WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JM22761 PRINTED IN TAIWAN
***Keep for Future Reference***
V1.0 9.2 3
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write
down the
serial number
from the machine ID label (see below). This
information is required for us to provide proper
tech support, and it helps us determine if updated
documentation is available for your machine.
INTRODUCTION
Contact Info
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
manufacture date and
Like all machinery there is potential danger
when operating this machine. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equipment, or poor work results.
Manufacture Date
Serial Number
-2-
Model G0969 (Mfd. Since 07/23)
Identification
To reduce your risk of
serious injury, read this
entire manual BEFORE
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
C
B
A
S
R
Q
A.Air Nozzle
B.Hold-Down Shoe
C.Upper Blade Mount
D.Blade Tension Lever
E.ON/OFF Switch
F.Variable-Speed Knob
G.Upper Arm
H.Arm Adjustment Knob
I.Motor
J.Adjustable Feet
D
P
EF
O
G
H
I
J
K
L
M
N
K.Blade Holders
L.Preset Stops
M. Dust Port
N.Tilt Scale
O. Angle Index Pin
P.Frame Tilt Knob
Q. Frame Lock Lever
R.Lower Blade Mount
S.Lower Blade Guard
Model G0969 (Mfd. Since 07/23)
using machine.
-3-
Controls &
To reduce your risk of
serious injury, read this
entire manual BEFORE
Components
using machine.
Refer to the following figures and descriptions to
become familiar with the basic controls and components of this machine. Understanding these
items and how they work will help you understand
the rest of the manual and minimize your risk of
injury when operating this machine.
Controls & Components
A
C
B
G. Hold-Down Shoe: Holds down workpiece as
blade moves during operation. Adjust holddown shoe to thickness of workpiece.
H.Hold-Down Shoe Lock Knob: Locks hold-
down shoe in position.
I
N
J
KL M
Figure 2. Tilt controls.
I.Dust Port: Connects vacuum hose or dust
collection system.
D
H
G
F
Figure 1. Machine controls.
A.Arm Adjustment Knob: Raises and lowers
upper arm.
B.Variable-Speed Knob: Adjusts blade speed
from 400 to 1550 SPM.
C.ON/OFF Switch: Starts and stops motor.
D.Blade Tension Lever: Engages/disengages
blade tension.
E
J.Frame Lock Lever: Locks frame and blade
at desired angle.
K.Frame Tilt Knob: Adjusts frame and blade to
desired angle for bevel cutting.
L.Angle Index Pin: Locks frame at chosen
preset angle for bevel cutting.
M. Tilt Scale: Indicates, left or right, angle from 0°
to 45° when the frame is tilted for bevel cutting.
N.Preset Stops: Set at 0° (90°), 22.5°, 30°, and
45°, left and right.
O
E.Blade Mount Lock Knob: Locks blade in
place, or unlocks blade for removal.
F.Air Nozzle: Adjustable nozzle blows debris
away from line of cut during operations.
-4-
Figure 3. Foot pedal.
O. Foot Pedal Control: When connected
controls movement of blade.
Model G0969 (Mfd. Since 07/23)
Machine Data Sheet
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
Width (side-to-side) x Depth (front-to-back) x Height .......................................................................... 20-1/2 x 37 x 17-1/2 in.
Footprint (Length x Width) .........................................................................................................................................17 x 15 in.
Shipping Dimensions:
Type ................................................................................................................................................................... Cardboard Box
Length x Width x Height..................................................................................................................................... 41 x 24 x 20 in.
Must Ship Upright .................................................................................................................................................................Yes
Electrical:
Power Requirement ........................................................................................................................ 110V, Single-Phase, 60 Hz
Full-Load Current Rating..................................................................................................................................................... 1.3A
Power Cord Included ............................................................................................................................................................Yes
Power Cord Length ............................................................................................................................................................72 in.
Power Cord Gauge .......................................................................................................................................................18 AWG
Plug Included ........................................................................................................................................................................Yes
Included Plug Type ..............................................................................................................................................................5-15
Switch Type .................................................................................................................Rocker ON/OFF w/Variable-Speed Dial
Power Transfer ........................................................................................................................................................ Direct
Maximum Cutting Height ............................................................................................................................................2 in.
Maximum Cutting Height at 22-1/2 Degrees ........................................................................................................1-1/2 in.
Maximum Cutting Height at 30 Degrees ............................................................................................................1-5/16 in.
Maximum Cutting Height at 45 Degrees .................................................................................................................7/8 in.
Maximum Cutting Depth ........................................................................................................................................... 21 in.
........................................................................................................................................................21 in.
Model G0969 (Mfd. Since 07/23)
-5-
Blade & Movement
Blade Type ........................................................................................................................................................Plain-End
Blade Length ..............................................................................................................................................................5 in.
Blade Width Range ...............................................................................................................................................3/32 in.
Blade Stroke............................................................................................................................................................ 3/4 in.
Blade Strokes Per Minute (SPM) ........................................................................................................... 400 - 1550 SPM
Blade & Arm Tilt .................................................................................................0 - 45 deg. L/R (w/Dust Port Removed)
Blade & Arm Tilt Adjustment Type ........................................................................................................................Manual
Table Information
Table Length ....................................................................................................................................................28-7/16 in.
Table Width ........................................................................................................................................................20-1/8 in.
Table Thickness ......................................................................................................................................................1/4 in.
Body ..........................................................................................................................................................................Steel
Number of Dust Ports......................................................................................................................................................1
Dust Port Size ......................................................................................................................................................2-1/2 in.
Country of Origin............................................................................................................................................................. Taiwan
Warranty........................................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ......................................................................................................................30 Minutes
Serial Number Location ................................................................................................................................................ ID Label
ISO 9001 Factory..................................................................................................................................................................Yes
Features:
Foot Pedal Switch
Tool-Less Blade Holder Accepts Plain-End Blades
Variable Blade Speed
Arm Assembly Raises for Easy Blade Access
Stationary Steel Table 20-1/8" x 28-7/16"
Blade & Arm Tilt 45º Side to Side (w/Dust Port Removed)
Positive Indexing Pin Holes at 0º, 45º, 30º and 22-1/2º in Both Directions
Flexible Sawdust Blower
Hold-Down Shoe
Dust Port 2-1/2"
Accessories:
Plain-End Blade 5"
Hex Wrench 3mm
Optional Stand Available (T33905)
-6-
Model G0969 (Mfd. Since 07/23)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
Model G0969 (Mfd. Since 07/23)
-7-
WEARING PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, or jewelry that
can become entangled in moving parts. Always tie
back or cover long hair. Wear non-slip footwear to
reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
-8-
Model G0969 (Mfd. Since 07/23)
Additional Safety for Scroll Saws
Serious cuts or amputation can occur from contact with the moving saw blade during operation
or if blade breakage occurs. To reduce this risk, anyone operating this machine MUST completely heed the hazards and warnings below.
HAND PLACEMENT. Never position fingers or
hands in line with the blade. If the workpiece or
your hands slip, serious personal injury could
occur.
INTENDED USE. This machine is intended for
cutting natural and man-made wood products, and
laminate covered wood products. This machine is
NOT designed to cut metal, glass, stone, tile, etc.
SMALL WORKPIECE HANDLING. If your hands
slip while holding small workpieces with your fingers during a cut, amputation or laceration injuries
could occur. Always support/feed the workpiece
with push sticks, jig, vise, or some type of clamping fixture.
BLADE CONDITION. Do not operate with dull,
cracked, or badly worn blade. Dull blades require
more effort to perform the cut and increase the
risk of kickback. Inspect blades for cracks and
missing teeth before each use.
BLADE TENSION. To avoid mishaps that could
result in operator injury, make sure the blade teeth
face down toward the table and the blade is properly tensioned before operating.
BLADE SPEED. Always allow the blade to come
to full speed before starting the cut. Moving the
workpiece against a blade that is not at full speed
could cause the blade to break or grab the workpiece and draw the operator’s hands into the
blade.
BLADE CONTROL. To avoid serious personal
injury, DO NOT attempt to stop or slow the blade
with your hand or the workpiece. Allow the blade
to stop on its own.
FEED RATE. To avoid the risk of the workpiece
slipping and causing operator injury, always feed
stock evenly and smoothly. DO NOT force or twist
the blade while cutting, especially when sawing
small curves.
CUTTING TECHNIQUES. Plan your operation so
the blade always cuts to the outside of the workpiece. DO NOT back the workpiece away from
the blade while the saw is running, which could
cause kickback and personal injuries. If you need
to back the workpiece out, turn the scroll saw
OFF and wait for the blade to come to a complete
stop. DO NOT twist or put excessive stress on the
blade that could damage it. Instead, use relief cuts
for curve cuts that may twist the blade.
LEAVING WORK AREA. Never leave a machine
running unattended. Allow the scroll saw to come
to a complete stop before you leave it unattended.
CUT-OFF PIECES. Never use your hands to
move cut-offs away from the blade while the saw
is running. If a cut-off becomes trapped between
the blade and table insert, turn the saw OFF and
allow the blade to completely stop before removing it.
Model G0969 (Mfd. Since 07/23)
-9-
SECTION 2: POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
or equipment damage
may occur if machine is
not properly grounded
and connected to power
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
process. DO NOT connect to power until
Availability
Electrocution, fire, shock,
Serious injury could occur if you connect
machine to power before completing setup
instructed later in this manual.
110V Circuit Requirements
Nominal Voltage .................... 110V, 115V, 120V
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 5-15
supply.
Full-Load Current Rating
Full-Load Current Rating at 110V..... 1.3 Amps
-10-
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Model G0969 (Mfd. Since 07/23)
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Grounding & Plug Requirements
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
This machine is equipped with a power cord that
has an equipment-grounding wire and a grounding
plug. Only insert plug into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
DO NOT modify the provided plug!
GROUNDED
5-15 RECEPTACLE
Grounding Pin
5-15 PLUG
Extension Cords
If you must use an extension
Neutral Hot
Figure 4. Typical 5-15 plug and receptacle.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
call us immediately at (570) 546-9663.
Unpacking
If items are damaged
Save all packaging materials until
This machine and its components are very heavy.
Get lifting help if needed.
Needed for Setup
The following items are needed, but not included,
for the setup/assembly of this machine.
DescriptionQty
•Additional Person (for lifting) ...................... 1
DO NOT lift or move Model G0969 using
upper arm, or internal drivetrain components could be damaged. Always use lifting
points called out below in Figure 5.
Proper Lifting Points
Figure 5. Lifting points on Model G0969.
-12-
Model G0969 (Mfd. Since 07/23)
Inventory
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
A. G0969 21" VS Scroll Saw............................1
A
Figure 6. G0969 21" VS Scroll Saw.
D
B
Figure 7. Loose components.
E
NOTICE
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
Model G0969 (Mfd. Since 07/23)
-13-
Hardware Recognition Chart
USE THIS CHART TO MATCH UP
HARDWARE DURING THE INVENTORY
AND ASSEMBLY PROCESS.
Flat
Head
Cap
Screw
-14-
5mm
5mm
Model G0969 (Mfd. Since 07/23)
Site Considerations
Weight Load
Refer to the
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract
Machine Data Sheet for the weight
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Electrical Installation
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Wall
Lighting around the machine must be adequate
enough that operations can be performed safely.
or impede the operator must be eliminated.
Leave Room for Maintenance
1/2"
16
161⁄2"
= Electrical Connection
Model G0969 (Mfd. Since 07/23)
37"
Figure 8. Minimum working clearances.
Keep
21"
21
Workpiece
Loading Area
Unobstructed
-15-
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to
and gather
all
goes smoothly, first clean any
covered or coated in heavy-duty rust preventative (if
applicable).
Bench Mounting
Another option is a "direct mount" (see example
below) where the machine is secured directly to
the workbench with lag screws and washers.
The base of this machine has mounting holes
that allow it to be fastened to a workbench or
other mounting surface to prevent it from moving
during operation and causing accidental injury or
damage.
The strongest mounting option is a "Through
Mount" (see example below) where holes are
drilled all the way through the workbench—and
hex bolts, washers, and hex nuts are used to
secure the machine in place.
Assembly
Number of Mounting Holes ............................ 4
Diameter of Mounting Hardware Needed ..
Hex
Bolt
Flat Washer
Machine Base
1
⁄2"
Needed for Setup
listed items. To ensure the assembly process
parts that are
Assembly of the Model G0969 requires plugging
the power cord in the power outlet on the rear of
the machine (see Figure 11).
Workbench
Flat Washer
Lock Washer
Figure 9. "Through Mount" setup.
Machine Base
Hex Nut
ag Screw
lat asher
Figure 11. Power outlet with cord installed.
-16-
Workbench
Figure 10. "Direct Mount" setup.
Model G0969 (Mfd. Since 07/23)
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The
table in the
SERVICE section of this manual can help.
Serious injury or death can result from
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine
Dust Collection
This machine creates a lot of wood chips/
dust during operation. Breathing airborne
dust on a regular basis can result in permanent respiratory illness. Reduce your risk
by wearing a respirator and capturing the
dust with a dust-collection system.
Test Run
Troubleshooting
Minimum CFM at Dust Port: 150 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
To connect dust collection system:
1
1.Fit 2
⁄2" dust hose over dust port and secure
in place with hose clamp (see Figure 12).
The Test Run consists of verifying the following: 1)
The motor powers up and runs correctly.
using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.
may result in malfunction or unexpected results that can lead to serious injury,
death, or machine/property damage.
To test run machine:
Figure 12. Dust port and dust hose attached to
dust port.
2.Tug hose to make sure it does not come off.
Note: A tight fit is necessary for proper per-
formance.
Model G0969 (Mfd. Since 07/23)
1.Clear all setup tools away from machine.
2.Rotate variable-speed knob all the way coun-
terclockwise.
3.Connect machine to power source.
4.Turn machine ON, verify motor operation,
and then turn machine OFF.
Motor should run smoothly and without
unusual problems or noises.
Congratulations! The Test Run is complete.
-17-
SECTION 4: OPERATIONS
The purpose of this overview is to provide the novice machine operator with a basic understanding
of how the machine is used during operation, so
the
discussed later
in this manual
Due to the generic nature of this overview, it isnot intended to be an instructional guide. To learn
more about specific operations, read this entire
manual,
training from experienced
machine operators
outside of this manual by reading "how-to" books,
trade magazines, or websites.
To reduce your risk of
serious injury, read this
entire manual BEFORE
To reduce risk of eye injury from flying
Operation Overview
To complete a typical operation, the operator
does the following:
1.Examines workpiece to make sure it is suit-
able for cutting.
machine controls/components
are easier to understand.
seek additional
, and do additional research
using machine.
chips or lung damage from breathing dust,
always wear safety glasses and a respirator
when operating this machine.
2.Rotates variable-speed knob all the way
counterclockwise.
3.Adjusts frame tilt, if necessary, to angle of
desired cut.
4.Adjusts hold-down shoe to just clear
workpiece.
5.Checks to make sure workpiece can safely
pass all the way through blade without interference from other objects.
6.Puts on safety glasses and respirator.
7.Starts dust collector and turns machine ON.
8.Rotates variable-speed knob to appropriate
speed needed for workpiece.
9.Holds workpiece firmly and flat against table
and then pushes workpiece into blade at
a steady and controlled rate until cut is
complete.
10. Rotates variable-speed knob all the way
counterclockwise.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
-18-
11. Turns machine OFF, then turns dust collector
OFF.
Model G0969 (Mfd. Since 07/23)
Basic Cutting Tips
A properly adjusted scroll saw performs many
types of cuts with ease and accuracy. It is capable
of performing these types of cuts:
Straight Cuts
•Miters, angles and compound angles, ripping, and crosscutting.
Irregular Cuts
•Simple and complex curves, duplicate parts,
circles, and beveled curves.
Basic Cutting Tips
Basic tips to follow when operating a scroll saw:
Workpiece
Inspection
Some workpieces are not safe to cut or may
require modification before they are safe to cut.
Before cutting, inspect all workpieces for the
following:
•Material Type: This machine is intended for
cutting natural and man-made wood products, laminate covered wood products, and
some plastics. Cutting drywall or cementitious backer board creates extremely fine
dust and may reduce life of bearings. This
machine is NOT designed to cut metal, glass,
stone, tile, etc.; cutting these materials with a
table saw may lead to injury.
•Typically, a scroll saw blade stays sharp from
1
⁄2 hour to 2 hours of use, depending on how
blade is used and type of material being cut.
•Best cutting results will be achieved when
cutting workpieces less than 1" thick. When
cutting workpieces thicker than 1", move
workpiece through blade very slowly.
•Blades dull much faster when cutting plywood, hardwoods, and laminates.
•Exerting excessive side pressure on blade
greatly increases chance of blade breakage.
•Plan cut before starting curves. Make relief
cuts in waste areas near tight inside curves,
or leave tight inside curves for a second pass
to minimize backing out. Cut sharp outside
curves by cutting past curve and looping
around to cut from different angle.
•When approaching a tight radius, slow down
feed rate, but don’t stop. Give teeth time to
make cut. Forcing workpiece through curve
will cause blade to twist or break.
•If cut produces waste in interior of curve, turn
power OFF and wait until all motion stops
before removing waste.
•Scroll saw blades can drift. This is compensated for by adjusting feed direction.
•Foreign Objects: Nails, staples, dirt, rocks
and other foreign objects are often embedded in wood. While cutting, these objects can
become dislodged and hit operator, cause
kickback, or break blade, which might then fly
apart. Always visually inspect your workpiece
for these items. If they can't be removed, DO
NOT cut workpiece.
•Large/Loose Knots: Loose knots can
become dislodged during cutting operation.
Large knots can cause kickback and machine
damage. Choose workpieces that do not
have large/loose knots or plan ahead to avoid
cutting through them.
•Wet or "Green" Stock: Cutting wood with a
moisture content over 20% causes increased
risk of pinching blade, affecting blade life.
•Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and
often unpredictable when being cut. DO NOT
use workpieces with these characteristics!
•Minor Warping: Workpieces with slight cupping can be safely supported if cupped
side is facing table or fence. On contrary, a
workpiece supported on bowed side will rock
during a cut and could cause kickback or
severe injury.
Model G0969 (Mfd. Since 07/23)
-19-
Adjusting
Hold-Down Shoe
The hold-down shoe keeps the workpiece from
raising up from the force of the moving blade.
To adjust hold-down shoe:
1.DISCONNECT MACHINE FROM POWER!
2.Loosen hold-down shoe lock knob (see
Figure 13).
Hold-Down Shoe
Tensioning Blade
When the upper arm is parallel to the table, the
tension created by the blade tension lever is optimal on this machine.
To tension blade:
1.DISCONNECT MACHINE FROM POWER!
2.Move blade tension lever forward to release
tension (see Figure 14).
Blade
Tension
Lever
Hold-Down Shoe
Lock Knob
Figure 13. Hold-down shoe adjustment.
3.Adjust shoe so it is parallel with table and
lightly touching workpiece.
4.Tighten hold-down shoe lock knob, then verify workpiece moves smoothly under shoe.
Figure 14. Blade tension lever released.
3.Install blade in both upper and lower blade mounts (see Installing/Removing Blade
Page 22).
4.Move blade tension lever back to tension.
Note: Upper arm should be parallel to table
for proper tensioning. Check upper arm for
this regularly. When not in use, release
tension on blade lever.
-20-
Model G0969 (Mfd. Since 07/23)
Tilting Frame
Using Preset Stops
The preset positive stops allow the frame to quickly be set to any of seven frequently used angles.
The Model G0969 features a tilting frame, which
allows the workpiece to always be in a parallel
position. The tilt controls for the frame are located
at the front of the saw, beneath the table.
For convenience, there are preset stops at 0°, 45°,
30°, and 22.5°, left and right.
Note: Left tilt is limited to 37 degrees with dust
port installed. To achieve full 45° tilt, dust port
must be removed.
Note: Tilt scale serves as reference only. For
more accurate results, use a bevel gauge or protractor to set desired frame tilt relative to blade.
Tilting Frame
1.DISCONNECT MACHINE FROM POWER!
2.Loosen frame lock lever (see Figure 15).
Frame Lock
Lever
To use preset stops:
1.DISCONNECT MACHINE FROM POWER!
2.Loosen frame lock lever (see Figure 16).
Frame
Lock Lever
Preset Stop
(1 of 7)
Figure 16. Location of preset stop controls.
3.Use frame tilt knob to position arm to desired
preset angle.
4.Push spring loaded indexing pin into preset
stop.
Indexing
Pin
Frame Tilt
Knob
Frame
Tilt Scale
Figure 15. Frame tilt controls.
3.Use frame tilt knob to position table to desired
angle.
4.Tighten frame lock lever to secure frame
position.
Tilt
Knob
Note: Press pin gently while turning knob.
You will feel pin drop into stop.
5. Tighten frame lock lever.
Model G0969 (Mfd. Since 07/23)
-21-
Blade Selection
Scroll saw blades are classified as either "pin-end" (mounting pins in the ends of the blade) or "plain-end"
(no pins), as shown in Figure 17. The Model G0969 comes with one plain-end blade, and the scroll saw is
designed to accept only plain-end blades.
The typical format for blade identification is:
Teeth Per InchWidth ThicknessSPMWorkpiece Material
10 TPI0.110 "0.020"1200–1500 General purpose cutting. Hard and soft woods
between
and bone.
15 TPI0 .110 "0.020"700–1200Thin wood and plastic between
3
⁄16"–2". Also good for plastics, paper, felt,
3
⁄32"–1⁄2 ".
18 TPI0.095"0.010"500–700Tight radius cutting in thin hard and soft woods
between
ivory, plastics and veneer.
Note: There may be other numbers or letters that have meaning for a particular type of blade. Always refer
to the manufacturer's technical data for a complete explanation when choosing a scroll saw blade.
3
⁄32"–1⁄8". Also good for thin pieces of bone,
Installing Blade
Plain-End
Blade
Figure 17. Plain-end blade.
1.DISCONNECT MACHINE FROM POWER!
2.Tilt frame to 0° and tighten frame lock lever.
3.Move blade tension lever forward to release
blade tension (see Figure 18).
Blade
Tension
Lever
Installing/Removing
Blade
The Model G0969 only accepts plain-end blades.
Plain-end blades excel at fine, accurate, or intricate work on
Thinner kerfs are also possible with finer blades.
-22-
3
⁄4" (19mm) or thinner workpieces,
Figure 18. Blade tension lever released.
4.Insert blade through hole in table.
Model G0969 (Mfd. Since 07/23)
5.Place blade in upper blade mount (see Figure
19).
Removing Blade
1.DISCONNECT MACHINE FROM POWER!
Note: Top of blade should be higher than
mounting screw, but no higher than top of
blade mount.
Upper Blade
Mount
Upper
Blade Holder
Lock Knobs
Figure 19. Upper blade mounts.
6.Tighten blade holder lock knob to secure.
7.Place lower portion of blade in lower blade mount (see Figure 20).
2.Tilt frame to 0° and tighten frame lock lever.
3.Move blade tension lever forward to release
tension on blade.
4.Loosen blade holder lock knobs on upper and
lower blade mounts.
5.Remove blade by lifting or lowering it through
table.
Adjusting
Blade Speed
Use the variable-speed knob shown in Figure 21
to adjust blade speed between 400–1550 SPM
(strokes per minute).
To reduce the risk of injury from unexpectedly fast
speed at startup, always rotate the variable-speed
knob all the way counterclockwise before starting
and after stopping the scroll saw.
Lower Blade
Mount
Figure 20. Lower blade mounts.
8.Tighten blade holder lock knob to secure.
Note: Do not overtighten blade holder lock
knob. This can cause premature wear and
lead to blade slippage. A portion of blade may
go past lower blade mount. This is not unusual and will not effect machine performance.
9.Move blade tension lever backward to tension blade.
Lower Blade
Holder Lock Knobs
Variable-Speed
Knob
Figure 21. Location of variable-speed knob.
Model G0969 (Mfd. Since 07/23)
-23-
Adjusting Blade
Motion
For most cutting operations, the best combination
of speed and precision will be achieved when the
upper arm is parallel with the table, and the back
of the blade is 90 degrees to the table. This will
also result in the smallest amount of vibration.
However, using the arm adjustment knob, the arm
can be lowered to increase the forward motion of
the blade. This will produce a faster, more aggressive cut, but some precision will be sacrificed.
Arm
Adjustment
Knob
Blade
Square
Table
Figure 23. Square aligned with back of blade.
— If blade is square to table, then standard
blade motion is set correctly.
— If blade is not square to table, proceed to
Step 6.
6.Loosen (3) screws on motor mount and rotate
motor (see Figure 24) until back of blade is
square to table, then tighten screws.
Figure 22. Arm adjustment knob.
Standard Blade Motion
1.DISCONNECT MACHINE FROM POWER!
2.Ensure blade is tensioned.
3.At front and back of upper arm, measure dis-
tance from table to bottom of arm.
4.Rotate arm adjustment knob until both mea-
surements are equal, ensure that arm is parallel with table.
5.Place machinist's square flat on table against
back of blade, as shown in Figure 23.
Rotate
Motor
x 3
Figure 24. Motor rotation.
Forward Blade Motion
1.Perform steps in Standard Blade Motion.
2.Rotate arm adjustment knob clockwise to
lower upper arm and increase forward blade
motion.
Tip: Lower arm in small increments, and test
aggressiveness of cut on scrap wood.
-24-
3.Once satisfied with forward blade motion,
perform cut.
4.When finished, return upper arm to position
parallel with table.
Model G0969 (Mfd. Since 07/23)
Making Standard
Scroll Cuts
For standard scroll cutting, follow the pattern
line on the workpiece by pushing and turning the
workpiece at the same time, which allows the kerf
of the cut to make way for the turn.
DO NOT turn the workpiece without pushing it
through the blade at same time; otherwise, the
blade could twist and break.
Making Inside Cuts
Inside cuts can easily be made with the scroll saw
by threading the blade through a hole drilled in the
workpiece.
Making an inside cut:
1.DISCONNECT MACHINE FROM POWER!
1
2.Drill a
of internal cut.
⁄8" hole in workpiece inside waste area
See Figures 25–26 below for examples of scroll
cutting.
Figure 25. Making a straight cut.
3.Release blade tension lever.
4.Loosen lock knob on lower blade mount.
5.Raise upper arm so it lifts blade clear of table.
6.Place workpiece hole over hole in table.
7.Lower upper arm and guide blade through
hole in table.
8.Re-attach lower blade (see Installing/
Removing Blade on Page 22).
9.Tension blade.
Note: Alternatively, you can loosen lock knob
on upper blade mount, release top of blade,
slide workpiece over table hole, raise blade
through workpiece, then tighten upper blade
mount.
Figure 26. Making a curved cut.
Model G0969 (Mfd. Since 07/23)
Figure 27. Installing blade for an inside cut.
-25-
Using Foot PedalMaking Bevel Cuts
Bevel cuts can be used for miters, cope joints,
and making relief or recessed projects.
Making a bevel cut:
1.DISCONNECT MACHINE FROM POWER!
2.Turn frame lock lever counterclockwise to
release.
3.Use frame tilt knob to move frame to desired
angle of cut.
4.Turn frame lock lever clockwise to lock frame
at desired angle.
5.Using principles in Making Standard Scroll
Cuts on Page 25, feed workpiece slowly and
evenly into blade, remembering not to force
workpiece through cut (see Figure 28).
The Model G0969 comes with a foot pedal that
allows you to keep both hands on the workpiece
while maintaining control of stopping and starting
blade movement.
To use foot pedal:
1.DISCONNECT MACHINE FROM POWER!
2.Connect scroll saw power cord to plug on foot pedal (see Figure 29).
Note: If desired, foot pedal can be secured to
floor using (2) mounting holes.
Foot Pedal
Receptacle
Power
Cord
From
G0969
Figure 28. Making a bevel cut.
6.Turn saw OFF and wait until all motion has
stopped before removing waste near blade.
Mounting
To Power
Source
Figure 29. Foot pedal connections.
3.Connect power cord on foot pedal to power
source.
4.Set scroll saw to desired speed (see
Adjusting Blade Speed on Page 23).
5.Press foot pedal to start operation.
Note: Foot pedal does not control the speed
setting. Speed setting can only be set through
variable-speed knob. Foot pedal only starts
and stops blade.
Hole
(1 of 2)
-26-
Model G0969 (Mfd. Since 07/23)
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777
SECTION 5: ACCESSORIES
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
Custom stand that fits the G0969 and holds scroll
saw securely for easy use and access.
Model Size Width ThicknessTPIQTY
H9 016#10.032"0.015"2412
H9017#20.032"0.016"2212
H9 018#30.040"0.018"2012
H9 019#40.048"0.020"2012
H9020#50.056"0.023"1612
H9021#60.062"0.025"1412
T32387—Big Book of Scroll Saw Woodworking
More than 60 projects and techniques for fretwork,
intarsia, and other scroll saw crafts. Includes
detailed patterns, expert step-by-step instructions
and crisp photographs, guaranteed to spur your
creativity.
Figure 31. T33905 Scroll Saw Stand.
T32389—Scroll Saw Wooden Bowls
Crafting beautiful bowls with the more accessible
scroll saw.
Figure 32. T32389 Scroll Saw Wooden Bowls
Book
Figure 30. T32387 Big Book of Scroll Saw
Woodworking.
Model G0969 (Mfd. Since 07/23)
-27-
SECTION 6: MAINTENANCE
accidental startup, always
disconnect machine from
To reduce risk of shock or
power before adjustments,
maintenance, or service.
Schedule
For optimum performance from this machine, this
maintenance schedule must be strictly followed.
Ongoing
To minimize your risk of injury and maintain proper
machine operation, shut down the machine immediately if you ever observe any of the items below,
and fix the problem before continuing operations:
•Loose mounting bolts.
•Damaged saw blade.
•Worn or damaged wires.
•Any other unsafe condition.
Protect the unpainted steel table by wiping it clean
after every use—this ensures moisture from wood
dust does not remain on bare metal surfaces.
All unpainted and machined surfaces should be
wiped down daily to keep them rust free and in
top condition. This includes any surface that is
vulnerable to rust if left unprotected. Use a quality
metal protectant.
Lubrication
Regular application of lithium based grease to the
pivot point of the blade tension lever is recommended every 10–15 hours (see Figure 33).
Blade
Tension
Lever Pivot
Point
Weekly Maintenance
•Clean/vacuum dust buildup from table, motor
and stand.
Monthly Check
•Frame tilt and lock knob for damage or wear.
•Clean/vacuum dust buildup from body and off
motor.
Cleaning &
Protecting
Cleaning the Model G0969 is relatively easy.
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth. If any
resin has built up, use a resin dissolving cleaner
to remove it.
-28-
Figure 33. Blade tension lever lubrication point.
Additionally, keeping the front and rear trunnions
lubricated with a small amount of lithium-based
grease is recommended (see Figure 34).
Trunnion
Lubrication Point
Figure 34. Trunnion lubrication point.
Model G0969 (Mfd. Since 07/23)
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you
need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.
Note: Please gather the serial number and manufacture date of your machine before calling.
SECTION 7: SERVICE
Troubleshooting
SymptomPossible CausePossible Solution
Machine does not
start, or power
supply breaker
immediately trips
after startup.
Machine stalls or is
underpowered.
Machine has
vibration or noisy
operation.
Blade will not stay
on layout line.
Excessive blade
breakage.
Excessive front-toback blade motion.
1. Blown fuse.
2. Incorrect power supply voltage/circuit size.
3. Motor speed potentiometer at fault.
4. Power supply circuit breaker tripped or fuse
blown.
5. Wiring broken, disconnected, or corroded.
6. Motor brushes worn out.
7. ON/OFF switch at fault.
8. Circuit board at fault.
9. Motor or motor bearings at fault.
1. Dull blade.
2 Workpiece material unsuitable for machine.
3. Machine undersized for task.
4. Blade slipping in mounts; lock knobs not
tightened.
5. Motor circuit board at fault.
6. Motor speed potentiometer at fault.
7. Motor brushes worn out.
8. Motor overheated.
9. Extension cord too long.
10. Motor or motor bearings at fault.
1. Motor or component loose.
2. Blade at fault.
3. Incorrectly mounted to workbench/stand.
4. Motor bearings at fault.
1. Too much pressure applied to workpiece.
2. Blade holders not aligned correctly.
1. Not using relief cuts when cutting tight
curves; twisting blade.
2. Wrong blade for operation.
3. Too much pressure on blade.
1. Arm not parallel with table.
2. Blade oscillation set incorrectly.
1. Replace fuse/ensure no shorts (Page 32).
2. Ensure correct power supply voltage/circuit size.
3. Test/replace if at fault.
4. Ensure circuit is free of shorts. Reset circuit breaker
or replace fuse.
5. Fix broken wires or disconnected/corroded
connections.
6. Remove/replace brushes (Page 30).
7. Replace switch.
8. Inspect/replace if at fault.
9. Replace motor.
1. Replace blade (Page 22).
2. Only cut wood/ensure moisture if below 20%
(Page 20).
3. Use correct blade/reduce feed rate or depth of cut.
3. Adjust feet, shim or tighten mounting hardware.
4. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
1. Reduce feed rate and pressure on workpiece.
2. Adjust blade holders so they are perpendicular.
1. Use relief cuts for tight turns; reduce feed rate; do
not twist blade.
2. Refer to Blade Selection Chart, and use correct
blade for operation (Page 23).
3. Reduce pressure on workpiece.
1. Position arm parallel with table (Page 24).
2. Rotate motor until blade perpendicular with table.
Model G0969 (Mfd. Since 07/23)
-29-
Checking/Replacing
Squaring Blade
Motor Brushes
The motor on the Model G0969 is equipped with
two long-life carbon brushes—one on each side
of the motor. The brush life is affected by motor
loads and usage. Worn brushes will result in intermittent operation and difficulty starting the motor.
If either brush is worn down to
replace both brushes as a set.
Items NeededQty
Flat Head Screwdriver
Motor Brushes (P0969370) ............................... 2
To check/replace motor brushes:
1.DISCONNECT MACHINE FROM POWER!
2.Unscrew plastic brush covers, and remove motor brush assemblies (see Figure 35).
Note: As you remove brush assembly, make
note of carbon tip orientation. If acceptable,
re-install in same way.
1
⁄2".................................. 1
1
⁄4" (6mm) or less,
to Table
It is normal for the blade to become slightly out of
alignment with regular use. Regularly check the
blade to ensure it is aligned correctly.
Note: The tilt scale is only an approximate scale
and should not be used when precise angle measurements are required for the operation.
4.Place a machinist's square flat on table
against side of blade (see Figure 36).
Motor
Brush
(1 of 2)
Figure 35. Motor brush location.
3.Measure length of carbon tip. If carbon tip is
worn down to
brush assemblies with new ones.
4.Insert brush assemblies back into motor, and
re-install plastic caps.
1
⁄4" (6mm) or less, replace both
— If blade is square, no adjustment is
necessary.
— If blade is not square, proceed to Step 5.
Blade
Square
Table
Figure 36. Squaring blade to table.
-30-
Model G0969 (Mfd. Since 07/23)
5.Loosen (8) button head cap screws on front
and rear trunnions (see Figure 37).
To adjust upper arm tension:
1.DISCONNECT MACHINE FROM POWER!
2.Release tension on blade and loosen upper
blade mount lock knob.
3.Tilt frame to 0° and tighten frame lock lever.
4.Use arm adjustment knob to adjust arm so that it is parallel with table (refer to Adjusting
Blade Motion on Page 24).
x 8
Figure 37. Location of button head cap screws on
front trunnion.
6.Carefully move frame to bring blade square
with table.
7.Tighten front and rear button head cap
screws (see Figure 37).
8.Install hold-down shoe.
Adjusting Upper Arm
Tension
With regular use the arm may develop play which
affects the ability of the arm to maintain the height
it is set to. Regularly check the play in the arm and
adjust if necessary.
Note: Use a tape measure to measure height
of arm to table at front and back of arm. When
measurements are equal, table and arm are
parallel.
5. Loosen jam nut shown in Figure 38.
6.Turn adjustment screw shown in Figure 38
clockwise approximately
for play.
— If arm does have play, repeat Step 6.
— If arm does not have play, adjustment is
complete. Proceed to Step 7.
Adjustment
Screw
Figure 38. Adjusting upper arm tension.
1
⁄4 turn. Check arm
Jam Nut
Model G0969 (Mfd. Since 07/23)
IMPORTANT: DO NOT overtighten adjust-
ment screw. Removing all play can apply
excessive tension and limit movement of arm
during use, which could damage machine.
7.Tighten jam nut.
-31-
Fuse Replacement
The Model G0969 is equipped with a 15A glass
fuse. Age, overload, or a short circuit can cause
the fuse to fail.
The G0969 has a motor that can be rotated to
easily change the oscillation of the blade.
Adjusting the blade oscillation can make cutting
specific cuts more efficient. Reducing blade oscillation can make tight cuts smoother while a larger
blade oscillation path can make cutting through
thicker material with less fine cuts much faster.
Small Machinist's Square .................................. 1
Scrap Wood....................................... As Needed
To adjust blade oscillation:
1.DISCONNECT MACHINE FROM POWER!
Figure 39. Removing fuse from fuse
compartment.
4. Remove and replace fuse.
5.Install fuse compartment.
6.Install power cord.
2.Make sure arm is parallel with table (refer to
Adjusting Blade Motion on Page 24).
3.Install and tension blade (see Installing/
Removing Blade on Page 22).
4.Place small machinist's square or piece of
wood behind blade to help gauge blade
movement.
5.Loosen motor mount screws (see Figure 40).
6.Rotate motor forward or backward and tighten motor adjustment screws (see Figure 40).
Rotate
Motor
-32-
x 3
Figure 40. Motor mount screws.
Model G0969 (Mfd. Since 07/23)
7.Set speed to 400 SPM and start machine.
Note: Alternatively, you can use a screw-
driver to rotate shaft of motor.
— If blade oscillation is acceptable, adjust-
ment is complete.
— If blade oscillation is not acceptable repeat
Steps 5–7.
Aligning Blade
— If blade is square to table, no further adjust-
ments need to be made.
— If blade is not square to table, proceed to
Step 4.
4.Hold blade mount knob steady and use hex
wrench to loosen blade mount set screws
(see Figure 42).
Mounts
The blade mounts may become misaligned with
use, which results in the blade no longer being
aligned with the motion of the machine and being
out of square with the table. A symptom of this
condition is persistent blade run-out.
Small Machinist's Square .................................. 1
To align blade mounts:
1.DISCONNECT MACHINE FROM POWER!
2.Tilt frame to 0° and tighten frame lock lever.
3.Place machinist's square flat on table with one
edge against side of blade (see Figure 41).
Blade
x 2
Figure 42. Location of blade mount hardware.
5. Adjust blade mounts until blade is flat against
edge of square along its entire length.
6.Tighten blade mount set screws loosened in
Step 4.
Mount
Knob
Blade
Square
Table
Figure 41. Aligning blade mounts.
Model G0969 (Mfd. Since 07/23)
-33-
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine
SECTION 8: WIRING
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
-34-
Model G0969 (Mfd. Since 07/23)
Circuit Board
R8
R15
R14
ED1
-
+
MAX
MIN
R16
D8
R9
ED1
+
-
D2
MOV
471DK14
21 37
VDE
Wiring Diagram
15A
Fuse
Ground
Ground
Power
Inlet
Hot
Ground
R12
+
S
-
D4
+
MOTOR
-
L +
110 VAC
5-15 Plug
Neutral
To Power Inlet
Foot Pedal
Ground
Contact
Switch
Upper Arm
Neutral
Hot
Ground
110V Motor
50W
110 VAC
5-15 Plug
Potentiometer
Kingcraft
CS00-13101
ON/OFF Switch
Kingcraft
CS00-10601
Model G0969 (Mfd. Since 07/23)
READ ELECTRICAL
SAFETY ON PAGE 34!
-35-
To Machine
Power Input
Contact
To Motor
Switch
To Power
Source
Figure 43. Foot pedal wiring connections.
Motor
Connection
Power
Connection
Figure 44. Motor power connection.
To Power
Connection
Figure 45. System ground connections.
To Power
Power
Inlet
To VS Switch
Figure 46. Circuit board.
To Motor
Switch
-36-
READ ELECTRICAL SAFETY ON
PAGE 34 !
Model G0969 (Mfd. Since 07/23)
58
30
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown
are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
31
32
33
35
40
48
92
76
47
61
108
SECTION 9: PARTS
Controls
72
41
45
71
46
56
45
23
45
59
60
70
62
63
64
65
4
75
37
51
1
23
54
51
52
53
52
29
47
70
38
94
70
3
4
29
12
28
66
4
84
5
68
25
69
27
7
103
18
19
70
24
6
4
20
93
48
26
4
67
57
23
21
22
Model G0969 (Mfd. Since 07/23)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
-37-
REF PART #DESCRI PTIO NREF PART #DESCRI PTIO N
Controls Parts List
1P0969001BODY48P0969048PHLP HD SCR 8-32 X 1/4
3P0969003COVER51P0969051LOCK NUT 10-24
4P0969004BUTTON HD CAP SCR 10-32 x 1/452P0969052LOCK NUT 1/4-20
5P0969005SWITCH COVER53P0969053LOCK WASHER 1/4
6P0969006ON/OFF SWITCH KINGCRAFT CS00-1060154P0969054FLAT WASHER 1/4
7P0969007FLAT WASHER 5MM56P0969056HEX BOLT 1/4-20 X 2-1/2
12P0969012AIR NOZZLE57P0969057UPPER ARM
18P0969018HEX BOLT 1/4-20 X 1/258P0969058KNOB M8-1.25, D50, ROUND KD
19P0969019TENSION PLATE59P0969059HEX NUT M8-1.25
20P0969020HOLD-DOWN MOUNT PLATE60P0969060SHAFT M8-1.25
21P0969021BUTTON HD CAP SCR 10-32 X 3/861P0969061CONTROL BOX
22P0969022KNOB 1/4-20, D25, WING62P0969062CROSS BLOCK RETAINER
23P0969023FLAT WASHER 1/4 63P0969063HOUSING CROSS BLOCK
24P0969024HOLD-DOWN CLAMP BOLT 1/4-2064P0969064FLAT WASHER 6 X 16 X 2MM
25P0969025HOLD-DOWN BAR65P0969065LOCK NUT M6-1
26P0969026CAP SCREW 10-32 X 1/266P0969066BUTTON HD CAP SCR 10-32 X 1/2
27P0969027HOLD-DOWN SHOE67P0969067CORD CLAMP
28P0969028AIR NOZZLE MOUNT68P0969068FLAT WASHER #10
29P0969029TAP SCREW #8 X 3/869P0969069LOCK NUT 10-32
30P0969030VARIABLE SPEED KNOB70P0969070BUTTON HD CAP SCR 10-32 X 5/16
31P0969031POTENTIOMETER KINGCRAFT CS00-1310171P0969071PLUG
32P0969032CORD 24G 3W 32"72P0969072SET SCREW M4-.7 X 5
33P0969033TAP SCREW M3-.5 X 875P0969075STRAIN RELIEF TYPE-3 PG11
35P0969035BUTTON HD CAP SCR 1/4-20 X 1/276P0969076CIRCUIT BOARD KNT2 94U-0 LORD ELEC
37P0969037SOCKET 5-1584P0969084SWITCH BOX
38P0969038FUSE 15A 250V 0.25 FAST-ACTING, GLASS92P0969092CORD 18G 2W 32"
40P0969040GEAR COVER93P0969093BLADE GUARD UPPER
41P0969041HEX NUT 3/8-1694P0969094BLADE GUARD LOWER
45P0969045BUTTON HD CAP SCR 10-32 X 2-1/4103P0969103PROTECTION BRACKET
46P0969046SET SCR 3/8-16 X 5/8 SLOTTED108P0969108FOOT PEDAL ASSEMBLY
47P0969047EXT TOOTH WASHER #8
-38-
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Model G0969 (Mfd. Since 07/23)
213
249
Table & Base
REF PART #DES CRIP TI ONRE F P ART #DESCRI PTIO N
222
229
207
205
210
211
212
245
211
217
215
215
218
212
219
202
250
214
216
246
219
203
201
219
219
237
235
202
248
238
201
240
212
216
204
218
214
239
222
215
217
221
220
236
223
213
226
227
228
225224
201P0969201TRUNNION 223P0969223BARREL SLEEVE
202P0969202SIDE PANEL224P0969224COMPRESSION SPRING 8 X 1 X 10.5
203P0969203TRUNNION PLATE REAR225P0969225PLUNGER PIN
204P0969204TRUNNION PLATE FRONT226P0969226TILT KNOB
205P0969205TABLE 227P0969227FENDER WASHER 1/4
207P0969207POWER CORD 18G 3W 72" 5-15P228P0969228ADJUSTABLE HANDLE 1/4-20 X 3/4, 1-1/2L
210P0969210HEX BOLT 1/4-20 X 1/2229P0969229FLAT HD CAP SCR 1/4-20 X 3/4
211P0969211LOCK WASHER 1/4235P0969235LEVELING FOOT 3/8-16 X 1-1/4
212P0969212FLAT WASHER 1/4236P0969236TILT ROD
213P0969213FLAT WASHER 12 X 41 X 4.5237P0969237HEX NUT 3/8-16
214P0969214GEAR 12T238P0969238INDICATOR
215P0969215HEX BOLT 1/4-20 X 3/4239P0969239PHLP HD SCR M4-.7 X 6
216P0969216TILT ROD BRACKET240P0969240FLAT WASHER 4MM
217P0969217BUTTON HD CAP SCR 10-32 X 5/16245P0969245SHROUD
218P0969218FLAT WASHER #10246P0969246DUST PORT 2-1/2"
219P0969219FLANGE NUT 1/4-20248P0969248EXT TOOTH WASHER 4MM
220P0969220INDEXING BRACKET249P0969249PHLP HD SCR 8-32 X 3/8
221P0969221BUTTON HD CAP SCR 1/4-20 X 1250P0969250FLAT WASHER #8
P0969222E-CLIP 3MM
Model G0969 (Mfd. Since 07/23)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
-39-
Motor & Drivetrain
302
358
366
321
322
317
320
319
314
360
358
368
332
360
317
331
362
315
321
324
330
359
362
320
357
323
326
317
328
312
311
364
335
328
317
323
357
318
327
329
308
310
309
328
312
362
361
317
307
362
317
303
306
364
367
333
323
369
337
305
304
368
369
336
332
338
365
362
323
370
331
318
362
317
339
329
328
323
335
317
312
340
327
326
358
328
369
333
317
341
317
346
371
330
342
337
358
369
323
343
344
345
338
-40-
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Model G0969 (Mfd. Since 07/23)
REF PART #DES CRIP TI ONREF PART #DES CRIP TI ON
332
Motor & Drivetrain Parts List
302P0969302BALANCE BLOCK333P0969333CAP SCREW M4-.7 X 24
303P0969303SET SCREW M6-1 X 6335P0969335STRUT
304P0969304BUTTON HD CAP SCR 1/4-20 X 1/2336P0969336BLADE MOUNT LOWER
305P0969305LOCK WASHER 1/4337P0969337SET SCREW M6-1 X 8
306P0969306FLAT WASHER 1/4338P0969338KNOB BOLT M1/4-20 X 3/4, D1, WIN
307P0969307MOTOR COVER PLATE339P0969339BLADE 5" PLAIN-END
308P0969308FLAT HD CAP SCR M6-1 X 16340P0969340HEX WRENCH 3MM
309P0969309BALL BEARING 6008ZZ341P0969341CLAMP BRACKET
310P0969310MOTOR CAM342P0969342SET SCREW 1/4-20 X 1/2
311P0969311HEX NUT M8-1.25 LH343P0969343COMPRESSION SPRING 8 X 1 X 10.5
312P0969312BALL BEARING HK0810344P0969344TENSION LEVER
314P0969314ROCKER CAM345P0969345PHLP HD SCR M4-.7 X 6
315P0969315LOCK NUT M5-.8346P0969346BLADE MOUNT UPPER
317P0969317BALL BEARING HK0609357P0969357FLAT WASHER 4MM
318P0969318INNER BEARING SLEEVE 6.03 X 21358P0969358 INNER BEARING SLEEVE 6 X 16.5
319P0969319CAP SCREW M5-.8 X 28359P0969359INNER BEARING SLEEVE 8 X 21.5
320P0969320BEARING COVER360P0969360FLAT WASHER 5MM
321P0969321BALL BEARING HK1412361P0969361CAP SCREW M4-.7 X 27
322P0969322PIVOT SHAFT362P0969362FLAT WASHER 4 X 14 X 1.2MM
323P0969323HEX NUT M4-.7364P0969364DRIVE LINK
324P0969324CAP SCREW M4-.7 X 25365P0969365MOTOR 50W 110V 1-PH
326P0969326BELLOWS366P0969366SPACER
327P0969327ROCKER ARM367P0969367INNER BEARING SLEEVE 6 X 16
328P0969328FLAT WASHER 8 X 15 X 0.6MM368P0969368CAP SCREW M4-.7 X 30
329P0969329INNER BEARING SLEEVE 8 X 18369P0969369FLAT WASHER 4MM
330P0969330INNER BEARING SLEEVE 6 X 37370P0969370MOTOR BRUSH (2-PC)
331P0969331ROCKER MOUNT371P0969371BINDING BARREL M4-.7 X 6
P0969332CAP SCREW M4-.7 X 45
Model G0969 (Mfd. Since 07/23)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
-41-
401
REF PART #DES CRIPTIO NREF P ART #DES CRIPTIO N
Labels & Cosmetics
402
403
404
405
401P0969401MACHINE ID LABEL404P0969404ELECTRICITY LABEL
402P0969402MODEL NUMBER LABEL405P0969405TOUCH-UP PAINT, GRIZZLY GREEN
403P0969403COMBO WARNING LABEL
-42-
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Model G0969 (Mfd. Since 07/23)
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will
then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of
the carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To
you can
applicable information for
take advantage of this warranty, you must register it at https://www.grizzly.com/forms/warranty, or
scan the QR code below to be automatically directed to our warranty registration page. Enter all
the product.
WARRANTY
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