Grizzly G1066Z, G1079 User Manual

DRUM SANDER
MODEL G1066/G1066Z/G1079
INSTRUCTION MANUAL
COPYRIGHT © MAY, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
PRINTED IN TAIWAN
Model G1066
Model G1066Z
WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
Table Of Contents
PAGE
1. SAFETY
SAFETY RULES FOR POWER TOOLS ............................................................................2-3
SAFETY RULES FOR THE DRUM SANDER ......................................................................4
2. CIRCUIT REQUIREMENTS
220V OPERATION ................................................................................................................5
FUSING..................................................................................................................................5
GROUNDING ........................................................................................................................5
EXTENSION CORDS ............................................................................................................6
WIRING DIAGRAMS ............................................................................................................6
3. GENERAL INFORMATION
COMMENTARY ....................................................................................................................7
UNPACKING..........................................................................................................................8
PIECE INVENTORY ..............................................................................................................8
HARDWARE RECOGNITION CHART ..................................................................................9
CLEAN UP ..........................................................................................................................10
SITE CONSIDERATIONS....................................................................................................10
4. ASSEMBLY
BEGINNING ASSEMBLY ....................................................................................................11
DUST PORTS......................................................................................................................11
CRANK HANDLE ................................................................................................................12
G1066Z CONTROL PANEL ................................................................................................12
5. ADJUSTMENTS
DRUM ALIGNMENT ......................................................................................................13-15
PRESSURE ROLLERS ......................................................................................................16
DUST SCOOP ....................................................................................................................17
V-BELT ALIGNMENT ..........................................................................................................17
PAPER REPLACEMENT G1066/G1079........................................................................18-19
PAPER REPLACEMENT G1066Z ......................................................................................19
DUST COLLECTION ..........................................................................................................20
CONVEYOR BELT ..............................................................................................................21
6. OPERATIONS
G1066Z CONTROL PANEL ................................................................................................22
TEST RUN ..........................................................................................................................23
G1066/G1079 ......................................................................................................................23
G1066Z ..........................................................................................................................24-25
CHOOSING SANDPAPER ..................................................................................................25
7. MAINTENANCE
GENERAL............................................................................................................................26
LUBRICATION ....................................................................................................................26
BEARING REPLACEMENT ................................................................................................27
8. CLOSURE..................................................................................................................................28
G1066 DATA SHEET ............................................................................................................................29
G1066 PARTS BREAKDOWN ........................................................................................................30-32
G1066 PARTS LIST ..............................................................................................................................33
G1066 WIRING DIAGRAM....................................................................................................................34
G1066Z DATA SHEET ..........................................................................................................................35
G1066Z PARTS BREAKDOWN ......................................................................................................36-38
G1066Z PARTS LIST ......................................................................................................................39-40
G1066Z WIRING DIAGRAM ..................................................................................................................41
G1079 DATA SHEET ............................................................................................................................42
G1079 PARTS BREAKDOWN ........................................................................................................43-45
G1079 PARTS LIST ..............................................................................................................................46
G1079 WIRING DIAGRAM....................................................................................................................47
TROUBLESHOOTING ..........................................................................................................................48
MAINTENANCE NOTES ......................................................................................................................49
WARRANTY AND RETURNS ..............................................................................................................50
-2- G1066/G1066Z/G1079 Drum Sander
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVI­RONMENT. Do not use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi­tute for proper accident prevention measures.
NOTICE
G1066/G1066Z/G1079 Drum Sander -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. NEVER OVERREACH. Keep proper foot-
ing and balance at all times.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Power Tools
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. Make sure switch is in off
position before plugging in. Also, the mag­netic switch on this machine may start if the switch gets bumped hard enough.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER USE UNDER THE INFLUENCE of
alcohol or drugs, or when tired.
21. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE. Make sure any
instructions you give in regards to the oper­ation of the machine are approved, correct, safe, and clearly understood.
-4- G1066/G1066Z/G1079 Drum Sander
Additional Safety Instructions
For The Drum Sander
DO NOT allow anyone to stand at the out-
feed end when feeding your stock.
DO NOT jam workpiece into the machine
during operation. Firmly grasp the work­piece in both hands and ease it into the machine using light pressure.
DO NOT wear loose clothing while operat-
ing this machine. Roll up or button sleeves at the cuff.
DO NOT sand any stock narrower than
1
8''.
DO NOT attempt to sand thin stock by
using a “dummy” board under your work­piece.
DO NOT sand stock shorter than 9''.
DO NOT place hands near, or in contact
with, sanding drums during operation.
DO NOT allow fingers to get pinched
between board and conveyor belt during operation. This may pull the operator’s hand into the machine and cause serious injury or death!
NEVER leave the machine running unat-
tended.
NEVER operate the sander without an
adequate dust collection system in place and running.
NEVER sand more than one piece of stock
at a time.
ANY PROBLEM, with the exception of
conveyor belt tracking, that is concerned at all with any moving parts or accessories must be investigated and corrected with the power disconnected, and after all mov­ing parts have come to a complete stop. Never attempt to adjust conveyor belt tracking when the sanding drums are engaged.
REPLACE sanding paper when it
becomes worn.
ALWAYS inspect board stock for nails,
staples, knots, and other imperfections that could be dislodged and thrown from the machine during sanding operations.
PERFORM machine inspections and
maintenance service promptly when called for.
Operating this equipment has the potential for creating flying debris which can cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glass­es you wear meet the appropriate standards of the American National Standards Institute (ANSI).
As with all power tools, there is danger associated with the G1066/G1066Z/G1079 Drum Sanders. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored serious personal injury may occur.
G1066/G1066Z/G1079 Drum Sander -5-
SECTION 2: CIRCUIT REQUIREMENTS
220V Single-Phase
The Model G1066/G1066Z/G1079 features 220V single-phase motors. The G1066/G1066Z 5 HP motor will safely draw about 25 amps under load. The G1079 2 HP drum motor requires 12 amps for safe operation. All sanders feature
1
/4 HP feed
motors that draw approx. 3 amps under load.
The Model G1066/G1066Z should be fused at 30 amps. The Model G1079 should be fused at 15 amps. Make sure the wiring in your circuit is rated to handle the amperage draw from your machine. If frequent circuit failure occurs when using the sander, contact our Service Department. The sander must be connected to its own dedicated circuit and should not share a circuit with any other machine. A standard 2-pole breaker is nec­essary for use with the sander.
We recommend using a NEMA-style L6-30 plug and outlet for the Model G1066/G1066Z, and an L6-15 for the Model G1079. You may also “hard­wire” the sander directly to your panel, provided you place a disconnect near the machine. Check the electrical codes in your area for specifics on wiring requirements.
Figure 1. Typical plug configuration for 220V,
single-phase operation.
Grounding
In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur­rent. This tool is equipped with an electric cord that has an equipment-grounding conductor which must be properly connected to a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper connections of the electrical-grounding conductor can result in the risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical-grounding con­ductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.
This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no cir­cumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.
-6- G1066/G1066Z/G1079 Drum Sander
The Model G1066/G1066Z/G1079 comes pre­wired for 220 volt operation. Wiring diagrams are provided at the back of this manual should it be necessary to repair or revise the wiring. Always consult a qualified electrician when doing any electrical work on this equipment.
Wiring Diagram
We have covered some basic electrical requirements for the safe operation of your Sander. These requirements are not neces­sarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician.
Extension Cords
We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for exten­sion cords. Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in
Section 1: Safety to determine the minimum
gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.
SECTION 3: GENERAL INFORMATION
Most important, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
G1066/G1066Z/G1079 Drum Sander -7-
Commentary
We are proud to offer the Grizzly Model G1066/G1066Z/G1079 Drum Sander. Your machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
This manual covers all three models because these machines are essentially the same except for the motor size, the size of stock they can han­dle, the rotation of the drums and the feed rates. A number of optional accessories for these machines are available through the Grizzly cata­log. Theses options include a complete selection of sanding paper, dust collection systems and a heavy-duty mobile base.
We are also pleased to provide this manual with the Model G1066/G1066Z/G1079. It was written to guide you through assembly, review safety considerations, and cover general operating pro­cedures. It represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/
O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
The specifications, drawings, and photographs illustrated in this manual represent the Model G1066/G1066Z/G1079 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no oblig­ation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.
Read the manual before assembly and operation. Become familiar with the machine and its operation before begin­ning any work. Serious personal injury may result if safety or opera­tional information is not understood or followed.
Description
Motor Size Sanding Width Drum Rotation
Feed Rates
G1066
5 HP 23
1
2"
With Feed
11 FPM
G1066Z
5 HP 231⁄2"
Against Feed
Var. 0-20 FPM
G1079
2 HP
16"
With Feed
11 FPM
-8- G1066/G1066Z/G1079 Drum Sander
Unpacking
The Model G1066/G1066Z/G1079 Drum Sander is shipped from the manufacturer in a carefully packed carton. If you discover your machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the contain­ers and all packing materials for possible inspec­tion by the carrier or its agent. Without the pack­ing materials, filing a freight claim can be difficult.
If you need assistance determining whether you need to file a freight claim, or with the procedure to file one, please contact our Customer Service.
Piece Inventory
After all the parts have been removed from the carton, you should have:
Drum Sander Unit
Control Panel [G1066Z]
4'' Dust Port (2)
•Crank Arm
Crank Handle
Paper Retaining Clip (2) [G1066/G1079]
Self Tapping Screws #8 x
1
2" (8)
Flat Washers #8 (8)
•3MM Hex Wrench
In the event that any non-proprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expedien­cy, replacements can be obtained at your local hardware store.
The Model G1066/G1066Z/G1079 is a heavy machine (approx. 430 and 285 lb. shipping weights respectively). DO NOT over-exert yourself while unpacking or moving your machine—get assistance. In the event that your Drum Sander must be moved up or down a flight of stairs, be sure that the stairs are capable of supporting the com­bined weight of people and the machine. Serious personal injury may occur if they are not.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
NOTICE
A full parts list and breakdown can be found toward the end of this manual. For easier assembly, or to identify missing parts, please refer to the detailed illustrations at the end of the manual.
G1066/G1066Z/G1079 Drum Sander -9-
Hardware Recognition Chart
Use this chart to match up hardware pieces during the assembly process!
#
10
Lock Nut
Wing Nut
S
A
W
D
I
A
R
E
H
M
E
T
8''
E
R
5
1
4''
Thumb Screw
Phillips Head
5
16''
3
8''
7
Cap Screw
16''
Screw
Carriage Bolt
Hex
1
2''
Setscrew
5
8''
Head Bolt
Lock
Washer
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
4mm
6mm
5mm
10mm
8mm
15mm 20mm
Washer
1
4''
3
8''
1
2''
5
8''
25mm
10mm
30mm 35mm 40mm 45mm
12mm
LINES ARE 1MM APART
50mm 55mm 60mm
16'' INCH APART
1
65mm
16mm
70mm 75mm
LINES ARE
Countersunk Phillips Head Screw
Flange Bolt
Phillips Head Hex Bolt
Hex Nut
5
16''
7
16''
9
16''
3
4''
7
8''
1''
1
1
4''
1
2''
1
3
4''
1 2
1
4''
2
1
2''
2
3
4''
2 3
Slotted Screw
A
S
H
W
D
I
A
R
9
16''
M
E
T
E
R
E
Button Head
D
I
A
A
H
S
W
R
E
M
E
T
2''
E
R
1
Screw
Phillips Head Sheet Metal Screw
D
I
A
R
12mm
D
I
A
D
I
A
M
R
M
E
M
E
T
E
R
D
I
A
R
M
E
H
E
S
T
E
A
R
W
4mm
E
T
E
R
D
I
A
R
M
E
E
H
T
S
E
A
R
W
6mm
T
E
A
S
S
W
H
A
S
A
E
H
E
W
E
H
W
R
10mm
R
8mm
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
D
I
A
R
W
H
S
A
E
7
W
16''
R
3
E
H
S
A
H
S
R
E
8''
5
A
D
16''
W
R
1
W
E
H
S
A
#
D
4''
R
10
M
E
T
E
R
I
A
M
E
T
E
R
I
A
M
E
T
E
R
D
I
A
M
E
T
E
R
D
I
A
M
E
T
E
R
W
E
H
S
A
-10- G1066/G1066Z/G1079 Drum Sander
Site Considerations
FLOOR LOAD
Your new drum sander represents a large weight load in a moderate sized footprint. Most shop floors will be adequate for the weight of the drum sander; however, some floors may require addi­tional support. Contact an architect or structural engineer if you have any question about the abil­ity of your floor to handle the weight.
WORKING CLEARANCES
Working clearances can be thought of as the dis­tances between machines and obstacles that allow safe operation of every machine without limitation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands and/or work tables. Also consider the rel­ative position of each machine to one another for efficient material handling. Be sure to allow your­self sufficient room to safely run your machines in any foreseeable operation.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Outlets should be located near each machine so power or exten­sion cords are not obstructing high-traffic areas. Be sure to observe local electrical codes for prop­er installation of new lighting, outlets or circuits.
Make your shop “child safe.” Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting or operating equip­ment.
Clean Up
The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship­ment. Remove this protective coating with a sol­vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. Avoid chlo­rine-based solvents as they may damage painted surfaces should they come in contact. Always fol­low the manufacturer’s instructions when using any type of cleaning product.
Do not use gasoline or other petroleum-based solvents to clean with. They have low flash points which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur.
Do not smoke while using solvents. A risk of explo­sion or fire exists and may result in serious personal injury.
Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest­ed. Always work in well­ventilated areas far from potential ignition sources when dealing with sol­vents. Use care when dis­posing of waste rags and towels to be sure they do not create fire or environ­mental hazards.
G1066/G1066Z/G1079 Drum Sander -11-
SECTION 4: ASSEMBLY
Dust Ports
Figure 2. Top-mounted 4" dust ports.
The Model G1066/G1079 Drum Sander comes equipped with two 4'' dust ports as shown in
Figure 2. Apply double sided tape between the
plastic dust ports and the sheet metal cover, then secure in place with sheet metal screws.
DO NOT operate the Model G1066/G1066Z/G1079 without an adequate dust collection system. This machine creates substantial amounts of wood dust while in operation. Failure to use a dust collection system can result in short and long-term res­piratory illness.
Beginning Assembly
Most of your new drum sander has been assem­bled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented in this section.
Keep loose clothing out of the way of machinery and keep hair pulled back.
Wear safety glasses dur­ing the entire assembly process. Failure to com­ply may result in serious personal injury.
Disconnect power to the machine when perform­ing any maintenance or assembly. Failure to do this may result in serious personal injury.
Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.
The Model G1066Z also comes equipped with two 4" dust ports, but these mount in the center of the top and the center of the front on the sheet metal cover. As with the other models, apply dou­ble sided tape between the plastic dust ports and the sheet metal cover, then secure in place with sheet metal screws.
-12- G1066/G1066Z/G1079 Drum Sander
Crank Handle
Figure 3. Crank handle attachment.
Figure 4. Control panel attached to base unit.
The crank handle is normally installed on the front right lead screw shaft, and is held in place with two setscrews already threaded into the han-
dle, as shown in Figure 3. The crank handle can
be installed on the right or left side of the machine to maximize operator comfort and convenience.
Setscrew
G1066Z Control Panel
To mount the control panel to the base unit on the Model G1066Z:
1. Match the holes in the control arm mounting
plate to the threaded holes on the side of the the sander.
2. Use the
5
16"-18 x 1" hex bolts and washers to
secure the control arm to the sander body as
shown in Figure 4.
G1066/G1066Z/G1079 Drum Sander -13-
SECTION 5: ADJUSTMENTS
Drum Alignment
Figure 5. Feed direction perpendicular to drum.
Keep loose clothing out of the way of machinery and keep hair pulled back.
Wear safety glasses dur­ing the entire adjustment process. Failure to com­ply may result in serious personal injury.
Disconnect power to the machine when perform­ing any adjustments or maintenance. Failure to do this may result in seri­ous personal injury.
For the Model G1066/G1066Z/G1079 Drum Sander to function properly, the sanding drums must be aligned in two directions: (1) perpendic-
ular to feed direction (Figures 5 and 6) and (2)
parallel to the conveyor belt.
Figure 6. Sanding drum parallel to feed belt.
In order to make the above adjustments, it is nec­essary to know how to adjust the bearing blocks.
To adjust the Model G1066/G1066Z/G1079 bearing blocks:
1. Loosen the lock nuts (See Figure 7) on one
of the bearing blocks on the drum that requires adjustment.
2. Raise or lower the bearing block by rotating
the setscrews (See Figure 7). Turn very
gradually
1
8 of a turn or less.
Figure 7. Bearing block adjustments.
Bearing Block
Setscrews
Locknut
-14- G1066/G1066Z/G1079 Drum Sander
3. Start with the front sanding drum. Lower the
table so the block will slide easily under the pressure bars. Slide the block over to one side of the table, with the front edge lined up to the front of the table. (It is important to line up the block carefully to ensure that the same part of the 2x4 is used to set the drum heights.) Raise the table up so the board barely touches the front pressure roller.
4. Raise the table one full turn of the hand-
wheel. Adjust the height of that side of the front sanding drum so it just touches the board and is able to rock back and forth with moderate resistance.
Figure 9. Model G1066Z rear drum
adjustment control.
Figure 10. Dimensions of gauge block.
3. Repeat the measurements with the rear
drum and brace. If the measurements are not within
1
8", the drums can be moved by loosening the lock nuts on the bearing blocks and moving one end of the drum forward or backward as necessary in the slotted holes.
If the drums are not perpendicular to feed direction, the sandpaper will creep toward one end of the drum. After you have adjust­ed the drums, do not forget to tighten the lock nuts and recheck the alignment.
To adjust the drums parallel to the conveyor belt:
1. Disconnect the sander from the power source!
2. For this step, you will need a 24" long block of wood. A quality 2x4 will work fine (See Figure 10).
Micro-Adjustment Knob
Micro-Adjust Lock Knob
3. Tighten the lock nuts and recheck the align-
ment using the same hardwood block. Tightening the lock nuts will pull the drum downward slightly. Be sure to adjust to com-
pensate for this movement. Do not over
tighten the lock nuts. The bearing blocks can break if over tightened.
4. For Models G1066/G1079 repeat steps 1-3
for the other drum. Tighten the lock nuts. Model G1066Z has micro-adjustment knobs on the sides of the machine for rear drum
adjustments. See Figure 9. Both drums should now be properly adjusted. Do not
change the table height until the lock nuts are tight.
Use care when tightening lock nuts. While they are made of durable cast metal, the bearing blocks are susceptible to breakage if the metal is fatigued by excess tension caused by overtightening.
To adjust the drums perpendicular to the feed direction:
1. Disconnect the sander from the power source!
2. First measure the distance between the out-
side of the front drum and the inside of the front brace. The distances should be within
1
8" of each other at each end of the drum.
G1066/G1066Z/G1079 Drum Sander -15-
In addition to premature wear and failure of sandpaper, improper drum alignment could cause the possibility of an uncontrolled exit of material from the machine—which could result in damage to property or potential operator injury.
5. Stop and mark the location of the table ele-
vation handle with a felt pen or piece of tape. In the same manner, mark the height of the table in relation to the body of the sander. Both of these marks will indicate this exact table position (we will refer to it as reference height #1). Having reference height #1 marked is crucial to all subsequent steps.
6. Lower the table exactly 2 turns. Remove the
block and re-insert it on the other side, taking care to line it up with the front of the table just as it was on the previous side. Raise the table exactly 2 turns to bring it back up to ref­erence height #1.
7. Set the height of that end of the drum to the
board. Rock the drum back and forth again. It should feel and sound the same as it did on the other end. If the sound and rolling action are not identical, adjust the bearing block height. Continue this procedure, going back and forth, until both sides of the drum sound and feel the same.
8. To adjust the rear drum, lower the table by
turning the handwheel counter-clockwise
1
/8th of a turn from reference #1. Make a sec­ond mark. This will be reference #2 and will be used for setting up the rear drums.
9. Repeat steps 5-6 until both sides of the rear
drum are the same. (Note: the G1066Z has external height adjustment knobs for the rear drum. These are located on each side of the machine. Other than this difference, the pro­cedure for setting the drum height is the same.)
10. While the rear drum should always be slight-
ly lower than the front drum, the actual differ­ence will vary depending on wood type, feed rate, sandpaper grits, etc. Once you are familiar and comfortable with the adjustment procedures, you should experiment to arrive at the best settings for your specific applica­tion.
-16- G1066/G1066Z/G1079 Drum Sander
To provide increased operator control, the Model G1066Z features height adjustment controls for the feed roller. These controls are located on the underside of the roller pressure spring controls and consist of a hex bolt and jamnut setup, exact­ly like the roller pressure spring tension controls.
To adjust the pressure roller height on the Model G1066Z:
1. Disconnect sander from the power source!
2. The “Drum Alignment” instructions must be
followed before this adjustment can be per­formed. Use the same 2x4 for this procedure.
3. With the 2x4 in place on one end of the table,
raise the table up to reference height #1.
4. Lower the table 1 full turn with the hand-
wheel.
5. On the same side as the 2x4, loosen the jam-
nuts on the roller height hex bolts.
6. Adjust all 3 pressure rollers by turning the
hex bolts. The pressure rollers should barely touch the surface of the 2x4, allowing just enough room to rotate. At this position, tight­en the jamnut on the bolt so it does not move.
7. Repeat steps 3-6 with the other side to make
sure all pressure rollers are even and paral­lel to the table.
These adjustments should be used as a starting point. Once you are familiar and comfortable with the adjustment procedures, you should experi­ment to arrive at the best settings for your specif­ic application.
Pressure Rollers
The spring tension of the pressure rollers can be adjusted to reduce snipe. (Note: roller pressure is also affected by the drum height.)
To adjust the pressure rollers:
1. Disconnect the sander from the power source!
2. Remove sanding head cover (disconnect
dust collector hose if attached).
3. Loosen the jamnuts on the hex bolts. Turn
the hex bolts downward to increase the pres-
sure roller spring tension. See Figure 11.
Increasing the tension will increase the pres­sure of the board on the conveyor belt, but will also be less forgiving of irregularities in the board and could cause jamming. You will need to determine experimentally the optimal tension for your stock.
4. Replace the sanding head cover and recon-
nect the dust collector.
Roller Pressure
Adjusting Bolt
Figure 11. Location of pressure roller tensioners.
G1066/G1066Z/G1079 Drum Sander -17-
V-Belt
The sanding drums are driven by two V-Belts on the Models G1066 & G1066Z and one V-Belt on the Model G1079. The V-Belts must have proper tension for proper power transmission. Proper tension is achieved when the V-Belts can be deflected about
3
4" with moderate finger pressure at the midpoint between the drum sheaves (sheaves are integral on the Model G1079) and the motor sheave. To adjust V-Belt tension, loosen the motor mounting bolts and slide the motor accordingly. Ensure that the pulleys stay in line with each other and tighten the motor mount­ing bolts. Re-check V-Belt tension and alignment.
To check alignment, ensure that the machine is on a level floor. Hold a straightedge against the side of the rear contact drum sheave. The contact drum and motor sheaves are in alignment when the straightedge also barely touches the side of the motor sheave.
To align the sheaves, loosen the motor from the motor mounting plate and shift the motor in the desired direction. Tighten the motor mount bolts and re-check alignment and tension.
If the sheaves will not come into alignment by adjusting the motor, the motor sheave can be moved directly along the motor shaft. Loosen the setscrew on the motor sheave and move it in or out accordingly.
Always inspect V-belts for damage or deteri­oration when adjusting for tension or align­ment. Should you find evidence of cracking, abrasion or damage from wood chips or other foreign materials, replace the belt immediately. Belt breakage could lead to mechanical damage or operator injury.
Dust Scoop
Figure 12. Location of dust scoop bolts.
The Model G1066/G1079 is equipped with a dust scoop located next to the rear sanding drum. The Model G1066Z features a dust scoop for each drum. Dust scoops reduce the amount of dust that accumulates on the workpiece as it travels through the sander. Dust scoops are adjustable and should be set approximately
1
32'' above the bottom of the rear drum for optimum effective­ness.
To adjust a dust scoop:
1. Unplug the sander from its power source!
2. Place two 2x4’s of equal height under the
rear sanding drum and the dust scoop. Raise the table until the 2x4’s just touch the drum.
3. Loosen the dust scoop mounting bolts locat-
ed at each end of the scoop as shown in
Figure 12.
4. Move the scoop up or down until it is approx-
imately
1
32'' above the 2x4’s. Some flexing of the sheet metal assembly may be needed to get the proper clearance. Retighten the mounting bolts and remove the 2x4’s.
Dust Scoop
Mounting Bolt
-18- G1066/G1066Z/G1079 Drum Sander
Figure 14. Illustrates paper preparation.
4. Unwind the old sandpaper and use it as a
pattern or use the pattern in Figure 14 to cut
a piece of 6" wide sandpaper of the desired grit. It is necessary to cut a triangular portion of the paper away at each end.
5. Starting at the left side of the drum, fold the
corner of the sandpaper into the spring clip, then install the clip onto the tensioner. You may need to tap the clip with a hammer or mallet to ensure that it is seated; however, you do not have to drive clip completely on, just make sure it is secure. Too much force will break the clip! Also, do not fold paper over tensioner and then install the clip—the paper may tear as a result.
6. Pull the paper until the tension wheel spring
has bottomed out in its travel.
7. This step is possible to accomplish alone, but it is easier with an assistant. While one per-
son rolls the drum, the other tightly spirals the paper onto the drum, ensuring that there are no bubbles or overlapping edges.
IMPORTANT: Try to leave a uniform
3
16" gap between the spirals as you wind the paper around the drum. This will allow the paper to move and stretch slightly and will decrease the likelihood of tearing and overlapping.
Figure 13. Sanding paper attachment.
Sanding Paper Clip
Tension Wheel
Tension Spring
Be careful that the tension wheel does not pinch your fingers when the pressure is released and it snaps back to a relaxed posi­tion.
Paper Replacement
G1066/G1079
The Model G1066/G1079 is designed for 6" wide sandpaper rolls. The outfeed sanding drum is wrapped in felt to slightly increase the drum diam­eter and to provide a smooth sanded surface. The felt should be 1" from the edge of the drum to allow room for the tape to adhere.
To change the paper:
1. Disconnect the machine from the power!
2. Take the sheet metal cover off.
3. Remove the tape from around the right side
of the drum and the clip that attaches the
sandpaper to the left side of the drum (See Figure 13).
G1066/G1066Z/G1079 Drum Sander -19-
Figure 15. Sandpaper ends taped on
Model G1066Z.
Paper Replacement
G1066Z
The Model G1066Z is designed for 3" wide hook and loop sandpaper rolls.
To change sandpaper on the G1066Z:
1. Disconnect the sander from the power source!
2. Remove the top cover to expose the drums.
3. One drum at a time, unwind the old sandpa-
per and notice the direction that it was wrapped around the drum.
4. Use the old sandpaper as a pattern to cut out
the new sandpaper.
5. Wrap the sanding drum with the new sand-
paper. Make sure to wrap the sandpaper tight and try to keep the gaps to a minimum.
6. Tape both ends with
3
4" strapping tape, mak­ing at least two complete passes so that the second layer is directly on top of the first.
See Figure 15. Repeat steps 3-5 with the
other drum.
8. Hold the loose end against the right side of
the contact drum and wrap with duct tape to secure. Double-check the drum to make sure there are no bubbles or overlapping edges and your gapping is correct.
9. Repeat steps 1-6 for the other drum.
10. Mount the hood and reconnect the flex-hose
to the dust collection ports.
Important Tips For Changing Sandpaper
Replace the paper on each drum individual­ly. Once paper is removed from both drums, they can be slippery and hard to rotate.
Always fold the paper into the spring clip and then insert it.
The spring clip does not have to be driven completely on.
Changing sandpaper is easier with the help of another person.
-20- G1066/G1066Z/G1079 Drum Sander
Dust Collection
The dust collection ports are located on the top of the sanding head cover and each measures 4" in diameter. It will be necessary to attach 4" dust collection pipes over these ports. Flex-hose is recommended because it will ease removal of the sanding head cover when paper changes and adjustments are necessary. Grizzly offers 4" flex­hose to connect this machine to a dust collection system. The flex-hose easily attaches with a 4" hose clamp. Please refer to our catalog for cur­rent price and ordering information.
Your dust collector must be able to move 450 cfm at the Drum Sander. If you have a remotely
located dust collector or you are operating more than one machine at a time, ensure that your dust collector has the capacity and power to meet this requirement. A fine layer of dust will be present on your stock as it comes out of the sander. This is normal.
Always wear a dust mask in addition to using a dust collector. Dust masks filter out the smaller particles of dust that dust collectors can­not trap.
DO NOT operate the Model G1066/G1066Z/G1079 without an adequate dust collection system. This machine creates substantial amounts of wood dust while in operation. Failure to use a dust collection system can result in short and long-term res­piratory illness.
G1066/G1066Z/G1079 Drum Sander -21-
Conveyor Belt
The conveyor belt tension and tracking adjust­ments are controlled by the adjustment bolts located at each end of the front and rear convey­or rollers. If the conveyor belt is too loose or tracks off to one side, adjust as follows:
1. If the conveyor belt is slipping, turn both infeed adjustment bolts counter-clockwise. See Figure 16.
Figure 16. Location of conveyor adjustments.
Roller Bracket
Allen®Head Screws
Roller Adjustment Bolt
Always make adjustments at the infeed end to avoid re-adjusting conveyor drive chain. Conveyor belt tracking adjustments must be made while the conveyor belt is running. Use extreme care to ensure that clothing, hair or jewelry is kept safely away from mov­ing parts.
2. If the conveyor belt tracks toward the right
side, turn the adjustment bolt located at the infeed right corner. Turning this bolt counter­clockwise will make the sanding belt move to the left.
3. After you have made the adjustment, run the
machine for approximately 15 minutes to observe the tracking adjustment you made. Be patient, the belt tracks slow.
4. If the conveyor belt tracks too far to the left,
loosen the adjustment bolt. Turning this bolt clockwise will move the sanding belt to the right.
-22- G1066/G1066Z/G1079 Drum Sander
SECTION 6: OPERATIONS
G1066Z Control Panel
Keep loose clothing out of the way of machinery and keep hair pulled back.
Wear safety glasses dur­ing all operations on the planer. Failure to comply may result in serious personal injury.
Disconnect power to the machine when perform­ing any adjustments or maintenance. Failure to do this may result in seri­ous personal injury.
Always wear a dust mask when operating the sander. Using this machine produces saw­dust which may cause allergic reactions or res­piratory problems.
NOTICE
The following section was designed to give instructions on the basic operations of this drum sander. However, it is in no way com­prehensive of every drum sander applica­tion. WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training to maximize the potential of your drum sander.
Figure 17. G1066Z control panel.
Before plugging in the Model G1066Z familiarize yourself with the control panel.
The Model G1066Z control panel features a main power switch, separate on/off controls for the variable speed conveyor and the sanding drums, a variable speed adjustment dial and an amp load
meter. Figure 17 points out each of these con-
trols.
Main Power
Feed Rate
Conveyor ON
Sanding Drum
Motor ON
Sanding Drum
Motor OFF
Conveyor OFF
Load Meter
The main power switch features an important safety device that is very important to remember. A twist-and-pull design in the knob helps to avoid accidental starts; yet, in the event of an emer­gency, the knob can be pushed straight down to stop the machine.
Another important point to remember about the control panel is that the feed conveyor motor and the drum motor operate independently from each other.
The load meter and the variable speed dial are very important to the operation of the Model G1066Z. Please read the “Load Meter” and the “Variable Speed” instructions in this section before sanding any stock.
G1066/G1066Z/G1079 Drum Sander -23-
Test Run
Once the assembly is complete and the adjust­ments are done to your satisfaction, you are ready to test the machine.
Turn on the power supply at the main panel.
Press the START button. Make sure that your fin­ger is poised on the STOP button, just in case
there is a problem. The drum sander should run smoothly, with little or no vibration or rubbing noises. Strange or unnatural noises should be investigated and corrected before operating the machine further. To avoid injury or damage to the
machine, DO NOT attempt to make adjustments
to the machine without turning it off and unplug­ging it from its power source.
If noises occur that cannot be found by visual inspection, feel free to contact our Service Department for help.
DO NOT attempt to investigate or adjust any features of the machine while it is running. Wait until the machine is turned off, unplugged and all working parts have come to a rest before you do anything! Failure to do so could result in severe injury or dam­age to equipment.
DO NOT sand more than one board at a time. Minor variations in thickness can cause one board to be propelled by the rapidly spin­ning sanding drum and ejected from the machine. NEVER stand directly in front of the outfeed area of the machine. Failure to do so could result in severe personal injury.
G1066/G1079
Your new Model G1066/G1079 Drum Sander is a relatively simple piece of equipment to set up and run. Under most sanding conditions, a normal cut is no more than
1
64". This depth can be achieved
by approximately
1
4 turn of the table height han­dle. Attempts to remove too much can cause jam­ming, wood burning, rapid paper wear or tearing, poor finish and belt slippage. We recommend that wide stock be sent through two to three times without adjusting the table height. Turn the stock 180° to ensure an even cut. The following is the correct start-up and operating procedure for either of these machines.
1. Start the dust collector.
2. Make thickness adjustment. Place workpiece
on the conveyor table and turn the table han­dle until the workpiece can be sanded and fed through smoothly. Turning the handle clockwise will raise the conveyor table. Turning the table handle counter-clockwise will lower the conveyor table.
3. Remove the workpiece from the conveyor
belt.
4. Start the Drum Sander and feed your stock.
Retrieve by standing at the side–not at the outfeed end.
5. Check the sanded piece. Is the piece
smooth? Mark a squiggly pencil line on a board and sand it to test for even sanding. Look for uniform removal of the line. If the line is not removed uniformly, refer to the adjustment section earlier in the instruction manual.
NOTICE
We strongly recommend sending wide stock through the sander two or three times without adjusting the height. This is an important method for preventing burning your wood or ruining sandpaper.
-24- G1066/G1066Z/G1079 Drum Sander
G1066Z
Your new Model G1066Z Drum Sander provides a great amount of operator control during opera­tion. To utilize this control, you should be familiar with the variable speed and the load meter before using the drum sander.
Variable Speed
The variable speed dial located on the control panel allows you to increase the feed rate from 0­20 FPM. The correct speed to use depends on the type of stock you are using (hardwood vs. softwood) and the stage of finish you are at with that stock.
As a general rule, a slower feed rate will sand the surface smoother, but runs the risk of burning the wood; a faster feed rate will remove material faster, but runs the risk of overloading the motor. Use trial-and-error to determine the best settings for your specific applications.
Load Meter
The load meter located on the control panel dis­plays the current amperage draw of the drum motor. The needle rises when you increase the load on the sanding drums and decreases when you decrease the load. Use this meter to avoid overloading your machine with too heavy of a cut.
NEVER exceed 25 amps—this is the maxi­mum that your machine can safely handle!
Since various types of stock will react differently with various loads, use trial-and-error to deter­mine the best settings for your applications. As a general rule, always start with a small load and work your way up. We recommend that you do not push your machine to its maximum load; instead, make multiple passes or install a coars­er grit paper.
Operation
Under most sanding conditions, a normal cut is no more than
1
64". This depth can be achieved by
approximately
1
4 turn of the handle. Excessively heavy cuts can cause jamming, wood burning, rapid paper wear, poor finish and belt slippage.
We recommend that wide stock be sent through two to three times without adjusting the table height—this is important for preventing burned wood or ruined sandpaper. Also, turn the stock 180° to ensure an even cut. The following is the correct start-up and operating procedure for this model.
1. Start the dust collector.
2. Place stock on the conveyor table and turn
the table handle to raise the conveyor table until the stock barely touches the pressure bar.
3. Start the drum motor and the feed motor.
Pass the stock through the sander and slow­ly raise the conveyor table while listening for stock-to-drum contact. As soon as you hear contact, stop raising the table and watch the load meter (if it gets too high, immediately lower the conveyor table). Retrieve your workpiece by standing to the side of the sander—NOT directly behind it.
4. Without moving the table, make multiple
passes and check your workpiece.
5. Check the sanded piece. Is the piece
smooth? Mark a squiggly pencil line on a board and sand it to test for even sanding. Look for uniform removal of the line. If the line is not removed uniformly, refer to the
Adjustments section earlier in the instruction
manual.
G1066/G1066Z/G1079 Drum Sander -25-
Choosing Sandpaper
There are many types of sanding belts to choose from. We recommend Aluminum Oxide for gener­al workshop environments. Below is a chart that groups abrasives into different classes, and shows which grits fall into each class.
The general rule of thumb is to sand a workpiece with progressively higher grit numbers, with no one grit increase of more than 50.
The Model G1066/G1066Z/G1079 allows you to place two different grit sandpapers on each drum.The first drum should have a coarser grit than the second. Usually this translates into com­binations of successive group types. A common selection for stock that is planed before being sanded is a 100/150 grit combination.
Ultimately, the type of wood you use and your stage of finish will determine the best grit types to install on your sander.
Grit Type
60
80-100
120-180
220
Coarse
Medium
Fine
Very Fine
Hook & Loop Sandpaper
Although hook & loop sandpaper is convenient and easy to install, care must be taken not to overload it while sanding by taking excessively heavy cuts.
Excessively heavy cuts will cause the underlying hooks and loops to slightly depress and deform under the sandpaper, resulting in small surface grooves and ridges on all subsequently sanded pieces. If this should happen, the only way to cor­rect the situation is to unwrap and then re-wrap the sandpaper around the drum to “reset” the hooks and loops.
Simply stated: DO NOT take excessively heavy cuts. If you need to remove material faster, switch to a coarser grit of sandpaper.
-26- G1066/G1066Z/G1079 Drum Sander
SECTION 7: MAINTENANCE
General
Lubrication
Bearing blocks must be lubricated every 20 hours of operation. Use a high-quality, lithium-based grease. The grease fittings are located on the top of each bearing block.
Other moving parts such as chains should be lubricated periodically with a light machine oil. Motor bearings need no lubrication.
Use only adequate lubrication. Too much lubri­cant will attract dirt and sawdust and will clog the chain mechanism.
Make a habit of inspecting your Model G1066/G1066Z/G1079 each time you use it. Check for the following conditions and repair or replace when necessary.
Loose mounting bolts.
Worn switch.
Worn or damaged cords and plugs.
Damaged V-belt.
Any other condition that could hamper the
safe operation of this machine.
Failure to routinely inspect your drum sander for damage and wear could result in unsatisfactory work results, premature com­ponent or machinery failure, or operator injury. We recommend you create a check­list for routine inspection and maintenance. Remember to always disconnect the drum sander from its power source before attempting to inspect, adjust, or repair this machine!
Disconnect power to the machine when perform­ing any adjustments or maintenance. Failure to do this may result in seri­ous personal injury.
DO NOT attempt to investigate or adjust any features of the machine while it is running. Wait until the machine is turned off, unplugged and all working parts have come to a rest before you do anything!
G1066/G1066Z/G1079 Drum Sander
-27-
Bearing Replacement
Figure 18. Detaching bearing from housing.
6. Re-attach the sanding head cover before
operating the sander.
3. Once the old bearing is removed, clean the
bearing housing. Insert the new bearing into the notches in the housing as shown in
Figure 19. Twist the bearing clockwise 90°
after it reaches into the housing as far as it
will go as shown in Figure 20.
4. Insert the screwdriver through the bearing, as in step 2 and lever the bearing into its
proper position in the housing.
5. Press or tap the bearing and housing back
into place on the drum shaft. Re-adjust the drum as necessary.
The tools necessary for this job are a large round shaft screwdriver and a bench vise. Replace bearing as follows:
1. Remove the roller housing from the drum
sander and clamp it tightly in a bench vise.
2. Insert the screwdriver into the center hole of the bearing as shown in Figure 18. Lever the
bearing until it turns perpendicular to the housing. Once the bearing is turned 90° from the housing, it should slide free with little effort. The housing is designed with notches that allow the bearing to be inserted and removed. It is important that you lever the bearing so it turns in alignment to those notches.
Figure 19. Matching bearing tab to notch.
Figure 20. Inserting bearing into housing.
NOTICE
Lubricate the bearings sparingly after about two months of sander operation. The bear­ing requires very little grease, so avoid the temptation to over-lubricate.
NOTICE
Make sure, when installing the new bearing, that the lubrication groove in the bearing will match the groove and grease fitting in the housing once it is in place.
-28- G1066/G1066Z/G1079 Drum Sander
The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G1066/G1066Z/G1079 Drum Sanders.
If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
If you have comments dealing specifically with this manual, please write to our Bellingham,
Washington location using the address in Section 3: General Information. The specifications, draw-
ings, and photographs illustrated in this manual represent the Model G1066/G1066Z/G1079 as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, add the new information to this manual and keep it for refer­ence.
We have included some important safety mea­sures that are essential to this machine’s opera­tion. While most safety measures are generally universal, Grizzly reminds you that each work­shop is different and safety rules should be con-
sidered as they apply to your specific situation.
We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service
Department listed in Section 3: General Information.
Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.
SECTION 8: CLOSURE
The Models G1066/G1066Z/G1079 were specifically designed for sanding wood. DO NOT MODIFY AND/OR USE THESE MACHINES FOR ANY OTHER PURPOSE. Modifications or improper use of this tool will void the warranty. If you are confused about any aspect of this machine, DO NOT use it until you have answered all your questions. Serious personal injury may occur.
Like all power tools, there is danger associ­ated with the Model G1066/G1066Z/G1079 Drum Sanders. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
This equipment has the potential to create flying debris which can cause severe eye injury. Always wear safety glasses or gog­gles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
G1066/G1066Z/G1079 Drum Sander -29-
Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G1066 DRUM SANDER
MACHINE DATA
SHEET
Design Type ......................................................................................................Floor Model
Overall Dimensions:
Height ......................................................................................................................43"
Width......................................................................................................................34
1
2"
Depth ........................................................................................................................37"
Shipping Weight ................................................................................................430 lbs.
Net Weight ........................................................................................................389 lbs.
Crate Size ................................................................................39
1
2" L x 41" W x 44" H
Footprint ......................................................................................................34
1
2" x 24"
Capacities:
Maximum Board Width ..........................................................................................23
1
2
"
Maximum Board Thickness ....................................................................................4
1
4"
Minimum Board Length ............................................................................................ 9"
Minimum Board Thickness ........................................................................................
1
8
"
Diameter of Drum ......................................................................................................6"
Surface Speed of Drums ..............................................................................2300 FPM
Conveyor Feed Rate ........................................................................................11 FPM
Sanding Drum Motor:
Type ....................................................................................................TEFC Capacitor
Horsepower............................................................................................................5 HP
Voltage ......................................................................................................220V ONLY
Amps..........................................................................................................................25
RPM ......................................................................................................................3450
Phase ⁄ Cycle ..........................................................................................Single ⁄ 60 HZ
Power Transfer ..............................................................................................Belt Drive
Conveyor Motor:
Type........................................................................................................Start Induction
Horsepower ..........................................................................................................
1
4 HP
Voltage ..................................................................................................................220V
Amps............................................................................................................................3
RPM ......................................................................................................................1725
Phase ⁄ Cycle ..........................................................................................Single ⁄ 60 HZ
Power Transfer ..........................................................................................Chain Drive
General Construction:
Cabinet ..................................................................................................................Steel
Sanding Drums (2) ........................................................................................Aluminum
Pressure Rollers (3) ..........................................................................................Rubber
Requires Sanding Rolls 6" Wide
Specifications, while deemed accurate, are not guaranteed.
-30- G1066/G1066Z/G1079 Drum Sander
G1066 STAND & TABLE ELEVATION
G1066/G1066Z/G1079 Drum Sander -31-
G1066 FEED BELT & TABLE
-32- G1066/G1066Z/G1079 Drum Sander
G1066 DRUM & ROLLER MECHANISM
G1066/G1066Z/G1079 Drum Sander -33-
REF PART # DESCRIPTION REF PART # DESCRIPTION
01 P1066001 FRAME 02 PN08 HEX NUT
3
8"-16
03 PW02 WASHER
3
8" 04 P1066004 SIDE PANEL 05 P1066005 BUSHING 06 P1066006 SPROCKET 07 P1066007 SPROCKET 08-1 P1066008-1 TABLE LEAD SCREW 08A P1066008A SHIM 09 P1066009 ELEVATION CHAIN 10 P1066010 FRONT BRACE 11A PSS28 SETSCREW
5
16"-24 X 3⁄8" 12 P1066012 CRANK HANDLE ASSY 13 G1838 DUST PORT 14 P1066014 HOOD 15 P1066015 REAR BRACE 16 P1066016 REAR PANEL 17 PSS07 SETSCREW
1
4
"-20 x
1
2
" 18 P1066018 MOTOR PULLEY 19 PK02 KEY
1
4" x 1⁄4" x 3" 20 P1066020 5 HP MOTOR 22 PB21 HEX BOLT
3
8"-16 x 3⁄4" 23 P1066023 BRACKET 24 PW02 FLAT WASHER
3
8" 29 PHTEK1 SELF TAPPING SCREW 30 P1066030 GROMMET 31
PWRCRD220L
POWER CORD 32 P1066032 FRONT PANEL 33 G4668 SWITCH 34 PN02 HEX NUT
5
16"-18
35A PN03 HEX NUT
3
16"-16 36 P1066036 TABLE FRAME 37 PW07 FLAT WASHER
5
16''
38 PLN02 LOCK NUT
1
4"-20 39 P1066039 FEED BELT MOTOR 40 PW07 FLAT WASHER
5
16''
41 PN02 NUT
5
16"-18 42 PK34M KEY 5 x 5 x 20mm 43 P1066043 DRIVE CHAIN 44 P1066044 SPROCKET 45 PSS07 SETSCREW
1
4"-20 x 1⁄2" 46 P1066046 MOTOR BRACKET 47 PSB16 CAP SCREW
1
4"-20 x 3⁄4"
48 PW07 FLAT WASHER
5
16''
49 PB03 HEX BOLT
5
16"-18 x 1" 50 P1066050 LEFT ROLLER END GUARD 51 P1066051 ROLLER BRACKET 53 PFH11 FLT HD SCREW
1
4"-20 x 2 3⁄4"
58 P1066058 SPECIAL BOLT
1
4" - 20 x
5
8"
59 P1066059 RIGHT GUARD 60 P1066060 SPECIAL BOLT
61 P1066061 BUSHING SUPPORT 62 P1066062 BUSHING 64 P1066064 PLATE 65A P1066065A DRIVE ROLLER 65B P1066065B IDLE ROLLER 66 P1066066 TABLE 67 PSS07 SETSCREW
1
4"-20 x 1⁄2" 68 P1066068 SPROCKET 69 P1066069 CONVEYOR BELT 70 P1066070 PRESSURE ROLLER 71 P1066071 SANDING DRUM 73 PR08M SNAP RING 19mm 76 P1066076 CLIP 77 P1066077 TENSION WHEEL 78 PFH17
FLT HD ALLEN®SCRW1⁄4"-20 x 1⁄2"
79 P1066079 BEARING 81 P1066081 BEARING BLOCK 82 P1066082 BRG BLOCK PLATE TAPPD 83 P1066083 GREASE FITTING 85 PW02 WASHER
3
8
"
86 PLN01 LOCK NUT
3
8"-16 87 P1066087 TENSION SPRING 88 P1066088 COMPRESSION SPRING 89 PB05M HEX BOLT M6 - 1.0 x 8 90A P1066090A BRACKET 92
G2787 - G2789
SANDING PAPER ROLLS
93 PSS07 SETSCREW 1⁄4"-20 x 1⁄2" 94 P1066094 DRUM PULLEY 95 PK42M KEY 6 x 6 x 30 97 PSS03M SETSCREW M6 - 1.0 x 8 98 PVB67 V BELT B-67 99 P1066099 FELT FOR SANDING DRUM 101 P1073099 STRIKE 102 P1073098 LATCH 103 PS23 PHLP HD SCREW 8-32 x
1
4" 104 PN14 HEX NUT 8 - 32 105 P1066105 SPECIAL SETSCREW 106 PN05 HEX NUT
1
4"-20
107 PB19 HEX BOLT
1
4"-20 x 1⁄2" 115 P1066115 SPRING PLATE 116 P1066116 DUST SCOOP-DEFLECTOR 117
PWRCRD220S
POWER CORD 200 P1066200 G1066 ID/WARNING LABEL 201 PLABEL-11 SAFETY GLASSES LABEL 202 PLABEL-13 UPLUG SANDER LABEL 203 PLABEL-14 ELECTRICITY LABEL 204 PLABEL-17 FEED ONE PIECE LABEL 205 PLABEL-16
DONT STAND BEHIND LABEL
206 PLABEL-12 READ MANUAL LABEL 207 G8589 LARGE GRIZZLY LOGO
G1066 PARTS LIST
-34- G1066/G1066Z/G1079 Drum Sander
G1066/G1066Z/G1079 Drum Sander -35-
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G1066Z
DRUM SANDER W/VARIABLE SPEED CONVEYOR
MACHINE DATA
SHEET
Design Type ......................................................................................................Floor Model
Overall Dimensions:
Height ..................................................................................................................44
1
2"
Width ........................................................................................................................50"
Depth ........................................................................................................................37"
Table Height ............................................................................................................33''
Shipping Weight ................................................................................................430 lbs.
Net Weight ........................................................................................................389 lbs.
Crate Size ................................................................................39
1
2" L x 41" W x 44" H
Base Footprint ..............................................................................................34
1
2" x 24"
Capacities:
Maximum Board Width ..........................................................................................23
1
2"
Maximum Board Thickness ....................................................................................4
1
4"
Minimum Board Length ............................................................................................ 9"
Minimum Board Thickness ........................................................................................
1
8"
Surface Speed of Drums ..............................................................................2300 FPM
Conveyor Feed Rate ......................................................................Variable, 0-20 FPM
Sanding Drum Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower............................................................................................................5 HP
Voltage ......................................................................................................220V ONLY
Amps..........................................................................................................................25
Motor Speed ................................................................................................3450 RPM
Phase ⁄ Cycle ..........................................................................................Single ⁄ 60 HZ
Power Transfer .................................................................................... Dual Belt Drive
Conveyor Motor:
Type ......................................................................................Universal Variable Speed
Horsepower ..........................................................................................................
1
4 HP
Voltage ..................................................................................................................220V
Amps............................................................................................................................3
Motor Speed ..................................................................................................0-60 RPM
Phase ⁄ Cycle ..........................................................................................Single ⁄ 60 HZ
Power Transfer ..........................................................................................Chain Drive
General Construction:
Frame ....................................................................................................................Steel
Sanding Drums (2) ....................................................................6'' Diameter Aluminum
Pressure Rollers (3) ..................................................................1
5
8'' Diameter Rubber
Conveyor Belt ..........................................24'' x 74'' Continuous Industrial Quality Belt
................................................................................................2-4" Dust Ports Included
....................................................................Easy Access Control Panel w/Load Meter
..............................................................External Micro-Adjustment On Outfeed Drum
....................................................................Uses 3" Wide Hook and Loop Sandpaper
..............................................................................................Variable Speed Conveyor
..............................................................................................Improved Dust Collection
Specifications, while deemed accurate, are not guaranteed.
-36- G1066/G1066Z/G1079 Drum Sander
G1066Z
G1066/G1066Z/G1079 Drum Sander -37-
G1066Z
-38- G1066/G1066Z/G1079 Drum Sander
G1066Z
G1066/G1066Z/G1079 Drum Sander -39-
49 PSB12 HEX BOLT 5⁄16"-18 x 11⁄4" 50 P1066050
LEFT ROLLER END GUARD
51 P1066051 ROLLER BRACKET 52 PFH12 FLT HD SCREW
1
4"-20 X 1"
55 PLN02 LOCK NUT
1
4"-20
58 PSB05 CAP SCREW
1
4"-20 X 3⁄4"
59 P1066059
RIGHT ROLLER END GUARD
60 P1066060 SPECIAL BOLT
1
2"-20 X 21⁄2"
61 P1066061 BUSHING SUPPORT 62 PB57 HEX BOLT
1
4"-20 X 1⁄4"
63 PW06 FLAT WASHER
1
4" 64 P1066064 PLATE 65A P1066065A DRIVE ROLLER 65B P1066065B IDLER ROLLER 66 P1066066 TABLE 67 PSS08 SETSCREW
5
16"-18 x 1⁄2" 68 P1066068 SPROCKET 69 P1066Z069 CONVEYOR BELT 70 P1066070 PRESSURE ROLLER 71 P1066Z071 SANDING DRUM 73 PR08M EXT RETAIN RING 19MM 74 P1066062 BUSHING 81 P1066081 BEARING BLOCK 82 PSS08 SETSCREW
5
16"-24 x 1⁄2" 84 P1066082 ADJUST PLATE 85 PW02 FLAT WASHER
3
8"
86 PLN01 LOCK NUT
3
8"-16 88 P1066088 COMPRESSION SPRING 89 PB51 HEX BOLT
1
4"-20 x 3⁄8"
90 PW02 FLAT WASHER
3
8" 90A P1066090A BRACKET 91 PB19M HEX BOLT M8-1.25 x 24 92 P1066Z092 HOOK & LOOP SANDBELT 92A P1066Z092A HOOK & LOOP DRUM CVR 93 PSS09 SETSCREW
3
8"-16 x 1⁄2" 94 P1066094 DRUM PULLEY 95 PK10 KEY
1
4" x 1⁄4" x 11⁄4" 97 PSS02M SETSCREW M6-1.0 x 6 98 PVB67 V BELT B-67 101 P1073099 STRIKE 102 P1073098 LATCH 105 P1066115 SPRING GUIDE 106 PN05 HEX NUT
1
4"-20
107 PB02 HEX BOLT
1
4"-20 x 5⁄8"
107A PW06 FLAT WASHER
1
4"
107B PHTEK9 HEX TAP SCR
1
4"-14 X 11⁄2" 118 P1066Z118 LINE CORD 119 P1066Z119 LINE CORD 120 P1066Z120 EARTH LEAD (GREEN) 125 PW06 FLAT WASHER
1
4"
126 PSW10 STRAIN RELIEF
3
4"
136 P1066Z136 BASE STEEL CRATE
1 P1066001 FRAME 2 PN08 HEX NUT
3
8"-16
3 PW02 FLAT WASHER
3
8" 4 P1066Z004 SIDE PANEL 4A P1066Z004A SIDE PANEL 5 PW01 FLAT WASHER
1
2" 6 P1066006 SPROCKET 7 P1066007 SPROCKET W/SHAFT 8 P1066008 TABLE LEAD SCREW 8A PW01 FLAT WASHER
1
2" 9 P1066009 ELEVATION CHAIN 10 P1066010 FRONT BRACE 11 PSS02 SETSCREW
5
16"-18 x 3⁄8" 12 P1066012 HANDLE 13 P1066013 DUST PORT 13A P1066Z013A DUST PORT 14 P1066Z014 HOOD 15 P1066015 REAR BRACE 16 P1066Z016 REAR PANEL 17 PSS07 SETSCREW
1
4"-20 x 1⁄2" 18 P1066018 MOTOR PULLEY 19 PK23M KEY 5 x 5 x 25 20 P1066Z020 5 HP MOTOR 21 PN08 HEX NUT
3
8"-16
22 PB18 HEX BOLT
3
8
"-16 x 1" 23 P1066023 BRACKET 24 PW02 FLAT WASHER
3
8"
26 PW02 FLAT WASHER
3
8
"
27 PN08 HEX NUT
3
8"-16 28 P1066Z028 DUST DEFLECTOR 29 PHTEK7 SELF TAP SCREW #8 x
3
8" 30 P1066Z030 GROMMET 28 31
PWRCRD220L POWER CORD
31A
PWRCRD220S MOTOR CORD
31B
PWRCRD220S MOTOR CORD
32 P1066032 ***USE P1066032*** 33 P1066Z033 SWITCH 5 HP 34 PN02 HEX NUT
5
16"-18
35 PN03 HEX NUT
3
4"-16 36 P1066036 TABLE FRAME 37 PW07 FLAT WASHER
5
16"
38 PSS33 SETSCREW
3
8"-18 x 1⁄4" 39 P1066Z039 FEED BELT MOTOR 40 PW07 FLAT WASHER
5
16"
41 PN02 HEX NUT
5
16"-18 42 PK34M KEY 5 x 5 x 20 43 P1066043 DRIVE CHAIN 44 P1066044 SPROCKET 45 PSS11 SETSCREW
1
4"-20 x 1⁄4" 46 P1066046 MOTOR BRACKET 47 PSB05 CAP SCREW
1
4"-20 x 3⁄4"
48 PW06 FLAT WASHER
1
4"
REF PART # DESCRIPTION REF PART # DESCRIPTION
-40- G1066/G1066Z/G1079 Drum Sander
137 PS06 PHLP HD SCR 10-24 X 3⁄8" 138 PN04M HEX NUT M4-0.7 139 PHTEK8 SELF TAP SCR #8 X
1
2" 140 PW03 FLAT WASHER #10 141A PLABEL-22
HAND PINCH IN BELT LABEL
141B PLABEL-17 FEED ONLY ONE PIECE LABEL 143 P1066Z143 MACHINE ID/WARNING 144 PLABEL-11 SAFETY GLASSES LABEL 145 PLABEL-13 UNPLUG SANDER LABEL 146 PLABEL-14 ELECTRICITY LABEL 147 PLABEL-22
HAND PINCH IN BELT LABEL
201 P1066Z201 LEFT BEARING SEAT 201A P1066Z201A RIGHT BEARING SEAT 202 P1066Z202 MOUNTING BRACKET 202A P1066Z202A THRUST BEARING SEAT 204 P1066Z204 MICRO ADJUST SCREW 206 P1066Z206 BEVEL GEAR A 207 P1066Z207 BEVEL GEAR B 212 P1066Z212 LOCK COLLAR 214 P1066Z214 DRIVE SHAFT 216 P1066Z216
SPECIAL BOLT 5⁄16"-18 X 1⁄2"
217 P1066Z217 WIRING PANEL 218 P1066Z218 MAGNETIC SWITCH BOX 219 P1066Z219 PEDESTAL ARM 220 P1066Z220 CONTROL BOX 221 P1066Z221 CONTROL PANEL 222 P1066Z222 MAGNETIC SWITCH 223 P1066Z223 ON SWITCH 224 P1066Z224 OFF SWITCH 225 P1066Z225 EMGCY STOP SWITCH 226 P1066Z226 LOAD/AMP METER 227 P1066Z227 CABLE MARKER 228 P1066Z228 CONTROL WIRE 229 P1066Z229 CONTROL WIRE 230 P1066Z230 CONTROL WIRE 231 P1066Z231 CONTROL WIRE 232 P1066Z232 CONTROL WIRE 233 P1066Z233 CONTROL WIRE 234 P1066Z234 CONTROL WIRE 235 P1066Z235 CONTROL WIRE 236 P1066Z236 CONTROL WIRE 237 P1066Z237 CONTROL WIRE 238 P1066Z238 LOCK HANDLE 239 P1066Z239 SCALE 240 P1066Z240 CONTROL KNOB 241 PB03 HEX BOLT
5
16"-18 x 1"
242 PSS04 SETSCREW 1⁄4"-20 x 5⁄16" 243 PLN02 LOCK NUT
1
4"-20 244 P1066Z244 POINTER 245 PSS29 SETSCREW
3
16"-24 x 1⁄4"
246 PS07 PHLP HD SCR
1
4"-20 x 3⁄8"
247 PW07 FLAT WASHER
5
16" 248 PR09M EXT RETAIN RING 20MM 249 PN05 HEX NUT
1
4"-20
250 PB05 HEX BOLT
1
4"-20 x 3⁄4"
251 PW06 FLAT WASHER
1
4" 252 PS06 PHLP HD SCR 10-24 x
3
8"
253 PB03 HEX BOLT
5
16"-18 x 1"
254 PW07 FLAT WASHER
5
16" 255 P1066Z255 DOOR 256 PS01 PHLP HD SCR 10-24 x
1
2" 257 PW03 FLAT WASHER #10 258 PN07 HEX NUT 10-24 259 PHTEK6 SELF TAP SCR #10 x
3
8"
260 P1066Z260
VARIABLE SPEED CIRCUIT BOARD
261 PS22 PHLP HD SCR 3⁄16"-4 x 5⁄8" 262 PN07 HEX NUT 10-24 263 P1066Z263 HINGE 264 P1066Z264 NYLON CABLE TIES 266 P1066Z266 HANDLE 267 PSB11 CAP SCR
5
16"-18 x 11⁄4" 268 P51101 THRUST BEARING 51101 269 P1066Z269 SPROCKET SHAFT 270 P1066Z270 SPROCKET 271 P1066Z271 ADJUSTMENT PLATE 272 P1066Z272 LEFT SUPPORT ARM 273 P1066Z273 RIGHT SUPPORT ARM 274 P6201 BEARING 6201-2RS 275 PN11 HEX NUT
3
8"-24 276 PS17M PHLP HD SCR M4-0.7 x 6 277 G8589 GRIZZLY LOGO, LARGE 277A PHTEK10 TAP SCREW #4 X
3
8" 278 P1066Z278 SELF ADHESIVE FOAM 279 P1066Z279 DUST COVER 280 P1066Z280 DRIVE SHAFT BRACKET 281 P1066Z281 DIRECTION LABEL 282 PSB01 CAP SCREW
1
4"-20 x 5⁄8"
283 PSS34 SETSCREW 10"-24 x
1
2" 284 P1066Z284 FIXING PLATE 285 PSB07 CAP SCREW
5
16"-18 x 3⁄4"
286 PHTEK6 SELF TAP SCR #10 x
3
8"
290 P1066Z290 TABLE HEIGHT SCALE
REF PART # DESCRIPTION REF PART # DESCRIPTION
G1066/G1066Z/G1079 Drum Sander -41-
-42- G1066/G1066Z/G1079 Drum Sander
Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G1079 16" DRUM SANDER
MACHINE DATA
SHEET
Design Type ......................................................................................................Floor Model
Overall Dimensions:
Width ........................................................................................................................27"
Height ..................................................................................................................42
1
2"
Depth ....................................................................................................................36
1
2"
Weight (Shipping)..............................................................................................285 lbs.
Weight (In Place) ..............................................................................................276 lbs.
Box #1 Size..............................................................................40
1
2" L x 30" W x 34" H
Box #2 Size ....................................................................................11" L x 8" W x 6" H
Footprint ..........................................................................................................29" x 32"
Capacities:
Maximum Board Width ............................................................................................16"
Maximum Board Thickness ....................................................................................3
1
2"
Minimum Board Length ..............................................................................................9"
Minimum Board Thickness ........................................................................................
1
8"
Diameter of Drum ......................................................................................................6"
Surface Speed of Drums ..............................................................................2100 FPM
Conveyor Speed ..............................................................................................11 FPM
Sanding Drum Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ........................................................................................................1
1
2 HP
Voltage ......................................................................................................220V ONLY
Amps............................................................................................................................8
RPM ......................................................................................................................3450
Phase / Cycle..........................................................................................Single ⁄ 60 HZ
Power Transfer ..............................................................................................Belt Drive
Conveyor Feed Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ..........................................................................................................
1
4 HP
Voltage ..................................................................................................................220V
Amps............................................................................................................................3
RPM ......................................................................................................................1725
Phase ......................................................................................................Single ⁄ 60 Hz
Power Transfer ..........................................................................................Chain Drive
General Construction:
Cabinet ..................................................................................................................Steel
Sanding Drums (2) ........................................................................................Aluminum
Pressure Rollers (3) ..........................................................................................Rubber
Requires Sanding Rolls 6" Wide
Specifications, while deemed accurate, are not guaranteed.
G1066/G1066Z/G1079 Drum Sander -43-
G1079 STAND & TABLE ELEVATION
-44- G1066/G1066Z/G1079 Drum Sander
G1079 FEED BELT & TABLE
G1066/G1066Z/G1079 Drum Sander -45-
G1079 DRUM & ROLLER MECHANISM
-46- G1066/G1066Z/G1079 Drum Sander
REF PART # DESCRIPTION REF PART # DESCRIPTION
49 PB03 HEX BOLT 5⁄16"-18 x 1" 50 P1066050 LEFT ROLLER END GUARD 51 P1066051 ROLLER BRACKET 53 PFH11 FLT HD SCREW
1
4"-20 x 2 3⁄4" 54 P1073099 STRIKE 55 P1073098 LATCH 58 P1066058 CAP SCREW
1
4"-20 X 5⁄8"
59 P1066059
RIGHT ROLLER END GUARD
60 P1066060 SPECIAL BOLT 61 P1066061 BUSHING SUPPORT 62 P1066062 BUSHING 63 P1079063 IDLER ROLLER 64 P1066064 PLATE 65 P1066065 DRIVE ROLLER 66 P1079066 TABLE 67 PSS07 SETSCREW
1
4"-20 x 1⁄2" 68 P1066068 SPROCKET 69 P1079069 CONVEYOR BELT 70 P1079070 PRESSURE ROLLER 71 P1079071 SANDING DRUM 73 PR08M SNAP RING 19mm 74 P1066074 BUSHING 76 P1066076 CLIP 77 P1066077 TENSION WHEEL 78 P1066078 SPECIAL BOLT
1
4"-20 x 5⁄8" 79 P1079079 BEARING 81 P1079081 BEARING BLOCK 82 PSS28 SETSCREW
5
16"-24 x 3⁄8" 83 P1066083 GREASE FITTING 85 PW02 FLAT WASHER
3
8
"
86 PLN01 LOCK NUT
3
8"-16 87 P1066087 TENSION SPRING 88 P1066088 SPRING 89 PB05M HEX BOLT M6-1.0 x 8 90 P1079090 BRACKET 92
G2787 - G2789
SANDING PAPER ROLLS 97 PSS03M SETSCREW M6-1.0 x 8 98 PVB60 V BELT B-60 99 P1066099 FELT FOR SANDING DRUM 116 P1079100 DUST DEFLECTOR 117
PWRCRD220S
MOTOR CORD 200 P1079200 G1079 ID/WARING LABEL 203 PLABEL-10 SAFETY GLASSES LABEL 204 PLABEL-11 READ MANUAL LABEL 205 PLABEL-12 UNPLUG SANDER LABEL 206 PLABEL-13 ELECTRICITY LABEL 207 PLABEL-15
DONT STAND BEHIND LABEL
208 PLABEL-16 FEED ONLY ONE LABEL 209 G8588 SMALL GRIZZLY LOGO
01 P1079001 FRAME 02 PN08 HEX NUT
3
8"-16
03 PW02 WASHER
3
8" 04 P1079004 SIDE PANEL 05 P1066005 BUSHING 06 P1066006 SPROCKET 07 P1066007 SPROCKET W/SHAFT 08 P1079008 TABLE SCREW 08A P1066008A SHIM 09 P1079009 ELEVATION CHAIN 10 P1079010 FRONT BRACE 11 PSS28 SETSCREW
5
16"-24 x 3⁄8" 12 P1066012 CRANK HANDLE 13 G1838 DUST PORT 14 P1079014 HOOD 15 P1079015 REAR BRACE 16 P1079016 REAR PANEL 17 PSS08 SETSCREW
1
4"-20 x 1⁄2" 18 P1079018 MOTOR PULLEY 19 PK12M KEY 5 x 5 x 30mm 20 P1079020 1
1
2 HP MOTOR
21 PN08 HEX NUT
3
8"-16
22 PB21 HEX BOLT
3
8
"-16 x
3
4
"
23 PB05 HEX BOLT
1
4"-20 x 3⁄4"
24 PW02 FLAT WASHER
3
8"
25 PN05 HEX NUT
1
4"-20 26 P1066115 SPRING PLATE 27 P1079027 ADJUST PLATE 28 PN14 HEX NUT 8-32 29 PHTEK1 SELF TAPPING SCREW 30 PS24 PHLP HD SCREW 8-32 x
3
8"
31
PWRCRD220L
POWER CORD 32 P1079032 FRONT PANEL 33 PSW06 SWITCH 34 PN02 NUT
5
16"-18 35 P1079035 HEX NUT 36 P1079036 TABLE FRAME 37 PW07 FLAT WASHER
5
16''
38 PLN02 LOCK NUT
1
4"-20 39 P1066039 FEED BELT MOTOR 40 PW07 FLAT WASHER
5
16''
41 PN02 HEX NUT
5
16"-18 42 PK34M KEY 5 x 5 x 20mm 43 P1079043 DRIVE CHAIN 44 P1066044 SPROCKET 45 PSS07 SETSCREW
1
4"-20 x 1⁄2" 46 P1066046 MOTOR BRACKET 47 PSB05 CAP SCREW
1
4"-20 x 3⁄4"
48 PW06 FLAT WASHER
1
4''
G1079 PARTS LIST
G1066/G1066Z/G1079 Drum Sander -47-
Sanding Paper Clogs Too Quickly 1. Sanding paper grit too fine
PAM
®
cooking spray applied to the sandpaper 2. Too much material is removed at once will reduce clogging and improve the 3. Dirty board surface effectiveness of cleaning sticks. 4. Insufficient dust collection
5. Stock is too oily
6. Board contains too much moisture
7. Sandpaper worn out
Sandpaper tearing 1. Drums not perpendicular to feed direction
2. Drums not parallel to conveyor table
3. Sandpaper edges overlapped
4. Tape is slipping
5. Too much material is removed at once
Rounding Occurs on the Edges 1. Too much material is removed at once
Uneven Thickness on Right and Left Side 1. Drums are not parallel to conveyor table of the Board 2. Uneven wear of sanding paper
Stock Slips on the Conveyor Belt 1. Too much material is removed at once
2. Too much dust on the conveyor belt surface
3. Worn conveyor belt
Shiny Spots on Sanded Surface 1. Sanding paper too old
2. Drums too high
Marks on Sanded Surface 1. Partial damage to sanding paper
2. Paper overlapped on edges
Conveyor Belt does not Run Smoothly or 1. Conveyor belt tension is incorrect Stops Completely 2. Belt tracking is incorrect
Consistently noticeable “snipe” (more 1. No outfeed support material removed from the ends of the 2. Pressure roller spring tension incorrect board than the middle).
3.
Drum height incorrect in relation to pressure rollers
-48- G1066/G1066Z/G1079 Drum Sander
TROUBLESHOOTING GUIDE
For your safety, turn switch “off” and dis­connect the machine from power source before any troubleshooting. Please refer to the adjustment section to make correc­tions.
PROBLEM SOLUTION
G1066/G1066Z/G1079 Drum Sander -49-
Maintenance Performed
Approximate Hours Of Use
Maintenance Notes
Date
-50- G1066/G1066Z/G1079 Drum Sander
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe­cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back without this number. Proof of purchase must accompany the mer­chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
__________________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
__________________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Imports to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___WoodenBoat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced ___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander
___Other__________________________________________________
9. How many of your woodworking machines are Grizzly? _____________
Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #____________________Serial#_______________________Order#_____________________________
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