Grizzly G1067Z User Manual 2

Wood Lathe
ModeL G1067Z
InStructIon ManuaL
Copyright © 1996 By grizzly industrial, inC. revised July, 2009 (tr)
WarnInG: no portIon of thIS ManuaL May be reproduced In any Shape
or forM WIthout the WrItten approvaL of GrIZZLy InduStrIaL, Inc.
#5983 printed in taiwan.
WARNING
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
SECTION 1: SAFETY........................................................................................................................2
Safety Instructions For Power Tools ..........................................................................................2
Additional Safety Instructions For The Lathe..............................................................................4
SECTION 1: INTRODUCTION ..........................................................................................................5
Commentary................................................................................................................................5
Unpacking ..................................................................................................................................6
Piece Inventory ..........................................................................................................................6
Site Considerations ....................................................................................................................7
Clean Up ....................................................................................................................................7
Circuit Requirements ..................................................................................................................8
Grounding ..................................................................................................................................9
Extension Cords..........................................................................................................................9
SECTION 2: ASSEMBLY ................................................................................................................10
Pre-assembly ............................................................................................................................10
Stand ........................................................................................................................................10
Installing the Switch ..................................................................................................................11
Tool Rest ..................................................................................................................................12
Tailstock ....................................................................................................................................12
Spur Center ..............................................................................................................................13
Face Plate ................................................................................................................................13
SECTION 3: ADJUSTMENTS ........................................................................................................14
Headstock ................................................................................................................................14
Tailstock ....................................................................................................................................15
Live Center................................................................................................................................16
Speed Selector..........................................................................................................................16
SECTION 4: OPERATIONS ............................................................................................................17
Test Run....................................................................................................................................17
Tool Rest ..................................................................................................................................17
Spindle Turning ........................................................................................................................18
Outboard Turning ......................................................................................................................19
Indexing ....................................................................................................................................19
SECTION 5: MAINTENANCE ........................................................................................................20
General ....................................................................................................................................20
Bed............................................................................................................................................20
Lubrication ................................................................................................................................20
SECTION 6: CLOSURE ..................................................................................................................21
Machine Data Sheet ................................................................................................................22
Parts Breakdown ......................................................................................................................23
Parts List ..................................................................................................................................25
Warranty & Returns ..................................................................................................................26
Table Of Contents
-2- G1067Z Wood Lathe
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
7. NEVER FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. DO NOT force tool or attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVIRON­MENT. DO NOT use power tools in damp
or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi­tute for proper accident prevention measures.
NOTICE
Safety Instructions For Power Tools
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
SECTION 1: SAFETY
G1067Z Wood Lathe -3-
9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safe­ty glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16 7-10 16 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Power Tools
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. On machines with magnet-
ic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnect­ing.
17. CHECK DAMAGED PARTS. Before fur­ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
18. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. DO NOT
leave tool until it comes to a complete stop.
19. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a machine.
20. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE. Make sure any
instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.
21. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.
-4- G1067Z Wood Lathe
Additional Safety Instructions For The Lathe
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
Like all machines there is danger associated with the Model G1067Z. Accidents are fre­quently caused by lack of familiarity or fail­ure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precau­tions are overlooked or ignored, serious personal injury may occur.
1. MAKE SURE ALL GUARDS are in place
and that the Lathe sits on a flat, stable sur­face.
2. ALWAYS WEAR EYE PROTECTION or a face shield when operating the Lathe. All safety equipment should be ANSI approved.
3. USE A RESPIRATOR TO AVOID INHAL­ING DUST. All safety equipment should be
ANSI approved.
4. BEFORE STARTING THE MACHINE be certain the workpiece has been properly imbedded on the headstock and tailstock centers and that there is adequate clearance for the full rotation.
5. ADJUST TOOL REST to provide proper support for the turning tool you will be using. Test tool rest clearance by rotating work­piece by hand before turning lathe on.
6. SELECT THE TURNING SPEED which is appropriate for the type of work. Allow the lathe to gain its full speed before using.
7. ALWAYS INSPECT THE CONDITION of the materials you are turning. Do not turn pieces with knots, splits and other potential­ly dangerous conditions.
8. KEEP LATHE TOOLS PROPERLY SHARPENED and hold firmly in the proper
position when turning.
9. NEVER OPERATE THE LATHE WITH DAMAGED OR WORN PARTS. Maintain
your lathe in proper working condition.
10. MAKE SURE YOUR WOOD LATHE IS
TURNED OFF, disconnected from its
power source and all moving parts have come to a complete stop before starting any inspection, adjustment, or mainte­nance procedure.
11. DO NOT LEAVE LATHE RUNNING
UNATTENDED for any reason.
12. DO NOT STOP LATHE USING YOUR
HAND against the workpiece.
13. KEEP LOOSE CLOTHING ARTICLES
such as sleeves, belts and jewelry items away from the lathe spindle.
14. WHEN FACE PLATE TURNING, use lathe chisels on the downward spinning side of the workpiece only.
15. REMOVE THE TOOL REST when per­forming sanding or polishing operations on the rotating spindle.
16. ATTEMPTING TO REMOVE too much material at once may cause work material to fly out of the lathe.
17. THE JOINTS OF GLUED-UP WORK­PIECES should be high quality to prevent
them from breaking under the extreme forces of lathe turning. Consult in-depth trade manuals and instructional books for correct techniques when gluing up a work­piece from multiple pieces. If a joint fails during a lathe turning operation, serious injury or death could occur.
G1067Z Wood Lathe -5-
We are proud to offer the Model G1067Z. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
We are pleased to provide this manual with the Model G1067Z. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our effort to produce the best documenta­tion possible. If you have any comments regard­ing this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G1067Z as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.grizzly.com
. Any updates to your machine will be reflected in these manuals as soon as they are complete. Visit our site often to check for the latest updates to this manual!
Lack of familiarity with this manual could cause serious person­al injury. Become familiar with the con­tents of this manual, including all the safety warnings.
Commentary
SECTION 1: INTRODUCTION
-6- G1067Z Wood Lathe
After all the parts have been removed from the carton, you should have:
• Main Lathe Unit
• Grizzly Paddle Switch
• Front/Rear Covers
• Index Pin
• 6'' Face Plate
• 12'' Tool Rest
• Tool Rest Support
• Tool Rest Extension
• Knock Out Bar
• Stand Legs (4)
• Stand Support, Long (2)
• Stand Support, Short (2)
• Upper Mount Plate (2)
• End Stand Support (2)
Fasteners:
• Carriage Bolt
5
16"- 18 x 3⁄4" 24
• Flat Washer
5
16" 24
• Cap Screw
5
16"- 18 x 1" 8
• Hex Nut
5
16"- 18 32
• Phillips Head Screw 10 - 24 x
3
8"12
• Lock Washer
5
16"8
In the event that any non proprietary parts are missing (e.g. a nut or a washer...), we would be glad to replace them, or, for the sake of expedi­ency, replacements can be obtained at your local hardware store.
The Model G1067Z Wood Lathe is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer
Service immediately for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
Piece InventoryUnpacking
The G1067Z represents a load of 179 pounds. Seek assistance before beginning assembly.
Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.
G1067Z Wood Lathe -7-
The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship­ment. Remove this protective coating with a sol­vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti-
mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted surfaces should they come in contact.
Gasoline and petroleum products have low flash points and could explode if used to clean machin­ery. DO NOT use gaso­line or petroleum prod­ucts to clean the machin­ery.
Smoking near solvents could ignite an explosion or fire and cause serious injury. DO NOT smoke while using solvents.
Lack of ventilation while using solvents could cause serious personal health risks, fire, or environmental hazards. Always work in a well ventilated area to pre­vent the accumulation of dangerous fumes. Supply the work area with a constant source of fresh air.
Clean Up
Unsupervised children and visitors inside your shop could receive seri­ous personal injury. Ensure child and visitor safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time.
Floor Load
The Model G1067Z weighs 179 lbs. Most com­mercial floors are suitable for your machine. Some floors may require additional reinforcement to support the machine, the operator, and the workpiece.
Working Clearances
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your machine.
Site Considerations
-8- G1067Z Wood Lathe
Circuit Requirements
Amperage Draw
The Model G1067Z motor is wired to operate at 110V and will draw the following load:
Motor Load..............................................8 Amps
Plug Type
The Model G1067Z is supplied with a NEMA 5-15 plug. DO NOT modify the plug or power cord in any way. See Figure 1 for a NEMA 5-15 plug and grounded outlet.
Circuit Breaker Requirements
We recommend that the circuit you use your machine on should be dedicated. Because the machine motors are different sizes, please use the following guidelines when choosing a circuit breaker for your machine (circuit breakers rated any higher are not adequate to protect the cir­cuit):
Recommended Circuit Breaker ..............15 Amp
Your Circuit Capacity
Always check to see if the wires in your circuit are capable of handling the amperage load from your machine. If you are unsure, consult a qualified electrician.
If you operate this machine on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist and a power failure still occurs, contact a qualified electrician or our Service Department at (570) 546-9663.
Serious personal injury could occur if you connect your machine to the power source before you have completed the assembly process. DO NOT connect the machine to the power source until instructed to do so.
Figure 1. NEMA 5-15 plug and
grounded outlet.
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