GREAT PLANES QUIK-V6 Instruction Manual

INSTRUCTION MANUAL
SPECIFICATIONS
Wingspan:
Length: 40.5 in [ 1030mm]
Wing Area: 503 in
WARRANTY
Great Planes® Model Manufacturing Co. guarantees this
kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modication. In no case
shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to
change or modify this warranty without notice.
In that Great Planes has no control over the nal assembly or material used for nal assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the nal user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is
52 in [ 1320 mm]
2
[32.4 dm2]
Weight:
Wing
Loading:
3.6 – 3.75 lbs [1630–1700 g]
Radio: 4 −Channel with V-Tail Mixing
2
Engine: .40 − .55 cu in [6.5– 9.0 cc]
2-stroke glow
advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
© 2016 Great Planes Model Mfg. A subsidiary of Hobbico,® Inc.
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
GPMA1250
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2
ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . . . . . . 3
Engine and Engine Accessories . . . . . . . . . . . . . . . . 3
Radio and Servos . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Adhesives, Hardware, and Accessories . . . . . . . . . . 3
Glow Plug Ignitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
KIT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . 4
KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLE THE MODEL . . . . . . . . . . . . . . . . . . . . . . . . . 5
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Install the Ruddervator Servos . . . . . . . . . . . . . . . . . 8
Test Fit the V-Tail. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Make the Carbon Fiber Pushrods . . . . . . . . . . . . . . 10
Make the Wire Pushrods . . . . . . . . . . . . . . . . . . . . . 13
Attach the V-Tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hinge the Ruddervators . . . . . . . . . . . . . . . . . . . . . . 16
Mount the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hook Up the Throttle . . . . . . . . . . . . . . . . . . . . . . . . 17
Install the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hook Up the Fuel Cut Wire . . . . . . . . . . . . . . . . . . . 20
Mount the Landing Gear . . . . . . . . . . . . . . . . . . . . . 22
Install the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . 23
Hook Up the Ailerons . . . . . . . . . . . . . . . . . . . . . . . . 25
FINAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check the C.G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Attach the Tail Covers . . . . . . . . . . . . . . . . . . . . . . . 27
PREPARE THE MODEL FOR FLIGHT . . . . . . . . . . . . . . 30
Install the Battery and Receiver . . . . . . . . . . . . . . . 30
Final C.G. Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Balance the Model Laterally . . . . . . . . . . . . . . . . . . 31
Set the Control Throws . . . . . . . . . . . . . . . . . . . . . . 32
Basic Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
ENGINE SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . 33
AMA SAFETY CODE (excerpts) . . . . . . . . . . . . . . . . . . 34
QUIK-V6 TRIMMING NOTES . . . . . . . . . . . . . . . . . . . . . 34
QUIK-V SERIES HISTORY . . . . . . . . . . . . . . . . . . . . . . . 36
INTRODUCTION
Congratulations and thank you for purchasing the Great Planes Quik-V6 Quickie 500 pylon racer. If you’re on a quest for speed the Quik-V6 is the answer, but the Quik-V6s primary objective is to be a competitive weapon in AMA 424 or 426 (Sport Quickie or Super Sport Quickie) pylon racing. If you spend any time reviewing race results on the internet or if
you attend any of the major pylon races you’ll know that Jim Allen is one of the premier pilots. Jim is the designer of the Quik-V6 (as well as the Great Planes Proud Bird EF1
pylon racer). You can read all about Jim’s interesting and
insightful development history of the Quik-V6 (and the origin of the name) on the back cover. Also make it a point to read Jim’s regimen on  i ght tr imming fo r pyl on rac ing o n pag e 34.
For the latest technical updates or manual corrections to the Quik-V6 ARF visit the Great Planes web site at www. greatplanes.com. Open the “Airplanes” link, then select the Quik-V6. If there is new technical information or changes to this model a “tech notice” box will appear in the upper
left corner of the page.
If you are not already a member of the AMA, please join! The AMA is the governing body of model aviation and membership
provides liability insurance coverage, protects modelers’
rights and interests and is required to  y at most R/C sites.
Academy of Model Aeronautics
5151 East Memorial Drive Muncie, IN 47302-9252
Tele. (800) 435-9262 Fax (765) 741-0057
Or via the Internet at: http://www.modelaircraft.org
IMPORTANT!!! Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid  ying near full-scale aircraft and avoid  ying near or over groups of people.
SAFETY PRECAUTIONS
Protect Your Model, Yourself & Others…
Follow These Important Safety Precautions
1. Your Quik-V6 should not be considered a toy, but rather a sophisticated, working model that functions very much like
a full-size airplane. Because of its performance capabilities, the Quik-V6, if not assembled and operated correctly, could possibl y cause injur y to yourself or spectators and damage to property.
2. You must assemble the model according to the
instructions. Do not alter or modify the model, as doing so may result in an unsafe or un yable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must take time to build straight, true and strong.
4.
You must use an R/C radio system that is in good condition, a correctly sized engine, and other components as speci ed in this instruction manual. All components must be correctly installed so that the model operates correctly on the ground and in the air. You must check the operation of the model and all components before every  ight.
5.
If you are not an experienced pilot or have not  own this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for
2
your  rst  ights. If you’re not a member of a club, your
TRANSMITTER
Futaba 4-channel on 2.4 GHz w/V-tail mixing
2S 1300mAh LiFe receiver battery
(HCAM6411)
FUTM4350
FUTM4190
(3) Futaba 9670SV
(FUTM0725)
(3) Futaba 9650
(FUTM0260)
(1) Futaba 3172SV
(FUTM0125)
(1) Futaba 3102
(FUTM0034)
R6303SB Micro
3-18ch (FUTL7661)
Futaba R617FS
FASST (FUTL7627)
(1) 6" dual servo
extension (FUTM4135)
(3) 6" (TACM2090)
RUDDERVATOR, AILERON SERVOS
THROTTLE/ FUEL-CUT SERVO
RECEIVER
SERVO EXTENSIONS
RECEIVER BATTERY
ON-OFF SWITCH
SBC-1 CHANNEL SETTING TOOL*
*Not required if using a Futaba transmitter with Serial Interface
S.Bus
Non-S.Bus
local hobby shop has information about clubs in your area whose membership includes experienced pilots.
6. While this ARF has been  ight-tested to exceed normal use, if an engine larger than one in the recommended range is used, the modeler is responsible for taking steps to reinforce the high stress points and/or substituting hardware more suitable for the increased stress.
We, as the ARF manufacturer, provide you with a top quality, thoroughly tested ARF and instructions, but ul­timately the quality and  yability of your  nished model depends on how you assemble it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
REMEMBER: Take your tim e and fo llow t he inst r u c t ions
to end up w ith a w ell-bu i lt mod e l that i s straigh t and t r u e.
ADDITIONAL ITEMS REQUIRED
NOTE: Some of the items speci ed are in accordance
with current AMA/NMPRA rules. If you plan on racing your Quik-V6, be certain to consult the rules for the latest speci ed equipment to make sure your plane is in compliance.
Radio and Servos
Most of the specialty pylon racing items for AMA 426 (Super Sport Quickie), including the Jett brand engine and
muf er, J ett ba ck plate e ngine moun t, Jet t remote un iver s a l needle valve, Tettra fuel tanks, Super Tanker fueler, etc., are available on the internet from Jett Engineering Inc. and/or Darrol Cady Racing.
Engine and Engine Accessories
For sport flying:
O.S. 46AXII ABL w/Muffler (OSMG0548) OR O.S.
.55AX ABL 2 w/muffler (OSMG0557)
For AMA 424 (Sport Quickie):
ThunderTiger Pro .40 w/muffler APC 9 x 6 Sport propeller (APCQ9725)
For AMA 426 (Super Sport Quickie):
Jett Engineering Inc. QJ-1 .40 engine and muffler Jett back plate mount Jett remote universal needle valve Darrol Cady or Sullivan thin-wall fuel tubing
(SULQ1205)
Spare glow plugs (Merlin 1125A Red most
common)
Jett Super Tanker syringe-type fueler Suitable propellers (APC 8.8 x 8.75 most popular –
APCQ8975)
Bubbless, bladder-type fuel tank (Tettra 6 oz. or
Tettr a 5 . 25 oz.)
Pylon racing-type glow igniter system Silver solder (STAR2000)
Adhesives, Hardware & Accessories
Other than common hobby tools here is a list of the rest of the items required:
Z-bend pliers (HCAR2000) 30-minute epoxy (GPMR6043) Dave Brown carbon  ber tape (DAVR2000) Thin CA (GPMR6001) Medium CA (GPMR6007) CA applicator tips (HCAR3780) CA activator (GPMR6035) Threadlocker (GPMR6060) 1/4" RC foam rubber (HCAQ1000) 10-24 drill and tap set (or #25 or 5/32" drill and 10-
24 tap)
Spare 10-24 x 1/2" nylon  at-head screws (for main
landing gear)
Covering iron (COVR2700) Cover Sock (COVR2702) Trim Sealing Iron (COVR2750) After-run engine oil (GPMP3001)
For optional carbon fiber ruddervator pushrods:
(2) 4mm [5/32"] Midwest carbon  ber pushrod
tubes (MIDR5721)
(1) K&S 3/16" aluminum tube (K+SR8104)
On page 7 you’ll see the common practice of reinforcing all the critical, high-stress joints with  llets made from 30-minute epoxy and chopped carbon  ber or  berglass. Dave Brown carbon  ber tape is recommended for this (DAVR2000).
3
A covering iron is also required for applying the included
GPMA2550.....Backplate Engine Mount
GPMA2552.....Fuel Tank
GPMA4575.....Fuselage Set
GPMA4576.....Wing
GPMA4577.....Tail Surface Set
GPMA4578.....Landing Gear
GPMA4579.....Servo Hatch
GPMA4580.....Wheel Set
Mo noKote c ove ring over the wood tail c ove r s afte r they have
be e n glu e d into place, a s we ll as t ightening the covering ove r the entire model in general. The 21st Century Sealing Iron (COVR2700) and Cover Sock (COVR2702) are recommended. A Trim Sealing Iron is also helpful (COVR2750).
Glow Plug Igniter
KIT INSPECTION
Before starting to build, inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
If you’re a little serious about racing, a racing-type glow plug
igniter system is preferred over the one-piece, integrated glow-driver/battery unit commonly used for sport  ying. Racing-type glow igniters developed for the  ight line feature a high-capacity battery and a lighted display that can alert you of the condition of your glow plug and
automatically discontinue power after a prescribed time. For security and safety, and to relieve stress from the glow plug, the lightweight clip is connected to the battery/ controller unit via an electrical cord. Pylon racing glow
igniter systems are available from the aforementioned
pylon racing specialty sources.
NOTE: The stabilizer and wing incidences and engine thrust
angles have been factory-built into this model. However,
so me te chnic ally- minde d mod elers m ay wish to chec k the se
me a surem ents a nyway. To vi ew this informa tion visit the web
site at www.greatplanes.com and click on “Technical Data.” Due to manufacturing tolerances which will have little or no effect on the way your model will  y, please expect slight deviations between your model and the published values.
Great Planes Product Support
3002 N Apollo Drive, Suite 1 Champaign, IL 61822
Ph: (217) 398-8970, ext. 5 Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
ORDERING REPLACEMENT PARTS
Replacement parts for the Great Planes Quik-V6 ARF are available using the order numbers in the Replacement Parts List that follows. The fastest, most economical service can be provided by your hobby dealer or mail­order company.
To locate a hobby dealer, visit the Great Planes web site at
www.greatplanes.com. Choose “Where to Buy”. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer.
1. Fuse lage
2. V-Tail
3. Fuel Tank & Hardware
4. Engine Mount
5. Main Landing Gear
6. Main Wheels
7. Hatch Cover
8. Tail Covers
9. Ruddervators
10. MonoKote
11. Wing/Ailerons
12. Wood Parts
13. Hardware
14. Throttle Guide Tube
15. Ruddervator Guide Tubes
16. Fuel Cut Wire
17. Aileron/Throttle Pushrods
18. Ruddervator Pushrods
KIT CONTENTS
1
3
4
12
13
5
4
2
9
6
7
11
8
14
10
15
16
17
18
ASSEMBLE THE MODEL
Preparation
1. Examine the covering over all the parts of the model
to  nd wrinkles or areas that are not bonded to the wood
underneath. Where necessary, use a covering iron with
a cover sock to tighten the covering, pushing down on the iron to bond the covering to the wood. Be thorough— this procedure can take anywhere from a few minutes to
an hour or so. The optimum temperature for shrinking/
bonding MonoKote is around 320°F – 360°F (which requires
a dial setting of about 350°F – 375°F on the 21st Century Sealing Iron with a Cover Sock). If the covering bubbles or
blisters, this may indicate too much heat. Allow the area to cool and don’t hold the iron in one spot for too long. Press down harder and/or use less heat. A sharp hobby blade
may be used to puncture the bubble in a few areas, but be careful; if using solution to apply vinyl graphics or trim cut from MonoKote later, it will wick through the perforations
and cause the wood to swell, causing a minor blemish in that area. You could always puncture these trouble spots
later after you have applied your graphics.
3. Then, laying the piece into position, gently squeegee
out the solution with a piece of soft balsa. This procedure removes air bubbles that would otherwise form between the layers.
4. Allow to dry at least over night before permanently
ironing the trim down—the longer you wait before ironing the better.
2. When ready to apply graphics, trim colors may be
cut from MonoKote. Applying MonoKote over MonoKote
is best done by spraying the back of the trim piece with window cleaner. NOTE: If any of your trim graphics cross the aileron hinge gaps it may be better to apply the graphics
after the hinges have been joined and the hinge gaps have
been sealed as illustrated on page 25.
5. There are several instances during assembly where
epoxy cleanup with denatured alcohol will be necessary.
To conserve whole paper towels and to make cleanup
easier, stack a few paper towels on top of each other and cut them into small squares as shown. This may seem ridiculous now, but you’ll thank us later and continue to keep a supply of paper towel squares on your workbench from now on!
5
6. Use 30-minute epoxy to fuelproof areas that may be
exposed to exhaust, fuel or cleaning solution (see next page).
8. Also lightly coat the holes in the wing bolt plates and
the holes in the landing gear plate with 30-minute epoxy. Allow to fully harden before re cutting the holes with a 10­24 tap later.
9. Inspect all visible glue joints looking for areas in
the cabin or tail that could use reinforcement. Where necessary, use a CA applicator to apply thin or medium CA to any glue joints that don’t look strong.
7. Don’t forget to coat the outside of the landing gear
plate on the bottom of the fuselage. Apply liberally, allow to soak in, and then remove excess epoxy before it
hardens.
Next, epoxy/carbon  ber epoxy  llets will be added to key structural areas in the fuselage. First, we’ll mix up a batch and apply to the landing gear plate and wing bolt plates. Then, we’ll repeat the process for the  rewall with a new batch of resin. Separating the job into two procedures insures plenty of working time before the epoxy begins to harden.
6
10. Use a toothpick to apply a little petroleum jelly to
the threads in the blind nuts inside the  rewall to prevent excess epoxy from clogging up the threads. (Any material that remains can also be removed with a 6-32 tap later.)
11. Chop 3" – 4" [80 – 100mm] of Dave Brown carbon
 ber tape into 1/8" [3mm] segments.
13. Apply the epoxy/carbon  ber  llets to the joints
between the fuselage sides and the bottom of the wing bolt plates and to the landing gear area as shown. You can dip your  nger in denatured alcohol to smooth and form the  llets as you go.
14. Mix up another batch of epoxy/carbon  ber. Using
the hole in the  rewall for access, apply  llets all the way around the joint of the back of the  rewall and the fuselage sides and top and bottom—don’t worry too much about getting excess epoxy into the blind nuts in the back of the  rewall—if necessary, a drill and 6-32 tap can be run through the blind nuts to clean them out later.
12. Mix approximately 1 oz. [30cc] of 30-minute epoxy,
then mix in the chopped carbon  ber.
15. After all the epoxy has hardened, clean out the wing
bolt holes and the landing gear bolt holes with 10-24 tap.
7
Install the Ruddervator Servos
1. If using the recommended servos that come with
side tabs, carefully remove the tabs as follows:
A. First, use a razor saw to score or cut most of the
way through the tabs—of course, use extreme care not to cut into the servo wires where they exit the case!
2. If necessary, enlarge the openings in the servo trays
to  t your servos, then test- t the servos—if the cutouts do require cutting, remove material from the aft end of the openings.
3. Cut the included
3mm lite-ply strip into segments and glue them to the bottom of the servo trays for screw doublers.
B. Then, break off the tabs with pliers.
C. Use a stick with sandpaper to remove any
remaining tab material and smooth the edges.
4. Drill 1/16" [1.6mm] holes for the servo mounting
screws, temporarily mount the servos, remove the screws, and add a few drops of thin CA to the screw holes. We’ll remount the servos into the tray later.
5. Test- t, then securely glue the servo trays into the
fuselage.
8
7. Mount the servos. If using the included pushrod wires
(whether as supplied, or with the carbon  ber pushrod tube option), enlarge the holes in the servo wheels with a .074" drill.
8. Drill the hole for the servo hatch cover screw with a
1/16" [1.6mm] drill.
6. Determine how you are going to actuate the switch
from outside the fuselage. One popular way is the “string technique” to pull the switch on from one side and off from the other. Test- t the switch and use a pin to locate the holes for the string. Use a sharpened brass tube or a drill to make holes in the fuselage for small plastic tubes (cut from any kind of spray applicator) glued into position
as a bearing for the holes. Drill a hole in the switch for the string, then mount the switch with threadlocker on the threads and connect the string.
9. Fit the hatch cover with a #2 x 3/8" button-head
screw. Remove the screw and hatch, add a few drops of thin CA to harden the hole and allow to harden.
9
Test Fit the V-Tail
Do not use any glue until instructed to do so—we’re going
to go as far as possible  tting up the V-tail and hooking
up the pushrods before permanently gluing anything in.
1. Temporarily thread the ball link balls onto the
ruddervator torque rods. Examine the ball link balls to
make sure there is no burr or a sharp point on the tip. If
necessary, use a metal  le to grind off the protrusion, then
snap the ball links onto the balls. Also make sure the ball
link balls are the same length. If necessary, shorten the
longer torque rod to match the short one.
notch in the former and the tab on the bottom into the slot in the base). Without glue, test- t the ruddervators with the hinges, torque rods and ball links. Make sure the ruddervators move smoothly and the ball links don’t interfere with anything. Make any adjustments necessary.
4. If you haven’t yet done so, program your radio for
V-tail mixing.
Now it’s time to decide what kind of pushrods you are going to use—either the included rod-and-tube setup, or an optional 5/32" [4mm] carbon  ber pushrods (not included). Most pilots use the standard wire pushrods, but some pylon racers prefer carbon  ber pushrods for ultimate precision.
If using the pushrods included, skip to Make the Wire Pushrods on page 13. If using carbon  ber pushrods,
follow these instructions, or use your preferred method to make the pushrods:
Make the Carbon Fiber Pushrods
The instructions illustrate making one pushrod at a time,
but you could make them simultaneously.
2. Make sure the ball links can move freely and are not
too tight. If they are too tight, chuck the base of the ball in
a hand drill (or, try another ball link if you have a supply of your own). Polish the ball with metal polish and a cloth or other mildly abrasive product until the ball links swivel on the balls smoothly. Temporarily reassemble and set aside.
3. Temporarily  t the V-tail to the fuselage (being certain
to key the tab at the front of the V-tail center rib into the
1. Cut two, approximately 4" [100mm] segments from
the threaded end of one of the long pushrod wires so you have a threaded piece and a non-threaded piece. Clean the wires with denatured alcohol, then roughen with medium-grit sandpaper so glue will adhere.
2. Make a 90° “L-bend” as sharp as you can on one of
the non-threaded wires.
10
3. Drill a .074" or 5/64" [2.0mm] hole all the way through
16-5/8" [422mm]
Carbon Fiber TubeAluminum Tube/Sleeve
1/2" [13mm]
1-1/8" [29mm]
a 5/32" [4mm] carbon  ber pushrod tube 1" [25mm] from the end.
4. Wearing respiratory and eye protection, use a razor
saw or a reinforced cutoff wheel to cut a slot from one of the holes up to the end of the tube, then install the
pushrod wire.
6. Make a Z-bend in the wire 5/8" [16mm] from the end
of the tube. Cut the excess wire off the end of the Z-bend and use a  le or a reinforced cutoff wheel to deburr the end of the wire.
5. Tack-glue the pushrod into place with a few drops of
thin CA. Cut the “L” of the pushrod even with the tube, then
use a  le to make the wire completely  ush with the tube so an aluminum sleeve can be  t over the assembly later.
7. If installing the Futaba servos recommended, you
can skip steps 8 through 12 and simply  nish making the pushrod to the dimensions shown above. If using other servos, it would be better to custom- t the pushrods in case the output shaft of your servos is different requiring different pushrod lengths.
11
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