Greyline Instruments AVFM-5.0 Operating Manual

www.greyline.com
USER'S GUIDE
Installation & Operation
Instructions
Area-Velocity Flow Meter
Model AVFM 5.0
Manual Series A.2.2
Note: This page has been left blank intentionally.
AVFM 5.0 Area-Velocity Flow Meter
INDEX
CONNECTIONS ................................................................................................ 4
FUNCTION TEST .............................................................................................. 4
KEYPAD SYSTEM ............................................................................................ 6
CALIBRATION MENU ..................................................................................... 7
ICONS ................................................................................................................. 8
MESSAGE ICON ............................................................................................... 9
STATUS ............................................................................................................. 9
PASSWORD ..................................................................................................... 10
UNITS/MODE .................................................................................................. 11
CALIBRATION................................................................................................ 12
RELAY PARAMETERS .................................................................................. 16
SPECIAL FUNCTIONS ................................................................................... 17
INSTALLATION - SENSOR LOCATION ...................................................... 19
ENCLOSURE INSTALLATION ..................................................................... 23
FIELD TROUBLESHOOTING ........................................................................ 25
APPLICATIONS HOTLINE ............................................................................ 27
PRODUCT RETURN PROCEDURE ............................................................... 28
AREA-VELOCITY FLOW DATA SHEET ..................................................... 29
APPENDIX A OPTIONS ............................................................................... 31
DATA LOGGING (OPTIONAL) ......................................................................... 39
SPECIFICATIONS ........................................................................................... 41
IMPORTANT NOTE: This instrument is manufactured and calibrated to meet product specifications. Please read this manual carefully before installation and operation. Any unauthorized repairs or modifications may result in a suspension of the warranty.
Available in Adobe Acrobat pdf format
Page 3
!
AVFM 5.0 Area-Velocity Flow Meter
CONNECTIONS
POWER INPUT: 100 to 240 VAC 50/60Hz. No adjustments are necessary for voltages within this range. Connect L (Live) N (Neutral) and AC Ground.
Optional DC: 9-32 VDC. Connect to + and - terminals. Optional Thermostat and Heater modules are available rated for 115 VAC or 230 VAC. IMPORTANT NOTE: To comply with CSA/UL electrical safety standards, AC power input and relay
connection wires must have conduit entry to the instrument enclosure. Installation requires a switch, overcurrent fuse or circuit breaker in the building (in close proximity to the equipment) that is marked as the disconnect switch.
Risk of electric shock. Loosen cover screw to access connections. Only qualified personnel
should access connections. Note: Use of instrumentation over 40°C ambient requires special field wiring. Note: User replaceable fuse is 2 Amp 250V (T2AL250V).
FUNCTION TEST: Connect the sensor to the sensor terminals as shown on next page, then
apply power. Allow 30 seconds for the AVFM 5.0 to initialize. A. Place QZ02L sensor (flat to the bottom) in a bucket of water
about 6” deep and select
UNITS/MODE
B. Select
menu) to see a level reading.
Velocity
Level
mode (from
mode and stir the water to see a
velocity reading.
Page 4
CONNECTIONS
DATA LOGGER OPTION
AVFM 5.0 Area-Velocity Flow Meter
SENSOR
CORE
GND
GND
GND
GRN
TMTR
BLK
WHT
4-20mA
4-20mA
VELOCITY
LEVEL
––
++
RCVR
4-20mA
FLOW
RLY2
RLY1
– +
NO C NC
NO C NC
EXTRA RELAYS OPTION
NC
RLY3
NC
C
NO
C
NO
RLY4
AC
LN
HEATER OPTION
AC GND
USB HARNESS CONNECTOR
NC
C
RLY5
NC
NO
RLY6
SENSOR
C
NO
GND
Page 5
AVFM 5.0 Area-Velocity Flow Meter
KEYPAD SYSTEM
The AVFM 5.0 uses a menu system. Arrows show the four directions to leave a menu box. Pressing a corresponding keypad arrow will move to the next item in the direction shown. Move the cursor (underline) under numerals and increase or decrease numerals with the and keys.
To store calibration values permanently (even through power interruptions), press .
Page 6
CALIBRATION MENU
AVFM 5.0 Area-Velocity Flow Meter
Mode Flow}
Linear in
Volume USG
Time min
Temperature C
--Units/Mode--------
--Calibration-------
³
4mA Flo 0.000ft /s
20mA Flo 10.000ft /s³
}
20mA Vel 10.000 ft/s
4mA Vel 0.000 ft/s
20mA Level 12.000ft
4mA Level 0.000ft
Min Level 0.000in
Lvl Offset 0.000in
Min Vel 0.000ft/s
Damping 10%
Max Height 0.75ft
-- -----Channel Setup-
}Type Round
/minOn 1000 USG
/minOff 0.000 USG
Function Flow
Relay 1}
--Relay Parameters--
Calibration
Channel Setup
Relay Parameters
Data Logging
Special Functions
Simulation
Units / Mode}
--Menu Selections----
Password 0000
--Password----------
USG/m
Configuration
Mode Flow
Set Date May 27/2013
Set Time 11:27:40
Interval 10sec
Log Logging
Log Site ID 0}
--Data Logging-------
--Special Functions-
Language English}
Analog Out 4-20mA
Backlight High
6Relays
24Logger 1. T
Level 0.00in
Velocity 10ft/s
Reset Totalizer NO
Negative Totals NO
Flo Direction Off
Cal Constant 1.000
Restore Defaults NO
New Password 0000
Flow 1982.88USG/m
4-20mA Level 20.00
4-20mA Velocity20.00
4-20mA Flow 20.00
--Simulation--------
}Test Actual
Relays 1 2 3 4 5 6
Doppler 1.15
Analog Out 3
Sonar 1.11
Utility 1.25.02
--Configuration-----
}
dLog Use 0%
Data Log Logging
Sensor Good
Temperature 24C
--Message-----------
0.000ft/sAverage
Date Feb. 12/20} 10
--24 hr log--Velocity
50138 USGTotal
Date Feb. 12/20} 10
--24 hr log------Flow
0.000ftAverage
Date Feb. 12/20} 10
--24 hr log-----Level
0.000
Tot 20130.8 USG
Relays 1 2 3 4 5 6
9:15:00Min Time
11:08:00Max Time
0.000ft/sMaximum
0.000ft/sMinimum
9:15:00Min Time
11:08:00Max Time
52.20 USG/mMaximum
0.000 USG/mMinimum
34.82 USG/mAverage
0.000ftMaximum
0.000ftMinimum
9:15:00Min Time
11:08:00Max Time
Velocity 0.00ft/s
Flow 0.000 ft/s
Tot 0.000USG
Signal Cutoff 5%
Signal Strength 0%
EC 100%
--Status------------
}Level 0.00 ft
Relays 1 2 3 4 5 6
OPTIONAL FEATURES
Page 7
ICONS
AVFM 5.0 Area-Velocity Flow Meter
1. 2.
1.
1.
1.
2.
2. 3.
2.
3.
4.
Message waiting. Press .Ç
Data logging .off
Data logging .on
USB file download.
File download completed.
Download Error.
Echo OK.
1.
2.
3.
No Echo.
Echo OK (PZxx series level sensor option).
No Echo (PZxx series level sensor option).
Page 8
AVFM 5.0 Area-Velocity Flow Meter
USG/m
0.000
Tot 20130.8 USG Relays 1 2 3 4 5 6
--Message----------­Data Log Logging
Sensor Good Temperature 24C
--Status------------
Velocity 0.00ft/s
}
Level 0.00 ft Tot 0.000USG Signal Cutoff 5% Signal Strength 0% EC 0% Relays123456
dLog Use 0%
MAIN DISP LAY
The main display shows the units selected from the
Units/Mode menu,
Flow or Velocity rate being measured, TOTALIZER and RELAY states. The AVFM 5.0 will start-up with this display.
MESSAGE ICON
Press from the main display to view temperature measurement, status of the data logger and error/warning messages provided by the instrument. The Message Icon will appear on the main display if error messages are being generated by the instrument. Press to return to the main display.
STATUS
Press from the MAIN display to view instrument status.
Velocity Will be displayed in ft/sec or m/sec.
Level Is displayed in the selected units.
Displays the current totalizer reading.
Tot
Signal Cutoff Adjust the setting in percent to suppress flow readings
at zero flow when fluid swirling or pipe vibration may cause the instrument to continue reading. Example:
Signal Cutoff at 5% will force the display
and outputs to zero when signal strength drops below 5%.
Signal Strength Displays percentage of signal being received by the
ultrasonic sensor.
EC Displays level measurement Echo Confidence
Relays 1 2 3 4 5 6 Energized relays will display with reversed font eg:
Page 9
AVFM 5.0 Area-Velocity Flow Meter
--24 hr log------Flow Date Feb. 12/2010
}
Total 50138 USG Average 34.82 USG/m Maximum 52.20 USG/m Max Time 11:08:00 Minimum 0.000 USG/m Min Time 9:15:00
--Password----------
Password 0000
24 HR LOG (Data Logging option only)
Press from the MAIN display to view a formatted flow report from instruments with a built-in data logger. Press to pan through
Flow summaries. Press to scroll down one day or repeatedly to scroll to a
Level, Velocity and
specific date. Up to 365 days can be stored. Newest date will overwrite the oldest. Press to return to the main display.
PASSWORD
Password (a number from 0000 to 9999) prevents unauthorized access
The to the
Calibration menu.
From the Main display press to get to password is 0000 and if it has not been changed press to proceed to the
Selections
screen.
Password. Factory default
If a password is required, press to place the cursor under the first digit and or to set the number, then to the second digit, etc. Press or to proceed to
the
Menu Selections screen.
A new password can be stored by going to
Password.
Special Functions/New
Menu
Page 10
AVFM 5.0 Area-Velocity Flow Meter
--Units/Mode-------­Mode Flow
}
Linear in Volume USG Time min Temperature C
--Units/Mode--------
Mode Flow
Linear} in
--Units/Mode--------
Mode Linear
}Volume USG
ft3
bbl
IMG
USMG
--Units/Mode--------
Mode Flow Linear in Volume USG
Time} sec
day
min
--Units/Mode--------
Mode Flow Linear in Volume USG Time min
Temperature} C
ft
mm
m3
IG
hr
UNITS/MODE
From
Velocity or Level. Flow mode displays the flow rate in engineering
Mode press the  and then the or to select Flow,
units (e.g. gpm, litres/sec, etc.) Press the to store your selection then the to the next menu item.
From
Linear press the  key and then the or to select your units of
measurement. Press the to store your selection.
m
Press the key to move the save your selections.
symbol to each subsequent menu item and the to
Note: the volume selection "bbl" denotes U.S. barrels.
Temperature press  then to select C or F.
Press or to return to the Menu Selections screen.
L
F
Page 11
AVFM 5.0 Area-Velocity Flow Meter
--Calibration-------
20mA Flo 10.000ft /s³
}
4mA Flo 0.000ft /s³ 20mA Vel 10.000 ft/s 4mA Vel 0.000 ft/s 20mA Level 12.000ft 4mA Level 0.000ft Min Level 0.000in Lvl Offset 0.000in Min Vel 0.000ft/s Damping 10%
CALIBRATION
Press to
Calibration and  to enter. Use or to position before
each menu item and to enter. When settings are completed press to store and return to the Calibration menu.
20mA Flo
[5V Flo]
Press and enter the flow rate value for 20mA.
Note
: Analogue output can be selected as 4-20mA or 0-5V in Special Functions.
4mA Flo
[0V Flo]
20mA Vel
[5V Vel]
4mA Vel
[0V Vel]
20mA Level
[5V Level]
Press and enter the flow rate value for 4mA.
Press and enter the velocity value for 20mA.
Press and enter the velocity value for 4mA.
Optional for QZ02L-A type sensor. Press and enter the level value for 20mA.
4mA Level
[0V Level]
Optional for QZ02L-A type sensor. Press and enter the level value for 4mA.
MaxRg
Only for PZ12LP/QZ02L-B type sensor. Press and enter the zero water level (distance from the PZ12-LP sensor to the zero water level).
MinRg
Only for PZ12LP/QZ02L-B type sensor. Press and enter the max level (distance from the PZ12-LP sensor to the max water level).
Min Level
Optional for QZ02L-A type sensor. Press and enter a minimum level cutoff. Level reading less than
Min Level
will be forced to zero.
Page 12
AVFM 5.0 Area-Velocity Flow Meter
Lvl Offset
Optional for QZ02L-A type sensor. Press and enter an offset to level measurement. Set to 0.00 when sensor mounted on floor of channel. When sensor is mounted above the floor of the channel enter the distance between channel floor and bottom of sensor. Maximum offset is ± 36” (914 mm).
Note: 4mA is not affected by
is the bottom of the channel or pipe.
LEVEL
SENSOR
TOP VIEW
SENSOR
SIDE VIEW
USE THE MB-QZ STAINLESS STEEL MOUNTING BRACKET (SUPPLIED)
Min Vel
Press and enter a minimum velocity cutoff. Forward and reverse velocities less than
Min Vel will be forced to zero.
Damping
Increase damping to stabilize readings under turbulent flow readings or to reject spurious level readings. Decrease for faster response to changes in flow.
Press  from the
Calibration display to return to Menu Selections.
Lvl Offset settings. 4mA
SENSOR ELEVATED ABOVE FLOOR OF PIPE OR CHANNEL
SENSOR
U-SHAPE STAINLESS STEEL 18 GA. RECOMMENDED HEIGHT AS REQUIRED
END VIEW
Page 13
AVFM 5.0 Area-Velocity Flow Meter
--Channel Setup-----­Type Round
}
Max Height 0.75ft
CHANNEL SETUP
Round Select Round for open pipes. Set Max Height to the
inner diameter of the pipe.
Rectangle Select Rectangle for rectangular channels. Enter the
channel width.
Trapezoid Select Trapezoid for trapezoidal shaped channels.
Specify the in the following illustration.
TRAPEZOIDAL
Egg Select Egg for Egg shaped channels. Enter the Max
Height
of the channel.
Width and Slope of the channel as shown
SLOPE = x
y
CHANNEL
WIDTH
y
x
HEIGHT
= 3R
Page 14
R
2R
3R
R/2
AVFM 5.0 Area-Velocity Flow Meter
--Custom Channel----­Type Custom
}
Reset Data No Max Height 0.75 ft Division 0.05 ft Increment # 0 Width 0.000 ft Level 0.000 ft
CUSTOM CHANNELS
Reset Data Old data MUST be removed before entering data for a new
channel. Press then press to old data.
Max Height Enter the maximum height of the channel.
Division Divide the maximum height into equal increments (maximum
of 40) and enter this division value (example 1”, 1 cm etc.)
Increment # Enter the increment number if you want to edit a previous
entry or to skip entering widths for some levels (Note: The custom channel will interpolate widths between entry points).
Width Enter the measured width of the channel at the level shown
(Note: To enter 0 width you must press and then to store a 0 width data point).
Level Displays the level of the channel for each increment and width
entry.
MAX
HEIGHT
Note
:
Custom channel data in equal width increments with variable height measurements must be converted to the format shown above using the “Channel Data Translator” PC software.
WIDTH
Yes and press to clear
INCREMENT #DIVISION
10
9 8 7 6 5 4 3 2 1 0
LEVEL
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