Groen MW-FPC-1 Service Manual

IMPORTANT INFORMATION ? KEEP FOR OPERATOR ? IMPOR TANT I NFORMAT ION
OPERATOR MANUAL OM-FPC
Par t Nu mb er 1 21 024 R e v B
MODELS: FPC, MW/FPC,
FPC/1, MW/FPC/1 Brais ing Pan s
Stainl ess Steel Manual Tiltin g Electr ical ly Heate d
DO M E S T IC
Mo del FPC /1-4
Mo del M W/FPC-4
THIS MANUAL MUST BE R ETAINED FOR FUTU RE REFERENCE. READ, UNDERSTAND AN D FOLL OW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLA MMABL E VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLI ANCE.
.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
OM-FPC
IMPORTANT — READ FIRST — IMPORTANT
CAUTION: BE SURE OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS IN THIS MANUAL.
WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND
HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO EQUIPMENT AND WILL VOID WARRANTY.
WARNING: ELECTRICALLY GROUND THE PAN AT THE TERMINAL PROVIDED.
WARNING: THE BRAISING PAN MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED
TO WORK WITH ELECTRIC ITY. IMP ROP ER INSTALLATION COULD RES ULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE.
CAUTION: STAND AWAY FROM HOT WATER OR FOOD PRODUCTS WHILE TILTING THE PAN
WARNING: WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE SPLASHING.
2) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO PAN AS POSSIBLE.
3) STAND TO SIDE OF PAN WHILE POURING — NOT DIRECTLY IN POUR PATH OF HOT CONTENTS.
4) RETURN PAN BODY TO LEVEL POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
5) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
WARNING: DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A SETTING
HIGHER THAN 300o F.
WARNING: AVOID ANY EXPOSURE TO T HE STEAM ESCA PING FROM THE CO VER VENT.
DIRECT CONTACT COULD RESULT IN SEVERE BURNS
WARNING: AVOID ALL DIRECT CON TACT W ITH HOT EQU IPM ENT SURFACES. DIRECT SKIN
CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE BRAISING
PAN. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY COULD SLIDE
FORWARD SUDDENLY DURING TILTING AND CAUSE HOT LIQUID TO SPLASH OUT.
WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN
OR ITS AUTHORIZED DISTRIBUTORS VOIDSALL WARRANTIES AND MAY CAUSE BODILY INJURY OR EQUIPMENT DAMAGE. SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
WARNING: TURN OFF ELECTRIC POWER BEFORE WORKING ON INTERNAL COMPONENTS.
WARNING: BEFORE ANY CLEANING OPERATION, TURN THE THERMOSTAT TO “OFF” TO
CUT OFF POWER TO THE HEATING ELEMENTS. BEFORE CLEANING ANY PART OTHER THAN THE INSIDE OF THE PAN, DISCONNECT THE ELECTRICAL SUPPLY AT THE CIRCUIT BREAKER OR FUSE BOX.
WARNING: BE CAREFUL TO AVOID CONTACT WITH CLEANING PRODUCTS IN ACCORDANCE
WITH SUPPLIER AND MANUFACTURER RECOMMENDATIONS. MANY CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTH ING. READ THE WARNINGS AND FOLLOW DIRECTIONS ON THE CLEANER LABEL.
CAUTION: NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL
FOR LONGER THAN 30 MINUTES. LONGER CONTACT CAN CAUSE CORROSION.
WARNING: DO NOT USE ANY FUSE WITH A HIGHER AMP RATING THAN THE RATING
SPECIFIED FOR THAT CIRCUIT.
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OM-FPC
Table of Contents
IMPORTANT OPERATOR WARNINGS .................................................. 2
EQUIPMENT DESCRIPTION .......................................................... 4
INSTALLATION ..................................................................... 5
INITIAL START-UP .................................................................. 7
OPERATION ....................................................................... 7
SEQUENCE OF OPERATION .......................................................... 8
CLEANING ........................................................................ 9
MAINTENANCE ................................................................... 10
TROUBLESHOOTING .............................................................. 11
PARTS LISTS ..................................................................... 12
ELECTRICAL PARTS CHART ........................................................ 15
REFERENCES ................................................ .................... 15
DIAGRAMS & SCHEMATICS ....................................................... 16-18
MAINTENANCE LOG ............................................................... 19
WARRANTY ...................................................................... 20
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OM-FPC
Equipment Description
The Gro en F PC is a stainless steel, electrically heated Braising Pan which is equ ipped with integrated heating elements, a hand operated tilting mechanism, electrical controls and a hinged cover. The Braising Pan serves as a braising unit, griddle, fry pan, oven, kettle, bain­marie, or food warmer and server. It can also be adapted for use as a non-pressure steam er.
The pan body is cons tructed of heavy-duty stainless steel, welded into a solid piece. It has a polished interior and exterior finish. A pouring lip is welded to the top of the front wall. The cooking surface is a stainless steel clad plate fitted with clamped-on electrical heating elements. The elem ents are po sitioned to ensure uniform heat transfer over the entire surface.
Models FPC and FPC/1 are mounted on an open-leg frame which is fabricated from tubular stainless steel. Models MW/FPC and MW/FPC/1 are designed to be wall-mounted with side support arms and a back-splash. They do not have legs.
This handwheel controlled mechanism is located in a stainless steel console to right of the pan body. To facilitate cleaning, the pan body can be tilted past the vertical position.
Heating elements and other electrical components are enclosed for safety. The thermostat and heating indicator light are contained in a com pact control console wh ich is mounted to the left of the pa n body.
The thermostat provides automatic control of cooking temperature. Turning the thermostat dial starts and stops heating and sets the pan temperature. Only one electrica l con nec tion is required to install the unit.
A vented, heavy gauge, one-piece, stainless steel cover with a rear condensate drip shield on the underside is standard o n the Braising Pan. A fully enclosed spring-type actuator counter­balances the cover to maintain either the opened or closed pos ition. The cove r opens to the back. It is hinged to the frame, so it moves independently from the p an body.
An easily operated worm and gear mechanism tilts the pan body and provides precise control for pouring or dumping its contents.
MODELS
Left to
Unit Dimensions in inches (mm)
Pan Body Dimensions in inches (mm)
Capacity in Gallons (liters)
The following optional equipment may be added to any floor model listed above:
1. Fill faucet - swing spout 4. Draw-Off Valve
2. Casters 5. Steamer insert
3. Fold down work tray(s) 6. Steamer pan carrier
Right
Front to Back
Left to Right
Front to Back
9" Pan Depth
Size 2 Size 3 Size 4 Size 2 Size 3 Size 4
(1067)49(1245)59(1500)
36½
(927)
24d
(619)
(635)25(635)25(635)25(635)25(635)25(635)
(584)30(762)40(1016)23(584)30(762)40(1016)
FPC/1 MW/FPC/1
42
36½
(927)
30¾
(781)
25
23
36½
(927)
41d
(1051)
The following sizes and options are available:
39½
(1000)
41¾
(1060)
24d
(619)
46½
(1181)
41¾
(1060)
30¾
(781)
56½
(1435)
41¾
(1060)
41d
(1051)
Optional 2" draw-off
4
valve
Installation
OM-FPC
WARNING THE BRAISING PAN MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION COULD RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE.
Internal wiring for the Braising Pan is supplied complete. W hen you rece ive the unit, it is ready for connect ion. A wiring d iagra m is located inside the control box on the left side of the pan, as well as in this manual (pp. 14 -21).
Your pan was perform ance-tested at the factory to confirm that all controls and hea ting elements were functioning correctly.
Installation is as follows:
A. For All Models:
6. Provide the proper electrical supply as specified on the electrical information plate. Comply with local codes and the National Electrical Code ANSI/NFPA 7­latest edition.
7. Use only #6 gauge copper wire, rated at least 200ºC (392ºF)
8. Units are wired at the factory for three phase operation and should be connected as follows:
B. For Model FPC or FPC/1:
1. Set the unit in place and level it by turning the adjustable feet. Crank the pan body to a completely horizontal position. Check levelness by placing a spirit level on the bottom of the pan. The unit must be level to avoid uneven cooking across the pan.
2. Make a waterproof connection with the incoming power line at the electrical service entrance in the bottom of the control cons ole. A BX c onn ection is
NOT recommended. ELECTRICALLY GROUND THE UNIT at the proper
terminal.
WARNING ELECTRICALLY GROUND THE PAN AT THE TERMINAL PROVIDED.
C. For Model MW/FPC or MW/FPC/1:
1. Install the provided “chair carrier” frame in the wall to which the pan (and/or other equipment) will be attached. Follow accompanying instructions regarding anchoring and location.
2. Stu b in the electrical service so that it will be aligned with the con trol c ons ole on the left side of the pan when it is mounted.
3. Mount the pan on the protruding studs of the chair carrier. Make sure the
TERMINAL BLOCK
9. For s ingle phase operation, change the wiring with jumpers, as follows:
TERMINAL BLOCK
Three Phase
Single Phase
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OM-FPC
bottom of the pan body is level before you proceed to the next step. To prevent sanitation problems, seal the junction between the pan and wall with an appropriate NSF­approved material such as Silastic.
ELECTRICAL REQUIREMENTS
Model FPC or FPC/1-2 FPC or FPC/1-3 FPC or FPC/1-4
208 Volt 8.5 KW 11.5 KW 14.5 KW
Single Phase 42 Amp 55 Amp 69 Amp
Three Phase 24 Amp 32 Amp 40 Amp
240 Volt 9 KW 12 KW 15 KW
Single Phase 38 Amp 50 Amp 63 Amp
Three Phase 22 Amp 29 Amp 36 Amp
480 Volt 9 KW 12 KW 15 KW
Three Phase 11 Amp 15 Amp 18 Amp
4. Make waterproof connection with the incoming electrical line. A BX connection is NOT recom mended.
ELECTRICA LLY GROUND THE UNIT
at the pro per t erm inal.
CAUTION ELECTRICALLY GROUND THE PAN AT THE TERMINAL PROVIDED.
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Initial Start-Up
OM-FPC
Now that the Braising Pan has been installed, you should test it to ensure that it is operating correctly.
1. Remove all literature and packing materials from the interior and exterior of the unit.
2. Turn on the electrical power to the unit.
3. Put enough water into the pan to cover its bottom to a depth of ¼” to ½” (6 to 13 mm). With the pan body in the horizontal position, note how the water covers the pan bottom. This is a good method to use for confirming that the unit is properly leveled.
Operator Controls on the Braising Pan include the thermostat dial on the console to the left of the pan body and the tilting handwheel, to the right. The dial turns electric power for the pan on or off, and sets the pan’s operating temperature. The ha ndwheel controls the worm and gear mechanism that tilts the pan body and holds it in the desired position.
A. Start-up Procedure
1. Set the thermostat dial to the desired temperature between 100 and 400o F. The Heat Indicator Light shows that the pan is heating. When the light cycles on and off, it in dica tes that the pan is holding at the set temperature. During these cycles you may hear the contactors in the control box make a clicking soun d. Th is is n orm al.
4. Set the thermostat to 235o F. The heating indicator light should com e on to show that the pan is heating. Heating should continue until the water boils.
5. To shut the unit down, turn the thermostat dial to “OFF.”
CAUTION STAND AWAY FROM THE HOT WATER WHILE TILTING THE PAN TO EMPTY IT.
6. Position a con tainer for the pour-off. Turn the handwheel clockwise to pour the water out. This will confirm that the pan bod y tilts fr om horizo ntal to vertical.
Operation
B. Cooking
1. To simmer or slowly heat an item, set the dial at about 210o F or lower. Put the cover down to keep moisture loss at a minimum, or leave it up to help dryor reduce the product. Set the thermostat higher to cook or drive m oisture off faster. The thermostat may be adjusted to any setting in its range to cook exactly as you wish.
2. Leave the cover vent open to allow excess steam to escape. For longer simmering, you may wish to close the vent to retain moisture.
2. For best results when braising or frying, preheat the pan before putting in any food. For an even temperature across the pan, preheat at a setting of 300o F or less for 15 minutes, or through several on/off cycles of the thermostat.
WARNING DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT SETTINGS ABOVE 300oF. DAMAGE TO THE PAN COULD RESULT.
WARNING AVOID ANY EXPOSURE TO THE STEAM ESCAPING FROM THE COVER VENT. DIRECT CONTACT COULD RES ULT IN SEVERE BURNS
3. To check cooking progress when the cover has been closed, grasp the p last ic handle o f ve nt co ve r and lift it sligh tly while moving it quickly to either side. Standin g at o ne s ide o f the pan to avoid the steam that will be released, grasp the nea rest corner of the cover handle and raise the cover. The cover will stay
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