Grizzly G1067Z User Manual

WOOD LATHE
MODEL G1067Z
INSTRUCTION MANUAL
COPYRIGHT © 1996 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED FEBRUARY, 1999. PRINTED IN U.S.A.
G1067Z Wood Lathe -1-
PAGE
1. INTRODUCTION ........................................................................................................2
SAFETY RULES FOR ALL TOOLS ........................................................................3
UNPACKING............................................................................................................4
PIECE INVENTORY ................................................................................................4
CLEAN UP ..............................................................................................................5
SITE CONSIDERATIONS ......................................................................................5
CIRCUIT REQUIREMENTS ..................................................................................6
2. ASSEMBLY ................................................................................................................7
PRE-ASSEMBLY ....................................................................................................7
STAND..................................................................................................................7-8
INSTALLING THE SWITCH ....................................................................................9
TOOL REST ..........................................................................................................10
TAILSTOCK ..........................................................................................................10
SPUR CENTER ....................................................................................................11
FACE PLATE ........................................................................................................11
3. ADJUSTMENTS...................................................................................................... 12
HEADSTOCK ..................................................................................................12-13
TAILSTOCK ..........................................................................................................13
LIVE CENTER ......................................................................................................14
SPEED SELECTOR ..............................................................................................14
4. OPERATIONS ........................................................................................................ 15
LATHE SAFETY RULES ......................................................................................15
TEST RUN ............................................................................................................16
TOOL REST ..........................................................................................................16
SPINDLE TURNING ..............................................................................................17
OUTBOARD TURNING ........................................................................................18
INDEXING..............................................................................................................18
5. MAINTENANCE........................................................................................................19
GENERAL..............................................................................................................19
LUBRICATION ......................................................................................................19
BED........................................................................................................................19
6. CLOSURE ................................................................................................................20
MACHINE DATA....................................................................................................21
PART BREAKDOWN ......................................................................................22-23
PART LISTS ..........................................................................................................24
WARRANTY AND RETURNS ..............................................................................27
-2- G1067Z Wood Lathe
Grizzly Industrial, Inc. is proud to offer the Model G1067Z Wood Lathe. This lathe is a part of Grizzly’s growing family of fine woodworking machinery. When used according to the guide­lines stated in this manual, you can expect years of trouble-free, enjoyable operation.
The Model G1067Z is intended for home and medium-duty professional use. This lathe fea­tures a 1,725 R.P.M., 1 H.P. capacitor-start motor, mechanical ON/OFF switch and rotating head for spindle turning and bowl turning.
All running parts utilize shielded ball bearings, which require no lubrication for the life of the bearings.
We are also pleased to provide this manual with the Model G1067Z. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our latest effort to produce the best docu­mentation possible. If you have any criticisms that you feel we should pay attention to in our next printing, please write to us at the Bellingham, WA address at the end of this section.
SECTION 1: INTRODUCTION
Most importantly, we stand behind our machines. We have excellent regional service departments at your disposal should the need arise. If you have any service questions or parts requests, please call or write to us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
To comment on this manual write to:
Grizzly Industrial, Inc.
C/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
To operate this or any power tool safely and effi­ciently, it is essential to become as familiar with it as possible. The time you invest before you begin to use your Model G1067Z will be time well spent.
DO NOT operate this machine until you are completely familiar with the contents of this manual. Serious personal injury may occur.
G1067Z Wood Lathe -3-
12. USE SAFETY GLASSES AND EAR PRO­TECTION. Also use a DUST MASK if the
operation is dusty.
13. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS IN TOP CONDITION.
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS FROM POWER
before servicing and when changing accessories.
16. AVOID ACCIDENTAL STARTING. Make
sure the switch is in the “OFF” position before plugging in the cord.
17. CHECK DAMAGED PARTS. Do not oper-
ate the machine until you are certain it is in perfect running condition.
18. NEVER LEAVE THE TOOL RUNNING UNATTENDED - TURN POWER OFF. Do
not leave the tool until it comes to a full stop.
19. DO NOT OPERATE THE TOOL IF USING DRUGS, ALCOHOL, OR MEDICATION.
20. DO NOT WORK IN HASTE or operate
machine if you are fatigued.
21. IF THERE IS SOMETHING YOU DO NOT KNOW OR UNDERSTAND ABOUT THIS TOOL, DO NOT OPER­ATE IT! Ask for help first. Confusion
can lead to disaster.
22. BAD HABITS ARE DANGEROUS.
Review all safety procedures often.
These safety rules cannot cover every situation in a woodshop. Consider your conditions when setting up or operating your Wood Lathe.
1. KNOW YOUR POWER TOOL. Read the
owner’s manual carefully. Learn the tool’s applications and limitations, as well as its particular hazards.
2. KEEP ALL GUARDS IN PLACE and in
working order.
3. GROUND ALL TOOLS. If an adapter is
used to accommodate a two-prong recep­tacle, the adapter plug must be attached to a known ground. Never remove the grounding prong.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Make it a habit to check that
keys and wrenches are removed from the machine before turning it on.
5. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
6. AVOID DANGEROUS ENVIRONMENTS.
Do not use power tools in damp or wet locations or expose them to rain. Keep your work area well lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept a safe distance away from your work area.
8. MAKE WORKSHOP CHILD-PROOF with
padlocks, master switches, or by remov­able starter keys.
9. DO NOT FORCE TOOL. Tools work better
and safer when they are allowed to per­form at their own speed.
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, or jewelry that can get caught in moving parts. Non­slip footwear must be worn. Long hair should be tied back or wear a hat.
11. NEVER STAND ON, OR LEAN ON THE TOOL. Doing so could cause injury.
Safety Rules For All Tools
-4- G1067Z Wood Lathe
Unpacking
The Model G1067Z Wood Lathe is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after
you’ve signed for delivery, please call Customer
Service immediately for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
Piece Inventory
After all the parts have been removed from the carton, you should have:
• Main Lathe Unit
• On/Off Switch and Front/Rear Covers
• Index Pin
• 6'' Face Plate
• 12'' Tool Rest
• Tool Rest Support
• Tool Rest Extension
• Knock Out Bar
• Stand Legs (4)
• Stand Support, Long (2)
• Stand Support, Short (2)
• Upper Mount Plate (2)
• End Stand Support (2)
Fasteners:
• Carriage Bolt
5
16
"- 18 x
3
4
" 24
• Flat Washer
5
16" 32
• Cap Screw
5
16"- 18 x 1 1⁄4" 8
• Hex Nut
5
16
"- 18 32
• Phillips
®
Head Screw 10 - 24 x 3⁄8" 12
In the event that any non proprietary parts are missing (e.g. a nut or a washer...), we would be glad to replace them, or, for the sake of expedi­ency, replacements can be obtained at your local hardware store.
The G1067Z is a heavy machine (190 lbs. shipping weight). DO NOT over-exert your­self while unpacking or moving your machine – get assistance. In the event that your lathe must be moved up or down a flight of stairs, be sure that the stairs are capable of supporting the combined weight of people and the machine. Serious personal injury may occur.
G1067Z Wood Lathe -5-
Clean up Site Considerations
Working Clearances: Consider existing and
anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a home for your Wood Lathe. Allow sufficient room to safely run your machines in any foreseeable operation.
Follow the safety rules listed below when working with solvents. Failure to do so may result in serious personal injury.
1. Read and follow all directions and warnings on the solvent label.
2. Work only in a well ventilated area.
3. Do not work near any type of open flame (e.g., pilot lights, kerosene heaters, and so on).
4. DO NOT smoke while working with flammable material.
5. Paper towels from the cleaning process are extremely combustible. Dispose of waste towels so they do not create a fire hazard.
The bed and other unpainted parts of the Model G1067Z are coated with a waxy oil that protects them from corrosion during shipment. Remove the protective coating with mineral spirits and paper towels. DO NOT use gasoline or other petroleum based solvents because of their extremely low flash points. Serious personal injury may occur. DO NOT use chlorine-based solvents – if you happen to splash some onto a painted surface, you will ruin the fin­ish.
Lighting and Outlets: Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle amperage requirements. Outlets should be located near each machine so power or extension cords are clear of high­traffic areas. Observe local electrical codes for proper installation of new lighting, out­lets, or circuits.
Floor Load: Your G1067Z Lathe represents a large weight load in a small footprint. Most commercial floors are suitable for the Model G1067Z. Some residential floors may require additional build up to support both machine and operator.
-6- G1067Z Wood Lathe
Circuit Requirements
Be sure that your particular electrical con­figuration complies with local and state codes. The best way to ensure compliance is to check with your local municipality or licensed electrician.
The motor supplied with the G1067Z is wired for 110V only. Under normal use, the motor draws approximately 10 amps @ 110V. We recommend using a 15 amp cir­cuit breaker or a 20 amp fuse for 110V operation. This should be satisfactory for normal use, while providing enough pro­tection against motor damage caused by power surges. The circuit you use should be dedicated, (i.e., the G1067Z should pro­vide the only draw from that circuit). If fre­quent circuit failures occur when using the Wood Lathe, contact our service depart­ment or your local electrical contractor.
This equipment must be grounded. Please ensure that the Wood Lathe is continuous­ly grounded from the motor to the machine frame and then to a known ground. Verify that any existing electrical outlet and cir­cuit you intend to plug into is actually grounded. If it is not, it will be necessary to run a separate 12 A.W.G. copper grounding wire from the outlet to a known ground. Under no circumstances should the grounding pin from any three-pronged plug be removed.
Extension Cords: If used, extension cords must be rated Hard Service (grade S) or better. Conductor size must be 14 A.W.G. for cords up to 50 feet in length. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
G1067Z Wood Lathe -7-
Pre-assembly
Assembly of the G1067Z is straightforward. We have organized the assembly process into steps. Please follow them in sequence.
Tools Required: Only a few common tools are
needed to assemble this machine. Specifically, a 6" adjustable wrench, 12mm open end wrench, regular and Phillips
®
head screwdriver and an
8mm Allen
®
wrench.
SECTION 2: ASSEMBLY
Stand
Figure 1.
1. Locate all four stand legs and the two end
panels. Attach an end panel to any two of the legs using the 10 - 24 x
3
8
'' Phillips
®
Head
Screws provided. Figure 1. Repeat this step
for the remaining end panel/legs. Do not tighten any fasteners during the assembly of the stand until specifically instructed other­wise.
All die-cut metal parts have a sharp edge (called “flashing”) on them after they are formed. This is removed at the factory. Sometimes though, a bit of flashing might escape inspection. Please examine the edges of all die-cut metal parts before han­dling them.
-8- G1067Z Wood Lathe
Figure 2.
Figure 3.
Figure 4.
4. With an assistant, set the lathe bed assem-
bly on the stand, orienting the front of the headstock with the switch opening in the stand leg. Bolt the lathe bed to the stand using the eight
5
16'' - 18 x 11⁄4'' Cap Screws
and Hex Nuts supplied and tighten down.
Figure 4.
5. At this point tighten down all the bolts on the
stand. It is a good idea to do this with the lathe set in place where it will be used.
2. Bolt the upper mount plate and the short
stand support to each end assembly using the
5
16'' - 18 x 3⁄4'' carriage bolts provided.
Figure 2.
3. Attach the long stand supports to each end
assembly using the
5
16'' - 18 x 3⁄4'' carriage
bolts provided. Figure 3.
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