Greyline Instruments PDFM-5.1 Operating Manual

www.greyline.com
USER'S GUIDE
Installation & Operation
Instructions
Portable Doppler Flow Meter
Model PDFM 5.1
Manual Series A.1
Note: This page has been left blank intentionally.
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PDFM 5.1 Portable Doppler Flow Meter
INDEX
BATTERY ................................................................................................................. 4
CONNECTIONS ....................................................................................................... 4
KEYPAD SYSTEM .................................................................................................. 5
CALIBRATION MENU ........................................................................................... 6
MESSAGE ICON ...................................................................................................... 7
STATUS .................................................................................................................... 7
PASSWORD .............................................................................................................. 8
UNITS/MODE ........................................................................................................... 9
CALIBRATION ........................................................................................................ 10
DATA LOGGING ..................................................................................................... 11
SPECIAL FUNCTIONS ............................................................................................ 12
SENSOR MOUNTING LOCATION ........................................................................ 14
FIELD TROUBLESHOOTING ................................................................................ 18
COMMON QUESTIONS AND ANSWERS ............................................................ 20
APPLICATIONS HOTLINE ..................................................................................... 22
PRODUCT RETURN PROCEDURE ....................................................................... 23
FLOW METER DATA SHEET ................................................................................ 24
LIMITED WARRANTY ........................................................................................... 25
SPECIFICATIONS .................................................................................................... 26
APPENDIX A - CONVERSION TABLE ................................................................. 28
PIPE CHARTS .......................................................................................................... 29
IMPORTANT NOTE: This instrument is manufactured and calibrated to meet product specifications. Please read this manual carefully before installation and operation. Any unauthorized repairs or modifications may result in a suspension of the warranty.
If this product is not used as specified by the manufacturer, protection may be impaired. Available in Adobe Acrobat pdf format
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PDFM 5.1 Portable Doppler Flow Meter
BATTERY
- A built-in rechargable NiMH battery supplies power for 18 hours continuous operation when fully charged.
- Display brightness is adjustable to conserve power.
- State of charge is shown for normal use, sleep mode and charging.
- When switched OFF with the AC power module connected the flashing battery indicates charging, solid battery shows fully charged.
- The PDFM 5.1 will switch off automatically when the battery is fully discharged.
- Full charge requires approximately 6 hours charging.
- Sleep mode extends battery life for long term data logging. Maximum log time is 18 days at 5 minute sample rate.
CONNECTIONS
TRANSDUCER
15VDC USB
4-20mA
SENSOR Use type PSE4 supplied with 12 ft (4 m) cable. Optional 50 ft (15 m) extension cable available.
4-20mA
Active only when powered by AC charger, maximum load 500 ohm.
USB
Cable Part #USB-PD is supplied for connecting the PDFM 5.1 to a PC or laptop.
POWER
An AC powered 15 volt DC power module is supplied for battery charging and continuous use.
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PDFM 5.1 Portable Doppler Flow Meter
KEYPAD SYSTEM
The following diagram shows the PDFM 5.1 menu system. Arrows show the four directions to leave a menu box. Pressing a corresponding keypad arrow will move to the next item in the direction shown. Move the cursor (highlighted) under numerals and increase or decrease numerals with the and keys.
To store calibration values permanently, press the .
SLEEP
BACK LIGHT
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ON
OFF
CALIBRATION MENU
PDFM 5.1 Portable Doppler Flow Meter
16Doppler 1.
15Logger 1. S
Flow4-20mA 4.00
Linear in
Volume USG
Time min
Mode Flow}
--Units/Mode--------
--Calibration-------
4mA at 0.000USG/m
Min Vel 0.000ft/s
Pipe ID 12.00in
20mA at 2500.0 USG/m} 0
Damping 20%
Mode Flow
Set Date 20Nov 25/ 14
Set Time 11:27:40
Log Site ID 0}
--Data Logging-------
Log Logging
Interval 10sec
Units / Mode}
--Menu Selections----
--Password----------
--Special Functions-
Calibration
Data Logging
Special Functions
Simulation
Password 0000
Backlight High
Reset Totalizer NO
Negative Totals NO
Flo Direction Off
Cal Constant 1.000
Language English}
Configuration
Restore Defaults NO
New Password 0000
Flow 0.00USG/m
--Simulation--------
} Test Actual
Relays 0
Utility 1. .0} 29 2
--Configuration-----
Analog Out 1
USG/m
0. 000
Data log Logging
Log Used 0%
Battery 50%
Charger Off
--Message-----------
Sensor Good
Tot 20130.8USG
Total 135470.0USG
Average 1125.3USG/m
Maximum 2725.0USG/m
Max Time 08:57:00
Minimum 0.000USG/m
Date Mar. 24/2010}
--24 hr log----------
Min Time 07:35:00
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020mA at 2500.0 USG/m
Tot 0.000USG
Signal Cutoff 10%
Signal Strength 0%
Velocity 0.00ft/s}
--Status------------
Charging
PDFM 5.1 Portable Doppler Flow Meter
MAIN DISP LAY
The main display shows the units selected from the Units/Mode menu, Flow or Velocity rate being measured, TOTALIZER. The PDFM 5.1 will start-up with this display.
Messag e i s w ai t in g . (An i mated)
--Message----------­Data log Logging Log Used 0% Battery 50% Charger Off Sensor Good
--Status------------
Velocity 0.00ft/s
}
Tot 0.000USG Signal Cutoff 10% Signal Strength 0% 20mA at 2500.00USG/m
Battery
0%
Unit plugged into charger.
Data logging is .off
Battery
25%
Battery
50%
Data logging is . (Animated)on
Battery
75%
Battery
(Animated when charging)
100%
MESSAGE ICON
Press from the MAIN display to view error/warning messages provided by the instrument. The Message icon will appear on the MAIN display if error messages are being generated by the instrument. Press to return to the main display.
STATUS
Press from the MAIN display to view instrument status. Velocity will be displayed in ft/sec or m/sec.
Tot Displays the current totalizer reading.
Signal Cutoff Adjust the setting in percent to suppress flow readings at
zero flow when fluid swirling or pipe vibration may cause the instrument to continue reading. Example: Signal Cutoff at 5% will force the display and outputs to zero when signal strength drops below 5%.
Signal Strength Displays percentage of signal being received by the
ultrasonic sensor.
20mA at Displays the flow rate set as 20mA in the Calibration
menu. Press to return to the main display.
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PDFM 5.1 Portable Doppler Flow Meter
--24 hr log---------­Date Mar. 24/2010
}
Total 135470.0USG Average 1125.3USG/m Maximum 2725.0USG/m Max Time 08:57:00 Minimum 0.000USG/m Min Time 07:35:00
--Password----------
Password 0000
24 HR LOG
Press from the MAIN display to view a formatted flow report from instruments with a built-in data logger. Press to scroll down one day or repeatedly to scroll to a specific date. Up to 365 days can be stored. Newest date will overwrite the oldest. Press to return to the main display.
PASSWORD
The password (a number from 0000 to 9999) prevents unauthorized access to the Calibration menu.
From the Main display press the key to get to password is 0000 and if it has not been changed press the to proceed to the
Password. Factory default
Menu Selections screen.
If a password is required, press to place the highlight under the first digit and or to set the number, then to the second digit, etc. Press or to proceed to the
Menu Selections screen.
A new password can be stored by going to
Password
.
Special Functions/New
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PDFM 5.1 Portable Doppler Flow Meter
--Units/Mode-------­Mode Flow
}
Linear in Volume USG Time min
--Units/Mode--------
Mode Flow
Linear} in
--Units/Mode--------
}Volume USG
ft3
bbl
IMG
USMG
--Units/Mode--------
Mode Flow Linear in Volume USG
Time} sec
day
min
ft
mm
m3
IG
hr
UNITS/MODE
From
Velocity. Flow mode displays the flow rate in engineering units (e.g. gpm,
Mode press the and then the or to select Flow or
litres/sec, etc.) Press the to store your selection then the  to the next menu item and to enter.
From
Linear press the  key and then the or to select your units of
measurement. Press the to store your selection.
m
Press the key to move the symbol to each subsequent menu item and the to save your selections.
Note: the volume selection "bbl" denotes U.S. oil barrel.
Press or to return to the
L
Menu Selections screen.
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PDFM 5.1 Portable Doppler Flow Meter
--Calibration------­20mA at 2500.00USG/m
}
4mA at 0.000USG/m Min Vel 0.000ft/s Pipe ID 12.00in Damping 20%
CALIBRATION
Press the to
Calibration and to enter. Use or to position
before each menu item and to enter. When settings are completed press to store and return to the
Calibration menu.
*20mA at Press then or to change the numbers and decimal point.
Use this menu to set the corresponding flow rate that will be represented by 20mA analog output. If maximum flow is unknown, enter an estimated flow rate and observe actual flow to determine the correct maximum value. Any velocity or flow rate up to +40 ft/sec (12.2 m/sec) may be selected.
*4mA at Press or to set the flow rate corresponding to 4mA analog
output. This setting may be left at zero flow (or velocity or can be raised to any value less than the 20mA setting, or lowered to any velocity or corresponding flow rate down to -40 ft/sec (-12.2 m/sec).
Min Vel Press  and enter a minimum velocity cutoff. Forward and
reverse velocities less than
Min Vel will be forced to zero.
Pipe ID Place the highlight under the digits and then or to change
the numbers and decimal point.
Pipe ID should be entered
as the exact inside diameter of the pipe where the sensor is mounted. Refer to the Pipe Charts Appendix in this manual for inside diameter of common pipe types and sizes.
Damping Increase damping to stabilize readings under turbulent flow
conditions. Decrease for fast response to small changes in flow. Damping is shown in percentage (maximum is 99%). Factory default is 20%.
Press to return to
Menu Selections.
*Note
4-20mA circuitry is only powered by the AC power module.
To conserve power this output is not active in battery power mode.
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