Grizzly G1013 User Manual
COMBINATION SANDER
MODEL G1013
INSTRUCTION MANUAL
COPYRIGHT © 1991 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED FEBRUARY, 2002. PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
Table Of Contents
PAGE
1. SAFETY
SAFETY INSTRUCTIONS FOR POWER TOOLS ................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR SANDERS ......................................4
2. CIRCUIT REQUIREMENTS
110V OPERATION ....................................................................................................5
FUSING ....................................................................................................................5
EXTENSION CORDS ................................................................................................5
GROUNDING ............................................................................................................5
3. INTRODUCTION
COMMENTARY ........................................................................................................6
UNPACKING..............................................................................................................7
PARTS INVENTORY ................................................................................................8
CLEAN UP ................................................................................................................9
SITE CONSIDERATIONS ........................................................................................9
4. ASSEMBLY
OVERVIEW..............................................................................................................10
ASSEMBLY PROCESS......................................................................................10-13
5. ADJUSTMENTS
BELT TRACKING ....................................................................................................14
BELT TABLE TILT ..................................................................................................15
BELT REPLACEMENT............................................................................................15
DISC TABLE TILT ..................................................................................................16
DISC REPLACEMENT ............................................................................................16
6. OPERATIONS
TEST RUN ..............................................................................................................17
GENERAL SANDING ..............................................................................................18
CONTOUR SANDING ............................................................................................18
INSIDE SANDING ..................................................................................................19
SHARPENING ........................................................................................................19
7. MAINTENANCE
GENERAL................................................................................................................20
TABLE......................................................................................................................20
LUBRICATION ........................................................................................................20
MAINTENANCE NOTES ........................................................................................21
8. CLOSURE ....................................................................................................................22
MACHINE DATA......................................................................................................................23
PARTS LIST AND DIAGRAM ............................................................................................24-25
WARRANTY AND RETURNS..................................................................................................26
-2- G1013 Combination Sander
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVIRONMENT. Do not use power tools in
damp or wet locations, or where any flammable or noxious fumes may exist. Keep
work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not
avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, MAY
result in minor or moderate injury. It may also
be used to alert against unsafe practices.
This symbol is used to alert the user to useful information
about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
G1013 Combination Sander -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause a
drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
13. NEVER OVERREACH. Keep proper foot-
ing and balance at all times.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16
7-10 18 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Power Tools
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades,
bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off
position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper
accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER USE UNDER THE INFLUENCE of
alcohol or drugs, or when tired.
21. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPERATE THE MACHINE. Make sure any
instructions you give in regards to the
operation of the machine are approved,
correct, safe, and clearly understood.
-4- G1013 Combination Sander
Additional Safety Instructions For Sanders
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equipment or poor work results.
1. BE AWARE OF BELT or disc rotation when
sanding.
2. KEEP FINGERTIPS AWAY from the mov-
ing belt or disc. Serious injury could result if
skin contacts abrasives or moving parts.
3. NEVER USE EXCESSIVE FORCE when
sanding. Doing this greatly increases the
chances of personal injury and motor overload.
4. ALWAYS FEED THE WORK against the
direction of rotation.
5. EVEN IF YOU HAVE A reliable method of
dust collection, use a dust mask or respirator when sanding, as well as eye and ear
protection.
6. IF THERE IS ANY doubt as to the stability
or integrity of the material to be sanded,
don’t sand it.
7. DO NOT OPERATE SANDER with a dam-
aged or badly worn disc or belt.
8. WHEN DISC SANDING, feed material into
the portion of the disc spinning down toward
the table.
9. TIE BACK LONG HAIR and remove any
loose-fitting clothing or jewelry that could be
caught up in the sander’s disc, belt, or other
moving machine parts.
10. HABITS — GOOD OR BAD — are hard to
break. Develop good habits and safety will
become second nature to you.
Operating this equipment has the potential
to propel debris into the air which can
cause eye injury. Always wear safety glasses or goggles when operating equipment.
Everyday glasses or reading glasses only
have impact resistant lenses, they are not
safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards
Institute (ANSI).
Like all power tools, there is danger associated with the Model G1013 Combination
Sander. Accidents are frequently caused
by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator
injury. If normal safety precautions are
overlooked or ignored, serious personal
injury may occur.
G1013 Combination Sander -5-
110V Operation
SECTION 2: CIRCUIT REQUIREMENTS
A 15-amp fuse or circuit breaker should be used
when fusing this combination sander. Circuit
breakers rated any higher are not adequate to
protect the circuit from power surges.
Fusing
If you find it necessary to use an extension cord
with the Model G1013, make sure the cord is
rated Hard Service (grade S) or better. Refer to
the chart in the standard safety instructions to
determine the minimum gauge for the extension
cord. The extension cord must also contain a
ground wire and plug pin. Always repair or
replace extension cords when they become worn
or damaged.
Extension Cords
Grounding
This equipment must be grounded. Verify
that any existing electrical outlet and circuit
you intend to plug into is actually grounded. If it is not, it will be necessary to run a
separate 12 A.W.G. copper grounding wire
from the outlet to a known ground. Under
no circumstances should the grounding pin
from any three-pronged plug be removed.
Serious injury may occur.
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric current. This tool is equipped with a power cord hav-
ing an equipment-grounding conductor. See
Figure 1. The outlet must be properly installed
and grounded in accordance with all local codes
and ordinances.
The Model G1013 is wired for 110V, single-phase
operation only. The
1
⁄
2 H.P. motor will safely draw
12 amps at 110V. If you operate this sander on
any circuit that is already close to its capacity, it
might blow a fuse or trip a circuit breaker.
However, if an unusual load does not exist and a
power failure still occurs, contact a qualified electrician or our service department.
Figure 1. Grounded plug configuration.
-6- G1013 Combination Sander
SECTION 3: Introduction
We are proud to offer the Grizzly Model G1013
Combination Sander. The Model G1013 is part of
a growing Grizzly family of fine woodworking
machinery. When used according to the guidelines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satisfaction.
The Model G1013 is a combination 1" x 42" belt
and 8" disc sander that is capable of a wide variety of operations. The 1" wide belt enables you to
sand small or finely-detailed pieces as well as the
inside areas of closed loops. With the 8" disc and
table, larger surfaces can be sanded at many different angles. The Model G1013 comes complete
with motor and electrical package.
A number of sanding discs and belts for the
Model G1013 are available through the Grizzly
catalog.
We are also pleased to provide this manual with
the Model G1013. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address
below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 326-3806
Fax: (800) 438-5901
E-Mail: techsupport@grizzlyindustrial.com
Web Site: http://www.grizzlyindustrial.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G1013 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
Whenever possible, though, we send manual
updates to all owners of a particular tool or
machine. Should you receive one, we urge you to
insert the new information with the old and keep
it for reference.
Commentary
Read the manual before
assembly and operation.
Become familiar with
the machine and its
operation before beginning any work. Serious
personal injury may
result if safety or operational information is not
understood or followed.
G1013 Combination Sander -7-
Unpacking
This Combination Sander is shipped from the
manufacturer in a carefully packed carton. If you
discover the machine is damaged after you’ve
signed for delivery, and the truck and driver are
gone, you will need to file a freight claim with the
carrier. Save the containers and all packing
materials for possible inspection by the carrier or
its agent. Without the packing materials, filing a
freight claim can be difficult. If you need assis-
tance determining whether you need to file a
freight claim, or with the procedure to file one,
please contact our Customer Service.
When you are completely satisfied with the condition of your shipment, you should inventory its
parts.
Figure 2. Overview of parts.
-8- G1013 Combination Sander
Parts Inventory
After all the parts have been removed from the
carton, you should have:
• Belt Guard
• Disc Guard
• Disc Table
• Bolt Bag
• Table Support
• Sanding Unit
• Motor
• Miter Gauge
• Belt Table
• V-Belt
• Base
• Aluminum Disc
• Disc Sanding Paper
• Motor Pulley
NOTICE
A full parts list and breakdown drawing can
be found toward the end of this manual. For
easier assembly, or to identify missing
parts, please refer to the detailed illustrations at the end of the manual.
Hardware Qty
5
⁄16" - 18 x 5⁄8" Carriage Bolts 5
5
⁄16" - 18 x 3⁄4" Hex Bolts 4
5
⁄16" - 18 Hex Nuts 13
5
⁄16" Flat Washers 20
1
⁄4" - 20 x 11⁄4" Hex Bolts 4
1
⁄4" - 20 x 1" Hex Bolts 4
1
⁄4" - 20 Nuts 4
1
⁄4" Flat Washers 16
1
⁄4" - 20 x 11⁄4" Carriage Bolts 2
1
⁄4" - 20 Wing Nuts 2
M5-0.8 x 6mm Phillips
®
Head Screws 4
5mm Flat Washers 4
1
⁄4" - 20 x 3⁄8" Setscrews 2
3
⁄16" Sq. x 3⁄4" Keys 2
5
⁄16" Fender Washer 1
Rubber Feet 4
Wire Nuts 2
3mm Allen
®
Wrench 1
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