Grizzly G1013 User Manual

COMBINATION SANDER
MODEL G1013
INSTRUCTION MANUAL
COPYRIGHT © 1991 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED FEBRUARY, 2002. PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
Table Of Contents
PAGE
1. SAFETY
SAFETY INSTRUCTIONS FOR POWER TOOLS ................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR SANDERS ......................................4
2. CIRCUIT REQUIREMENTS
110V OPERATION ....................................................................................................5
FUSING ....................................................................................................................5
EXTENSION CORDS ................................................................................................5
GROUNDING ............................................................................................................5
3. INTRODUCTION
COMMENTARY ........................................................................................................6
UNPACKING..............................................................................................................7
PARTS INVENTORY ................................................................................................8
CLEAN UP ................................................................................................................9
SITE CONSIDERATIONS ........................................................................................9
4. ASSEMBLY
OVERVIEW..............................................................................................................10
ASSEMBLY PROCESS......................................................................................10-13
5. ADJUSTMENTS
BELT TRACKING ....................................................................................................14
BELT TABLE TILT ..................................................................................................15
BELT REPLACEMENT............................................................................................15
DISC TABLE TILT ..................................................................................................16
DISC REPLACEMENT ............................................................................................16
6. OPERATIONS
TEST RUN ..............................................................................................................17
GENERAL SANDING ..............................................................................................18
CONTOUR SANDING ............................................................................................18
INSIDE SANDING ..................................................................................................19
SHARPENING ........................................................................................................19
7. MAINTENANCE
GENERAL................................................................................................................20
TABLE......................................................................................................................20
LUBRICATION ........................................................................................................20
MAINTENANCE NOTES ........................................................................................21
8. CLOSURE ....................................................................................................................22
MACHINE DATA......................................................................................................................23
PARTS LIST AND DIAGRAM ............................................................................................24-25
WARRANTY AND RETURNS..................................................................................................26
-2- G1013 Combination Sander
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVI­RONMENT. Do not use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury. It may also
be used to alert against unsafe practices. This symbol is used to alert the user to useful information
about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi­tute for proper accident prevention measures.
NOTICE
G1013 Combination Sander -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safe­ty glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. NEVER OVERREACH. Keep proper foot-
ing and balance at all times.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Power Tools
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. Make sure switch is in off
position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER USE UNDER THE INFLUENCE of
alcohol or drugs, or when tired.
21. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE. Make sure any
instructions you give in regards to the operation of the machine are approved, correct, safe, and clearly understood.
-4- G1013 Combination Sander
Additional Safety Instructions For Sanders
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment or poor work results.
1. BE AWARE OF BELT or disc rotation when
sanding.
2. KEEP FINGERTIPS AWAY from the mov-
ing belt or disc. Serious injury could result if skin contacts abrasives or moving parts.
3. NEVER USE EXCESSIVE FORCE when
sanding. Doing this greatly increases the chances of personal injury and motor over­load.
4. ALWAYS FEED THE WORK against the
direction of rotation.
5. EVEN IF YOU HAVE A reliable method of
dust collection, use a dust mask or respira­tor when sanding, as well as eye and ear protection.
6. IF THERE IS ANY doubt as to the stability
or integrity of the material to be sanded,
don’t sand it.
7. DO NOT OPERATE SANDER with a dam-
aged or badly worn disc or belt.
8. WHEN DISC SANDING, feed material into
the portion of the disc spinning down toward
the table.
9. TIE BACK LONG HAIR and remove any
loose-fitting clothing or jewelry that could be caught up in the sander’s disc, belt, or other moving machine parts.
10. HABITS — GOOD OR BAD — are hard to
break. Develop good habits and safety will become second nature to you.
Operating this equipment has the potential to propel debris into the air which can cause eye injury. Always wear safety glass­es or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glass­es you wear meet the appropriate stan­dards of the American National Standards Institute (ANSI).
Like all power tools, there is danger asso­ciated with the Model G1013 Combination Sander. Accidents are frequently caused by lack of familiarity or failure to pay atten­tion. Use this tool with respect and cau­tion to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
G1013 Combination Sander -5-
110V Operation
SECTION 2: CIRCUIT REQUIREMENTS
A 15-amp fuse or circuit breaker should be used when fusing this combination sander. Circuit breakers rated any higher are not adequate to protect the circuit from power surges.
Fusing
If you find it necessary to use an extension cord with the Model G1013, make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in the standard safety instructions to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.
Extension Cords
Grounding
This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually ground­ed. If it is not, it will be necessary to run a separate 12 A.W.G. copper grounding wire from the outlet to a known ground. Under no circumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.
In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur­rent. This tool is equipped with a power cord hav-
ing an equipment-grounding conductor. See Figure 1. The outlet must be properly installed
and grounded in accordance with all local codes and ordinances.
The Model G1013 is wired for 110V, single-phase operation only. The
1
2 H.P. motor will safely draw
12 amps at 110V. If you operate this sander on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist and a power failure still occurs, contact a qualified elec­trician or our service department.
Figure 1. Grounded plug configuration.
-6- G1013 Combination Sander
SECTION 3: Introduction
We are proud to offer the Grizzly Model G1013 Combination Sander. The Model G1013 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide­lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satis­faction.
The Model G1013 is a combination 1" x 42" belt and 8" disc sander that is capable of a wide vari­ety of operations. The 1" wide belt enables you to sand small or finely-detailed pieces as well as the inside areas of closed loops. With the 8" disc and table, larger surfaces can be sanded at many dif­ferent angles. The Model G1013 comes complete with motor and electrical package.
A number of sanding discs and belts for the Model G1013 are available through the Grizzly catalog.
We are also pleased to provide this manual with the Model G1013. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our effort to produce the best documenta­tion possible. If you have any comments regard­ing this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 326-3806
Fax: (800) 438-5901 E-Mail: techsupport@grizzlyindustrial.com Web Site: http://www.grizzlyindustrial.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G1013 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.
Commentary
Read the manual before assembly and operation. Become familiar with the machine and its operation before begin­ning any work. Serious personal injury may result if safety or opera­tional information is not understood or followed.
G1013 Combination Sander -7-
Unpacking
This Combination Sander is shipped from the
manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for possible inspection by the carrier or its agent. Without the packing materials, filing a
freight claim can be difficult. If you need assis-
tance determining whether you need to file a freight claim, or with the procedure to file one, please contact our Customer Service.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
Figure 2. Overview of parts.
-8- G1013 Combination Sander
Parts Inventory
After all the parts have been removed from the carton, you should have:
• Belt Guard
• Disc Guard
• Disc Table
• Bolt Bag
• Table Support
• Sanding Unit
• Motor
• Miter Gauge
• Belt Table
• V-Belt
• Base
• Aluminum Disc
• Disc Sanding Paper
• Motor Pulley
NOTICE
A full parts list and breakdown drawing can be found toward the end of this manual. For easier assembly, or to identify missing parts, please refer to the detailed illustra­tions at the end of the manual.
Hardware Qty
5
16" - 18 x 5⁄8" Carriage Bolts 5
5
16" - 18 x 3⁄4" Hex Bolts 4
5
16" - 18 Hex Nuts 13
5
16" Flat Washers 20
1
4" - 20 x 11⁄4" Hex Bolts 4
1
4" - 20 x 1" Hex Bolts 4
1
4" - 20 Nuts 4
1
4" Flat Washers 16
1
4" - 20 x 11⁄4" Carriage Bolts 2
1
4" - 20 Wing Nuts 2
M5-0.8 x 6mm Phillips
®
Head Screws 4
5mm Flat Washers 4
1
4" - 20 x 3⁄8" Setscrews 2
3
16" Sq. x 3⁄4" Keys 2
5
16" Fender Washer 1 Rubber Feet 4 Wire Nuts 2 3mm Allen
®
Wrench 1
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