Groen HY-6GCAV User Manual

Page 1
OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODEL HY-6CAV DOMESTIC HYPLUS™ ATMOSPHERIC STEAMER CAVITIES
· Capacity: 6 Steamer Pans (12” x 20” x 2-1/2”)
READY ON
WATER FILL
LOW WATER
HIGH PRESSURE
A
E
M
T
S
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
WARNING / FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed dam­age. Unified Brands suggests that if you are suspicious of damage to make a notation on the delivery receipt. It will be the responsibility of the consignee to file a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 121001 REV D (10/10)
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
Page 2
IMPORTANT - READ FIRST - IMPORTANT
WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND
PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. INSTALLATION MUST COMPLY WITH APPLICABLE CODES.
NOTICE: DO NOT INSTALL THE UNIT IN ANY WAY WHICH WILL BLOCK THE RIGHT SIDE VENTS, OR WITHIN
12 INCHES OF A HEAT SOURCE SUCH AS A BRAISING PAN, DEEP FRYER, CHAR BROILER OR CONVECTION OVEN.
NOTICE: LEVEL THE UNIT FRONT TO BACK, OR PITCH IT SLIGHTLY TO THE REAR, TO AVOID DRAINAGE
PROBLEMS.
WARNING: TO AVOID DAMAGE OR INJURY, FOLLOW THE WIRING DIAGRAM EXACTLY WHEN CONNECTING A
UNIT.
CAUTION: DRAIN MUST BE RATED FOR BOILING WATER. DO NOT USE PLASTIC PIPE.
WARNING: DO NOT CONNECT THE DRAIN DIRECTLY TO A BUILDING DRAIN. DAMAGE TO THE EQUIPMENT MAY
RESULT.
WARNING: BLOCKING THE DRAIN MAY BE HAZARDOUS.
IMPORTANT: IMPROPER DRAIN CONNECTION WILL VOID WARRANTY.
WARNING: WHEN YOU OPEN A COMPARTMENT DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT.
CONTACT WITH STEAM CAN CAUSE BURNS.
WARNING: BEFORE CLEANING THE OUTSIDE OF THE STEAMER, DISCONNECT ELECTRIC POWER . KEEP
WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL COMPONENTS. NEVER HOSE OR STEAM CLEAN ANY PART OF THE UNIT. SERIOUS INJURY COULD RESULT.
WARNING: LET COOKING CHAMBERS COOL BEFORE CLEANING. HOT SURFACES CAN CAUSE BURNS.
WARNING: CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF EACH
CLEANING AGENT USED. DIRECT CONTACT WITH SOME AGENTS CAN CAUSE INJURY.
WARNING: DO NOT MIX DE-LIMING AGENTS (ACID) AND DE-GREASERS (ALKALI) IN THE STEAM GENERATOR
OR ON THE COOKING CHAMBER WALLS. HARMFUL GASSES MAY RESULT.
WARNING: DO NOT PUT HANDS OR TOOLS INTO THE COOKING CHAMBER, UNTIL THE FAN HAS STOPPED
TURNING. THE ROTATING FAN CAN CAUSE INJURIES.
WARNING: DO NOT OPERATE THE UNIT UNLESS THE REMOVABLE RIGHT SIDE PANELS HAVE BEEN RETURNED
TO THEIR PROPER LOCATIONS. DAMAGE TO THE UNIT COULD OCCUR.
CAUTION: DO NOT LOCATE THE BOILER CABINET DIRECTLY OVER A FLOOR DRAIN OR FLOOR SINK. HUMIDITY
OR WATER FROM A DRAIN WILL DAMAGE ELECTRICAL PARTS OF A UNIT.
NOTICE: DO NOT USE CLEANING OR DE-LIMING AGENTS THAT CONTAIN SULFAMIC ACID OR ANY CHLORIDE,
INCLUDING HYDROCHLORIC ACID. IF THE CHLORIDE CONTENT OF ANY PRODUCT IS UNCLEAR, CONSULT THE MANUFACTURER. DO NOT USE CLEANING OR DE-LIMING AGENTS THAT CONTAIN MORE THAN 30% PHOSPHORIC ACID.
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IMPORTANT - READ FIRST - IMPORTANT
NOTICE: USE NO DE-GREASER THAT CONTAINS POTASSIUM HYDROXIDE OR SODIUM HYDROXIDE OR IS
ALKALINE.
WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR
AUTHORIZED SERVICE AGENTS VOIDS ALL WARRANTIES AND CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE THE EQUIPMENT. SERVICE PERFORMED BY OTHER THAN FACTORY­AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
DANGER: HIGH VOLTAGE EXISTS IN CONTROL COMPARTMENTS. DISCONNECT FROM BRANCH CIRCUIT
BEFORE SERVICING. FAILURE TO DO SO CAN RESULT IN SERIOUS INJURY OR DEATH.
OM-HY-6CAV 3
Page 4
Table of Contents
Important Operator Warnings .................................................... page 2-3
References..................................................................................... page 4
Equipment Description................................................................... page 5
Installation ................................................................................. page 6-8
Initial Start-Up ............................................................................... page 9
Operation...................................................................................... page 10
Cleaning ........................................................................................ page 11
Maintenance.................................................................................. page 12
Troubleshooting ............................................................................ page 13
Parts List ................................................................................ page 14-20
Electrical Schematics ............................................................. page 21-23
Service Log .................................................................................. page 24
References
UNDERWRITERS LABORATORIES, INC. 333 Pngsten Road Northbrook, Illinois 60062
KLENZADE SALES CENTER ECOLAB, Inc. 370 Wabasha St. Paul, Minnesota 55102 800 328-3663 or 612 293-2233
NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy, Massachusetts 02269
NFPA/70 The National Electrical Code
NSF INTERNATIONAL 789 North Dixboro Road P.O. Box 130140 Ann Arbor, Michigan 48113-0140
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Equipment Description
THIS OPERATOR MANUAL APPLIES
ONLY TO THE CAVITIES (COOKING
CHAMBERS) OF YOUR HY-6S SERIES
HYPLUS CONVECTION STEAMER. REFER
TO SEPARATE BOILER UNIT MANUAL
PROVIDED WHERE APPROPRIATE — OM-
CNGB/3 FOR HY-6SG, AND OM-CNEB/1 FOR
HY-6SE. THERE IS NO SEPARATE MANUAL FOR THE HY-6SM DIRECT STEAM MODEL.
WARNING
THE UNIT MUST BE INSTALLED BY
PERSONNEL WHO ARE QUALIFIED TO WORK
WITH ELECTRICITY AND/OR GAS, AND
PLUMBING. IMPROPER INSTALLATION CAN
CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT
MUST BE INSTALLED IN ACCORDANCE WITH
ALL APPLICABLE CODES.
The Groen HY-6 HyPlus Steamer is designed to bring you years of service. It has two stainless steel cavities (cooking chambers) and a control compartment, which houses the electrical components and steam valves. In each cavity, a powerful blower circulates the steam for increased heating efficiency. Each cavity will hold up to three steam table pans (12” x 20” x 2-1/2”).
A 16 gauge stainless steel case encloses the cavities and the control compartment that house electrical components. The door hinges are reversible (the doors may be hung to open from the left or right).
Operator Controls are located on the front panel.
Model HY-6 HyPlus steamer cavities are mounted on a cabinet base and require a low pressure (3-15 PSI) steam supply. Models HY-6SG and HY-6SE have steam boilers (gas-fired or electrically heated, respectively) built into their cabinet bases. Model HY-6SM has no steam generator and requires a “clean” steam supply suitable for food contact.
The drain system includes a spray condenser, which suppresses any steam escaping from the chamber and cools condensate water going into the drain.
HyPlus S Series steamers have two steam
compartments with individual controls.
OM-HY-6CAV 5
Page 6
Installation
WARNING
THE UNIT MUST BE INSTALLED BY
PERSONNEL WHO ARE QUALIFIED TO
WORK WITH ELECTRICITY AND PLUMBING.
IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE TO
THE EQUIPMENT. THE UNIT MUST BE
INSTALLED IN ACCORDANCE WITH ALL
APPLICABLE CODES.
CAUTION
SHIPPING STRAPS ARE UNDER TENSION.
THEY CAN SNAP BACK VIOLENTLY AND
CAUSE INJURY WHEN CUT.
CAUTION
MAKING ELECTRICAL OR MECHANICAL
CHANGES TO THE UNIT WITHOUT APPROVAL
FROM THE GROEN FOOD SERVICE
ENGINEERING DEPARTMENT MAY VOID
WARRANTIES.
PLEASE REFER TO THE APPROPRIATE
OPERATOR MANUAL (OM-CNGB/3 OR OM-
CNEB/1) FOR MODELS HY-6SG AND HY-6SE
STEAM BOILER INSTALLATION.
Immediately inspect the unit for external and internal damage when it is delivered. Report any damage to the carrier. After inspection, keep the unit in its shipping container until it is ready to be installed. The unit must be installed level. Level the unit front to rear and left to right, by adjusting its feet. Check for levelness by using a spirit level on top of the cabinet, and checking in both directions.
The HY-6SG Gas Model is suitable for installation on combustible and noncombustible floors. Minimum installation clearances for the HY-6SG are: Right Side 2 inches Left Side 4 inches Rear 6 inches
HY-6SE and HY-6SM models have no minimum clearance requirements, but room should be provided so that the units may be serviced. The use of approved flexible tubing and quick disconnect attachments will be helpful in allowing the unit to be moved. For example, 24 inches right side clearance is needed for proper servicing, unless the unit can be easily moved.
1. Electrical Supply Connection
A. On models HY-6SG and HY6-SE, power is supplied to cavity controls
and blower from the boiler base, and no other electrical connections are required.
B. On model HY-6SM, you must provide 115 Volt Alternating Current, 60 Hz,
single phase, 15 AMP service. Local codes and/or the National Electrical Code should be observed in accordance with ANSI/NFPA-70-1987 (or latest edition). AN ELECTRICAL GROUND IS REQUIRED.
C. The electrical schematic is located in the electrical enclosure and in
this manual. In Canada provide electrical service in accordance with the Canadian Electrical Code, CSA C22.1, Part 1 and/or local codes.
2. Water Supply Connection
A. Models HY-6SG and HY-6SE feature two separate water inlets – one for the
steam boiler (treated water), the other for the spray condenser (untreated water). The second intake will reduce treatment requirements resulting in significant savings.
B. For the HY-6SM, provide a 3/8” NPT pipe connection for untreated water
at the rear of the unit. A back siphonage device (check valve) must be installed, complying with local plumbing codes. The water pressure should be between 30 and 60 PSI (210 to 410 kPa). A pressure regulator is required above 60 PSI (410 kPa).
C. The condenser spray uses 0.70 to 0.95 gallons of water per minute (2.6 to
3.6 liters per minute) at 30 to 60 PSI (210 and 410 kPa). The spray will only operate when a steamer cavity (cooking chamber) is in operation.
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Page 7
Installation
IMPORTANT
IMPROPER DRAIN CONNECTION
WILL VOID WARRANTY.
Leave an air gap between the hose
and the building drain, and don’t
allow water traps in the line.
D. Water supply lines should be sized to provide for maximum water use (the
total of the boiler and condenser spray) as shown in the following table:
Maximum Water Consumption-gal/hr (L/hr) CNGB/3 boiler only 12.9 (48.8) CNEB/1 (24KW) boiler only 8.2 (31.0) CNEB/1 (36KW) boiler only 12.5 (47.3) CNEB/1 (48KW) boiler only 16.9 (64.0)
HY-6 HyPlus Steamer condenser spray only AT 40 PSI (280 kPa) 47.4 (180) AT 60 PSI (410 kPa) 57.0 (215)
3. Drain Connection
A. On all HyPlus models (HY-6SG, HY-6SE and HY-6SM), the drain connection
is made at the rear of the unit, using a 1-1/4” NPT pipe. Do NOT use plastic pipe — the piping must be able to withstand steam and hot water. Extend the drain piping to a nearby floor drain. Piping of 1 - 1/4” NPT (or 1 - 1/2” NPT) is acceptable for distances of six feet or less. If the distance to the drain is further than six feet, use 2” NPT piping.
B. Install the drain line with a constant downward pitch. Do not allow any
water traps in the line. A trap can cause pressure to build up inside the cavity during steaming, which will make the door gasket leak. A vertical air gap must be maintained between the drain line and the building drain, unless otherwise specified by local plumbing codes.
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Page 8
Installation
IMPORTANT
REFER TO THE APPROPRIATE BOILER
MANUAL FOR COMPLETE INSTALLATION
DETAILS (OM-CNGB/3 FOR HY-6SG,
AND OM-CNEB/1 FOR HY-6SE)
4. Utility Connection
A. HY-6SG (GAS) MODEL
1. Hot water (for faucet on 36” and wider units with kettles).
2. Steam outlet (for power take-off).
3. Cold water (treated).
4. Cold water (untreated).
5. Gas, natural or propane.
6. Drain (for boiler, steamers and condenser spray). Also for kettle condensate and sink where used.
7. Electrical (conduit through underside, terminals at the right on the inside).
B. HY-6SE (ELECTRIC) MODEL
1. Hot water (for faucet on 36” and wider units with kettles).
2. Steam outlet (for power take-off).
3. Cold water (treated).
4. Cold water (untreated).
5. Not used.
6. Drain (for boiler, steamers and condenser spray). Also for kettle condensate and sink where used.
7. Electrical (conduit through underside, terminals at the right on the inside).
C. HY-6SM (DIRECT STEAM) MODEL
1. Hot water (for faucet on 36” and wider units with kettles).
2. Steam inlet.
3. Cold water (for faucet on 36” or wider units with kettles.
4. Cold water (for condenser spray).
5. Not used.
6. Drain (for steamers and condenser spray). Also for kettle condensate and sink where used.
7. Electrical (conduit through underside, terminals at the right on the inside).
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Initial Start-Up
WARNING
STAY AWAY FROM STEAM COMING OUT
FROM THE UNIT. STEAM CAN CAUSE
SEVERE BURNS.
Once the unit has been installed, test it to be sure that the unit is working correctly.
1. Remove any literature and packing material from both the interior and the exterior of the unit.
2. Make certain that the water supply is open.
3. Turn on the electrical power to the unit.
4. On models HY-6SG and HY-6SE, start the boiler and allow steam pressure to develop. Refer to the Operator Manual OM-CNGB/3 or OM-CNEB/1, respectively) for instructions on operating steam boilers. On model HY-6SM, turn on the steam supply. Do not allow pressure to exceed 15 PSI.
5. When steam is available for the cavity, choose one of the following:
a. Set the timer to the desired time for timed steaming.
b. Turn the timer to the manual ON position for continuous steam.
NOTE: The door must be shut before steam will enter the cavity. If the door is
opened when the timer is on, the flow of steam will stop.
c. Let the steamer sit idle until needed.
6. If the unit will not be used for an extended period, turn off power to the individual steamer compartments. Turn off power to the gas or electric pressure boiler. Refer to the steam boiler operator manual, if necessary.
If the unit functions as described above, it is ready for use. If it does not, contact your Groen Authorized Service Agent.
OM-HY-6CAV 9
Page 10
Operation
WARNING
ANY POTENTIAL USER OF THE EQUIPMENT
SHOULD BE TRAINED IN SAFE AND CORRECT
OPERATING PROCEDURES.
WARNING
WHEN YOU OPEN THE DOOR, STAY AWAY
FROM THE STEAM COMING OUT OF THE
UNIT. THE STEAM CAN CAUSE BURNS.
OFF
DONE
ON
TIMER
Timer Controls for each of the two
cavities are identical.
Controls: Timers are located on the front right side of the unit. There are two timers
— one each for the upper and lower cavities.
The timer is used in two ways:
1. Turning the timer to any setting delivers steam to the cavity until the timer runs down to OFF. At that time a red LED switches on and a beeper sounds and the steam flow to the compartment stops.
2. When turned all the way to the ON position, the timer allows continuous steaming. A green LED is turned on, and the timer does not time down.
Steam continues until the timer knob is turned to the OFF position.
A. Operating Procedure
1. Turn on the unit’s water supply.
2. Turn on electrical power to the unit.
3. On models HY-6SG and HY-6SE, start boiler and allow steam pressure to develop. Refer to OM-CNGB/3 or OM-CNEB/1 operator manuals for assistance in operating steam boilers. On model HY-6SM, turn on the steam supply.
4. Load food into pans so that it is in uniform layers. For best results, pans should be filled to about the same levels, and should be even on top.
5. Open the door and slide the pans onto the supports. If you will only be steaming one pan, put it in the middle rack position.
6. Close the door.
NOTE: The door must be closed before steam will enter the cavity. If the door is
opened when the timer is on, the steam will stop.
7. Turn the timer to one of the following settings:
a. If you want to steam for a definite period of time, set the timer to that time.
Steam will be delivered to the cavity for that time, and then stop. A buzzer and red LED will indicate that the timed cycle is complete. Steam flow stops.
b. If you want to steam continuously, turn the timer to the ON position. A green
light will come on. Steam will be delivered to the cavity until the timer is returned to OFF.
8. Open the door.
9. Using a pad or oven mitt to protect your hands, remove the pans from the steamer.
10. To shut down the unit, turn the Timer to the OFF position.
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Cleaning
WARNING
DISCONNECT THE POWER SUPPLY BEFORE
CLEANING THE OUTSIDE OF THE STEAMER.
KEEP WATER AND CLEANING SOLUTIONS OUT
OF CONTROLS AND ELECTRICAL COMPONENTS.
NEVER HOSE OR STEAM CLEAN ANY PART OF
THE UNIT.
DON’T MIX DE-LIMING AGENTS (ACID) WITH DE-
GREASERS (ALKALI ) ANYWHERE IN THE UNIT.
AVOID CONTACT WITH ANY CLEANERS,
DE-LIMING AGENT OR DE-GREASER AS RECOMMENDED BY THE SUPPLIER. MANY ARE HARMFUL. READ THE WARNINGS AND FOLLOW
THE DIRECTIONS!
EVEN WHEN THE UNIT HAS BEEN SHUT OFF,
DON’T PUT HANDS OR TOOLS INTO THE
COOKING CHAMBER UNTIL THE FAN HAS
STOPPED TURNING.
DON’T OPERATE THE UNIT UNLESS REMOVABLE INTERIOR PARTITIONS HAVE BEEN PUT BACK IN
THEIR PROPER LOCATIONS.
To keep your HY-6 HyPlus Steamer in proper working condition, clean the unit each day. This regular cleaning will reduce the effort required to clean the cavities.
A. Suggested Tools
1. Mild detergent
2. Stainless steel exterior cleaner such as Groen Spray Degreaser (Part No.
114801), Zepper®
3. De-greaser, such as EncompasS®, Malone 34®, Puritan Puribrute®, or Con-Lie®
4. Cloth or sponge
5. Plastic wool or a brush with soft bristles
6. Spray bottle
7. Measuring cup
8. Nylon pad
9. Towels
10. Plastic disposable gloves
B. Procedure
1. Outside
a. Prepare a warm solution of mild detergent as instructed by the supplier.
Wet a cloth with this solution and wring it out. Use the moist cloth to clean the outside of the unit. Do not allow freely running liquid to touch the controls, the control panel, any electrical part, or any panel louver.
DON’T USE ANY CLEANING OR DE-LIMING
AGENT THAT CONTAINS ANY SULFAMIC AGENT
OR ANY CHLORIDE, INCLUDING HYDROCHLORIC
ACID (HCl). TO CHECK FOR CHLORIDE
CONTENT SEE ANY MATERIAL SAFETY DATA
SHEETS PROVIDED BY THE CLEANING AGENT MANUFACTURER. DON’T USE ANY CLEANING OR DE-LIMING AGENT THAT CONTAINS MORE THAN
30% PHOSPHORIC ACID.
IMPORTANT
DO NOT USE ANY METAL MATERIAL (SUCH AS
METAL SPONGES) OR METAL IMPLEMENT (SUCH
AS A SPOON, SCRAPER OR WIRE BRUSH) THAT
MIGHT SCRATCH STAINLESS STEEL SURFACES.
SCRATCHES MAKE THE SURFACE HARD TO
CLEAN AND PROVIDE PLACES FOR BACTERIA TO
GROW. DO NOT USE STEEL WOOL, WHICH MAY
LEAVE PARTICLES IMBEDDED IN THE SURFACE,
WHICH COULD EVENTUALLY CAUSE CORROSION
AND PITTING.
b. To remove material which may be stuck to the unit, use plastic wool, a fiber
brush, or a plastic or rubber scraper with a detergent solution.
c. Stainless steel surfaces may be polished with a recognized stainless steel
cleaner such as Zepper®.
2. Inside
Remove the fan/baffle partition from inside the unit and place it into a utility
sink. Wash the cooking chamber(s) and fan/baffle partition with a warm solution of mild detergent and water. If needed, use a de-greaser with a plastic scouring pad. Rinse parts thoroughly with clean water and replace fan/baffle partition. Make sure the drain holes at the back of each cavity are free of food particles or other debris.
OM-HY-6CAV 11
Page 12
Maintenance
WARNING
BEFORE REPLACING ANY PART TURN OFF
THE ELECTRICAL POWER TO THE UNIT.
DEATH OR INJURY COULD RESULT FROM
CONTACT WITH HIGH VOLTAGE.
The HY-6 HyPlus Steamer is designed for minimum maintenance, and no user adjustments should be necessary. Certain parts may need replacement after prolonged use. If there is a need for service, only Groen personnel or Authorized Groen Service Representatives should do the work.
Periodic Inspection: Groen recommends that service personnel check the unit
thoroughly at least once a year. The inspection should include electrical wires and connections. The inside of the control compartment should also be thoroughly cleaned.
Door Latch Adjustment: If steam or condensate is observed leaking from around
the door, take the following steps:
1. Check the condition of the door gasket. Replace it if it is cracked or split.
2. Inspect the cooking chamber drain for blockage.
3. Adjust the latch pin to allow for changes that might occur as the gasket ages.
a. Loosen the lock nut at the base of the latch pin, then turn the latch pin ¼ turn clockwise, and tighten the lock nut.
b. After adjustment, run the unit to test for further steam leakage.
c. If there is still leakage, repeat.
d. Continue adjusting the pin clockwise until the door fits tightly enough to prevent leakage.
e. If leakage is still present, repeat steps a. through c. until leakage stops.
A Maintenance and Service Log is provided at the back of this manual. Each time maintenance is performed on the unit, enter the date the work was done, what was done, and who did it.
12 OM-HY-6CAV
Page 13
Troubleshooting
Groen Steamers are designed to operate smoothly and efficiently when properly maintained. However, the following is a list of things to check if there is a problem. Wiring diagrams are furnished inside the service panel.
SYMPTOMS WHAT TO CHECK
Timer control will not operate a. Is the electrical supply turned on?
b. Is the ON/OFF switch in the base cabinet turned on? c. On HY-6SG and HY-6SE: Is boiler started? Is the green light in the ON/OFF switch lit? d. Are any fuses blown?
No steam to cavities a. On HY-6SG and HY-6SE: Has steam pressure developed?
b. On HY-6SM: Is steam supply turned on? c. Is the door closed? (Doors must be closed before steam will enter the cavity).
Door leaking steam or water a. Are the drain holes at the rear of the cavity blocked?
b. Does the door gasket need replacement? c. Is the door latch in need of adjustment? (See the Mainte­nance section). d. Is the unit level?
Excessive steam coming from the vent pipe a. Is the water supply turned on?
b. Is the condenser hose kinked or obstructed? c. Is the condenser spray solenoid working?
OM-HY-6CAV 13
Page 14
HY-6SG, HY-6SE, and HY-6SM
Steamer Cavity Only
Parts List
14 OM-HY-6CAV
Page 15
HY-6SG, HY-6SE, and HY-6SM
Steamer Cavity Only
Parts List
Key
1 Upper Cavity Drain Hose 088847
2 Motor Assembly 096740
3 Timer 096826
4 Knob, Timer 123100
5 PC Board, HY-Plus Light and Timer 130457
6 Bracket, Board Mtg 096888
7 Steamer Control Board 102222
8 Capacitor, 6 mfd - SM & SG 096812
8 Capacitor, 3 mfd - SE 096813
9 Shield, Motor Drip 119844
10 Nut, Rotary Shaft Seal 101145
11 Nut, Keps 6-32 071289
12 Harness, Upper Control 130450
13 Post, PC Board Mtg 099901
14 Screw, 6-32 069777
15 Jumper, Voltage Select - SM & SG 100959
15 Jumper, Voltage Select - SE 100960
16 Harness, Spray Vavle - SM 137834
16 Harness, Spray Valve - SE & SG 130449
17 Cable Clamp 087958
18 Nut, 10-32 071256
19 Nut, 8-32 002632
20 Transformer, 75VA 480V - SE - 480V 121717
20 Transformer, 75VA 208/240V - SE 121716
Description Part No.
Key Description Part No.
20 Transformer, 75VA 110V - SG 121715
21 Bracket, Transformer Mtg - SE - 480V 102287
22 Rubber Pad - SE - 480V 102292
23 Transformer, 230V - SE - 480V 101111
24 Screw, 1/4-20 x 2-1/4 - SE - 480V 119836
25 Circuit Breaker, 2 AMP - SE - 480V 119836
26 Wire, 4” - SE - 480V 130467
27 Bushing - SG & SE 012864
28 Lock Washer #8 - SG & SE 12971
29 Relay, DPDT 24VAC - SG & SE 121733
30 Screw, 8-32 x 3/8 - SG & SE 069789
31 Valve, Safety 143470
32 Manifold Fitting 099249
33 Gasket 099250
34 Nut, 1/4-20 012940
35 Tee 013201
36 Solenoid Valve 113014
37 Nipple, 3/8 013202
38 Connector 054493
39 Tube, Upper 100551
40 Elbow 042364
41 Tee 100553
42 Tube, Supply 100552
43 Lower Cavity Drain Hose 088848
OM-HY-6CAV 15
Page 16
Motor/Fan
Assembly
Parts List
16 OM-HY-6CAV
KEY DESCRIPTION PART NO.
1 Motor 096739
2 Slinger Washer 096831
3 Motor Mounting Plate 094134
4 Shaft Seal 096868
5 Plate Seal Holder 096752
Page 17
Sheet Metal
& Doors
Parts List
KEY DESCRIPTION PART
NO.
1 Cover, Right Side HY-6SM & HY-6SE 139941
1 Cover, Right Side HY-6SG 143778
2 Cover, Left Side 123184
3 Cover Assembly, Top 123182
4 Screw, 10-32 x 3/8 Truss Head 004173
KEY DESCRIPTION PART
NO.
5 Retainer, Top 123156
6 Screw, 8-32 x 3/8 slotted hex head 004173
7 Door Handle 129723
8 Door Hinge 094143
9 Outer Door 094140
OM-HY-6CAV 17
Page 18
Door & Cavity
Hardware
Parts List
Key
1 Door Gasket 094147
2 Door Handle 070123
3 Door Cam 074252
4 Magnet Assembly 069762
5 U-Channel Assy. (Incl. Door Spring 078911) 094144
6 Latch Spring 078911
7 Latch Pin 078914
X Left Pan Rack 094148
X-Not Shown
Description Part No.
Key
8 Lock Nut 003823
9 Inner Panel 094141
10 Door Spacer 071206
11 Door Screws 05764
12 Door Hinge 094143
13 Outer Door 094140
X Insulate Board (not shown) 094142
X Blower Cover/Right Pan Rack 096788
Description Part No.
18 OM-HY-6CAV
Page 19
Drain Box with
Spray Condenser
Parts List
Key
1 Solenoid Valve (Spray Condenser) 099221
2 Hose d “ ID x 8” Long 099282b
3 Rubber Flap 099213
Description Part No.
Key
4 Spacer 099212
5 Hose, Outlet 1 “ID x 3” Long 099280b
6 Anchor Coupling, d” NPT N89267
Description Part No.
OM-HY-6CAV 19
Page 20
HY-6SM
Electrical Controls
Parts List
Key
1 Weld Assembly, Electrical Cabinet 137257
2 Terminal Block, 2-Pole 003887
3 Lug, Ground 119829
4 Bracket, Electronic Cabinet Breaker 137254
5 Bushing, Strain Relief 121742
6 Screw, Hex Slot Washer HD Cap, 8-32 x
1/4” Long
7 Screw Round HD, 8-32 x 1 1/4” Long 005056
20 OM-HY-6CAV
Description Part No.
074242
Key
8 Weld Assembly, Electronic Cabinet Bottom 137256
9 Screw, Hex HD, 10-32 x 3/8” Long 069773
10 Plate, Hole Cover 137749
11 Hole Plug, 7/8” Dia. 137553
12 Harness, Power Cord, HY-6SM 137842
13 Nut, Hex Keps, #8-32 069784
Description Part No.
Page 21
HY-6SM HyPlus
Steamer Cavities
Electrical Schematic
OM-HY-6CAV 21
Page 22
HY-6SE HyPlus
Steamer Cavities
Electrical Schematic
22 OM-HY-6CAV
Page 23
HY-6SG HyPlus
Steamer Cavities
Electrical Schematic
OM-HY-6CAV 23
Page 24
Service Log
Model No: Purchased From:
Serial No: Location:
Date Purchased: Date Installed:
Purchase Order No: For Service Call:
Date Maintenance Performed Performed By
24 OM-HY-6CAV
Page 25
OM-HY-6CAV 25
Page 26
26 OM-HY-6CAV
Page 27
OM-HY-6CAV 27
Page 28
1055 Mendell Davis Drive • Jackson MS 39272
888-994-7636 • 601-372-3903 • Fax 888-864-7636
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PART NUMBER 121001 REV D (10/10)
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