Groen HY-6E (Re-designed) Operation Manual

 IMPORTANT INFORMATION
IMPORTANT INFORMATION
IMPORTANT INFORMATIONIMPORTANT INFORMATION
OPERATOR MANUAL
OPERATOR MANUAL OM-HY-6E
Part Number 148668 Rev. C
Part Number 148668 DOMESTIC
KEEP FOR OPERATOR
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KEEP FOR OPERATORKEEP FOR OPERATOR
IMPORTANT INFORMATION
IMPORTANT INFORMATION
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IMPORTANT INFORMATIONIMPORTANT INFORMATION
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Model: HY-6E
HyPerSteam™ Atmospheric Convection Steamer
Self-Contained Electric Heated Capacity: 6 Steamer Pans
(12" x 20" x 2 1/2")
(Re-Designed)
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
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IMPORTANT — READ FIRST — IMPORTANT
WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND
PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.
NOTICE: DO NOT BLOCK THE RIGHT SIDE VENTS, AND DO NOT INSTALL WITHIN 12 INCHES OF A HEAT
SOURCE SUCH AS A BRAISING PAN, DEEP FRYER, CHAR BROILER OR KETTLE.
NOTICE: LEVEL THE UNIT FRONT TO BACK, OR PITCH IT SLIGHTLY TO THE REAR, TO AVOID DRAINAGE
PROBLEMS.
CAUTION: DO NOT LOCATE THE CABINET DIRECTLY OVER A FLOOR DRAIN OR SINK. HUMIDITY OR
WATER FROM A DRAIN WILL DAMAGE ELECTRICAL PARTS OF A UNIT.
WARNING: TO AVOID DAMAGE OR INJURY, FOLLOW THE WIRING DIAGRAM EXACTLY WHEN CONNECTING
A UNIT.
CAUTION: DO NOT USE PLASTIC PIPE. DRAIN MUST BE RATED FOR BOILING WATER.
WARNING: DO NOT CONNECT THE DRAIN DIRECTLY TO A BUILDING DRAIN.
WARNING: BLOCKING THE STEAM GENERATOR OR CAVITY DRAIN SCREEN MAY BE HAZARDOUS.
IMPORTANT: IMPROPER DRAIN CONNECTION WILL VOID WARRANTY.
WARNING: WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT. STEAM
CAN CAUSE BURNS.
WARNING: BEFORE CLEANING THE OUTSIDE OF THE STEAMER, DISCONNECT THE ELECTRIC POWER
SUPPLY. KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL COMPONENTS. NEVER HOSE OR STEAM CLEAN ANY PART OF THE UNIT.
WARNING: ALLOW COOKING CHAMBERS TO COOL BEFORE CLEANING.
WARNING: CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF EACH
CLEANING AGENT.
USE SAFETY GLASSES AND RUBBER GLOVES AS RECOMMENDED BY
DELIMING AGENT MANUFACTURER.
WARNING: DO NOT MIX DE-LIMING AGENTS (ACID) AND DE-GREASERS (ALKALI) IN THE STEAM
GENERATOR OR ON THE COOKING CHAMBER WALLS.
WARNING: DO NOT PUT HANDS OR TOOLS INTO THE COOKING CHAMBER UNTIL THE FAN HAS STOPPED
TURNING.
WARNING: DO NOT OPERATE THE UNIT UNLESS THE REMOVABLE RIGHT SIDE PANELS HAVE BEEN
RETURNED TO THEIR PROPER LOCATIONS.
NOTICE: DO NOT USE A CLEANING OR DE-LIMING AGENT THAT CONTAINS ANY SULFAMIC ACID OR ANY
CHLORIDE, INCLUDING HYDROCHLORIC ACID. IF THE CHLORIDE CONTENT OF ANY PRODUCT IS UNCLEAR, CONSULT THE MANUFACTURER.
NOTICE: USE NO DE-GREASER THAT CONTAINS POTASSIUM HYDROXIDE OR SODIUM HYDROXIDE OR
THAT IS ALKALINE.
WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR
AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE THE EQUIPMENT. SERVICE PERFORMED BY OTHER THAN FACTORY-AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
WARNING: HIGH VOLTAGE EXISTS INSIDE CONTROL COMPARTMENTS. DISCONNECT FROM BRANCH
BEFORE SERVICING. FAILURE TO DO SO CAN RESULT IN SERIOUS INJURY OR DEATH.
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Table of Contents
OPERATOR WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
EQUIPMENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
WATER CONDITIONING/REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INSPECTION AND UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLATION AND START-UP INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CLEANING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SERVICE LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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The HY-6E has two independent cavities, each with its own base-mounted steam generator. (New model shown)
Equipment Description
Your Groen HY-6E HyPerSteam Convection Steamer is designed to give years of service. It has two stainless steel cavities (cooking chambers) which are served by twin, independent atmospheric steam generators which are electrically-heated. A powerful blower circulates the steam in each cavity to increase heating efficiency.
Each cavity holds up to three steam table pans (12" x 20" x 2½"). An 18 gauge stainless steel case encloses the cavities, the steam generators and the control compartment that houses electrical components. Door hinges are reversible (the doors may be set to open from the left or right). Operating Controls are on the front panel.
HY-6E steamers are equipped with fully electronic controls and a button-activated, preprogrammed CLEAN cycle. The On-Off switch is a touch pad control, and the distinctive symbol for steam is integrated into the panel design.
The drain system includes a spray condenser, which helps keep steam from escaping down the condensate drain.
Water Conditioning
It is essential to supply the steam generator with water that will not form scale. Even though the steam generator/boiler is engineered to minimize scale formation, scale development depends on the hardness of your water and the number of hours you operate the equipment each day.
Most water supplies contain minerals which form scale. It is this scale which could lead to an early component failure.
Your local water utility can tell you about the minerals in your water. The water going to the steam generator should have between 30 and 40 parts per million (ppm) total dissolved solids (TDS) and should have a pH (acidity rating) of 7.0 to 9.0. Please follow these simple precautions:
1. The best way to prevent scale is to use a Groen PureSteem™ Water Treatment System which has been specifically designed for Groen steamers and combination ovens. Do not rely on unproven water treatment systems sold for scale prevention and removal. They are not
specifically designed to work with Groen steamers and combination ovens.
2. A well-maintained water treatment system and a regular cartridge replacement schedule is essential.
3. Using a Groen PureSteem™ Water Treatment System will provide longer steam generator/boiler life, higher steam capacity, and reduce maintenance requirements.
4. If you notice a slowdown in steam production or an increase in deliming, have the steamer checked for scale build-up. This could be an indication that the water treatment cartridges need replacing. Heavy scale reduces the unit’s ability to boil water, and can even cause component failure.
MINIMIZE SCALE PROBLEMS BY INSTALLING AND MAINTAINING A GROEN PureSteem™ WATER TREATMENT SYSTEM AND BY DELIMING THE STEAMER REGULARLY.
The Groen HY-6E Steamer features two separate water inlets — one for the steam generator/boiler (treated water), the other for the spray condenser (untreated water). The second intake will reduce treatment requirements resulting in significant savings.
The dual water connections are side by side on the rear of the unit. When seen from the back of the unit, the treated water intake is on the right.
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Softened water is connected on the right, untreated water on the left.
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Inspection and Unpacking
Your HY-6E HyPerSteam will be delivered completely assembled in a heavy shipping carton and attached to a skid. On receipt, inspect the carton carefully for exterior damage.
CAUTION
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
Carefully cut the straps around the carton and detach the sides of the carton from the skid. Be careful to avoid personal injury. Strap edges may be very sharp, particularly where cut.
Write down the model number, serial number and installation date. Space for these entries is provided in the Service Log at the back of this manual. Keep the manual near the equipment for reference and update as needed.
CAUTION
THIS UNIT WEIGHS 550 POUNDS. GET HELP AS NEEDED AND USE MATERIAL HANDLING EQUIPMENT TO MOVE IT.
When installing, use material handling equipment to lift the unit straight up from the skid. Check packing materials for any loose parts.
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