Grizzly G1073, G1073Z User Manual

16'' BANDSAW
MODEL G1073/G1073Z
INSTRUCTION MANUAL
COPYRIGHT © 1993 BY GRIZZLY INDUSTRIAL, INC. REG #TX 3 562 349
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED OCTOBER, 2002. PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
G1073
G1073Z
WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
G1073/G1073Z 16'' Bandsaw -1-
Table Of Contents
PAGE
1. SAFETY ....................................................................................................................2
SAFETY RULES FOR ALL TOOLS..................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR BANDSAWS ..............................4
2. CIRCUIT REQUIREMENTS ......................................................................................5
220V OPERATION ..............................................................................................5
110V OPERATION ..............................................................................................5
EXTENSION CORDS ..........................................................................................5
GROUNDING ......................................................................................................6
3. GENERAL INFORMATION ......................................................................................7
UNPACKING ........................................................................................................8
PIECE INVENTORY ............................................................................................8
CLEAN UP............................................................................................................9
SITE CONSIDERATIONS ....................................................................................9
4. ASSEMBLY ............................................................................................................10
STAND ..........................................................................................................10-11
BANDSAW TO STAND ......................................................................................11
WIRING THE MOTOR ......................................................................................12
V-BELT..........................................................................................................12-13
WORKING TABLE..............................................................................................14
FENCE ..............................................................................................................15
GUARD ..............................................................................................................16
DUST PORT ......................................................................................................16
5. ADJUSTMENTS ......................................................................................................17
BLADE TENSION ..............................................................................................17
BLADE TRACKING ......................................................................................17-18
BLADE GUIDES............................................................................................18-19
TABLE STOP ................................................................................................19-20
TABLE PARALLELISM ......................................................................................20
TABLE TILT........................................................................................................20
BLADE CHANGES ............................................................................................21
GUIDE POST ................................................................................................22-23
FENCE ADJUSTMENT ................................................................................23-24
BLADE LEAD ................................................................................................24-25
WHEEL ALIGNMENT....................................................................................25-26
6. OPERATIONS..........................................................................................................27
TEST RUN..........................................................................................................27
BLADE SELECTIONS........................................................................................27
CUTTING CURVES............................................................................................28
RESAWING ........................................................................................................28
7. MAINTENANCE ......................................................................................................29
V-BELTS ............................................................................................................29
MISCELLANEOUS ............................................................................................29
TABLE ................................................................................................................29
LUBRICATION ..................................................................................................29
8. CLOSURE................................................................................................................30
WIRE DIAGRAM ................................................................................................31
MACHINE DATA ................................................................................................32
PARTS BREAKDOWN AND PARTS LISTS ................................................33-40
TROUBLESHOOTING GUIDE ..........................................................................41
WARRANTY AND RETURNS............................................................................42
-2- G1073/G1073Z 16" Bandsaw
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI­RONMENT. Do not use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
G1073/G1073Z 16'' Bandsaw -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It is safer than using your hand and frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
Safety Instructions For Power Tools
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. On machines with mag-
netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before recon­necting.
17. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE toward
the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accompanying the machine thoroughly.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a machine.
21. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE. Make sure any
instructions you give in regards to the operation of the machine are approved, correct, safe, and clearly understood.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16
7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
-4- G1073/G1073Z 16" Bandsaw
Additional Safety Instructions For Bandsaws
7. ALWAYS FEED STOCK EVENLY AND SMOOTHLY. Do not force or twist blade
while cutting, especially when sawing small radii.
8. THIS MACHINE IS NOT DESIGNED TO CUT METAL or other material except
wood.
9. BLADE SHOULD BE RUNNING AT FULL SPEED before beginning a cut.
10. DO NOT MANUALLY STOP OR SLOW BLADE after turning the saw off. Allow it to
come to a complete stop before you leave it unattended.
11. ALL INSPECTIONS, ADJUSTMENTS, AND MAINTENANCE ARE TO BE DONE WITH THE POWER OFF and the plug
pulled from the outlet. Wait for all moving parts to come to a complete stop.
12. HABITS – GOOD AND BAD – ARE HARD TO BREAK. Develop good habits in your
shop and safety will become second­nature to you.
13. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES PERFORMING THE INTENDED OPERATION, STOP USING THE BANDSAW! Then contact our service
department or ask a qualified expert how the operation should be performed.
1. DO NOT OPERATE WITH DULL OR BADLY WORN BLADES. Dull blades
require more effort to use and are difficult to control. Inspect blades before each use.
2. NEVER POSITION FINGERS OR THUMBS IN LINE WITH THE CUT.
Serious personal injury could occur.
3. DO NOT OPERATE THIS BANDSAW WITHOUT WHEEL, PULLEY, AND BLADE GUARDS IN PLACE.
4. WHEN REPLACING BLADES, make sure
teeth face down toward the table. The force of the cut is always down. Make sure the blade is properly tensioned.
5. CUTS SHOULD ALWAYS BE FULLY SUPPORTED by the table or some type of
support fixture. Always support round stock in a V-block.
6. DO NOT BACK WORKPIECE AWAY from
the blade while the saw is running. Plan your cuts so you always cut out of the wood. If you need to back the work out, turn the bandsaw off and wait for the blade to come to a complete stop. Do not twist or put excessive stress on the blade while backing work away.
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment or poor work results.
Like all power tools, there is danger associ­ated with bandsaws. Accidents are frequent­ly caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are over­looked or ignored, serious personal injury may occur.
G1073/G1073Z 16'' Bandsaw -5-
220V Operation
The Model G1073/G1073Z Bandsaw is supplied with a dual-voltage 110V/220V motor, prewired for 220V operation. Under normal use, the motor draws approximately 12 amps at 220V. We rec­ommend a 15 amp circuit breaker or slow-blow fuse for 220V. This should be satisfactory for nor­mal use, while providing enough protection against damage caused by an overloaded circuit. If frequent circuit failures occur when using the bandsaw, contact our service department or your local electrical contractor.
The Model G1073/G1073Z Bandsaw is not sup­plied with a power plug. We recommend using a NEMA-style L6-15 plug and outlet similar to the
one shown in Figure 1. You may also “hard-wire”
the bandsaw directly to your panel, provided you place a disconnect near the machine.
110V Operation
If 110 volt operation is desired, refer to the wiring diagram in the back of this manual. Under normal use, the motor draws approximately 24 amps at 110V. We recommend using a circuit breaker and wires rated for 30 amps. This should be satisfac­tory for normal use, while providing enough pro­tection against damage caused by power surges. If frequent circuit failures occur when using the bandsaw, contact our service department or your local electrical contractor.
The Model G1073/G1073Z is not supplied with a power plug. It will be necessary to supply your own standard 110V, 30 Amp grounded plug and
receptacle as shown in Figure 2.
SECTION 2: CIRCUIT REQUIREMENTS
Figure 1. Typical 220V 3-prong plug and outlet.
We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for exten­sion cords. Should it be necessary to use an extension, make sure the cord is rated Hard Service (Grade S) or better. Refer to the chart on page 3 to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.
Extension Cords
Be sure that your particular electrical config­uration complies with local and state codes. The best way to ensure compliance is to check with your local municipality or licensed electrician.
-6- G1073/G1073Z 16" Bandsaw
Figure 2.
Under no circumstances should the grounding pin from any three-pronged plug be removed. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Check with a qualified electrician or one of our service personnel if the grounding instructions are not completely understood, or if you are in doubt as to whether the tool is properly grounded. Use only 3-wire extension cords that have 3­prong grounding type plugs and 3-hole recepta­cles that accept the tool’s plug, similar to that in
Figure 2.
Repair or replace damaged or worn cords imme­diately.
Grounding
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment grounding conductor. A plug with a grounding pin must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper connections of the electrical-grounding conductor can result in risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.
We have covered some basic electrical requirements for the safe operation of your bandsaw. These requirements are not nec­essarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician.
This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no cir­cumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.
G1073/G1073Z 16'' Bandsaw -7-
Grizzly Industrial, Inc. is proud to offer the Model G1073 and G1073Z 16" Bandsaws. These band­saws are a part of Grizzly’s growing family of fine woodworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation, and proof of Grizzly’s commitment to customer satisfaction.
The Models G1073 and G1073Z are essentially the same machine with the exception of the dif­ferent style stands. Both feature a cast iron, one­piece body, 3 speed pulley system, and a 7
3
4" cutting height. Also included are a fence, miter gauge, guards, and
1
2" blade. The saw is equipped with a 1725 R.P.M., 2 H.P. motor. The Model G1073 comes with an open stand, and the Model G1073Z comes with a cabinet stand.
SECTION 3: GENERAL INFORMATION
We are also pleased to provide this manual with the Model G1073/G1073Z. It was written to guide you through assembly, review safety considera­tions, and cover general operating procedures. It represents our latest effort to produce the best documentation possible. If you have any com­ments or criticisms that you feel we should address in our next printing, please write to us at:
Grizzly Industrial, Inc.
C
O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
Most important, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G1073/G1073Z as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. However, we always keep current Grizzly manuals available on our website at www.griz
­zly.com. Any updates in your machine will be reflected in these manuals as soon as they are complete.
Read the manual before assembly and operation. Become familiar with the machine and its operation before begin­ning any work. Serious personal injury may result if safety or opera­tional information is not understood or followed.
-8- G1073/G1073Z 16" Bandsaw
Piece Inventory
After all the parts have been removed from the carton, you should have:
Bandsaw Unit with Blade
Motor
Stand Parts (1073)
• Cabinet Stand (1073Z)
Table Support Bracket
Miter Gauge
Table
Mounting Bracket
Fence
V-Belt
Pulley Guard
Dust Port
Hardware Qty
Carriage Bolts
5
16"-18 x 5⁄8" 24 (does not apply for G1073Z) Hex Bolts
1
4"-20 x 3⁄4"2
Hex Bolts
5
16"-18 x 1" 4
Carriage Bolts
5
16"-18 x 1" 4 (does not apply for G1073Z) Hex Bolts
3
8"-16 x 1" 2
Hex Bolts
3
8"-16 x 2" 4
Hex Nuts
1
4
"-20 2
Hex Nuts
5
16"-18 32 (4 for G1073Z) Hex Nuts
3
8
"-16 6 (4 for G1073Z) Flat Washers
5
16"32 (4 for G1073Z) Anti Vibration Pads 4 Flat Washers
3
8"12 (8 for G1073Z) Cap Screws
1
4"-20 x 11⁄4"4 Fence Rail Spacers 4 Flat Washers
1
4"4
In the event that any non-proprietary parts are missing (e.g. nuts or washers), we would be glad to replace them, or for the sake of expediency, replacements can be obtained at your local hard­ware store.
Unpacking
The Model G1073 Bandsaw is shipped from the manufacturer in a carefully packed carton, and the Model G1073Z is shipped in two cartons. If you discover the machine is damaged after you
have signed for delivery, please call Customer
Service immediately for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise filing a freight claim can be difficult.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
The Model G1073/G1073Z is a heavy machine (456 lbs. ship­ping weight). DO NOT over­exert yourself while unpack­ing or moving your machine – get assistance.
If moving this machine up or down stairs, the machine must be disman­tled and moved in smaller pieces. Make sure the stairs are capable of sup­porting the combined weight of the machine parts and the people mov­ing them.
Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.
G1073/G1073Z 16'' Bandsaw -9-
Clean up Site Considerations
1. Floor Load: Your Model G1073/G1073Z 16''
Bandsaw represents a large weight load in a small footprint. Most commercial floors are suitable for the Model G1073/G1073Z. Some residential floors may require additional build up to support both machine and operator.
2. Working Clearances: Consider existing and
anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a loca­tion for your bandsaw.
3. Lighting and Outlets: Lighting should be
bright enough to eliminate shadow and pre­vent eye strain. Electrical circuits should be dedicated or large enough to handle amper­age requirements. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets, or circuits.
The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship­ment. Remove this protective coating with a sol­vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Avoid chlorine­based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up.
Do not use gasoline or other petroleum-based solvents to clean with. They have a low flash point which makes them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur.
Make your shop “child safe.” Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting, or operating equipment.
Do not smoke while using solvents. A risk of explo­sion or fire exists and may result in serious personal injury.
Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest­ed. Always work in well­ventilated areas far from potential ignition sources when dealing with sol­vents. Use care when dis­posing of waste rags and towels to be sure they do not create fire or environ­mental hazards.
-10- G1073/G1073Z 16" Bandsaw
SECTION 4: ASSEMBLY
Figure 3. Attaching motor mount bracket.
Figure 4. Motor attached to motor mount bracket.
Stand (G1073)
The stand assembly on the Model G1073 is shown here. If you have the Model G1073Z, fol­low the same instructions for mounting the motor, bandsaw to stand, and the anti-vibration pads. Disregard the steps that do not apply.
To ease assembly, build the stand upside down on a bench, then place it upright on the floor. Do not fully tighten any of the bolts until directed to do so in the next section.
Sometimes sheet metal parts have a tendency to ''spring'' after they are formed. For this reason, you may need to use a little extra force to align holes to insert bolts.
2. Position the motor so the pulley is over the
rectangular hole in the stand top as shown in
Figure 4. Secure with four (4)
5
16"-18 x 1"
carriage bolts,
5
16" washers, and 5⁄16"-18 nuts
provided.
To assemble the stand:
1. Flip the top of the stand upside-down.
Position the motor mounting bracket so that it sits over the four (4) evenly spaced holes in the top. Bolt the bracket to the stand with two (2)
3
8"-16 x 1" hex bolts, 3⁄8" washers,
and
3
8"-16 nuts provided. Hand tighten for
now so your assembly looks like Figure 3.
Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.
Wear safety glasses dur­ing the entire assembly process. Failure to com­ply may result in serious personal injury.
Disconnect power to the machine when perform­ing any maintenance or assembly. Failure to do this may result in serious personal injury.
G1073/G1073Z 16'' Bandsaw -11-
Figure 5. Legs and braces attached to top.
3. Attach the four (4) legs to the inside of the
stand top and the four horizontal braces to
the inside of the legs as shown in Figure 5.
Use the
5
16"-18 x 5⁄8" carriage bolts, 5⁄16"-18
nuts, and
5
16" washers provided. The two shorter braces are slightly wider than the longer braces. When attaching the braces to the legs, the longer braces rest inside the two flanges of the shorter braces. The square holes in the legs are angled to accommodate the angle of the legs.
4. Attach the four (4) rubber feet to the legs.
Use four (4)
5
16"-18 x 1" hex head bolts, four
(4)
5
16" flat washers and four (4) 5⁄16"-18 nuts provided. The bolts should go through the pad first and then through the feet. Tighten carefully so you do not deform the rubber feet.
5. Slide the motor pulley onto the motor shaft
and tighten the setscrew down. The small end of the pulley should be near the motor.
6. Flip the stand/motor assembly rightside-up
on the floor, but do not tighten the stand hardware at this time.
Rubber Feet
Motor Pulley
Figure 6.
Bandsaw Mounting Holes
Bandsaw To Stand
1. Safely lift the bandsaw onto the stand.
Ensure that the bandsaw step pulley is posi­tioned over the hole in the stand.
2. Attach the bandsaw to the stand with four (4)
3
8"-16 x 2" hex bolts, four (4) 3⁄8"-16 hex nuts,
and eight (8)
3
8" washers provided. The bolts on the left side should go through the motor mount bracket. Hand tighten for now.
3. Position the bandsaw on the stand so that
the legs are evenly balanced and the stand is symmetrical in appearance, rather than lopsided. When the stand is positioned cor­rectly on all four sides, tighten all the stand nuts to secure it in place.
4. Working from the bottom up, tighten all stand
bolts, motor mount bracket to the stand top (leave the motor bolts loose for now), and the bandsaw mounting bolts at the holes
shown in Figure 6.
The bandsaw (without stand and motor) weighs approxi­mately 325 lbs. Use a lifting device or get help from peo­ple who can safely lift that much weight. Serious per­sonal injury may occur if this warning is ignored.
-12- G1073/G1073Z 16" Bandsaw
Figure 8. Pulley speed chart diagram.
V-Belt
To ensure optimum power transmission from the motor to the band wheels, align the pulleys, and tighten the V-belt.
To install the V-belt:
Slip the V-belt over the motor pulley and step pul­ley. Position the V-belt on the pulleys according
to the speed you want (see Figure 8 for speed
chart). For general woodworking, we recommend the fastest blade speed.
Figure 7. Plugging cords together.
Wiring The Motor
1. The Model G1073/G1073Z motor and
ON/OFF switch each have a special connec­tor for ease of wiring. Plug the connectors
into each other as illustrated in Figure 7.
2. The motor is prewired for 220 volt operation.
Install the appropriate 220V plug onto the power cord.
3. If 110 volt operation is desired and you are
inexperienced with wiring, contact our Service Department for further information.
4. A wiring diagram is located on Page 31 of
this manual to further assist you with wiring details.
G1073/G1073Z 16'' Bandsaw -13-
Figure 10. Aligning V-belt pulleys.
Pulley alignment and belt tension should now be adjusted simultaneously.
1. Situate the motor so the V-grooves on the
motor pulley approximately line up with the V-grooves on the three-step pulley. You may need to loosen the motor mount bracket
bolts shown in Figure 9A to position the
motor properly. Tighten the mount bracket to the stand before moving on to the next step. Leave the motor mount bolts loose.
Figure 9B. Pulley deflection w/moderate pressure.
Figure 9A. Motor mount bolt locations.
If the pulleys will not align by moving the motor only, loosen the bandsaw mounting bolts and position the bandsaw so the step pulley aligns with the motor pulley. Leave the motor mount bolts loose.
2. Slide the motor up or down to achieve prop-
er V-belt tension. You should be able to deflect the V-belt about
3
4" at its midpoint
(see Figure 9B) using moderate finger pres­sure. Be careful not to change the lateral
position of the motor and move the pulleys out of alignment. Tighten the motor mount bolts.
Plumb bob
Motor Mount
Bolts
3. Check the pulley alignment with a plumb bob
or straightedge. If you are using a plumb bob, the string must touch the outside flanges of each pulley evenly as shown in
Figure 10, and the machine must be level.
4. Check V-belt tension. Repeat steps 1-4 until
both tension and pulley alignment are cor­rect.
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