Groen HY-6SG w/TDC/3-20 General Manual

HyPerSteam Pressureless Steamer
Description
Steamer shall be a Groen HyPLUS™ Model HY-6SGw/ TDC/3-20, stainless steel twin cavity, 6 pan pressureless steamer, with 20 quart tilting steam jacketed kettle, and cabinet mounted 200,000 BTU gas steam boiler, per Bulletin 78Bb and as follows:
Construction
Steamer cavities and cabinet base shall be all stainless steel construction. Steamer unit shall have a unitized body with removable right side panel providing access to internal component. Steamer doors are all stainless steel with strong continuous hinge, are field reversible and provided with a one piece, replaceable seal. Hidden magnetic door switch cuts power to blower and steam flow to that cavity, when the door is opened. Pan support racks shall be polished stainless steel and removable for easy cleaning. Wide drip sink with condensate drain is positioned under cavity doors.
Kettle shall have one piece welded construction of Type 304 stainless steel, with reinforced rim and butterfly shaped pouring lip. Kettle support legs shall be heavy tubular stainless steel. Flush mounted pouring sink with splash shield standard.
36” wide cabinet base shall have stainless steel frame with all stainless steel top deck, removable front access doors, with side and rear panels standard. Front and rear legs shall have adjustable bullet feet. Flanged feet are an available option.
Finish
Cabinet exterior, including door, shall be finished to a #3 uniform finish. Cavity interiors are electro polished stain­less steel. Kettle exterior shall be polished to a bright high buff finish.
ASME Code & UL Approval
Cabinet mounted boiler shall be ASME Code constructed and National Board Registered for operation up to 15 PSI. Kettle shall be coded and registered for operation up to 55 PSI. Kettle shall be coded and registered for opera­tion up to 55 PSI. Gas boiler shall be designed certified by the American Gas Association and Steamer unit shall be U.L. listed.
Sanitation
Unit shall be designed and manufactured to meet NSF known health department and sanitation codes and be NSF listed.
Controls
Steamer cavity controls shall be mounted on the front panel for easy replacement or repair and will include a separate ON-OFF/60 minute timer control with constant steam setting, for each cavity. Kettle steam control valve and HOT/COLD water faucet handles will be front mount­ed with boiler controls. Gas boiler shall be provided with a gas control valve, power-ON switch, RESET light, start switch, low water sensor, pop safety valve, water level sight glass and outside cabinet mounted pressure gauge.
Performance Features
Unit will shut off if water level is low or unit builds too much pressure. When power switch is turned “off,” the boiler automatically drains to reduce sediment build-up, after water has cooled to 170ºF.
Each steamer cavity shall have a powerful side mounted blower, which increases steam velocity and provides effi­cient steam distribution throughout cavity and between loaded pans.
Cabinet Base Steam Source
Unit shall have twin electric-heated, cabinet-mounted pres­sure boiler to provide atmospheric steam to each chamber at a temperature of approximately 212ºF and steam to kettle at approximately 10 PSI. The 200,000 BTU generator delivers 3.7 boiler horsepower. Unit come standard with electronic ignition.
Hot & Cold Water Faucet
Unit shall be provided with hot and cold water faucet with swing spout standard.
Pan Capacity
Pan Size Per Cavity Total
12 x 20 x 1” 6 12
12 x 20 x 2 1/2” 3 6
12 x 20 x 4” 2 4
Options/Accessories
Flanged mounting feet Independent cold water to condensate spray Cover and-or basket insert for kettle
Installation
Unit requires gas service via 1/2” NPT pipe. Unit requires 1/2” NPT cold water supply line and 3/8” NPT hot water supply line for faucet; 1 1/4” NPT free venting drain; and 115 volt, single phase, 60 cycle 15 AMP electric service, 4 AMP maximum load. Steam source for adjacent equip­ment: see SE model.
Water Supply Requirements
All water boiler systems are subject to contamination and failure due to mineral content found in most water supplies. To minimize service problems, a water treatment (soften­ing) system is recommended when water quality is found to exceed limits stated on other side and operator manual.
Origin of Manufacture
Steamer/Kettle Combination shall be designed and manu­factured in the United States.
model HY-6SG w/TDC/3-20
6-Pan Capacity Stainless Steel Pressureless Steamer/ Kettle Combination
With Gas Pressure Boiler in Cabinet Base
Short Form
Unit shall be a Groen HyPLUS™ pressureless steamer Model HY-6SG w/TDC/3-20, with 20 quart tilting kettle powered by electric pressure boiler mounted in 36” wide cabinet base, per bulletin 78Bb. All stainless steel construction with two independent steamer chambers, each with powerful blower to circulate steam within cavity and individual 60 minute timer with constant steam setting. Steamer doors are insulated, field reversible, with easy open latch and hidden magnetic door switch. Drip sink with condensate drain is provided under cavity doors. Three (21/2” deep) pan capacity per chamber. Cabinet base has stainless steel frame, all stainless steel exterior, with removable front access doors and adjustable bullet feet. Pouring sink and HOT/COLD water faucet provided for kettle. Boiler ASME code constructed for 15 PSI maximum with 200,000 BTU firing rate, 120,000 BTU output and 3.7 boiler horsepower. Power take-off to divert steam to adjacent equipment is standard. AGA Design certified and standard with automatic boiler drain and electronic ignition. See other side for water, drain, and electric connections required. Made in USA.
Applications
Pasta Rice Vegetables (Fresh & Frozen) Seafood (Fresh & Frozen) Poultry Potatoes Eggs Meats Reheat Cook-Chill & Prepared Foods
1055 Mendell Davis Drive, Jackson, MS 39272 888-994-7636, unifiedbrands.net
Please reference our website for the most updated product information and specifications.
Groen HyPerSteam, Page 15
160180B
Revised 08/09
2. DIMENSIONS IN BRACKETS ( ) ARE MILLIMETERS.
Model HY-6SG w/TDC/3-20
(76)
5
30
8
(778)
SEE NOTE 1
(102)
1
21
4
(540)
1
18
2
(470)
9
7
16
1
(192)
FLUE
18
(459)
14
(365)
1
16
3
1
2
2
(64)
5
3
20
8
(518)
4
2
4
6
3
7
3 8
5
CONDENSATE DRAIN VENT
CLEARANCE CLEARANCE SEE NOTE 1
CLEARANCE SEE NOTE 1
6
(152)
SINK DRAIN
NATURAL
PROPANE
(102)
RECOMMENDED
INCOMING GAS PRESSURE
5" W.C. (MIN.)
14" W.C. (MAX.)
11" W.C. (MIN.) 14" W.C. (MAX.)
*
INCHES WATER COLUMN
*
GAS PRESSURE
OPERATING
3.5" W.C.
10.0" W.C.
INPUT RATE (BTU/HR.): 200,000
OUTPUT RATE (BTU/HR.): 120,000
BOILER HORSEPOWER: 3.7
4
P/N 121506 REV C
*
57
(1453)
9
26
16
(675)
5
4
(117)
8
36
(918)
1 8
SERVICE CONNECTIONS:
DRAIN CONNECTION: 1-1/4"(31) NPT
1
(INCLUDES AUTOMATIC & MANUAL BOILER, STEAMERS, CONDENSATE SPRAY, KETTLE & SINK)
2
COLD WATER SUPPLY: 1/2"(31) NPT (FOR BOILER, CONDENSATE SPRAY & FAUCET)
OPTION: SEPARATE CONDENSATE SPRAY 3/8"(9) NPT (ADD KIT #MS102210)
3
HOT WATER SUPPLY: 3/8"(9) NPT (FOR FAUCET)
4
5
ELECTRICAL CONNECTION: 7/8"(22) DIA. HOLE (REF. 1/2"(13) CONDUIT KNOCK-OUT)
6
GAS CONNECTION: 1/2"(13) NPT
7
STEAM POWER TAKE-OFF: 1/2"(13) NPT
1
(38) MIN.
1
2
5
(67) MAX.
2
8
NOTES:
1. MINIMUM CLEARANCE FROM COMBUSTIBLE MATERIALS
RIGHT SIDE 2" (51)
LEFT SIDE 4" (102)
REAR 6" (152)
3
16
7
4
3
2
1
23
16
(586)
ADJUSTABLE
BULLET FEET
34
(868)
7
3
8
1
UN-TREATED
(OPTIONAL)
DETAIL VIEW
WATER SUPPLY CONN.
(98)
6
2
(51)
5
1
6
4
(159)
3
16
TREATED WATER SUPPLY CONN.
OF WATER CONNECTIONS
(IF SECOND CONNECTION ORDERED)
24
(618)
5
16
1055 Mendell Davis Drive, Jackson, MS 39272, 888-994-7636, unifiedbrands.net
© 2009 Unified Brands. All Rights Reserved. DOVER® and the DOVER® Logo are registered trademarks in the United States [and various other countries] of Unified Brands, a wholly-owned subsidiary of Dover Corporation.
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