bottles have been properly loaded and the RFID t ags can
be read, the review test setup dialog box appears. See Figure 6-6, page 81. Otherwise, the enter bottle information dialog box appears. See Figure 6-7,
page 81.
10) When the test running dialog box appears, the analyzer begins running the test.
After verifying the presence of the appropriate standards, the analyzer performs a
temperature stabilization. Once the temperature has stabilized, the blank and standards bottles are analyzed in the proper sequence.
Once all the bottles have been analyzed, the analyzer compares the current re sults
to the standard calibration. If the average of each standard is within ±15% of the expected value, the validation is accepted. If any of the averaged values are greater than ±15% of the expected value, the validation is rejected.
The dialog box displays the current status of the test and lists the results of each
repetition and bottle as it is running.
11) When the validation is completed, the test summary dialog box appears, with the
results of the validation and a notification of whether the validation failed or passed. The results also appear on the printout if a printer is attached. See Figure 6-10,
page 83. Touching the forward icon takes you to the run again dialog box
(Figure 6-12, page 85). If the test failed or you have rejected the calibration results, at the run again dialog box, touch the checkmark icon to run the validation again or the cancel icon to cancel the run.
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