Grizzly G1131 User Manual

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RADIAL DRILL PRESS
MODEL G1131
INSTRUCTION MANUAL
1995 BY GRIZZLY IMPORTS, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.
OCTOBER, 1995. PRINTED IN USA
DISCONTINUED MACHINE MANUAL DISCLAIMER
MACHINE CONFIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER
VERSION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU
HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
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Grizzly Imports, Inc. is proud to offer the Model G1131 Radial Drill Press. When used according to the guidelines stated in this manual, you can expect years of trouble­free, enjoyable operation from this fine machine.
The Model G1131 is intended for home and medium-duty professional use. It features a 1,720 R.P.M.,
1
/2 HP capacitor-start motor, ON/OFF switch with a removable security lock, and heavy-duty cast iron table and base for long-lasting dependability.
The single-phase, 110V motor uses shield­ed ball bearings, which require no lubrica­tion for the life of the bearings. The belt-dri­ven spindle assembly features 5 speeds, ranging from 580 to 3,000 RPM. Power is transferred to your workpiece via a
1
/2" key-
adjustable chuck.
This manual is designed to offer tips on safety and proper operating procedures, as well as providing you with detailed parts lists and diagrams. If you have any questions or criticisms regarding the Model G1131 or this manual, please direct them to:
Manager, Technical Documentation
Grizzly Industrial, Inc.
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines. We have two excellent regional service departments available, should the need arise. If you have any service ques­tions or parts requests, please call or write the appropriate location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
To operate this, or any power tool, safely and efficiently, it is essential to become as familiar with it as possible. The time you invest before you begin to use your Model
G1131 will be time well spent. DO NOT
operate this machine until you are com­pletely familiar with the contents of this man­ual.
Section 1:
Introduction To The
Model G1131 Radial
Drill Press
REMEMBER: ALWAYS WEAR ANSI­APPROVED EYEWEAR AND HEAR­ING PROTECTION WHEN OPERAT­ING THIS, OR ANY OTHER SHOP MACHINERY.
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eral assistance or replacement parts, please contact the appropriate regional service department listed in the introduction.
Additional information sources are neces­sary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.
WARNING!
Like all power tools, there is danger associ­ated with the Model G1131 Radial Drill Press. Use the tool with respect and caution to lessen the possibility of mechanical dam­age or operator injury. If normal safety pre­cautions are overlooked or ignored, injury to the operator or others in the area is possi­ble.
The Model G1131 was specifically designed for precision drilling operations in wood and
metal. DO NOT MODIFY AND/OR USE
THIS DRILL PRESS FOR ANY OTHER PURPOSE. Modifications or improper use of this tool will void the warranty. If
you are confused about any aspect of this
machine, DO NOT use it until you have
answered all your questions.
ON/OFF SWITCH
BELT
ENCLOSURE
SPINDLE
TRAVEL CONTROL
DRILL
CHUCK
HORIZONTAL
COLUMN
FORE/AFT
TRAVEL LOCK
DEPTH STOP
ADJUSTMENT
TABLE HEIGHT
ADJUSTMENT
VERTICAL
COLUMN
DRILL
TABLE
CAST IRON
BASE PLATE
The specifications, drawings, and pho­tographs illustrated in this manual represent the Model G1131 as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes or modifications may be made at any time with no obligation on the part of Grizzly. Whenever possible though, we send manual updates to all owners of a par­ticular tool or machine. Should you receive one, add the new information to this manual and keep it for later reference.
The information in this manual has been obtained from sources we believe to be reli­able and as up-to-date as possible. We have included some important safety mea­sures which are essential to this machine’s operation. While most safety measures are generally universal, Grizzly reminds you that each workshop is different and safety rules
should be considered as they apply to your
specific situation.
We recommend you keep a copy of our cur­rent catalog for complete information regarding Grizzly warranty and return policy. If you need additional technical information relating to this machine, or if you need gen-
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1. KNOW YOUR POWER TOOL. Read the
owner’s manual carefully. Learn the tool’s applications and limitations, as well as its particular hazards.
2. KEEP ALL GUARDS IN PLACE and in
working order.
3. GROUND ALL TOOLS. If an adapter is
used to accommodate a two-prong receptacle, the adapter plug must be attached to a known ground. Never remove the grounding prong.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Make it a habit to check
that keys and wrenches are removed from the machine before turning it on.
5. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
6. AVOID DANGEROUS ENVIRON­MENTS. Do not use power tools in damp
or wet locations or expose them to rain. Keep your work area well lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept a safe distance away from your work area.
8. MAKE WORKSHOP CHILD-PROOF
with padlocks, master switches, or by removing starter keys.
9. DO NOT FORCE TOOL. Tools work bet-
ter and safer when they are allowed to perform at their own speed. A speed chart located in this manual offers specif­ic guidelines for drilling operations.
10. WEAR PROPER APPAREL. Do not
wear loose clothing, gloves, neckties, or jewelry that can get caught in moving parts. Non-slip footwear must be worn. Tie back, or wear a hat over long hair.
11. NEVER STAND ON, OR LEAN ON THE TABLE SAW.
12. USE SAFETY GLASSES AND EAR PROTECTION. Also use a DUST MASK
if the cutting operation is dusty.
13. DO NOT OVERREACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS IN TOP CONDITION.
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS FROM POWER
before servicing and when changing accessories, such as blades, bits, and cutters.
16. AVOID ACCIDENTAL STARTING. Make
sure the switch is in the “OFF” position before plugging in the cord.
17. CHECK DAMAGED PARTS. Do not
operate the machine until you are certain it is in perfect running condition.
18. NEVER LEAVE THE TOOL RUNNING UNATTENDED - TURN POWER OFF.
Do not leave the tool until it comes to a full stop.
19. DO NOT USE THE TOOL IF USING DRUGS, ALCOHOL, OR MEDICATION.
20. DO NOT WORK IN HASTE or operate
machine if you are fatigued.
21. IF THERE IS SOMETHING YOU DO NOT KNOW OR UNDERSTAND ABOUT THIS TOOL, DO NOT OPER­ATE IT! Ask for help first. Confusion can
lead to disaster.
22. BAD HABITS ARE DANGEROUS.
Review all safety procedures often.
Section 2:
Safety Guidelines
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Section 3:
Controls And
Adjustments
HEIGHT ADJUSTMENT
Table height adjustment on the Model G1131 Radial Drill Press is controlled by a rack-and-pinion gearing system. To control the height of the table:
1. Release the locking lever on the rear of the table’s gear housing, mounted on the vertical column.
2. Turn the adjustment crank clockwise or counterclockwise to achieve a desired table height.
3. Re-tighten the locking lever to keep the table from moving out of its desired position.
SIDE-TO-SIDE ADJUSTMENT
The table can be rotated from side-to-side, or completely 180° out of the way of spindle travel, so larger objects can be placed on the work surface built into the base of the drill press. To rotate the table:
1. Loosen the locking lever at the back of the table’s gear housing.
2. Move the table to its desired position.
3. Re-tighten the locking lever.
ANGLE ADJUSTMENT
The table’s angle relative to spindle travel can be adjusted to 45° left or right. To adjust the table tilt:
1. Loosen the hex bolt below the table support.
2. Tilt the table to the desired angle, using the gauge built into the table support.
3. Once the table is adjusted to the desired angle, re-tighten the bolt.
TABLE ADJUSTMENTS
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ON/OFF SWITCH
The Model G1131 Radial Drill Press is equipped with a key-activated ON/OFF switch for added safety. To switch on the drill press:
1. Insert the safety key into the switch mechanism located at the front of the spindle assembly.
2. Flip the key to the ON position.
3. When drilling is complete, switch the key to the OFF position. When the drill press is not in use, remove the key from the switch and store it in a safe place.
DEPTH STOP ADJUSTMENT
The Model G1131 Radial Drill Press offers an adjustable depth stop for precision con­trol when making repetitive cuts to an exact depth. To set the depth stop:
1. Adjust your table so your workpiece is close enough to your drill bit to allow travel to the full depth of cut you desire.
2. Drill your first hole to the depth you seek.
3. Turn off the drill press and lower the spindle until the bit reaches the base of your cut. With one hand, maintain that depth.
4. Loosen the depth stop knob located at the hub of the spindle height wheel and rotate the depth scale counterclockwise until the pointer reaches zero.
5. Tighten the depth stop knob and release the height wheel.
Once the procedure is complete, your drill press will deliver uniformly deep holes until you choose to change your settings.
SPINDLE RETURN SPRING
Although the spring-operated spindle return is set at the factory, there may come a time when it’s necessary to adjust its level of tightness.
Should adjustment be required, carefully loosen the two locknuts on the outside of the spring assembly (located on the spindle housing)
Firmly grasp the spring housing as you loosen the locknuts and gently pull the hous­ing away from the spindle until the notches clear the retainer tab. Turn the housing clockwise – one notch at a time – until the proper tension is attained. Tighten the lock­nuts. Tighten the two nuts together using two wrenches.
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SPINDLE SPEEDS
The Model G1131 features a five-speed belt drive system – so you can adjust drill speeds to match your project. To change spindle speeds:
1. Turn off and unplug the drill press and allow all moving parts to stop.
2. Loosen the tensioning knob located just forward of the motor mount.
3. Open the top of the belt housing and reduce tension on the belts by pushing the motor toward the front of the drill press.
4. Move the V-belt to a position that reflects the spindle speed you desire. See the illustration below for belt speeds. Always move the end of the belt that will move toward a smaller pul­ley first.
5. When you have relocated the belt, re­tension the motor mount. A properly tensioned belt will have about
1
/2" of
deflection mid-way between pulleys.
6. Tighten the tensioning knob and close the belt housing cover.
Never attempt to alter speeds by angling the belt between un-matched pulleys. Doing so could damage the belt and burn out bear­ings in the spindle assembly.
SPINDLE
MOTOR
3400 RPM
2325 RPM 1700 RPM 1140 RPM
740 RPM
TILTING DRILL HEAD
Adjust the drill head up to 45° clockwise or counterclockwise by loosening the tilt lock knob on the right side of the horizontal col­umn support. An angle guide at the front of the column support allows you to determine the angle of spindle travel.
Remember to square your spindle assembly to the table with a machinists or combination square when returning to the zero position.
ROTATING DRILL HEAD
The drill head on the Model G1131 Radial Drill Press can be rotated a full 360° to han­dle projects too large to fit on the table or base support. To rotate the head, loosen the 4mm setscrews on the left side of the hori­zontal column support. Once loosened, the drill head can be rotated to fit your project. Keep in mind, while rotating the head, that the electrical cord must turn along with the machine. Pay attention that the cord isn’t pinched or snagged as a result of the rota­tion.
FORE/AFT MOVEMENT
The drill head on the Model G1131 Radial Drill Press can be moved to front and back to accommodate smaller or larger projects. To adjust, loosen the tilt lock knob and slide the horizontal column forward or backward to suit your needs. Remember to ensure that the spindle assembly is square to the table before operating the machine.
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SECTION 4 — MACHINE DATA
GRIZZLY MODEL G1131 RADIAL DRILL PRESS
Design Type ..........................................................................................................Bench Model
Overall Dimensions:
Table Size ................................................................................................................8
5
/8"W x 91/8"
Overall Height ......................................................................................................................31
1
/2"
Overall Width ............................................................................................................................12"
Overall Depth............................................................................................................................34"
Weight (Net) ........................................................................................................................84 lbs.
Construction:
Table ..............................................................................................................................Cast Iron
Column ........................................................................................................................Steel Tube
Base and Head ..............................................................................................................Cast Iron
Motor:
Type ............................................................................................................TEFC Capacitor Start
Horsepower ..........................................................................................................................
1
/3 HP
Phase/Cycle ....................................................................................................Single Phase/60Hz
Voltage ..................................................................................................................................110V
Amps............................................................................................................................................6
RPM ......................................................................................................................................1720
Bearings ..........................................................................................Sealed & Lubricated For Life
Capacities:
Spindle Travel ........................................................................................................................27/8"
Max. Spindle-to-base ............................................................................................................15
1
/2"
Max. Spindle-to-table ............................................................................................................10
1
/2"
Spindle Taper ......................................................................................................................JT 33
Swing ......................................................................................................................................7
1
/2"
Chuck Size ................................................................................................................................
1
/2"
Speeds ............................................................................................740, 1140, 1700, 2325, 3400
Quill Diameter ......................................................................................................................35mm
Features:
Table Tilt ......................................................................................................0°-45° Left and Right
Table Swing............................................................................................................................360°
Drive ....................................................................................................................Five Step Pulley
Table Locks ......................................................................................................................Positive
Table Height Adjustment ............................................................................................Worm Gear
Max. Spindle-to-base ............................................................................................................15
1
/2"
Head Tilt..................................................................................................0°-90° Right, 0°-45° Left
Specifications, while deemed accurate, are not guaranteed.
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SECTION 5 — PARTS LIST & DIAGRAM
Diag# Part # Description
1 PG1131001 BASE 2 PG1131002 FLANGE 3 PB07 HEX BOLT
5
/16-18X3/4 4 PG1131004 RACK 5 PG1131005 VERT. COLUMN 6 PG1131006 CRANK 7 PG1131007 TABLE BRACKET 8 PW01 FLAT WASHER 1/2" 9 PB53 HEX BOLT
1
/2-12X1 10 PG1131010 TABLE 11 PG1131011 CLAMP BOLT 12 PG1131012 LCK HNDLE ASSY 13 PG1131013 COLUMN BRACKET 14 PSS02 STSCRW
5
/16-18X3/8 15 PG1131015 LOCK KNOB 16 PG1131016 MOUNT PLATE 17 PG1131017 SPRING 18 PG1131018 ADJ. BOLT 19 PG1131019 MOTOR 20 PG1131020 PULLEY COVER 21 PG1131021 MOTOR PULLEY 22 PG1131131 V-BELT 23 PG1131023 KNOB 24 PS04 PH. SCRW
1
/4-20X1/2 25 PG1131025 SPINDLE PULLEY 26 PG1131026 DRIVE SLEEVE 27 PG1131027 40MM RET. RING 28 PB203 6203-2RS BEARING 29 PG1131029 KNOB 30 PLW01
5
/16" LOCK WSHR
31 PLN08
1
/2-20 LOCK NUT 32 PG1131032 COVER W/SPRING 33 PG1131033 HORIZ. COLUMN 34 PG1131034 HEADSTOCK 35 PSW07 SWITCH 36 PSS02 STSCRW 5/16-18X3/8 37 PS22 PH. SCRW 10-24X5/8 38 PG1131038 SW. MOUNT CVR
Diag# Part # Description
39 PG1131039 RUBBER WASHER 40 PG1131040 QUILL 41 PB202 6202-2RS BEARING 42 PG1131042 SPINDLE 43 PG1131043 CHUCK KEY 44 PG1131044
1
/2" CHUCK 45 PG1131045 SCALE SLEEVE 46 PG1131046 PINION 47 PG1131047 HUB 48 PG1131048 HANDLE 49 PG1131049 DEGREE SCALE 50 PG1131050 12MM RET. RING 51 PB201 6201-2RS BEARING 52 PG1131052 POWER CORD 53 PSS03 STSCRW
1
/4-20X3/8 54 PS07 PH. SCRW 1/4-20X3/8 55 PG1131055 DOWN FD SCALE 56 PG1183108 RIVET 57 PG1131057 POINTER 58 PG1131058 LOCK KNOB 59 PG1131059 SPEC SETSCRW 60 PN02 HEX NUT
5
/16-18 61 PG1131061 HANDLE 62 PG1131062 LABEL 63 PG1131063 WIRE STRAP 64 PS06 PH. SCRW 10-24X
3
/8 65 PG1131065 MTR/SWITCH CORD 66 PG1131066 SPEED CHART 67 PG1131067 SPEC. BOLT 68 PW07 FLAT WASHER
5
/16" 69 PG1131069 TABLE SCALE 70 PG1131070 PIN 71 PG1131071 WORM SHAFT 72 PG1131072 HANDLE 73 PSS01M STSCRW M6-1.0X10 74 PG1131074 10T GEAR 75 PG1131075 SAFETY LABEL 76 PG1131076 LOCKING GIB
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3
G1131 RADIAL DRILL PRESS
31
35
53
24
38
61
32
25
60
22
26
59
37
40
75
62
57
50
51
39
27 28
28 27
56
34
55
36
46
63
33
58
45
10
23
64
24
48
65
14
29
11
36
6 73
52
21
5
18
17
15
12
71
72
66
54
20
56
69
7
8
9
16
13
49
76
5
67 68
70
74
4
41
44
42
47
3 30
2
1
43
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Grizzly Imports, Inc. warrants every product
it sells for a period of 1 year to the original
purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negli­gence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the prod­uct and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for inci­dental, contingent, special, or consequential damages arising from the use of our prod­ucts.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number” which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back with­out this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better qual­ity equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and con­tinued support. We hope to serve you again soon.
SECTION 6 — WARRANTY INFORMATION
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