Grizzly G2790 User Manual

UNIVERSAL KNIFE GRINDER
MODEL G2790
INSTRUCTION MANUAL
COPYRIGHT © 1992 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED APRIL, 1999. PRINTED IN U.S.A.
-C- G2790 Universal Knife Grinder
PAGE
1. SAFETY
SAFETY INSTRUCTIONS FOR POWER TOOLS................................................1-2
ADDITIONAL SAFETY INSTRUCTIONS FOR GRINDERS ....................................3
2. CIRCUIT REQUIREMENTS
110V OPERATION ....................................................................................................4
FUSING ....................................................................................................................4
EXTENSION CORDS ................................................................................................4
GROUNDING ............................................................................................................4
3. INTRODUCTION
COMMENTARY ........................................................................................................5
UNPACKING..............................................................................................................6
PARTS INVENTORY ................................................................................................6
CLEAN UP ................................................................................................................7
SITE CONSIDERATIONS ........................................................................................7
4. ASSEMBLY
WORK PLATE SYSTEM ..........................................................................................8
STATIONARY CLAMPS ........................................................................................8-9
GRINDER CONTROLS GUIDE ................................................................................9
5. OPERATIONS
OVERVIEW..............................................................................................................10
WIDE KNIVES ....................................................................................................10-11
NARROW KNIVES ............................................................................................11-12
OTHER BLADES ....................................................................................................12
6. MAINTENANCE
WHEELDRESSING ................................................................................................13
WHEEL REMOVAL ................................................................................................13
7. CLOSURE ....................................................................................................................14
MACHINE DATA......................................................................................................................15
WARRANTY AND RETURNS..................................................................................................16
PARTS DIAGRAM ..................................................................................................................17
PARTS LIST ............................................................................................................................18
G2790 Universal Knife Grinder -1-
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORK SHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job
better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRON­MENT. Don’t use power tools in damp or
wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury. It may also
be used to alert against unsafe practices. This symbol is used to alert the user to useful information
about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi­tute for proper accident prevention measures.
NOTICE
-2- G2790 Universal Knife Grinder
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safe­ty glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Power Tools
13. DON’T OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. Make sure switch is in off
position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Don’t
leave tool until it comes to a complete stop.
G2790 Universal Knife Grinder -3-
Additional Safety Instructions For Grinders
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment or poor work results.
1. Wear a face shield and/or safety gog­gles.
2. Use clamps and supports to sharpen tools.
3. Grinding creates sparks. Make sure your work area is free of combustible materials.
4. Dress the grinding wheel when its sur­face becomes rutted or uneven. Replace the wheel if the wear or damage becomes excessive.
5. Do not use a wheel that is cracked or chipped.
6. Be sure the grinder is mounted on a sta­ble surface.
7. If you are unclear about operating the machine, don’t do it. Please call our ser­vice department if you have questions about any element of this machine’s operation.
8. Use care when handling sharpened cut­ting tools.
Operating this equipment has the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when oper­ating equipment. Everyday glasses or read­ing glasses only have impact resistant lenses, they are not safety glasses. Be cer­tain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
Like all power tools, there is danger associ­ated with the Model G2790 Universal Knife Grinder. Accidents are frequently caused by lack of familiarity or failure to pay atten­tion. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored serious personal injury may occur.
-4- G2790 Universal Knife Grinder
110V Operation
SECTION 2: CIRCUIT REQUIREMENTS
A 15-amp fuse or circuit breaker should be used when fusing the universal knife grinder. Circuits rated any higher are not adequate to protect the motor from power surges.
Equipment returned to us for service that shows evidence of being over-fused will be repaired or replaced totally at the customer’s expense, regardless of the present warranty status.
Fusing
If you find it necessary to use an extension cord with the Model G2790, make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in the standard safety instructions to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.
Extension Cords
Grounding
This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually ground­ed. If it is not, it will be necessary to run a separate 12 A.W.G. copper grounding wire from the outlet to a known ground. Under no circumstances should the grounding pin from any three-pronged plug be removed. Serious personal injury may occur.
In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur­rent. This tool is equipped with a power cord hav­ing an equipment-grounding conductor. The out­let must be properly installed and grounded in accordance with all local codes and ordinances.
The Model G2790 is wired for 110/120V, single phase operation only. The
1
/2 HP, 1720 RPM motor draws 8 amps. This is not a large load. However, if you operate the grinder on a circuit that is already close to capacity, it could overload that circuit. If an unusual load does not exist and a power failure still occurs, contact a qualified electrician or our service department.
Figure 1. Grounded plug configuration.
G2790 Universal Knife Grinder -5-
SECTION 3: INTRODUCTION
We are proud to offer the Grizzly Model G2790 Universal Knife Grinder. The Model G2790 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide­lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satis­faction.
The Model G2790 is designed for heavy-duty professional use. It features a capacitor-start
1
/2 HP motor that operates on 110V at 3450 RPM. It is capable of sharpening jointer and planer knives up to 20" long. Its work table adjusts from 15° to 90° to accommodate a wide range of cut­ting angles. Overall shipping weight of the Model G2790 is approximately 58 lbs.
A number of optional accessories for the Model G2790 are available through the Grizzly catalog. They include a diamond dressing tool and replacement stones in 120, 180, 220, and 320 grits.
We are also pleased to provide this manual with the Model G2790. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our effort to produce the best documenta­tion possible. If you have any comments regard­ing this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G2790 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.
To operate this, or any power tool, safely and efficiently, it is essential to become as familiar with its characteristics as possible. The time you invest before you begin to use your Model G2790 will be time well spent. DO NOT operate this machine until you are completely familiar with the contents of this manual. Make sure you read and under­stand all of the safety procedures. If you do not understand something, DO NOT oper­ate the machine.
Commentary
-6- G2790 Universal Knife Grinder
Unpacking
This Universal Knife Grinder is shipped from the
manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing mate­rials for possible inspection by the carrier or its agent. Without the packing materials, filing a
freight claim can be difficult. If you need assis-
tance determining whether you need to file a freight claim, or with the procedure to file one, please contact our Customer Service.
Parts Inventory
After all the parts have been removed from the carton, you should have:
• Table Assembly
• Knife Support Assembly
• Work Plate Assembly
• Pivot Plate Assembly
Hardware
-Hex Head Jam Nuts
1
4" - 20 5
-Washers
1
4"5
-Hex Head Bolts 5/16" - 18 x 1/2"3
In the event that any non-proprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or, for the sake of expedi­ency, replacements can be obtained at your local hardware store.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
NOTICE
A full parts list and breakdown can be found toward the end of this manual. For easier assembly, or to identify missing parts, please refer to the detailed illustrations at the end of the manual.
G2790 Universal Knife Grinder -7-
Clean Up Site Considerations
BENCH LOAD
Your G2790 Universal Knife Grinder represents a moderately large weight load in a small footprint. Be sure that your workbench is adequately rein­forced to support the weight of the grinder.
WORKING CLEARANCES
Working clearances can be thought of as the dis­tances between machines and obstacles that allow safe operation of every machine without limitation. Ensure that your working area offers plenty of room for free movement and a substan­tial amount of distance between you and others that may be working in your shop space.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Outlets should be located near each machine so power or exten­sion cords are not obstructing high-traffic areas. Be sure to observe local electrical codes for prop­er installation of new lighting, outlets, or circuits.
Make your shop “child safe”. Ensure that your workplace is inaccessible to young­sters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting or operating equipment.
NOTICE
To provide the most stable and secure working environment, we strongly recom­mend bolting the grinder to your work­bench. Two bolt holes are included for con­venient mounting.
The unpainted surfaces are coated with a waxy oil to protect it from corrosion during shipment. Remove this protective coating with with a sol­vent cleaner or citrus-based degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the prod­uct you choose for clean up.
Many of the solvents commonly used to clean machinery can be highly flammable, and toxic when inhaled or ingested. Always work in well-ventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create fire or environmental hazards. Keep children and animals safely away when cleaning and assembling this machine.
Do not use gasoline or other petroleum­based solvents to remove this protective coating. These products generally have low flash points which makes them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur.
Lock Knob
Lock Bar
Pivot Plate
-8- G2790 Universal Knife Grinder
SECTION 4: ASSEMBLY
Work Plate System
To assemble the work plate system:
1. Place the work plate upside-down on your
work bench.
2. Attach the lock bars to the pivot plate with the lock knobs provided. See Figure 2.
Pivot Rotation Knob
Work Plate
Table
3. Attach the pivot rotation knob to the thread-
ed hole at the outside end of the right lock bar, so the gears mesh with the teeth on the edge of the pivot plate.
4. Mount the pivot plate assembly to the back
of the work plate using the three (3)
5
/16" -
18 x
1
/2" hex bolts provided.
5. Turn the work plate assembly right-side-up
and slide the lock bars over the sides of the
grinder table as shown in Figure 2. It may
be necessary to loosen the lock knobs part way to allow alignment of the bars to the table.
6. Place the sliding knife support on the work
plate so the knife support’s lip catches the edge of the work plate.
Run the sliding support over the work plate to check for smooth movement. Occasionally, a work plate is shipped from the factory with small imperfections in the casting that can cause inter­ruptions in movement. Removing these minor imperfections will ensure smooth movement and superior sharpening results.
Test pivot movement by loosening the lock knobs and turning the pivot rotation knob. Make sure the teeth are meshed properly with those on the pivot plate.
Stationary Clamps
The Model G2790 features two stationary clamps that can be attached directly to the pivot
plate. See Figure 3. The clamps are held in
place by compression brackets. To attach the stationary brackets:
1. Remove the sliding support from the work
plate.
2. Remove the work plate from the pivot
plate.
Figure 2. Location of plate system components.Figure 2. Location of plate system components.
Figure 3. Stationary clamps in place.
G2790 Universal Knife Grinder -9-
3. Place the two tool clamps on the top of the pivot plate as shown in Figure 3. Attach
using the tool clamp knobs and washers on top and the special lock nuts underneath the pivot plate.
4. Position the clamps so they are centered
over the wheel, and adjust the width to the approximate size of the workpiece you are sharpening. See Section 5: Operations, Narrow Knives for further information on the grinding process.
Grinding Wheel
ON/OFF
Switch
Table
Slider
Assembly
Wheel Height
Lock
Pivot Plate
Adjuster
Grinder Height
Handwheel
Work Plate
Adjuster
Work Plate
Pivot Plate
Adjuster
Fence
Knife Blade
Adjuster
Knife Blade
Clamp
Figure 4. Universal Knife Grinder controls.
NOTES
-10- G2790 Universal Knife Grinder
SECTION 5: Operations
Setting up the Model G2790 will depend upon the type of knife you intend to sharpen. Wide blades, such as jointer or planer knives, will require the sliding support. To sharpen chisel blades or other narrower blades – like those found on smaller block planes – you will want to attach the stationary clamps as described above.
(Knife inverted for identification purposes.)
Figure 5. Recommended centering of a planer knife in the knife support.
To set up your Model G2790 to handle wide knives:
1. Remove the sliding support from the work
plate.
2. Loosen the lock knobs that attach the knife
lock plate to the sliding knife support and remove the plate.
3. Place the knife, bevel down on the sliding knife support as shown in Figure 5.
4. Turn height adjustment knobs until the
knife is sitting square on the knife support. (For the best results, make sure the knife is centered on the support. If the knife you intend to sharpen is too short to reach across all three of the inside adjusters, off­set the knife so it is centered on two
adjusters – note dotted lines on Figure 5.
5. Once the knife is in place and evenly
adjusted, replace the knife lock plate and tighten the adjusting knobs.
6. Turn the sliding support assembly over.
The bottom of the support is beveled. Adjust the knife with the height adjustment knobs so the knife bevel extends slightly beyond the bevel of the sliding support mechanism. Making adjustments may require loosening the knife lock knobs. Once again, be sure the blade is adjusted evenly from side to side.
Planer, jointer and other knives are danger­ously sharp. Use extreme caution, particu­larly after sharpening. Failure to exercise care while working near knives could result in severe injury.
Overview
Wide Knives
Let’s begin by looking at the operation for sharp­ening planer and jointer blades. The two most important factors that determine the level of suc­cess are bevel angle and alignment between the knife and grinding surface. Make sure all adjust­ments are done with the machine unplugged.
G2790 Universal Knife Grinder -11-
7. Place the sliding support on the work plate
and turn the pivot adjustment knob until the angle of the knife bevel is parallel to the grinding surface.
8. Raise the grinding wheel, using the hand-
wheel at the back of the machine, until the grinding surface makes contact with the knife bevel. (The grinding wheel may need to be lowered to accomplish Step 7.)
9. The grinding wheel should make consis-
tent contact with the knife across the entire length of the bevel. Move the sliding sup­port across the length of the knife. Adjust the knife with the height adjustment knobs, if necessary, to attain proper contact. Make small adjustments and re-test against the grinding wheel frequently to make sure you don’t over-compensate.
10. Once you are sure you’ve made proper
bevel and alignment adjustments, lower the grinding wheel slightly and turn on the machine. Move the sliding support so the knife is at the right hand side of the wheel.
See Figure 6.
Figure 6. Placement of sliding support.
Figure 7. Stationary clamps holding chisel.
11. Slowly raise the wheel until it lightly con-
tacts the knife bevel. Gently slide the knife across the surface of the grinder. If contact appears to be smooth and consistent between the knife and the grinder, return the sliding support to the right hand side of the grinding wheel, raise the wheel slightly and take a second pass. (A common method for checking proper bevel angle is to mark the entire surface of the knife’s bevel with a permanent marker before grinding. Once you make a pass over the grinder, you can inspect the bevel to make sure that the entire surface is being ground evenly. If a portion of the bevel is not being contacted, the ink will remain after the ini­tial pass.)
As with the wider knives, proper adjustment for chisels and other smaller cutting tools requires that bevels and cutting edges be aligned square-
ly to the grinding surface. To adjust narrow-
edged tools:
1. Attach the stationary clamps to the pivot
plate.
2. Place your cutting tool between the clamps
and tighten the tool in place as shown in
Figure 7.
Use extreme caution when working near cutting surfaces. Failure to exercise care while working near knives could result in severe injury.
Narrow Knives
-12- G2790 Universal Knife Grinder
3. Adjust the angle knob so the bevel of the
cutting tool is flush with the grinding sur­face.
4. Inspect the cutting edge of the knife. The
edge should contact the grinding wheel squarely and consistently. Adjustments can be made by altering the angle of the chisel in the stationary clamps or by loos­ening the lock bars and moving the entire pivot plate along the table until the knife is square to the grinding wheel.
5. Once you are satisfied with the alignment
of the cutter against the grinding wheel, lower the wheel slowly and turn on the machine.
6. Carefully raise the wheel until the grinding
surface contacts the blade. Keep in mind that with a dry grinding operation, tools can heat up and lose their temper quickly. Sharpening should be done lightly and for short duration to avoid damage to the tool you’re working with. As with the wider blades, you can verify that the cutting tool has been properly ground by applying marker ink to the bevel.
Once you are proficient with grinding existing bevel angles, you may want to experiment with other bevel angles which might suit your particu­lar situation. We recommend you carefully research custom bevel angles. There is a narrow line between improving cutting performance and ruining your cutting tools. There are some fine books available which discuss sharpening tech­niques in detail. Be sure to follow directions closely if you choose to alter factory-set bevels.
Other Blades
Planer, jointer and other knives are danger­ously sharp. Use extreme caution, particu­larly after sharpening. Failure to exercise care while working near knives could result in severe injury.
G2790 Universal Knife Grinder -13-
SECTION 6: MAINTENANCE
After a large number of sharpenings, the surface of the grinding wheel will fill with metal residue and grit. When this happens, the wheel should be cleaned or “dressed” with a diamond-tipped dressing tool.
Grizzly’s Model G3092 Dressing Tool is designed specifically for the Model G2790. For price and ordering information, see the latest Grizzly catalog. The optional dressing tool is designed to attach to the dressing tool holder (#19 in the parts diagram at the end of the man­ual) with the setscrew provided. To dress the Model G2790 grinding wheel:
1. Loosen the table lock lever under the table.
Use the handwheel to raise the table.
2. Place the dressing tool holder on the fence
above the right side of the grinding wheel and lower the optional diamond cutter through the hole in the holder.
3. Once the diamond-embedded end of the
dresser comes in contact with the wheel, tighten the setscrew and move the holder so the diamond tip is just outside of the wheel’s diameter.
4. Turn on the grinder and slowly move the
dressing tool across the top face of the stone. Move the dressing tool to the start­ing position, raise the wheel slightly with the handwheel and repeat.
Several light passes with the dressing tool will produce the best results, with the least amount of wear or damage to the wheel or the dressing tool. The fence will keep the dressing tool from reaching the inside edge of the wheel. Eventually, a ridge will form at that point. This will have no effect on the grinder’s operation.
After prolonged use, you may find it necessary to replace the grinding wheel. The procedure requires a
5
/32" wrench. To change the wheel:
1. Remove the fence assembly.
2. Remove the wheel mounting flange.
3. Remove and discard the damaged or worn
out wheel and replace with a new wheel. New wheels for the Model G2790 are avail­able through the Grizzly catalog. Check the latest catalog for ordering and price infor­mation.
4. Re-mount the flange and fence assembly.
Never allow visitors into your shop while assembling, operating, or maintaining tools and machinery. Keep your shop child-safe by locking up securely when not in use, and by providing proper supervision when chil­dren are present.
Wheel Dressing Wheel Removal
-14- G2790 Universal Knife Grinder
The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G2790 Universal Knife Grinder.
If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
If you have comments dealing specifically with this manual, please write to our Bellingham, Washington location using the address in Section 3: Introduction. The specifications, drawings, and photographs illustrated in this manual represent the Model G2790 as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, add the new information to this manual and keep it for refer­ence.
We have included some important safety mea­sures that are essential to this machine’s opera­tion. While most safety measures are generally universal, Grizzly reminds you that each work­shop is different and safety rules should be con-
sidered as they apply to your specific situation.
We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department listed in Section 3: Introduction
Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.
SECTION 7: CLOSURE
The Model G2790 was specifically designed
for knife grinding. DO NOT MODIFY AND/OR
USE THIS MACHINE FOR ANY OTHER PUR­POSE. Modifications or improper use of this tool will void the warranty. If you are
confused about any aspect of this machine,
DO NOT use it until you have answered all your questions. Serious personal injury may
occur.
Operating this equipment has the potential for flying debris, which can cause eye injury. Always wear safety glasses or gog­gles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
Like all power tools, there is danger associ­ated with the Model G2790 Universal Knife Grinder. Accidents are frequently caused by lack of familiarity or failure to pay atten­tion. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
G2790 Universal Knife Grinder -15-
Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G2790 UNIVERSAL KNIFE GRINDER
MACHINE DATA
SHEET
Design Type.................................................................................................... Bench Model
Overall Dimensions:
Height ......................................................................................................................13"
Length ......................................................................................................................24"
Width......................................................................................................................11
1
2"
Shipping Weight ..................................................................................................69 lbs.
Net Weight ..........................................................................................................55 lbs.
Box # 1 Size ..............................................................................20" L x 13" W x 13" H
Box # 2 Size ..................................................................................26" L x 5" W x 3" H
Footprint ..............................................................................................................9" x 9"
Capacities:
Maximum Blade Length............................................................................................20"
Table Tilt..........................................................................................................20° - 70°
Grinding Wheel Specifications:
Type ⁄ Grit ................................................Type 5, Straight Cup, Vitrified bond/120 Grit
Diameter ....................................................................................................................6"
Thickness ................................................................................................................1
1
2"
Bore ..........................................................................................................................
5
8"
Construction:
Base ................................................................................................................Cast Iron
Table .............................................................................................................. Cast Iron
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ..........................................................................................................
1
2 HP
Amps............................................................................................................................8
Phase ⁄ Voltage ............................................................................Single Phase ⁄ 110V
Cycle ⁄ RPM..................................................................................60 Hertz ⁄ 3450 RPM
Switch ..................................................................................................On ⁄ Off Rocker
Power Transfer ..........................................................................................Direct Drive
Bearings ................................................................Shielded & Permanently Lubricated
Specifications, while deemed accurate, are not guaranteed.
REVISED 5/99
-16- G2790 Universal Knife Grinder
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe­cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back without this number. Proof of purchase must accompany the mer­chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
G2790 Universal Knife Grinder -17-
PARTS DIAGRAM
-18- G2790 Universal Knife Grinder
024
025
026
027
028
029
030
031
032
033
034
035
036
037
038
039
040
041
042
043
044
045
046
Ref. # Part # Description Ref. # Part # Description
P2790001 Knob
P2790002 Knife Lock Plate
P2790003 Sliding Knife Support
P2790004 O-Ring
PN05 Nut 1/4" - 20
P2790006 Knob
P2790007 Work Plate
P2790008 Right Lock Bar
P2790009 Left Lock Bar
P2790010 Knob
P2790011 Pivot Knob
PW06 Washer
1
/
4"
P2790013 Pivot Rotation Knob
P2790014 Pivot Plate
P2790014A Degree Scale
PB09 Hex Bolt
5
/16" - 18 x 1/2"
P2790016 Tool Clamp Knob
P2790017 Tool Clamp
P2790018 Special Lock Nut
P2790019 Dressing Tool Guide
PSS02 Setscrew 5/
16" - 18 x
3
/
8"
P2790021 Power Cord
P2790022 Switch
P2790023 Cover Plate
P2790024 Rubber Base Feet
PW07 Washer
5
/
16"
PS01 Screw 10 - 24 x
1
/2"
P2790027 Capacitor
P2790028 Motor Housing
P2790029 Inner Flange
G2791 120 Grit Wheel
P2790031 Outer Flange
P2790032 Socket Cap Screw
PN02 Nut
5
/
16" - 18
P2790034 Table Lock Lever
P2790035 Table Adj. Screw
P2790036 Ball Bearings
P2790037 Handwheel
PB02 Hex Bolt
1
/
4” - 20 x
5
/
8
P2790039 Socket Cap Screw
P2790040 Fence
P2790041 Spacer
P2790042 Table
P2790043 Decal
P2790044 Cord Clip
PW07 Washer
5
/16"
PWRN01 Wire Nut
001
002
003
004
005
006
007
008
009
110
011
012
013
014
014A
015
016
017
018
019
020
021
022
023
PARTS LIST
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
___12" Table Saw ___Radial Arm Saw ___12" Jointer ___Panel Saw ___Combination Planer/Jointer ___Brass Hardware ___Paint & Finishing Supplies ___Lumber ___Contractor’s Supplies
___Other__________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
___Builders Hardware ___Hand Tools ___Fasteners ___Wood Components
___Other__________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Imports to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced ___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander
___Other__________________________________________________
9. How many of your woodworking machines are Grizzly? _____________
Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________
MODEL # G2790 Universal Knife Grinder Order #______________________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
WARRANTY CARD
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
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Name_______________________________
Street_______________________________
City______________State______Zip______
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