Grizzly G1006, G1007 User Manual
HEAVY-DUTY MILL/DRILL
MODEL G1006/G1007
INSTRUCTION MANUAL
COPYRIGHT © 1999 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
OCTOBER, 1999 PRINTED IN U.S.A.
G1006/G1007 Mill/Drill -2-
Table Of Contents
PAGE
1. SAFETY
SAFETY INSTRUCTIONS FOR POWER TOOLS ............................................................3-4
ADDITIONAL SAFETY INSTRUCTIONS FOR MILL/DRILLS ..............................................5
2. CIRCUIT REQUIREMENTS
110V OPERATION ................................................................................................................6
CIRCUIT LOAD/RESET ........................................................................................................6
EXTENSION CORDS ............................................................................................................6
GROUNDING ........................................................................................................................6
220V OPERATION ................................................................................................................7
CIRCUIT LOAD/RESET ........................................................................................................7
GROUNDING ........................................................................................................................7
EXTENSION CORDS ............................................................................................................7
3. INTRODUCTION
COMMENTARY ....................................................................................................................8
UNPACKING..........................................................................................................................9
PIECE INVENTORY ..............................................................................................................9
CLEAN UP ..........................................................................................................................10
SITE CONSIDERATIONS....................................................................................................10
4. ASSEMBLY
BEGINNING ASSEMBLY ....................................................................................................11
MOUNTING..........................................................................................................................11
DRILLING VISE ..................................................................................................................11
POWER FEED ....................................................................................................................12
HANDWHEELS....................................................................................................................13
COLLET/ARBOR ................................................................................................................13
DRILL CHUCK/ARBOR ......................................................................................................14
FLY CUTTER/ARBOR ........................................................................................................14
5. ADJUSTMENTS
GRADUATED DIALS ..........................................................................................................15
SPINDLE HEIGHT ..............................................................................................................15
DEPTH STOP......................................................................................................................15
SPEED CHANGES..............................................................................................................16
HEAD HEIGHT ....................................................................................................................16
6. OPERATIONS
POWER FEED....................................................................................................................17
TABLE MOVEMENT............................................................................................................17
TEST RUN ..........................................................................................................................18
7. MAINTENANCE
GENERAL............................................................................................................................19
GIBS ....................................................................................................................................19
LUBRICATION ....................................................................................................................20
QUILL ..................................................................................................................................20
V-BELTS ..............................................................................................................................20
RETURN SPRING TENSION ..............................................................................................21
TABLE LEADSCREWS ......................................................................................................21
8. CLOSURE ..................................................................................................................................22
WARRANTY AND RETURNS ..............................................................................................................23
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Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORK SHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. DON’T FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or
wet locations, or where any flammable or
noxious fumes may exist. Keep work area
well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not
avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, MAY
result in minor or moderate injury. It may also
be used to alert against unsafe practices.
This symbol is used to alert the user to useful information
about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
G1006/G1007 Mill/Drill
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9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause a
drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps, fixtures or
vise to hold work. Never use hands to hold
workpiece for any operation.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16
7-10 18 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Power Tools
13. DON’T OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as arbors,
bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off
position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper
accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t
leave tool until it comes to a complete stop.
G1006/G1007 Mill/Drill
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G1006/G1007 Mill/Drill
Additional Safety Instructions Mill / Drills
1. DO NOT use until unit is completely assem-
bled and installed according to instructions.
2. DO NOT use the Mill/Drill until all controls
and adjustments are understood.
3. BE SURE drill bit or cutter is securely
locked in the chuck or holder.
4. USE recommended speeds and feed rate
for cutter or drill accessory and workpiece
material.
5. ADJUST table or depth stop to prevent
drilling into table work surface.
6. KEEP FLOOR AREA around the Mill/Drill
free from oil, tools, and chips.
7. NEVER use your hands to hold workpiece
during milling or drilling. Clamp it to work
surface or use a vise to secure workpiece
and prevent rotation.
8. DO NOT WEAR GLOVES, neckties, or
loose fitting clothing. Roll up long sleeves.
Tie back long hair. Do not use a rag around
a rotating cutter. These could get pulled into
the cutter and cause severe injury
9. ALWAYS use a brush to remove chips after
the cutter has stopped. Never use a rag to
remove chips.
10. NEVER operate Mill/Drill if any part is dam-
aged or broken until it is properly repaired
or replaced.
11. NEVER place your fingers in a position
where drill or cutter could contact them if a
part shifts unexpectedly. Serious personal
injury could result.
12. NEVER perform layout, assembly, or setup
work on the mill while a bit or cutter is rotating.
13. SHUT OFF POWER, remove drill or cutting
tool, and clean tool before leaving machine.
Like all power tools, there is danger associated with the Model G1006 and G1007
Milling/Drilling Machines. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this tool with
respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored serious
personal injury may occur.
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious person injury, damage to equipment or poor work results.
G1006/G1007 Mill/Drill
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110V Operation
SECTION 2: CIRCUIT REQUIREMENTS
The Model G1006/G1007 can be fused at 20
amps. If the circuit breakers trip frequently, and
you have determined you are on a dedicated circuit with no other loads, it may be necessary to
upgrade to a 25 amp circuit. Contact a qualified
electrician to specifically determine the needs for
your shop.
You will find that the motor supplied with the
Mill/Drill is equipped with a reset button. If during
operation the reset button disengages power
from the motor, allow it to cool for five minutes.
Depress the button. It should stay down and the
motor should start by pressing the start switch. If
the reset button continues to deactivate the motor
or if it will not reset, call the Service Department.
Circuit Load/Reset
If you find it necessary to use an extension cord
with the Model G1006/G1007, make sure the
cord is rated Hard Service (grade S) or better.
Refer to the chart in Section 1: Safety
Instructions to determine the minimum gauge
for the extension cord. The extension cord must
also contain a ground wire and plug pin. Always
repair or replace extension cords when they
become worn or damaged.
Extension Cords
Grounding
This equipment must be grounded. Verify
that any existing electrical outlet and circuit
you intend to plug into is actually grounded. If it is not, it will be necessary to run a
separate 12 A.W.G. copper grounding wire
from the outlet to a known ground. Under
no circumstances should the grounding pin
from any three-pronged plug be removed.
Serious injury may occur.
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric current. This tool is equipped with a power cord having an equipment-grounding conductor. See
Figure 1. The outlet must be properly installed
and grounded in accordance with all local codes
and ordinances.
The Model G1006/G1007 is wired for 110V, single phase operation. The 2 HP motor will draw 22
amps at 110V at maximum load. If you operate
this Mill/Drill on any circuit that is already close to
its capacity, it may blow a fuse or trip a circuit
breaker. However, if an unusual load does not
exist and a power failure still occurs, contact a
qualified electrician or our service department.
Figure 1. Grounded plug configuration.
We do not recommend the use of extension
cords on 220V equipment. It is much better to
arrange the placement of your equipment and
the installed wiring to eliminate the need for
extension cords. Should it be necessary to use
an extension make sure the cord is rated Hard
Service (grade S) or better. Refer to the chart in
Section 1: Safety Instructions to determine the
minimum gauge for the extension cord. The
extension cord must also contain a ground wire
and plug pin. Always repair or replace extension
cords when they become worn or damaged.
Extension Cords
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The Model G1006/G1007 should be fused at 15
amps. Fusing at amperage ratings higher than 15
amps will not adequately protect the circuit. You
will find that the motor supplied with the Mill/Drill
is equipped with a reset button. If during operation the reset button disengages power from the
motor allow it to cool for five minutes. Depress
the button. It should stay down and the motor
should start by pressing the start switch. If the
reset button continues to deactivate the motor or
if it will not reset call the Service Department.
In preparing to connect the Model G1006/G1007
to your existing or new circuit, it will be necessary
to connect a plug that matches your 220V receptacle. If you will be installing a new receptacle
and plug, we recommend either of the styles
shown in Figure 2. Note that you have the choice
between simple plug-in and twist-lock plug styles.
Whichever style you choose, be sure that both
the plug and outlet are rated at 15 amps or better.
220V Operation
The Model G1006/G1007 can be wired for 220V
single phase operation (see Wiring Diagram,
page 23). The motor will safely draw about 11
amps at 220V under load. If you operate the
Mill/Drill on any circuit that is already close to its
capacity, it might blow a fuse or trip a circuit
breaker. However, if an unusual load does not
exist, and power failure still occurs, have the circuit inspected by a qualified electrician.
Circuit Load/Reset
Standard
Locking
Figure 2. Two typical outlet/plug configurations.
Grounding
This equipment must be grounded. Verify
that any existing electrical outlet and circuit
you intend to plug into is actually grounded. If it is not, it will be necessary to run a
separate 12 A.W.G. copper grounding wire
from the outlet to a known ground. Under
no circumstances should the grounding
wire be left unconnected when installing
the 220V plug. Serious injury may occur.
In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric
shock. This tool is equipped with an electric cord
having an equipment-grounding conductor which
must be properly connected to a grounding plug.
The plug must be plugged into a matching outlet
that is properly installed and grounded in accordance with all local codes and ordinances.
G1006/G1007 Mill/Drill
The electrical requirements presented here
are are not necessarily comprehensive.
You must be sure that your particular electrical configuration complies with local and
state codes. Ensure compliance by checking with your local municipality or a
licensed electrician.
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