Great Planes Kunai User Manual

INSTRUCTION
SPECIFICATIONS
Wingspan:
Length: Weight:
55 in [1395mm] 36 in [915 mm]
20.0– 21.5 oz [565 – 610 g]
MANUAL
Wing Area:
Wing Loading:
2
308 in
9.4 – 10.1 oz / ft [29–31 g/dm2]
[19.9 dm2]
Radio: 4+ channel, 4 servos
2
Motor,
ESC:
A2212-10 1400kV outrunner, 20A ESC, 8x 6 folding propeller
WARRANTY
Great Planes® Model Manufacturing Co. guarantees this kit to
be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Entire Contents © 2014 Hobbico,® Inc. All rights reserved.
this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
GPMA1815 ARF GPMA1816 Rx-R
INTRODUCTION
Congratulations and thank you for purchasing the Kunai. The
Kunai’s versatility makes it one of those models that everybody should own! It can be fl own like a glider, like an aerobatic plane, like a hotliner or even like a pylon racer. When you
put the pedal to the metal the Kunai’s light weight, thin wing
and clean lines allow it to reach warp speed right away! And
when you cut the throttle the prop folds back and the Kunai
conserves energy, allowing thrilling, power-off fl y-bys with the only sound the whoosh of air as the Kunai silently speeds by.
And if you dump the spoilerons the Kunai slows to a crawl for
thermal seeking and easy, feather-light landings.
For the latest technical updates or manual corrections to the
Kunai visit the Great Planes web site at www.greatplanes.com.
Open the “Airplanes” link, then select the Kunai. If there is
new technical information or changes to this model a “tech notice” box will appear in the upper left corner of the page.
Academy of Model Aeronautics
If you are not already a member of the AMA, please join! The AMA is the governing body of model aviation and membership
provides liability insurance coverage, protects modelers’ rights and interests and is required to fl y at most R/C sites:
installed so that the model operates correctly on the ground and in the air. You must check the operation of the model and all components before every fl i g h t .
4. While this kit has been fl ight tested to exceed normal use, if the plane will be used for extremely high stress fl ying, or if
a motor larger than one in the recommended range is used, the modeler is responsible for taking steps to reinforce the
high stress points and /or substituting har dware more suitable
for the increased stress.
5. WARNING: The fuselage pod and boom included in this
kit are made of fi berglass or carbon fi ber, the fi bers of which
may cause eye, skin and respiratory tract irritation. Never blow into a part to remove fi berglass dust, as the dust will blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and
sanding fi berglass parts. Vacuum the parts and the work area thoroughly after working with fi berglass parts.
We, as the kit manufacturer, provide you with a top quality, thoroughly tested kit and instructions, but ultimately the quality and fl yability of your fi nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representa­tions are expressed or implied as to the performance or safety of your completed model.
Academy of Model Aeronautics
5151 East Memorial Drive Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at: http://www.modelaircraft.org
IMPORTANT!!! Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid
fl ying near full-scale aircraft and avoid fl ying near or over
groups of people.
SAFETY PRECAUTIONS
Protect Your Model, Yourself & Others…
Follow These Important Safety Precautions
1. Your Kunai should not be considered a toy, but rather a
sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Kunai, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
NOTE: Some technically-minded modelers who wish to
check the wing, stab and motor thrust angles may do so by visiting the web site at www.greatplanes.com and clicking on “Technical Data.”
REMEMBER: Take your t ime and follow th e instruct ion s to end up with a well-built model that is straight and true.
ADDITIONAL ITEMS REQUIRED
2. You must assemble the model according to the instructions.
Do not alter or modify the model, as doing so may result in an
unsafe or unfl yable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must use an R/C radio system that is in good condition, a correctly sized motor, and other components as specifi ed in this instruction manual. All components must be correctly
The chart on page 3 lists the electronic items recommended to
fi nish the Kunai. The Futaba receivers listed are recommended
because the servos plug into the end of the receiver making
it the best fi t (receivers with “top plug” receptacles may not fi t). Also note that a Y-connector (included) may be used for the aileron servos, but this will eliminate the optoin of spoilerons.
2
For spoilerons, two 3” [75mm] servo extensions will be required (then the aileron servos can be connected into separate
channels and mixed electronically through programmable mixing in your transmitter).
Servos in the 9g range up to 11mm in width are recommended (to fi t under the aileron hatch covers the best), but servos
up to 12mm in width are suitable. Futaba S3157 or S3117 servos are recommended for the ARF, but the Rx-R includes factory-installed servos with specifi cations similar to Tactic
TSX5 servos.
CA for the rest. Zap Goo (or similar) i s strongly recomm end ed for gluing in the aileron servos because it is secure, yet the servos may b e ex tracted if ever nec essary. M ore about gluing
in the servos on page 6.
Great Planes Pro Epoxy 30-Minute Formula
(GPMR6043)
Great Planes Pro CA Glue Thin 1/2 oz (GPMR6001) Zap Goo (PAAR3200) Great Planes Pro CA+ Glue Medium 1/2 oz
(GPMR6007)
CA accelerator (GPMR6034) Non-permanent threadlocker (GPMR6060)Optional: Du-Bro 1/8" [3mm] double-sided foam
mounting tape (DUBQ3551 for attaching ESC)
Fuselage space in the Kunai is limited, yet there are still
several battery options from 850mAh up to 1300mAh. Each has obvious tradeoffs of weight and fl ying time. The thinner profi le of the 1200mAh (shown) fi ts best and the 1000mAh is a close second.
Tools and Building Supplies
Little in the way of tools and adhesives is required to prep the Kunai. 30-minute epoxy is recommended for gluing the tail surfaces and the wing halves together and thin or medium
Item Specification ARF Rx-R
Motor Included1400 kV 52g Brushless Inrunner
Propeller Included8 x 6 folding (for 3.17mm shaft)
ESC 20A – 25A for brushless motors GPMM1820 20A Included
4-6 ch. Mini Receiver
(front plug)
3S LiPo Battery
Servos
Servo Extensions
LiPo Balancing Charger
Futaba R6106HFC FASST or
Futaba R2008SB FHSS
850
mAh
1000
mAh
1200
mAh
1300
mAh
Four 9g servos
(12 mm max. width)
(2) 12" [ 300 mm] (from aileron servos) FUTM4507
Spoilerons: (2) 3" [ 75 mm] (from Rx) FUTM3909
No spoilerons: (1) Y-harness (from Rx)
DuraTrax Onyx 235
Please do yourself a favor: If you don’t already have one,
purchase a quality, machined, 1.5mm Allen hex driver such as a Duratrax Ultimate Hex Driver (DTXR0288). Lesser-quality
hex drivers end up stripping out the set screws in the propeller
hub resulting in an unsecure propeller or a hub and motor that will be diffi cult to remove from the airplane.
FUTL7651 FUTL7608
GPMP0826 GPMP0830 GPMP0836 GPMP0840
S3117 FUTM0417, S3157 FUTM0657,
TSX5 TACM0205
Included
DTXP4235
Included
Included
3
If building the ARF version that comes without a receiver you’ll
also need to do a little soldering to shorten the three motor
wires coming from the ESC, and then re-cover the female
bullet connectors with 3/16" heat shrink tubing (GPMM1056 ).
ORDERING REPLACEMENT PARTS
Replacement parts for the Great Planes Kunai are available using the order numbers in the Replacement Parts List that follows. The fastest, most economical service can be provided
by your hobby dealer or mail-order company.
To locate a hobby dealer, visit the Great Planes web site at
www.greatplanes.com. Select “Where to Buy” in the menu across the top of the page and follow the instructions provided to locate a U.S., Canadian or International dealer.
Parts may also be ordered directly from Hobby Services by
calling (217) 398-0007, or via facsimile at (217) 398-7721, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa® or MasterCard® number
and expiration date for payment.
Mail parts orders Hobby Services and payments by 3002 N Apollo Drive, Suite 1 personal check to: Champaign IL 61822
Be certain to specify the order number exactly as listed in the
Replacement Parts List. Payment by credit card or personal
check only; no C.O.D.
One fi nal note before assembly, save the box top or bottom
to use as a temporary building stand while gluing on the tail.
KIT INSPECTION
Before starting to build, take an inventory of this kit to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support. When reporting defective or missing parts, use the part names exactly as they are
written in the Kit Contents list.
If additional assistance is required for any reason contact Product Support by e-mail at productsupport@greatplanes.
com, or by telephone at (217) 398-8970.
REPLACEMENT PARTS LIST
Order No. Description
GPMA2285 GPMA2286 GPMA2287 GPMA2288 GPMA2289 GPMA2290 GPMA2291 GPMA2292 GPMA2293
Wing Fuselage Tail Surface Set Motor Folding Propeller Assembly Propeller Blades Hatch Decals ESC
Great Planes Product Support
3002 N Apollo Drive, Suite 1 Ph: (217) 398-8970, ext. 5 Champaign, IL 61822 Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
4
Right
Aileron Servo
Neutral
Right
Aileron
Input
Spoileron
Input
Left
Aileron Servo
KIT CONTENTS
1
1
4
5
6
ASSEMBLY
This instruction manual applies to both the ARF and the Rx-R editions of th e Kuna i. If a sse mbling the Rx-R version, simply skip steps that do not apply. NOTE: Even though the control horns are glued into position in the Rx-R version, apply a couple drops of thin CA to the base of all the horns where they meet the control surfaces just for added security. Also be sure the screws on the pushrods in the aileron horns are tight and secure.
2
3
7
the wood underneath. NOTE: Avoid using a heat gun or the
covering may pull away at the seams.
Kit Contents
1.
Wing
2.
Horizontal Stabilizer
3.
Vertical Stabilizer
4.
Fuselage
5.
8 x 6 Folding
Propeller Assembly
6.
Hardware A
7.
Hardware B
8.
Decal Sheet (not shown)
ASSEMBLE THE WINGS
Prepare the Aileron Servos
for Installation
Between the time the Kunai was produced and the time you opened the box, the covering may have relaxed, causing areas of loose covering or wrinkles. The absolute best way to tighten the covering is with a covering iron and a protective, cloth covering sock. The ideal surface temperature of the cover so ck should b e ap proximately 300 º F [150º C] — if using a 21st
Century covering iron turn the dial to 300ºF [150ºC]. First
glide the iron over the surface lightly to tighten the covering, then go over it again, pressing down to bond the covering to
Tighten the Covering
1. If your ser vos came with double or four-arm ser vo arms,
cut off the unused arms for your two aileron servos. Connect the servos to your receiver with an ESC and program a mix in your transmitter and power up the servos so they will respond as shown in the illustrations (a slider or dial is suggested for
controlling the spoilerons).
5
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