Grizzly G1067Z User Manual

Page 1
WOOD LATHE
MODEL G1067Z
INSTRUCTION MANUAL
COPYRIGHT © 1996 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED FEBRUARY, 1999. PRINTED IN U.S.A.
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G1067Z Wood Lathe -1-
PAGE
1. INTRODUCTION ........................................................................................................2
SAFETY RULES FOR ALL TOOLS ........................................................................3
UNPACKING............................................................................................................4
PIECE INVENTORY ................................................................................................4
CLEAN UP ..............................................................................................................5
SITE CONSIDERATIONS ......................................................................................5
CIRCUIT REQUIREMENTS ..................................................................................6
2. ASSEMBLY ................................................................................................................7
PRE-ASSEMBLY ....................................................................................................7
STAND..................................................................................................................7-8
INSTALLING THE SWITCH ....................................................................................9
TOOL REST ..........................................................................................................10
TAILSTOCK ..........................................................................................................10
SPUR CENTER ....................................................................................................11
FACE PLATE ........................................................................................................11
3. ADJUSTMENTS...................................................................................................... 12
HEADSTOCK ..................................................................................................12-13
TAILSTOCK ..........................................................................................................13
LIVE CENTER ......................................................................................................14
SPEED SELECTOR ..............................................................................................14
4. OPERATIONS ........................................................................................................ 15
LATHE SAFETY RULES ......................................................................................15
TEST RUN ............................................................................................................16
TOOL REST ..........................................................................................................16
SPINDLE TURNING ..............................................................................................17
OUTBOARD TURNING ........................................................................................18
INDEXING..............................................................................................................18
5. MAINTENANCE........................................................................................................19
GENERAL..............................................................................................................19
LUBRICATION ......................................................................................................19
BED........................................................................................................................19
6. CLOSURE ................................................................................................................20
MACHINE DATA....................................................................................................21
PART BREAKDOWN ......................................................................................22-23
PART LISTS ..........................................................................................................24
WARRANTY AND RETURNS ..............................................................................27
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-2- G1067Z Wood Lathe
Grizzly Industrial, Inc. is proud to offer the Model G1067Z Wood Lathe. This lathe is a part of Grizzly’s growing family of fine woodworking machinery. When used according to the guide­lines stated in this manual, you can expect years of trouble-free, enjoyable operation.
The Model G1067Z is intended for home and medium-duty professional use. This lathe fea­tures a 1,725 R.P.M., 1 H.P. capacitor-start motor, mechanical ON/OFF switch and rotating head for spindle turning and bowl turning.
All running parts utilize shielded ball bearings, which require no lubrication for the life of the bearings.
We are also pleased to provide this manual with the Model G1067Z. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our latest effort to produce the best docu­mentation possible. If you have any criticisms that you feel we should pay attention to in our next printing, please write to us at the Bellingham, WA address at the end of this section.
SECTION 1: INTRODUCTION
Most importantly, we stand behind our machines. We have excellent regional service departments at your disposal should the need arise. If you have any service questions or parts requests, please call or write to us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
To comment on this manual write to:
Grizzly Industrial, Inc.
C/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
To operate this or any power tool safely and effi­ciently, it is essential to become as familiar with it as possible. The time you invest before you begin to use your Model G1067Z will be time well spent.
DO NOT operate this machine until you are completely familiar with the contents of this manual. Serious personal injury may occur.
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G1067Z Wood Lathe -3-
12. USE SAFETY GLASSES AND EAR PRO­TECTION. Also use a DUST MASK if the
operation is dusty.
13. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS IN TOP CONDITION.
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS FROM POWER
before servicing and when changing accessories.
16. AVOID ACCIDENTAL STARTING. Make
sure the switch is in the “OFF” position before plugging in the cord.
17. CHECK DAMAGED PARTS. Do not oper-
ate the machine until you are certain it is in perfect running condition.
18. NEVER LEAVE THE TOOL RUNNING UNATTENDED - TURN POWER OFF. Do
not leave the tool until it comes to a full stop.
19. DO NOT OPERATE THE TOOL IF USING DRUGS, ALCOHOL, OR MEDICATION.
20. DO NOT WORK IN HASTE or operate
machine if you are fatigued.
21. IF THERE IS SOMETHING YOU DO NOT KNOW OR UNDERSTAND ABOUT THIS TOOL, DO NOT OPER­ATE IT! Ask for help first. Confusion
can lead to disaster.
22. BAD HABITS ARE DANGEROUS.
Review all safety procedures often.
These safety rules cannot cover every situation in a woodshop. Consider your conditions when setting up or operating your Wood Lathe.
1. KNOW YOUR POWER TOOL. Read the
owner’s manual carefully. Learn the tool’s applications and limitations, as well as its particular hazards.
2. KEEP ALL GUARDS IN PLACE and in
working order.
3. GROUND ALL TOOLS. If an adapter is
used to accommodate a two-prong recep­tacle, the adapter plug must be attached to a known ground. Never remove the grounding prong.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Make it a habit to check that
keys and wrenches are removed from the machine before turning it on.
5. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
6. AVOID DANGEROUS ENVIRONMENTS.
Do not use power tools in damp or wet locations or expose them to rain. Keep your work area well lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept a safe distance away from your work area.
8. MAKE WORKSHOP CHILD-PROOF with
padlocks, master switches, or by remov­able starter keys.
9. DO NOT FORCE TOOL. Tools work better
and safer when they are allowed to per­form at their own speed.
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, or jewelry that can get caught in moving parts. Non­slip footwear must be worn. Long hair should be tied back or wear a hat.
11. NEVER STAND ON, OR LEAN ON THE TOOL. Doing so could cause injury.
Safety Rules For All Tools
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-4- G1067Z Wood Lathe
Unpacking
The Model G1067Z Wood Lathe is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after
you’ve signed for delivery, please call Customer
Service immediately for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
Piece Inventory
After all the parts have been removed from the carton, you should have:
• Main Lathe Unit
• On/Off Switch and Front/Rear Covers
• Index Pin
• 6'' Face Plate
• 12'' Tool Rest
• Tool Rest Support
• Tool Rest Extension
• Knock Out Bar
• Stand Legs (4)
• Stand Support, Long (2)
• Stand Support, Short (2)
• Upper Mount Plate (2)
• End Stand Support (2)
Fasteners:
• Carriage Bolt
5
16
"- 18 x
3
4
" 24
• Flat Washer
5
16" 32
• Cap Screw
5
16"- 18 x 1 1⁄4" 8
• Hex Nut
5
16
"- 18 32
• Phillips
®
Head Screw 10 - 24 x 3⁄8" 12
In the event that any non proprietary parts are missing (e.g. a nut or a washer...), we would be glad to replace them, or, for the sake of expedi­ency, replacements can be obtained at your local hardware store.
The G1067Z is a heavy machine (190 lbs. shipping weight). DO NOT over-exert your­self while unpacking or moving your machine – get assistance. In the event that your lathe must be moved up or down a flight of stairs, be sure that the stairs are capable of supporting the combined weight of people and the machine. Serious personal injury may occur.
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G1067Z Wood Lathe -5-
Clean up Site Considerations
Working Clearances: Consider existing and
anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a home for your Wood Lathe. Allow sufficient room to safely run your machines in any foreseeable operation.
Follow the safety rules listed below when working with solvents. Failure to do so may result in serious personal injury.
1. Read and follow all directions and warnings on the solvent label.
2. Work only in a well ventilated area.
3. Do not work near any type of open flame (e.g., pilot lights, kerosene heaters, and so on).
4. DO NOT smoke while working with flammable material.
5. Paper towels from the cleaning process are extremely combustible. Dispose of waste towels so they do not create a fire hazard.
The bed and other unpainted parts of the Model G1067Z are coated with a waxy oil that protects them from corrosion during shipment. Remove the protective coating with mineral spirits and paper towels. DO NOT use gasoline or other petroleum based solvents because of their extremely low flash points. Serious personal injury may occur. DO NOT use chlorine-based solvents – if you happen to splash some onto a painted surface, you will ruin the fin­ish.
Lighting and Outlets: Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle amperage requirements. Outlets should be located near each machine so power or extension cords are clear of high­traffic areas. Observe local electrical codes for proper installation of new lighting, out­lets, or circuits.
Floor Load: Your G1067Z Lathe represents a large weight load in a small footprint. Most commercial floors are suitable for the Model G1067Z. Some residential floors may require additional build up to support both machine and operator.
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Circuit Requirements
Be sure that your particular electrical con­figuration complies with local and state codes. The best way to ensure compliance is to check with your local municipality or licensed electrician.
The motor supplied with the G1067Z is wired for 110V only. Under normal use, the motor draws approximately 10 amps @ 110V. We recommend using a 15 amp cir­cuit breaker or a 20 amp fuse for 110V operation. This should be satisfactory for normal use, while providing enough pro­tection against motor damage caused by power surges. The circuit you use should be dedicated, (i.e., the G1067Z should pro­vide the only draw from that circuit). If fre­quent circuit failures occur when using the Wood Lathe, contact our service depart­ment or your local electrical contractor.
This equipment must be grounded. Please ensure that the Wood Lathe is continuous­ly grounded from the motor to the machine frame and then to a known ground. Verify that any existing electrical outlet and cir­cuit you intend to plug into is actually grounded. If it is not, it will be necessary to run a separate 12 A.W.G. copper grounding wire from the outlet to a known ground. Under no circumstances should the grounding pin from any three-pronged plug be removed.
Extension Cords: If used, extension cords must be rated Hard Service (grade S) or better. Conductor size must be 14 A.W.G. for cords up to 50 feet in length. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
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G1067Z Wood Lathe -7-
Pre-assembly
Assembly of the G1067Z is straightforward. We have organized the assembly process into steps. Please follow them in sequence.
Tools Required: Only a few common tools are
needed to assemble this machine. Specifically, a 6" adjustable wrench, 12mm open end wrench, regular and Phillips
®
head screwdriver and an
8mm Allen
®
wrench.
SECTION 2: ASSEMBLY
Stand
Figure 1.
1. Locate all four stand legs and the two end
panels. Attach an end panel to any two of the legs using the 10 - 24 x
3
8
'' Phillips
®
Head
Screws provided. Figure 1. Repeat this step
for the remaining end panel/legs. Do not tighten any fasteners during the assembly of the stand until specifically instructed other­wise.
All die-cut metal parts have a sharp edge (called “flashing”) on them after they are formed. This is removed at the factory. Sometimes though, a bit of flashing might escape inspection. Please examine the edges of all die-cut metal parts before han­dling them.
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-8- G1067Z Wood Lathe
Figure 2.
Figure 3.
Figure 4.
4. With an assistant, set the lathe bed assem-
bly on the stand, orienting the front of the headstock with the switch opening in the stand leg. Bolt the lathe bed to the stand using the eight
5
16'' - 18 x 11⁄4'' Cap Screws
and Hex Nuts supplied and tighten down.
Figure 4.
5. At this point tighten down all the bolts on the
stand. It is a good idea to do this with the lathe set in place where it will be used.
2. Bolt the upper mount plate and the short
stand support to each end assembly using the
5
16'' - 18 x 3⁄4'' carriage bolts provided.
Figure 2.
3. Attach the long stand supports to each end
assembly using the
5
16'' - 18 x 3⁄4'' carriage
bolts provided. Figure 3.
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G1067Z Wood Lathe -9-
Installing the Switch
Figure 5.
Figure 6.
1. Locate the on/off switch and the front and
rear covers which will be held in place by two Phillips
®
head screws.
2. Make sure the wiring from the switch goes
through the rear cover box. Position the switch in the opening in the left front leg of
the stand. Figure 5. Attach the two green
ground wires to the stand (see arrow) using the Phillips
®
screw provided.
3. Line up the front cover, the switch and the
rear cover with the holes in the stand and attach using two 10 - 24 x 1" Phillips
®
head
screws and nuts.
4. Locate the plug-in connector coming from
the motor and connect it with the connector
coming from the switch. Figure 6 shows a
properly assembled switch and the connec­tor.
Do not plug cord in until you are ready to test run the lathe. See Test Run section for instructions before initial run.
This equipment must be grounded. Please
ensure that this machine is continuously grounded from the motor to the machine frame and then to a known ground. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. If it is not, it will be necessary to run a separate 12 A.W.G. copper grounding wire from the outlet to a known ground. Under no circumstances should the grounding pin from any three-
pronged plug be removed. Serious injury
may occur.
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Tool Rest
Figure 7.
The tool rest is equipped with a cam-action clamping system to secure it to the lathe bed. When the lever is thrown, a locking plate lifts up and secures the tool rest to the bed. To install the tool rest assembly:
1. Remove the large Hex Nut and lock plate
from the bottom of the tool rest assembly.
2. Set the tool rest assembly on the lathe bed
with the clamp stud between the bed slot.
3. Set the tool rest lock handle so it is pointing
down. Re-install the lock plate and thread the Hex Nut back onto the stud until it bot­toms out.
4. Lift the lock handle approximately 90˚ and
tighten the Hex Nut
1
2 to 2⁄3 of a turn more.
5. Turn the tool rest lock handle until it locks the
tool rest down onto the bed. You may need to adjust the Hex Nut in small increments to fine tune how the tool rest assembly locks down onto the bed.
Tailstock
Figure 8.
Thread the handle onto the tailstock handwheel
and tighten down the jamnut. Figure 8.
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G1067Z Wood Lathe -11-
Spur Center
Figure 9.
Figure 10.
The G1067Z is supplied with a #2 Morse taper
spur center for use when spindle turning. The spur center is used in conjunction with the tail­stock live center. Install the spur center by insert-
ing into the hole in the inboard spindle. Figure 9.
Face Plate
Figure 11.
The G1067Z is supplied with a 6'' face plate.The
faceplate is used for bowl and plate turning. Install the face plate by threading the face plate onto the inboard spindle. Use the indexing pin to hold the spindle from rotating while tightening
down or removing the face plate. Figure 11. Do
not use the face plate in conjunction with the spur center. Mount your workpiece to the face plate using the mounting holes bored into the face plate.
To remove: insert the knockout bar provided into
the outboard spindle and tap with the palm of your hand while carefully holding onto the spur
center with your other hand. Figure 10.
Knockout bar
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SECTION 3: ADJUSTMENTS
The Model G1067Z headstock can be swiveled 180˚ as well as positioned anywhere along the bed.
To position the headstock along the bed:
1. Loosen the quick release lever by pushing it down. Figure 12.
2. Move the headstock to the desired position
and re-engage the quick release lever.
Figure 13. Note: The large Hex Nut under
the headstock will require occasional adjust­ing to assure proper clamping pressure to the bed. Turn the Hex Nut in small incre­ments to fine tune the clamping pressure.
To swivel the headstock:
1. Loosen the quick release lever by pushing it
down.
2. Pull the spring loaded quick release set pin (Figure 14) and rotate the headstock clock-
wise 90˚ or 180˚.
Headstock
Figure 12.
Figure 13.
Figure 14.
Quick release lever
Set pin
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G1067Z Wood Lathe -13-
3. Release the set pin. Make sure the set pin
has engaged in its detent by trying to rotate the headstock.
4. Now position the head stock along the bed
as desired and engage the quick release lever.
The tailstock is equipped with a cam-action clamping system to secure it to the lathe bed. When the lever is thrown, a locking plate lifts up and secures the tool rest to the bed. To position the tailstock along the bed:
1. Loosen the quick release lever and move the tailstock to the desired position. Figure 17.
2. Re-engage the quick release lever.
3. If the quick release lever will not lock the tail-
stock down onto the bed (either too loose or too tight), loosen or tighten the Hex Nut (located on the underside of the tailstock) in small increments as needed to achieve the proper clamping pressure.
Tailstock
Figure 17.
Figure 15. Headstock set at 90˚.
Figure 16. Headstock set at 180˚.
Quick release lever
Never operate the lathe with the quick release lever loose. Serious personal injury may occur.
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(1) The tailstock barrel lock handle must always be locked down while the lathe is in use. Figure 18. The workpiece can be thrown from the lathe if this step is not observed. (2) The tailstock barrel should not protrude from the tailstock housing more than 2''. Serious personal injury may occur.
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Live Center
Figure 18.
A #2 Morse taper live center is supplied with the
lathe and is preinstalled from the factory. Figure
18. To remove it:
1. Turn the handwheel counter-clockwise until
the tailstock barrel bottoms out in the tail­stock housing. This causes the center to be forced out of the barrel.
2. Reinstall by turning the handwheel clockwise
until the tailstock barrel sticks out of the tail­stock housing about
1
2''. Insert the live cen-
ter back into the tailstock barrel.
Speed Selector
The variable speed selector has six position set­tings. These settings provide speeds of 500, 800, 1200, 1600, 2000 and 2700 RPM for varied appli­cations. To change speeds:
1. Turn the lathe on.
2. Pull the speed selector lever straight back
away from the machine so the detent spring
compresses. Figure 19.
3. Slowly shift the lever to the desired speed.
4. Make sure the lever is set in the detent for
the desired speed. The lever should click into position.
Figure 19.
Lock handle
Speed selector
Remember to choose the correct speed for your particular turning project. As a gener­al rule, the larger the workpiece diameter, the slower the speed. Always start on slow speed.
The lathe must be running to change speeds. Before turning the lathe on, read Safety Rules and Test Run in the Operations Section, page 15 and 16.
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G1067Z Wood Lathe -15-
SECTION 4: OPERATIONS
Safety Rules For Wood Lathes
Always wear ANSI-approved safety glasses or goggles and hearing protection when operating equipment — particularly when testing new tools or machinery. Do not allow visitors into your workshop when testing or operating equipment. Serious personal injury may occur.
The Model G1067Z is capable of causing seri­ous personal injury if used in a reckless man­ner. Please follow the previously-mentioned safety rules for all tools, as well as these safety guidelines for Wood Lathes:
1. Observe all electrical requirements such
as fuse sizing, wire sizing, grounding and any other electrical consideration.
2. Ensure that all guards are in place and that
the Wood Lathe sets on a flat, stable sur­face.
3. Always wear eye protection when operat-
ing a Wood Lathe. Use a respirator to avoid inhaling dust. All safety equipment should be ANSI approved.
4. Always observe the condition of the mate-
rials you are turning. Pay particular atten­tion to knots, splits and other potentially dangerous conditions.
5. Never operate the lathe with damaged or
worn parts.
6. Maintain your lathe in proper working con-
dition. Perform routine inspections and maintenance promptly when called for. Put away adjustment tools after use.
7. Make sure your Wood Lathe is turned off,
disconnected from its power source and all moving parts have come to a complete stop before starting any inspection, adjust­ment, or maintenance procedure
.
8. Allow the lathe to gain its full speed before
beginning turning.
9. Do not leave lathe running unattended for
any reason.
10. Do not stop lathe by putting your hand
against the workpiece.
11. Discourage visitors, particularly children,
from your work area while you are working. If visitors must be in your shop while you work, make sure that they are provided with ANSI-approved safety protection.
12. Remove indexing pin before turning lathe
on.
13. Test your tool rest clearance by rotating
workpiece by hand before turning lathe on.
14. When face plate turning, use lathe chisels
on the downward spinning side of the workpiece only.
15. Always support lathe chisels on the tool
rest.
Remember that every shop has its own specif­ic hazards. Be sure, above all else, to use good common sense and reasonable caution each time you start this lathe, or any woodworking machinery. Proper safety standards rarely take any more time or energy when followed reli­giously. Develop a habit of safety.
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-16- G1067Z Wood Lathe
Adjust the tool rest as close to the workpiece as possible without actually coming in contact with the workpiece. Test by hand turning the work­piece before turning lathe on. Ensure that the lathe chisel is fully supported by the tool rest. Support the lathe chisel on the tool rest with one hand, while controlling the chisel with the other
hand. Figure 20. For outboard turning, it may be
desirable to use a free standing tool rest.
Tool Rest
Figure 20.
If noises occur that cannot be found by visual inspection, feel free to contact our service depart­ment for help.
Test Run
DO NOT attempt to investigate or adjust the machine while it is running. Wait until the machine is turned off, unplugged and all working parts have come to a rest before you do anything! Serious personal injury may occur.
Once the assembly is complete and the adjust­ments are done to your satisfaction, you are ready to test the machine.
Turn on the power supply at the main panel. Press the START button. Make sure that your finger is poised on the STOP but­ton, just in case there’s a problem. The Wood Lathe should run smoothly, with lit­tle or no vibration or rubbing noises. Strange or unnatural noises should be investigated and corrected before operat­ing the machine further.
If the lathe runs smoothly, try mounting a piece of turning stock. If a problem exists, stop the machine and review all the adjust­ments. Call for assistance, if needed.
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G1067Z Wood Lathe -17-
Spindle turning is described as turning work between the two centers. Turning a spindle can be a very simple or a highly intricate operation. To mount a workpiece between centers:
1. Locate the center point on both ends of the
workpiece by carefully drawing diagonal lines from corner to corner. The point of intersection is the center of the work.
2. Hold the spindle vertically and support it on a
solid surface. Line up the spur center with the center of the workpiece. Drive the spur center into the stock about
1
4'' using a dead blow hammer. Be careful not to split the workpiece. Wood with splits along the grain may fly off the lathe during operation. For dense wood, drill a hole for the center and score lines with a saw blade for the spurs.
3. Once the spur center is firmly attached to the
workpiece, insert the spur center (with the attached workpiece) into the headstock spin­dle.
4. While supporting the workpiece, slide the
tailstock close to the end of the workpiece and lock into place.
5. Line up the live center with the workpiece
center. Turn the handwheel to press the point of the live center into the workpiece.
Spindle Turning
Make sure the live center in the tailstock lines up with the spur center in the head­stock before turning anything between centers. Failure to observe this step could result in the workpiece being thrown from the lathe. Serious personal injury may occur.
Do not press too firmly or the bearings will bind and overheat, On the other hand, do not adjust too loosely or the workpiece will spin off the lathe. Use good judgement. Serious personal injury may occur.
6. Lock the tailstock barrel in place.
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-18- G1067Z Wood Lathe
Outboard turning is usually done when stock diameter is greater than 12''. For the size of this particular lathe and its minimum turning speed, we recommend a maximum diameter of 17'' and a maximum thickness of 2''.
Figure 21 depicts the lathe setup for turning a
bowl using the tool rest extension supplied.
Figure 22 depicts the lathe setup for turning a
bowl using a free standing tool rest (not supplied).
Outboard Turning
Figure 21. Headstock set at 90˚.
The headstock spindle indexes every 15˚ by inserting the indexing pin into one of the holes in the headstock. Indexing is desirable when locking the workpiece in position such as when routing flutes. The spindle is drilled every 30˚ and the headstock housing has two holes that are drilled 15˚ apart. To index the spindle:
1. Insert the pin through the hole in the hous-
ing.
2. Rotate the spindle by hand until the pin drops into a hole in the spindle. Figure 23.
Indexing
Figure 23. Spindle indexing.
Figure 22. Headstock set at 180˚.
Indexing pin
Never start the lathe with the indexing pin inserted in the indexing hole. Serious per­sonal injury may occur.
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G1067Z Wood Lathe -19-
SECTION 5: MAINTENANCE
Lubrication
Bed
The G1067Z Lathe is equipped with a split pulley system which allows the speed of the lathe to be changed while its running. To assure the smooth operation of this pulley system, we recommend the main spindle and motor spindle be greased occasionally. To do this, remove the pulley cover, vacuum out any saw dust and apply grease to the
spots indicated in Figure 24. Disposable acid
brushes work best to get into these hard to reach places.
Shielded and pre-lubricated ball bearings require no lubrication for the life of the bearings. In a con­tinuous-use environment, expect the bearings to last for several years. With intermittent use, bear­ings can be expected to last much longer. All bearings are common sizes and can be easily obtained.
The bed and other non-painted surfaces on the Model G1067Z should be protected against rust and pitting. Wiping the lathe clean after every use ensures that moisture from wood dust isn’t allowed to trap moisture against bare metal sur­faces.
Make a habit of inspecting your lathe each time you use it. Check for the following conditions and repair or replace when necessary.
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Any other condition that could hamper the
safe operation of this machine.
General
Figure 24.
Before performing any type of inspection or maintenance work on this lathe, be sure that the power cord is unplugged and all moving parts have come to a complete stop. Serious personal injury may occur.
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SECTION 6: CLOSURE
The following pages contain general machine data, parts diagram, parts list and Warranty/Return information for your Model G1067Z Lathe.
If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the appropriate region­al Service Department. Our trained service tech­nicians will be glad to help you.
If you have comments dealing specifically with this manual, please write to our Bellingham, Washington location using the address in the Introduction. The specifications, drawings, and photographs illustrated in this manual represent the Model G1067Z as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, add the new information to this manual and keep it for refer­ence.
We have included some important safety mea­sures that are essential to this machine’s opera­tion. While most safety measures are generally universal, Grizzly reminds you that each work­shop is different and safety rules should be con-
sidered as they apply to your specific situation.
We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the appropri­ate regional Service Department listed in the introduction.
Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.
Like all power tools, there is danger asso­ciated with the Model G1067Z Lathe. Use the tool with respect and caution to lessen the possibility of mechanical damage or operator injury. If normal safety precau­tions are overlooked or ignored, serious personal injury may occur.
The Model G1067Z was specifically designed for turning operations. Do not modify and/or use this Lathe for any other purpose. If you are confused about any aspect of this machine, DO NOT use it until you have answered all your questions. Serious personal injury may occur.
Modifications or improper use of this tool will void the warranty.
Page 22
G1067Z Wood Lathe -21-
Design Type ......................................................................................................Floor Model
Overall Dimensions:
Including Stand ....................................................................45
3
4" H x 20" W x 583⁄4" L
Swing Over Bed........................................................................................................14"
Swing Over Gap ......................................................................................................17"
Distance Between Centers ......................................................................................40"
Shipping Weight ................................................................................................190 lbs.
Weight in Place ................................................................................................179 lbs.
Construction:
Bed ....................................................................................Precision Ground Cast Iron
Headstock ......................................................................................................Cast Iron
Stand ..................................................................................Pre-Formed Sheet Steel
Spindle....................................................Shielded & Lubricated-For-Life Ball Bearings
Specifications:
Spindle Size ..........................................................................................1" x 12 TPI RH
Bore Through Spindle .........................................................................................0.406"
Tailstock Taper ....................................................................................................MT #2
Spindle Taper..................................................................................MT #1 Spur Center
Number ⁄ Range of Speeds ..........................................................6 ⁄ 600 to 2100 RPM
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ..........................................................................................................
1
2 HP
Phase ⁄ Cycle ..............................................................................Single Phase ⁄ 60 Hz
Voltage..................................................................................................................110 v
Amps ..........................................................................................................................8
RPM ......................................................................................................................1720
Bearings ................................................Shielded & Lubricated-For-Life Ball Bearings
Switch ..................................................................................Safety Key Toggle Switch
Standard Features:
..................................................................................................................Swivel Head
................................................................................................................6" Face Plate
........................................................................................Articulated Tool Rest Support
Specifications, while deemed accurate, are not guaranteed.
Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G1067Z HEAVY-DUTY WOOD LATHE
MACHINE DATA
SHEET
REVISED 2/99
Page 23
19
1
34
35
34
35
34
35
24
67
74
70
71
72
87
10
86
3
20
8
9
68
74
21
75
80
38
39
12
17
82
84
6
14
13
15
16
2
41
54
85
4
50
52
53
18
55
83
33
27
28
30
79
29
43
26
55
5
7
3
23
37
25
55
32
36
22
98
64
11
42
1840
41
-22-
Page 24
44
45
77
56
57
66
31
46
49
58
59
60
51
47
59
58
60
62
59
58
65
61
63
48
-23-
Page 25
-24- G1067Z Wood Lathe
1 P1067Z001 BED 2 P1067Z002 HEADSTOCK 3 P6205 BEARING 6205-2RS 4 P1067Z004 INDEXING BLOCK 5 P1067Z005 MAIN SPINDLE 6 PFH08 FLAT HD SCR 10-24 X
1
2'' 7 P1067Z007 KEY 4 X 4 X 74 8 P1067Z008 BRACKET 9 P6006 BEARING 6006-2RS
10 P1067Z010 SPINDLE PULLEY SET 11 P1067Z011 LOCKING STUD 12 P1067Z012 SHIFTING ROD 13 P1067Z013 PINION SHAFT 14 P1067Z014 INDEXING PLATE 15 P1067Z015 DETENT PIN ASSEMBLY 16 P1067Z016 COLLAR 17 P1067Z017 SPEED CHANGE LEVER 18 PN05 HEX NUT
1
4''-20 19 P1067Z019 INDEXING PIN 20 P1067Z020 SPRING 21 P1067Z021 PULLEY COVER 22 P1495022 FACE PLATE 23 G2522 SPUR CENTER 24 P1067Z024 TAILSTOCK HOUSING 25 P1495025 TAILSTOCK BARREL 26 P1495026 TAILSTOCK LEAD SCREW 27 PSS03 SET SCREW
1
4''-20 x3⁄8'' 28 P1495028 HAND WHEEL 29 PSS17 SET SCREW
5
16''-18 x
5
16''
30 P1495030 HANDLE 31 P1067Z031 STOP BAR 32 P1067Z032 CAM SLIDE BAR 33 P1067Z033 LOCK STUD 34 P1495034 LOCKING PLATE 35 PN17 HEX BOLT
3
4''-10 36 P1495036 HANDLE 37 G1807 LIVE CENTER 38 P1067Z038 LOCK LEVER 39 P1067Z039 SNAP RING 24MM 40 P1067Z040 ECCENTRIC SHAFT 41 PR11M SNAP RING 25MM 42 PSB06 CAP SCREW
1
4''-20 x 1'' 43 PEC04M E-CLIP 13MM 44 PS03 PHLP HD SCR 10-24 x 1''
45 P1019090B PLASTIC SWITCH COVER 46 P1067Z046 LEG, LEFT FRONT 47 P1067Z047 LEG, RIGHT FRONT 48 P1067Z048 LEG, RIGHT REAR 49 P1067Z047 LEG, LEFT REAR 50 P1495050 TOOL REST HOUSING 51 P1067Z051 CROSS BRACE, LONG 52 P1495051 ECCENTRIC ROD W/052 53 PB31 HEX BOLT
1
4''-20 x 1'' 54 P1174071 TOOL REST W/070 55 P1495031 LOCKING LEVER 56 P1067Z056 REAR SWITCH COVER 57 PN07 HEX NUT 10-24 58 PN02 HEX NUT
5
16''-18
59 PW07 FLAT WASHER
5
16''
60 PCB01 CARRIAGE BOLT
5
16''-18 x
5
8''
61 P1067Z061 END PANEL 62 P1067Z062 CROSS BRACE, SHORT 63 PS06 PHLP HD SCR 10-24 x
3
8''
64 P1067Z064 MOTOR 65 P1067Z065 TOP BRACE 66 P1067Z066 NAME PLATE 67 P1067Z067 KEY 4 X 4 X 84 68 P1067Z068 MOTOR PULLEY SET 69 P1067Z069 SPEED CHART * 70 P1067Z070 SPRING 71 P1067Z071 SPRING RETAINER 72 PR06M SNAP RING 16MM 73 P1067Z073 CAUTION LABEL * 74 PSS11 SET SCREW
1
4''-20 x1⁄4''
75 PS06 PHLP HD SCR 10-24 x
3
8'' 76 P1067Z076 POWER CORD * 77 P1019090A ON/OFF SWITCH 78 P1067Z078 SAFETY LABEL * 79 P1067Z079 STOP BAR 80 PVM22 V-BELT M-22 82 PSS02 SET SCREW
5
16''-18 x3⁄8'' 83 P1495083 LOCKING STUD 84 P1067Z084 KNOB 85 P1067Z085 TOOL REST EXTENSION 86 PB03 HEX BOLT
5
16''-18 x 1''
87 PLW01 LOCK WASHER
5
16''
98 P1067Z098 KNOCK OUT BAR
REF PART # DESCRIPTION REF PART # DESCRIPTION
Parts noted with an asterisk (*) are not shown on the exploded views.
Page 26
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
___12" Table Saw ___Radial Arm Saw ___12" Jointer ___Panel Saw ___Combination Planer/Jointer ___Brass Hardware ___Paint & Finishing Supplies ___Lumber ___Contractor’s Supplies
___Other__________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
___Builders Hardware ___Hand Tools ___Fasteners ___Wood Components
___Other__________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Imports to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___WoodenBoat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced ___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander
___Other__________________________________________________
9. How many of your woodworking machines are Grizzly? _____________
Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________
MODEL # ______________________________Order #______________________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
WARRANTY CARD
CUT ALONG DOTTED LINE
Page 27
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Place
Stamp
Here
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Name_______________________________
Street_______________________________
City______________State______Zip______
Send a Grizzly Catalog to a friend:
Page 28
G1067Z Wood Lathe -27-
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe­cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back without this number. Proof of purchase must accompany the mer­chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY AND RETURNS
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