Groen TDHC 20A, TDHC 20C, TDH 24A, TDHC 24C, TDHC 24A Operator's Manual

...
OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODELS TDH(C)-20 (C,A),
TDH(C)-24 (C,A), TDH(C)-40 (C,A), TDH(C)-48 (C,A) Domestic
STEAM JACKETED KETTLE
· Self Contained
· Table Top Mounted
· Gas Heated
· Crank-Tilting
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
POST IN A PROMINENT LOCATION
Instructions to be followed in the event user smells gas. This information shall be obtained by consulting your local gas supplier. As a minimum, turn o the gas and call your gas company and your authorized service agent. Evacuate all personnel from the area.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed damage. Unified Brands suggests that if you are suspicious of damage to make a notation on the delivery receipt. It will be the re­sponsibility of the consignee to file a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 174844, REV. C (07/17)
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
IMPORTANT - READ FIRST - IMPORTANT
WARNING: FAILURE TO DISCONNECT POWER BEFORE SERVICING COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE,
INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH GAS, ELECTRICITY AND PLUMBING. UNIT MUST
BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
WARNING: DO NOT ATTACH THE UNIT TO A TYPE “B” VENT. IT COULD CAUSE FIRE OR PROPERTY DAMAGE.
WARNING: DO NOT CONNECT ANY PIPING TO THE PRESSURE RELIEF VALVE. IT MUST BE FREE TO VENT STEAM AS NEEDED. TO AVOID
BURNS FROM THE VENTED STEAM THE VALVE DISCHARGE SHOULD POINT DOWNWARD.
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND THE UNIT COULD RESULT IN
ELECTROCUTION AND DEATH.
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS AND SAFETY
INSTRUCTIONS CONTAINED IN THIS MANUAL.
CAUTION: DO NOT OVERFILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. KEEP LIQUIDS A MINIMUM OF 2-3” (5-8 CM)
BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING AND SAFE TRANSFER OF PRODUCT.
CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY TO AVOID SLIPS
OR FALLS.
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. NEVER USE A HIGH PRESSURE HOSE TO CLEAN KETTLE
SURFACES.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. TAKE PRECAUTIONS: WEAR
RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ WARNINGS AND FOLLOW DIRECTIONS ON CLEANER LABELS .
WARNING: DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE KETTLE FRONT OR POURING LIP. THIS COULD
RESULT IN THE OVERLOAD AND FAILURE OF THE TILT MECHANISM, AND POSSIBLE SERIOUS INJURY AND BURNS TO THE OPERATOR AND OTHERS.
NOTICE: NEVER LEAVE A SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 30 MINUTES. LONGER
CONTACT CAN CAUSE CORROSION.
WARNING: FAILURE TO PERIODICALLY CHECK PRESSURE RELIEF VALVE OPERATION COULD RESULT IN PERSONAL INJURY AND/OR
DAMAGE TO EQUIPMENT.
WARNING: WHEN TESTING, AVOID EXPOSURE TO THE STEAM BLOWING OUT OF THE PRESSURE RELIEF VALVE. DIRECT CONTACT
COULD RESULT IN SEVERE BURNS.
WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF THE WATER TREATMENT COMPOUND.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY AND CLOSE THE MAIN GAS
VALVE. ALLOW FIVE MINUTES FOR GAS TO VENT.
2 OM-TDH/TDHC
IMPORTANT - READ FIRST - IMPORTANT
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE MANUFACTURER OR AUTHORIZED
DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
WARNING: KEEP AREA AROUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE MATERIALS. FAILURE TO DO SO COULD RESULT IN
FIRE OR PROPERTY DAMAGE.
CAUTION: HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE PRESSURE RELIEF VALVE.
IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
OM-TDH/TDHC 3
Table of Contents
Important Operator Warnings .....................................................page 2-3
References..................................................................................... page 4
Equipment Description.................................................................. page 5
Inspection and Unpacking ............................................................ page 6
Installation .................................................................................. page 7-8
Initial Start-Up ................................................................................ page 9
Operation ................................................................................ page 10-13
Sequence of Operation ................................................................ page 13
Cleaning.................................................................................. page 14-15
Maintenance........................................................................... page 16-17
Troubleshooting...................................................................... page 18-19
Parts Lists............................................................................... page 20-30
Wiring Diagram ........................................................................ page 31-32
Service Log ................................................................................. page 33
References
CSA INTERNATIONAL 8501 East Pleasant Valley Road Cleveland, Ohio 44131
NSF INTERNATIONAL 798 N. Dixboro Rd. P.O. Box 130140 Ann Arbor, Michigan 48113-0140
UNDERWRITERS LABORATORIES, INC. 333 Pfingsten Road Northbrook, Illinois 60062
KLENZADE SALES CENTER ECOLAB, Inc. 370 Wabasha St. Paul, Minnesota 55102
NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy, Massachusetts 02269
NFPA/54 -Installation Gas Appliances & Piping NFPA/70 - The National Electric Code
4 OM-TDH/TDHC
ZEP MANUFACTURING COMPANY 1310-T Seaboard Industrial Boulevard Atlanta, Georgia 30318
Equipment Description
FIRING RATE, BTU/hr
TDH-20, TDHC-20 TDH-24, TDHC-24
31,000 52,000
TDH-40, TDHC-40 TDH-48, TDHC-48
Model
TDH and TDHC models are stainless steel, steam-jacketed, table top mounted kettles with a self-contained, gas heated steam source. The TDHC has a crank tilt hand wheel, and the TDH has a handle that allows the operator to manually tilt the kettle. The kettle body is welded into one solid piece and furnished with a reinforced rim and welded­in “butterfly” shaped pouring lip. The interior of the kettle is polished to a 180 emery grit finish, and the exterior is given a bright high buff finish. The unit is A.S.M.E. shop inspected and registered with the National Board for a design pressure of 50 PSIG.
The self-contained steam source is heated by propane or natural gas and is equipped with electronic ignition. Charged at the factory with chemically pure water containing rust inhibitors, the steam source provides kettle temperatures of 150ºF to approximately 295ºF.
Controls for the TDHC unit include a crank tilt handwheel, thermostat, pressure gauge, pressure relief valve, low water cut-off, On/Off switch, indicator lamp, gas regulator valve, and water level sight glass. Controls for the TDH are the same as the above, with the exception of the crank tilt hand wheel.
The gas supply shuts off automatically when the kettle is tilted.
The unit must be specified for use with natural gas or propane. For other gas types, consult factory. Service connections are required for gas and 115V electricity.
Kettle
Capacity
Jacket
Capacity
Kettle Body
Diameter
Kettle Body
Depth
Base
Width
Base Depth
TDH-20 (C,A) TDHC-20 (C,A)
TDH-24 (C,A) TDHC-24 (C,A)
TDH-40 (C,A) TDHC-40 (C,A)
TDH-48 (C,A) TDHC-48 (C,A)
5 Gal. (20 Qt.)
19 liter
6-Gal. (24 Qt.)
23 liter
10 Gal. (40
Qt.)
38 liter
12 Gal. (48
Qt.)
45 liter
6 Qt
5.7 liter
6 Qt
5.7 liter
12 Qt
11.4 liter
12 Qt
11.4 liter
14 inches
356 mm
14 inches
356 mm
16-1/2 inches
419 mm
16-1/2 inches
419 mm
11 inches
279 mm
12-1/2 inches
318 mm
14-1/2 inches
368 mm
16 inches
406 mm
28 inches
711 mm
28 inches
711 mm
28 inches
711 mm
28 inches
711 mm
Options available include:
1. One-piece, Lift-off cover
2. Holder for Lift-off Cover
3. Basket insert
4. Rice Strainer
5. Stand that supports the unit and holds a pan in position for filling
6. Water fill swing faucet
7. 316 stainless steel interior (must be indicated on initial order)
24 inches
610 mm
24 inches
610 mm
26-3/4 inches
680 mm
26-3/4 inches
680 mm
OM-TDH/TDHC 5
Inspection & Unpacking
CAUTION
SHIPPING STRAPS ARE UNDER TENSION
AND CAN SNAP BACK WHEN CUT. TAKE
CARE TO AVOID PERSONAL INJURY OR
DAMAGE TO THE UNIT BY STAPLES LEFT
IN THE WALLS OF THE CARTON.
CAUTION
THIS UNIT WEIGHS BETWEEN 214 AND
240 POUNDS (98 TO 109 Kg) DEPENDING
ON SIZE. INSTALLER SHOULD USE
PROPER EQUIPMENT TO LIFT SAFELY.
The unit arrives completely assembled, except for the tilting handle on hand tilt models which is shipped inside the kettle. The unit is strapped on a skid and in a heavy carton. Inspect the carton carefully for damage. Open the container and check the unit for hidden damage. Report shipping damage or shipment errors to the delivery agent.
Write down the model number, serial number, and installation date for your unit at the top of the Service Log at the end of this manual. Keep this manual with the unit.
To remove the kettle from the box, cut any straps from around the box. Detach the box sides from the skid. Pull the box up off the unit, taking care to avoid damage or injury from any staples left in the box walls. When installation is to begin, cut the straps holding the kettle on the skid, and lift the kettle straight up off the skid. Examine the packing materials to make sure no loose parts are discarded with the materials. On hand tilt models, the tilting handle may be screwed into its socket. Attach handle to the kettle on left side or right side as shown below.
6 OM-TDH/TDHC
Installation
WARNING
THE KETTLE MUST BE INSTALLED BY
PERSONNEL QUALIFIED TO WORK WITH
GAS, ELECTRICITY AND PLUMBING.
IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE
TO THE EQUIPMENT.
WARNING
THIS UNIT IS FOR COMMERCIAL USE. DO NOT
USE HOME OR RESIDENTIAL GRADE GAS
CONNECTIONS. THEY DO NOT MEET GAS
CODES AND COULD BE HAZARDOUS.
The kettle should be installed in a ventilated room for efficient performance. Items which might obstruct or restrict the flow of air for combustion and ventilation must be removed. The area directly around the appliance must be cleared of any combustible material.
1. Installation on combustible floors is allowed. Minimum clearances between the unit and combustible surfaces is as follows:
Model
Left Side
Right Side
Rear
Minimum Clearance from
Combustible walls
1 in. 1 in.
0 in. 12-16 in. for servicing
1 in. 3 in. for faucet bracket
Recommended
Clearances
2. We recommends installation of the unit under a vent hood. The base must be fastened to a working surface or stand.
3. Complete the piping to the gas service main using ½ inch IPS pipe or an approved equivalent.
4. Provide 115 VAC, 60 cycle, 1 phase, 1 AMP electric service. Local codes and/ or The National Electrical Code should be observed in accordance with ANSI/ NFPA-70 latest edition. AN ELECTRICAL GROUND IS REQUIRED. The electrical schematic is located on the inside of the service panel and in this manual.
5. Electrical connection to the unit must be water resistant sealtite conduit type or equal and utilize the water resistant conduit fitting provided on the unit.
6. The installation must conform with local codes or the American National Standards Z223.1 - latest edition National Fuel Gas Code. The kettle should be installed in an adequately ventilated room with provision for adequate air supply. The best ventilation will employ a vent hood and exhaust fan with no direct connection between the vent duct and the kettle flue. DO NOT obstruct the flue or vent duct after installation.
7. PRESSURE TEST WARNING a) Test pressure exceeding ½ PSIG (3.45 kPa). During pressure testing of the
gas supply piping system at pressures exceeding ½ PSIG, the appliance and its individual shutoff valve must be disconnected from the gas supply piping system.
b) Test pressure equal to or less than ½ PSIG (3.45 kPa). During pressure
testing of the gas supply piping system at pressures equal to or less than ½ PSIG, the kettle must be isolated from the gas supply piping system by closing its individual manual shutoff valve.
OM-TDH/TDHC 7
Installation
8. Adequate space for proper servicing and operation is required. DO NOT block any air intake spacings to the combustion chamber or obstruct air flow.
9. After the kettle has been connected to the gas supply, check all gas joints for leaks. A soap solution or other suitable gas leak detector should be used. Do not use flame when checking for leaks.
10. Once the unit is anchored to a mounting surface, apply a small bead of silicone caulk around the perimeter of the kettle base and seal the joint.
11. Make sure the water level is correct in the jacket, by confirming that the level is near the middle of the sight glass. If the water level is low, follow the instructions in Jacket Filling and Water Treatment in the Maintenance section of this manual.
12. Check to be sure that the open end of the elbow on the outlet of the pressure relief valve is directed downward. Be sure to read and follow the instructions on the attached pressure relief valve tag.
8 OM-TDH/TDHC
Initial Start-Up
IMPORTANT
BE SURE ALL OPERATORS READ,
UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS, AND SAFETY
INSTRUCTIONS CONTAINED IN THIS MANUAL.
WARNING
DO NOT STAND ON OR APPLY UNNECESSARY
WEIGHT OR PRESSURE ON THE KETTLE FRONT
OR POURING LIP. THIS COULD RESULT IN
THE OVERLOAD AND FAILURE OF THE TILT
MECHANISM, AND POSSIBLE SERIOUS INJURY
AND BURNS TO THE OPERATOR AND OTHERS.
Make sure that the open end of the elbow on
the pressure relief valve is directed downward.
After the kettle has been installed, the installer should test to ensure that it is operating correctly.
1. Remove literature and packing materials from inside and outside of the unit.
2. Add water to the kettle to a depth of at least one inch.
3. Make sure the supplies of gas and electric power are on.
4. Follow the “To Start Kettle Heating” instructions in the Operation section of this manual. Begin heating the water at the highest thermostat setting. The indicator light should come on and heating should continue until the water boils.
5. To turn off the unit, follow “To Stop Kettle Heating” in the Operation Section of this manual.
If the kettle functions as described, it is ready for use. If the unit does not operate as designed, contact an authorized Service Agent.
Correct water level
OM-TDH/TDHC 9
Operation
CAUTION ANY POTENTIAL USER OF THE EQUIPMENT MUST BE TRAINED IN SAFE AND CORRECT
OPERATING PROCEDURES.
WARNING
KEEP AREA AROUND KETTLE FREE AND
CLEAR OF ALL COMBUSTIBLE MATERIALS.
DO NOT ATTEMPT TO LIGHT ANY BURNER
WITH A FLAME.
CAUTION
HEATING AN EMPTY KETTLE MAY CAUSE
THE RELEASE OF STEAM FROM THE
PRESSURE RELIEF VALVE.
Classic Control
Advanced Control
A. Controls
1. The “Classic” Controls for the kettle are: a. The manual gas shut-off valve supplies inlet gas to the unit. b. Lighted Power ON switch located on the control console. Controls
main power to the unit.
c. The temperature knob, located on the control console, is used to
set the kettle heat values between 1 and 10.
d. Heating indicator light located on the control console, lights when
the controller sends call to open the main gas valve and will cycle on and off once the unit reaches set temperature. If the unit is tilted, the main gas valve will be disabled and the light will turn off until the unit is returned to the cooking position.
e. A LOW WATER indicator light, located on the control console,
illuminates when the jacket water falls below acceptable levels. When lit, the main gas valve is disabled and will not function until the jacket water is refilled using the procedure on p. 17 of this manual.
f. On Crank tilt (TDHC) units, a handwheel controls the worm and
gear mechanism that smoothly tilts the kettle body and holds it in the desired position.
2. The “Advanced” Controls for the kettle are: a. The manual gas shut-off valve supplies inlet gas to the unit. b. Lighted Power ON switch located on the control console. Controls
main power to the unit.
c. The temperature knob, located on the control console, is used to
set the kettle heat values between 1 and 10. The current setting will be reflected on the display.
d. Heating indicator light located on the control console, lights when
the controller sends call to open the main gas valve and will cycle on and off once the unit reaches set temperature. If the unit is tilted, the main gas valve will be disabled and the light will turn off until the unit is returned to the cooking position.
e. A LOW WATER indicator light, located on the control console,
illuminates when the jacket water falls below acceptable levels. When lit, the main gas valve is disabled and will not function until the jacket water is refilled using the procedure on p. 17 of this manual.
f. SET TnnP Mode - Allows power to the controller and gas to the
pilot without the kettle heating; the kettle will heat once the LOW TEMP, MANUAL or HIGH TEMP button is selected.
i. LOW TEMP Button – Used to set operating temperature of the ket-
tle at a preset low intensity (default = 2). Can be pressed at any time during operation of the unit to change the set temperature to the preset value except when there is an active TIMER enabled.
g. MANUAL Mode button – Enables the user modify the desired
cooking temperature of the kettle (between 1 and 10) using the temperature knob and display (default = 4). The operator will press the MANUAL button and set the desired temperature using the temperature knob and display. Once the desired intensity is shown in the display, the user may either press the MANUAL button again or wait 5 seconds and the set temperature will be accepted by the controller and locked in. After the set tempera-
10 OM-TDH/TDHC
Operation
WARNING
AVOID ALL DIRECT CONTACT WITH HOT
FOOD OR WATER IN THE KETTLE. DIRECT
CONTACT COULD RESULT IN SEVERE BURNS.
TAKE CARE TO AVOID CONTACT WITH HOT
KETTLE BODY OR HOT PRODUCT, WHEN
ADDING INGREDIENTS, STIRRING OR
TRANSFERRING PRODUCT TO
ANOTHER CONTAINER.
CAUTION
DO NOT OVERFILL THE KETTLE WHEN
COOKING, HOLDING OR CLEANING. KEEP
LIQUIDS 2-3” (5-8 cm) BELOW THE KETTLE
RIM TO ALLOW CLEARANCE FOR STIRRING,
BOILING PRODUCT AND SAFE TRANSFER.
CAUTION
DO NOT TILT KETTLE BODY WITH COVER OR
BASKET INSERT IN PLACE. COVER MAY
SLIDE OFF, CAUSING INJURY TO OPERATOR.
WARNING
WHEN TILTING KETTLE:
1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.
2) USE DEEP CONTAINER TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
3) PLACE CONTAINER ON STABLE, FLAT SURFACE, CLOSE TO THE KETTLE.
4) STAND AWAY FROM POUR PATH OF HOT CONTENTS.
5) POUR SLOWLY, KEEP CONTROL OF KETTLE, AND RETURN KETTLE BODY
SLOWLY TO UPRIGHT POSITION AFTER
CONTAINER IS FILLED OR TRANSFER
IS COMPLETE.
6) DO NOT OVERFILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT
CONTAINER AND ITS CONTENTS.
ture is accepted, it may be changed at any time by pressing the MANUAL button and resetting the temperature using the same process above. i. HIGH TEMP button – Used to set operating temperature of
the kettle at a preset high intensity (default = 7). Can be pressed at any time during operation of the unit to change the set temperature to the preset value except when there is an active TIMER enabled.
ii. TIMER button - once the appropriate set temperature is
selected using the HIGH TEMP, MANUAL or LOW TEMP buttons; a countdown timer can be set to remind the user when the cooking process is completed.
1. Range – 1 minute to 10 hours
2. When the timer expires: a. the set temperature will automatically change
to the LOW TEMP setting and will continue at this setting until the user changes the tem­perature via MANUAL or HIGH TEMP buttons
b. An audible alarm will notify the user that at-
tention is required, the alarm will continue to sound until the user presses the TIMER button.
3. An active timer can be cancelled by pressing and holding the TIMER button for 5 secs
4. Set temp can be changed during an active timer by pressing the MANUAL button and adjusting the set temp using the Temperature knob and display
5. HIGH TEMP and LOW TEMP presets cannot be used to change the setpoint once a TIMER has started.
h. READY alarm – The control will sound 3 beeps when the unit has
reached within 20 degrees of set point during pre-heat and when a higher set temperature is selected.
i. On Crank tilt (TDHC) units, a handwheel controls the worm and
gear mechanism that smoothly tilts the kettle body and holds it in the desired position.
B. Operating Procedure
1. To Start Kettle: a. CHECK THE WATER LEVEL IN THE JACKET EVERY DAY. The level
should be in the middle of the sight glass. If the water level is low, see Jacket Filling in the Maintenance section of this manual.
b. Check the pressure/vacuum gauge. If the gauge does not show
20 to 30 inches of vacuum (i.e., a reading of 20 to 30 below zero),
see Jacket Vacuum in the Maintenance section of this manual. c. DO NOT attempt to light any burner with a flame. d. Open the main supply gas valve (handle in line with the pipe). e. Turn the switch to ON. f. Set heat using instructions above.
2. To Stop Kettle Heating: a. Turn the switch OFF. b. Turn the manual gas valve OFF (handle a right angle to gas line). c. Disconnect the units electrical power.
Left the rear of the lid first.
OM-TDH/TDHC 11
Operation
CAUTION
DO NOT OVER FILL THE KETTLE WHEN
COOKING, HOLDING OR CLEANING. KEEP
LIQUIDS AT A MINIMUM OF 2-3” (5-8 CM) BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING AND
SAFE PRODUCT TRANSFER.
3. To Relight Kettle a. Close main gas supply valve. b. Set on-off switch to OFF.
Wait five minutes, then proceed as directed under To Start Kettle Heating.
c.
4. If electric power fails, do not attempt to operate the unit. When power is restored, proceed as directed in To Start Kettle Heating.
5. To Transfer Product or Empty Kettle: a. “Classic” or “Advanced” Crank Tilt Kettles: The kettle body is
tilted using the crank tilt handwheel. Turning the crank counter­clockwise tilts the kettle body; clockwise returns it to an upright position. The kettle body will remain in any tilted position.
b. Hand Tilt Kettles: The kettle is designed to be tilted in a controlled
manner. Grasp the insulated plastic ball firmly. Maintain a firm grip on the handle when tilting, keeping the kettle body in a tilted posi­tion or SLOWLY returning the kettle body to an upright position.
6. Use of Common Accessories Lift-Off Cover: a. As with stock pot cooking, an optional lift off cover will speed up
the heating of water and food products. A cover helps retain heat in the cooking vessel and reduces the amount of heat and humid­ity released into the kitchen. Use of a cover can reduce some product cook times and help maintain the temperature, color and texture of products being held or simmered for extended periods.
b. Make sure the plastic ball handle is secure on the lift off cover be-
fore using. ALWAYS use the plastic handle to place or remove cover from the kettle. Wear protective oven mitts and a protective apron.
c. When putting the cover on the kettle, position it on top of kettle
rim, with its flat edge facing the pouring lip.
d. When removing cover:
1) Firmly grasp plastic handle
2) Lift rear edge (farthest from operator) 1-2” (3-5 cm) to allow any steam and water vapor to escape the cooking vessel. Wait 2-3 seconds.
3) Tilt cover to 45-60° angle and allow any hot condensate or product to roll off cover back into kettle.
4) Remove cover, ensuring that any remaining hot condensate or product does not drip on operator, floor or work surfaces.
5) Place cover on safe, flat, sanitary, out-of-the-way surface, or return to kettle rim. Cover may also be placed in the optional holder for cover as shown in the photograph.
12 OM-TDH/TDHC
Basket Insert: a. An optional kettle basket insert can assist in cooking water-boiled
products including eggs, potatoes, vegetables, shell fish, pasta and rice. The nylon mesh liner must be used when cooking product smaller than the mesh size of the basket, which is approximately 1/4” (6 mm). This includes rice and small pasta shapes.
b. Tips For Use:
1) Allow for the water displacement of the basket and product to be cooked. This may mean only filling the kettle half full of water. Test the basket and product displacement with the kettle OFF, and with cold water in the kettle.
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