Greyline Instruments PDFM 5.0 User Manual

USER'S GUIDE
Installation & Operation
Instructions
Portable Doppler Flow Meter
Model PDFM 5.0
Manual Series A.1.1
IMPORTANT NOTE: This instrument is manufactured and calibrated to meet product specifications. Please read this manual carefully before installation and operation. Any unauthorized repairs or modifications may result in a suspension of the warranty.
If this product is not used as specified by the manufacturer, protection may be impaired.
Available in Adobe Acrobat pdf format
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PDFM 5.0 Portable Doppler Flow Meter
INDEX
Battery...........................................................4
Connections ......................................................4
Keypad System ....................................................5
Calibration Menu ..................................................6
Message .........................................................7
Status............................................................7
Password .........................................................8
Units/Mode .......................................................9
Calibration ......................................................10
Data Logging ....................................................11
Special Functions .................................................12
Sensor Mounting..................................................14
Troubleshooting ..................................................18
Common Questions And Answers ....................................20
Applications Hotline...............................................22
Product Return Procedure...........................................23
Flow Meter Data Sheet .............................................24
Warranty ........................................................25
Specifications ....................................................26
Appendix A - Conversion Table......................................28
Pipe Charts ......................................................29
BATTERY
- A built-in rechargable NiMH battery supplies power for 18 hours continuous operation when fully charged.
- Display brightness is adjustable to conserve power.
- State of charge is shown for normal use, sleep mode and charging.
- When switched OFF with the AC power module connected the flashing battery indicates charging, solid battery shows fully charged.
- The PDFM 5.0 will switch off automatically when the battery is fully discharged.
- Full charge requires approximately 6 hours charging.
- Sleep mode extends battery life for long term data logging. Maximum log time is 18 days at 5 minute sample rate.
CONNECTIONS:
TRANSDUCER:
Use type PSE4 supplied with 12 ft (4 m) cable. Optional 50 ft (15 m) extension cable available.
4-20mA
Active only when powered by AC charger, maximum load 500 ohm.
USB
Cable Part #USB-PD is supplied for connecting the PDFM 5.0 to a PC or laptop.
POWER
An AC powered 15 volt DC power module is supplied for battery charging and continuous use.
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PDFM 5.0 Portable Doppler Flow Meter
15VDC USB
4-20mA
TRANSDUCER
KEYPAD SYSTEM
The following diagram shows the PDFM 5.0 menu system. Arrows show the four directions to leave a menu box. Pressing a corresponding keypad arrow will move to the next item in the direction shown. Move the cursor (underline) under numerals and increase or decrease numerals with the Ç and Èkeys.
To store calibration values permanently, press the ü.
PDFM 5.0 Portable Doppler Flow Meter
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SLEEP
BACK LIGHT
ON
OFF
CALIBRATION MENU
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PDFM 5.0 Portable Doppler Flow Meter
--Password----------
Password 0000
--Data Logging-------
>Log Site ID 0
Mode Flow
Set Date Feb 18/2007
Set Time 11:27:40
Interval 10sec
Wrapping NO
Log Logging
USG/min
Tot 20130.8 USG
0.000
--Message-----------
Data log Logging
Battery 50%
Charger Off
Log Used 0%
Sensor Good
--24 hr log----------
>Date Feb. 12/2008
Total 0.000ft/s
Average 0.000ft/s
Maximum 0.000ft/s
Max Time 01:57:00
Minimum -1.046ft/s
Min Time 02:35:00
--Status------------
>Velocity 0.00ft/s
Tot 0.000USG
Signal Cutoff 5%
Signal Strength 0%
Sig Confidence 0
20mA at 40.800USG/s
--Special Functions-
>Language English
Reset Totalizer NO
Negative Totals NO
Reverse Flow NO
Cal Constant 1.000
Restore Defaults NO
New Password 0000
--Simulation--------
>Flow 0.000USG/s
4-20mA 4.00mA
--Units/Mode--------
>Mode Flow
Linear in
Volume USG
Time min
--Calibration-------
>20mA at 2500.0 USG/m
4mA at 0.000 USG/m
Pipe ID 12.00in
Damping 20%
--Configuration-----
>Utility 1.13.04
Doppler 1.08
Logger 1.02S
Relays 0
4-20 Outputs 1
--Menu Selections----
>Units / Mode
Calibration
Data Logging
Special Functions
Simulation
Configuration
Sleep Mode
Logging Stopped
Battery 100%
Charger Off
Sleep Mode Charging
RUN
The main display shows the units selected from the Units/Mode menu, Flow or Velocity rate being measured, TOTALIZER. The PDFM 5.0 will start-up with this display and will return to this screen after a timeout if keys are not pressed in other menus.
MESSAGE
Press Ç from the RUN display to view status of the data logger and error/warning messages provided by the instrument. The word Message will appear on the RUN display if error messages are being generated by the instrument. Press ü to return to the main display.
STATUS
Press È from the RUN display to view instrument status. Velocity will be displayed in ft/sec or m/sec.
Tot Displays the current totalizer reading.
Signal Cutoff Adjust the setting in percent to suppress flow readings
at zero flow when fluid swirling or pipe vibration may cause the instrument to continue reading. Example: Signal Cutoff at 5% will force the display and outputs to zero when signal strength drops below 5%.
Signal Strength Displays percentage of signal being received by the
ultrasonic sensor.
Sig Confidence This indicates consistent or widely varying flow rates
and helps gauge the quality of the velocity signal in the application.
20mA at Displays the flow rate set as 20mA in the Calibration menu.
Press ü to return to the main display.
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PDFM 5.0 Portable Doppler Flow Meter
USG/min
Tot 20130.8 USG
0.000
--Message----------­ Data log Logging
Log Use 0% Sensor Good
--Status-----------­>Velocity 0.00ft/s
Tot 0.000USG Signal Cutoff 5% Signal Strength 0% Sig Confidence 0 20mA at 40.800USG/s
24 HR LOG
Press Å from the RUN display to view a formatted flow report from instruments with a built-in data logger. Press È to scroll down one day or repeatedly to scroll to a specific date. Up to 365 days can be stored. Newest date will overwrite the oldest. Press ü to return to the main display.
PASSWORD
The password (a number from 0000 to 9999) prevents unauthorized access to the Calibration menu.
From the Run display press the Æ key to get to Password. Factory default password is 0000 and if it has not been changed press the ü to proceed to the Menu Selections screen.
If a password is required, press Æ to place the cursor under the first digit and È or Ç to set the number, then Æ to the second digit, etc. Press Æ or ü to proceed to the Menu Selections screen.
A new password can be stored by going to Special Functions/New
Password.
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PDFM 5.0 Portable Doppler Flow Meter
--24 hr log---------­>Date Feb. 12/2008
Total 0.000ft/s Average 0.000ft/s Maximum 0.000ft/s Max Time 01:57:00 Minimum -1.046ft/s Min Time 02:35:00
--Password----------
Password 0000
UNITS/MODE
From >Mode press the Æ and then the Ç or È to select Flow or
Velocity. Flow mode displays the flow rate in engineering units (e.g.
gpm, litres/sec, etc.) Press the ü to store your selection then the È to the next menu item and Æ to enter.
From >Linear press the Æ key and then the Ç or È to select your units of measurement. Press the ü to store your selection.
Press the È key to move the > symbol to each subsequent menu item and the ü to save your selections.
Note: the volume selection "bbl" denotes U.S. oil barrel.
Press Å or ü to return to the Menu Selections screen.
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PDFM 5.0 Portable Doppler Flow Meter
--Units/Mode-------­>Mode Flow Linear in Volume USG Time min
--Units/Mode-------­ Mode Flow >Linear in
ft
m
mm
--Units/Mode--------
>Volume USG
ft3
bbl
L
m3
IMG
IG
USMG
--Units/Mode-------­ Mode Flow Linear in Volume USG >Time sec
day
hr
min
CALIBRATION
Press the È to >Calibration and Æ to enter. Use È or Ç to position
> before each menu item and Æ to enter. When settings are completed
press ü to store and return to the Calibration menu
*20mA at Press Æ then È or Ç to change the numbers and decimal point. Use this menu to set the corresponding flow rate that will be represented by 20mA analog output. If maximum flow is unknown, enter an estimated flow rate and observe actual flow to determine the correct maximum value. Any velocity or flow rate up to +40 ft/sec (12.2 m/sec) may be selected.
*4mA at Press È or Ç to set the flow rate corresponding to 4mA analog output. This setting may be left at zero flow (or velocity or can be raised to any value less than the 20mA setting, or lowered to any velocity or corresponding flow rate down to -40 ft/sec (-12.2 m/sec).
Pipe ID Place the cursor under the digits and then È or Ç to change the
numbers and decimal point. Pipe ID should be entered as the exact inside diameter of the pipe where the sensor is mounted. Refer to the Pipe Charts Appendix in this manual for inside diameter of common pipe types and sizes.
Damping - Increase damping to stabilize readings under turbulent flow
conditions. Decrease for fast response to small changes in flow. Damping is shown in percentage (maximum is 99%). Factory default is 20%.
Press ü from the Units/Mode display to return to Menu Selections.
*Note 4-20mA circuitry is only powered by the AC power module.
To conserve power this output is not active in battery power mode.
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PDFM 5.0 Portable Doppler Flow Meter
--Calibration------­>20mA at 2500.0 USG/m
4mA at 0.000 USG/m Pipe ID 12.00in Damping 20%
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