Great Planes GPMA0491 User Manual

WARRANTY
Great Planes Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
READ THROUGH THIS INSTRUCTION MANUAL FIRST. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
SP15P02 V1.0 Entire Contents © Copyright 1999
P.O. Box 788 Urbana, IL 61801 (217) 398-8970
productsupport@greatplanes.com
INSTRUCTION MANUAL
TM
SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . 2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DECISIONS YOU MUST MAKE . . . . . . . . . . . . . . . . . . 3
Engine selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PREPARATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Required accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Building supplies and tools . . . . . . . . . . . . . . . . . . . . . . 3
Optional supplies and tools . . . . . . . . . . . . . . . . . . . . . . 4
Building notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Common abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . 5
Types of wood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Get ready to build . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Metric conversion chart . . . . . . . . . . . . . . . . . . . . . . . . . 5
DIE-CUT PATTERNS. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
BUILD THE TAIL SURFACES . . . . . . . . . . . . . . . . . . . . 7
Build the stab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Build the elevators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Build the fin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Build the rudder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hinge the tail surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Finish the tail surfaces. . . . . . . . . . . . . . . . . . . . . . . . . . 9
BUILD THE WING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Build the wing center section. . . . . . . . . . . . . . . . . . . . . 9
Build the outer wing panels . . . . . . . . . . . . . . . . . . . . . 13
Finish the wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BUILD THE FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . 17
Assemble the fuselage formers and sides . . . . . . . . . . 17
Mount the wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mount the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mount the tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Build the front deck and turtle deck . . . . . . . . . . . . . . . 23
Install the servos and make the pushrods . . . . . . . . . . 25
PREPARE FOR COVERING . . . . . . . . . . . . . . . . . . . . 26
COVER THE MODEL WITH MONOKOTE FILM. . . . . . 26
FUELPROOF THE MODEL . . . . . . . . . . . . . . . . . . . . . 26
INSTALL THE WINDSHIELD . . . . . . . . . . . . . . . . . . . . 26
INSTALL THE TANK . . . . . . . . . . . . . . . . . . . . . . . . . . 27
INSTALL THE LANDING GEAR . . . . . . . . . . . . . . . . . 27
FINAL HOOKUPS AND CHECKS . . . . . . . . . . . . . . . . 27
Attach the control surfaces . . . . . . . . . . . . . . . . . . . . . 27
Install the hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Final servo and receiver installation. . . . . . . . . . . . . . . 28
Set the control throws . . . . . . . . . . . . . . . . . . . . . . . . . 28
BALANCE YOUR MODEL. . . . . . . . . . . . . . . . . . . . . . 28
Balance the model laterally . . . . . . . . . . . . . . . . . . . . . 28
Balance the model fore & aft (CG). . . . . . . . . . . . . . . . 29
PREFLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Charge the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Balance the propeller. . . . . . . . . . . . . . . . . . . . . . . . . . 29
Find a safe place to fly . . . . . . . . . . . . . . . . . . . . . . . . 29
Ground check the model . . . . . . . . . . . . . . . . . . . . . . . 30
Range check your radio. . . . . . . . . . . . . . . . . . . . . . . . 30
Engine safety precautions . . . . . . . . . . . . . . . . . . . . . . 30
AMA safety code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
FLYING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Flight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Landing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
TWO VIEW DRAWING. . . . . . . . . . . . . . . . . . back cover
Your SlowPoke is not a toy, but rather a sophisticated, working model that functions very much like an actual airplane. Because of its realistic performance, the SlowPoke, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage property.
If this is your first low wing model we recommend that you get help from an experienced, knowledgeable modeler with your first flights. You’ll learn faster and
avoid risking your model before you’re truly ready to fly it solo. Your local hobby shop has information about flying clubs in your area whose membership includes qualified instructors. You may also contact the national Academy of Model Aeronautics (AMA), which has more than 2,500 chartered clubs across the country. Contact the AMA at the address or toll-free phone number below.
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
or via the Internet at http://www.modelaircraft.org
1. Build the plane according to the plans and instructions. Do not alter or modify the model, as doing so may result in an unsafe or unflyable model. In a few cases the plans and instructions may differ slightly from the photos. In those instances the plans and written instructions are correct.
2. Take time to build straight, true and strong.
3. Use an R/C radio system that is in first-class condition, and a correctly-sized engine and components (fuel tank, wheels, etc.) throughout your building process.
4. You must properly install all components so that the model operates properly on the ground and in the air.
PRECAUTIONS
PROTECT YOUR MODEL,YOURSELF
& OTHERS...FOLLOW THIS
IMPORTANT SAFETY PRECAUTION
TABLE OF CONTENTS
2
5. You must check the operation of the model before every flight to ensure that all equipment is operating and that the model has remained structurally sound. Be sure to check nylon clevises or other connectors often and replace them if they show signs of wear or fatigue.
6. If you are not already an experienced R/C pilot you must fly the model only with the help of a competent, well experienced R/C pilot.
Remember: Take your time and follow directions to end up with a well-built model that is straight and true.
Please inspect all parts carefully before starting to build! If any parts are missing, broken or defective, or if you have any questions about building or flying this airplane, please call us at (217) 398-8970 or e-mail us at productsupport@greatplanes.com. If you are calling for replacement parts, please reference the part numbers and the kit identification number (stamped on the end of the carton) and have them ready when calling.
Congratulations and thank you for purchasing the Great Planes SlowPoke. The SlowPoke is perfectly suited for small field flying and because of its size is easy to transport. Great Planes has taken a simplified approach to the SlowPoke's design by incorporating a CAD designed airframe with the "stick style" construction of yesteryear.
The SlowPoke was intentionally designed for easy 3-channel flying, a small displacement engine and a light wing loading. When finished, the SlowPoke is quite capable of slow, leisurely flight without the worry. Its styling is reminiscent of the Golden Age of aviation and very pleasing.
Items in parentheses (OSMG2691) are suggested part numbers recognized by distributors and hobby shops and are listed for your ordering convenience. GPM is the Great Planes
®
brand, TOP is the Top Flite®brand, and HCA is the
Hobbico
®
brand.
4 Channel Radio with 3 ServosEngine; See Engine SelectionSpare Glow Plugs
(O.S.
®
#8 for most 2-stroke engines, OSMG2691)
(O.S.®Type-F for most 4-stroke engines, OSMG2629)
Propeller (Top Flite Power Point
®
) Refer to your
engine’s instructions for proper size
Top Flite Super MonoKote
®
covering (Approximately 2
rolls); See Covering (page 26)
Fuel-Proof paint; See Fuelproofing (page 26)12" Medium Fuel Tubing (GPMQ4131, 3’)1/4" Latex Foam Rubber Padding (HCAQ1000) 4 oz. Fuel Tank (GPMQ4101)(2) 3" Lightweight Wheels (DAVQ5030)(4) 5/32" Wheel Collars (GPMQ4306)(1) 3/32" Wheel Collar (GPMQ4303)1-1/2" Spinner (GPMQ4500 – white)Pilot (WBRQ2475) Scale Sportsman Pilot used in prototype.(1) 1-1/4" Tail Wheel (GPMQ4242)
These are the building tools, glue, etc. that we recommend and mention in the manual.
1 oz. Thin Pro
CA (GPMR6002)
1 oz. Medium Pro
CA+ (GPMR6008)
1 oz. Thick Pro
CA– (GPMR6014)
Pro CA Accelerator (GPMR6035)6-Minute Pro
Epoxy (GPMR6045)
30-Minute Pro
Epoxy (GPMR6047)
Pacer Formula 560 Canopy Glue (PAAR3300)#1 Hobby Knife Handle (HCAR0105)#11 Blades (HCAR0311, 100 Qty.)X-Acto
®
Razor Saw (XACR2531)
Hobbico Builder’s Triangle Set (HCAR0480)Small T-pins (HCAR5100)Medium T-pins (HCAR5150)Great Planes Plan Protector
(GPMR6167)
ChalkMasking Tape10-32 Tap and Drill set (GPMR8104, drill bit included)
Building Supplies and Tools
Required Accessories
PREPARATIONS
Engine Selection
There are several engines that will work well in the SlowPoke, but for maximum performance we recommend an O.S.®.15 LA or .20 FP™or if you prefer a 4-stroke, an O.S. .26 Surpass works well.
DECISIONS YOU MUST MAKE
INTRODUCTION
NOTE: We, as the kit manufacturer, provide you with a top quality kit and great instructions, but ultimately the quality of your finished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
3
4
Electric Power DrillDrill Bits: 1/16", 1/8", 3/16", 5/32", 13/64", 9/64", 1/4"Monofilament line for aligning wing and stabilizerScrewdrivers (Phillips and Flat Blade)HobbyLite™Balsa Filler (HCAR3401) ❏ Sealing Iron (TOPR2100)Bar Sander or Sanding Block and Sandpaper (coarse,
medium, fine grit)
CG Machine™(GPMR2400) ❏ AccuThrow®Deflection Meter (GPMR2405) ❏ Great Planes Dead Center™Engine Mount Hole
Locator (GPMP8130)
CA Applicator Tips (HCAR3780)Epoxy Brushes (GPMR8060)Epoxy Mixing Sticks (GPMR8055, Qty. 50)CA Debonder (GPMR6039)Clevis Installation Tool (GPMR8030)Hot Sock™(TOPR2175) ❏ Trim Seal Tool (TOPR2200)Heat Gun (TOPR2000) Single Edge Razor Blades (HCAR0312, 100 Qty.)
Razor Plane (MASR1510)36" Non-Slip Straightedge (HCAR0475)Denatured or Isopropyl Alcohol (for epoxy clean-up)Dremel®Moto-Tool™or similar w/Sanding Drum, Cutting
Burr, Cut-off Wheel
Curved-Tip Canopy Scissors (HCAR0667)Servo Horn Drill (HCAR0698)Top Flite Precision Magnetic Prop Balancer™(TOPQ5700) ❏ Great Planes Fingertip Balancer (GPMQ5000)
There are two types of screws used in this kit: Sheet metal screws are designated by a number and a length.
For example #6 x 3/4"
Machine screws are designated by a number, threads per inch and a length.
For example 4-40 x 3/4"
When you see the term “test fit” in the instructions, it means you should first position the part on the assembly without using any glue, then slightly modify or “custom fit” the part as necessary for the best fit. Do not glue until told to do so.
When you see the term “fit and glue” in the instructions, it means you should first position the part on the assembly without using any glue, then modify or “custom fit” the part as necessary for the best fit. Glue when you are satisfied with the fit.
Whenever just “epoxy” is specified you may use either 30-minute epoxy or 6-minute epoxy. When 30-minute epoxy is specified it is highly recommended that you use only 30-minute epoxy because you will need the working time and/or the additional strength.
Where you see the term “glue”, it is at your option to select the thickness of CA with which you are most comfortable. If the step indicates a particular thickness of glue, be sure to use the thickness recommended for strength, penetration and/or working time.
Several times during construction we refer to the “top” or “bottom” of the model or a part of the model. For example, during construction we tell you to “glue the top main spar” or “trim the bottom of the former.” It is understood that the “top” or “bottom” of the model is as it would be when the airplane is right-side-up and will be referred to as the “top” even if the model is being worked on upside-down. I.E. the “top” is always the “top”, even when the fuse is being built upside-down.
Building Notes
Optional Supplies and Tools
GPMR6169 Hand Sander-5.5" GPMR6170 Bar Sander-11" GPMR6172 Bar Sander-22" GPMR6174 Bar Sander-33"
GPMR6176 Bar Sander-44"
GPMR6190 Multi-Sander-11" GPMR6191 Multi-Sander-22"
GPMR6180 80-Grit Sandpaper-12' roll GPMR6183 150-Grit Sandpaper-12' roll GPMR6184 180-Grit Sandpaper-12' roll GPMR6185 220-Grit Sandpaper-12' roll
Made of durable, lightweight aluminum, Easy-Touch
Sanders have a uniquely contoured handle that lets you work longer with less fatigue! The incredibly flat sanding surface removes high spots with ease. The 5.5" Hand Sander is ideal for small parts and tight spaces. Use the 11" - 44" Bar Sanders for larger areas. Take the guesswork out of sanding curved or angled shapes with the Easy-Touch Multi-Sander. Available in 11" and 22" lengths. Easy-Touch adhesive-backed sandpaper is already trimmed to these tools’ width...just cut it to length and press in place. Available in 4 different grits.
Elev = Elevator Fuse = Fuselage
LE = Leading Edge (front) LG = Landing Gear
Lt = Left Ply = Plywood
Rt = Right Stab = Stabilizer
TE = Trailing Edge (rear) " = Inches
1. Unroll the plan sheets. Reroll the plan sheets inside out to make them lie flat.
2. Remove all parts from the box. As you do, determine the name of each part by comparing it with the plan and the parts list included with this kit. Using a felt-tip or ballpoint pen, lightly write the part name or size on each piece to avoid confusion later. Use the die-cut patterns shown on page 6 to identify the die-cut parts and mark them before removing them from the sheet. Save all leftovers. If any of the die-cut parts are difficult to punch out, do not force them! Instead, cut around the parts with a hobby knife. After punching out the die-cut parts, use your bar sander or sanding block to lightly sand the edges to remove any die-cutting irregularities or slivers.
3. As you identify and mark the parts, separate them into groups, such as fuse (fuselage), wing, fin, stab (stabilizer) and hardware.
Zipper-top food storage bags are handy to store the small parts as you sort, identify and separate them into sub-assemblies.
Metric Conversion Chart
1” = 25.4mm (conversion factor)
1/64" = .4mm 1/32" = .8mm 1/16" = 1.6mm 3/32" = 2.4mm
1/8" = 3.2mm 5/32" = 4mm 3/16" = 4.8mm
1/4" = 6.4mm
3/8" = 9.5mm
1/2" = 12.7mm
5/8" = 15.9mm
3/4" = 19mm
1" = 25.4mm 2" = 50.8mm 3" = 76.2mm
6" = 152.4mm 12" = 304.8mm 15" = 381mm 18" = 457.2mm 21" = 533.4mm 24" = 609.6mm 30" = 762mm 36" = 914.4mm
Get Ready to Build
Balsa Basswood Plywood
Types of Wood
Common Abbreviations
5
Inch Scale
0" 1" 2" 3" 4" 5" 6" 7"
Metric Scale
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
6
DIE-CUT PATTERNS
You may remove the stabilizer and elevator drawing from the plan by cutting along the dashed line. Dont forget to cover the plan with Great Planes Plan Protector™so the glue wont stick to the plan.
1. Pin the die-cut 3/16" balsa stab LE brace in position over the plan. Glue the die-cut 3/16" balsa stab center to the stab LE brace.
2. From a 3/16" x 1/2" x 24" balsa stick, fit and glue the rear brace in place. Note: Save all the remaining pieces of the sticks that you cut.
3. From a 3/16" x 1/2" x 24" balsa stick, fit and glue the trailing edge to the rear brace.
4. Glue the die-cut 3/16" balsa stab tipsto the traili ng edge.
5. From a 3/16" x 1/2" x 24" balsa stick, fit and glue the
two leading edges in place. 6. From two 3/16" x 3/16" x 24" balsa sticks, fit and glue
the stab bracing in place. 7. Remove the pins and sand the top and bottom of the
stab smooth. Note: Be careful not to sand any dips in the stab bracing.
8. Sand the leading edge and the tips to a rounded shape as shown on the plan.
❏❏1. Pin the two die-cut 3/16" balsa elevator tips to the plan. Note: There is a difference in the shape of the inboard and outboard tips.
❏❏2. Using a 3/16" x 1/2" x 24" balsa stick, fit and glue the leading and trailing edge in place.
❏❏3. Using a 3/16" x 3/16" x 24" balsa stick, fit and glue the five elevator ribs in position.
❏❏4. Unpin the elevator half and set aside.
Build the Elevator
Note: Refrain from using excessive accelerator. Even hours after its sprayed on, residual accelerator can prematurely and unexpectedly cure the CA you use later on nearby glue joints. Unless you must handle or remove the part from the building board right away, we recommend using no accelerator at all.
Build the Stab
BUILD THE TAIL SURFACES
7
5. Repeat steps 1 through 4 to build the second elevator half.
6. Pin one elevator half in place on the plan, making sure the elevator is right side up. Position the second elevator half over the plan, making sure it is a mirror image of the pinned half. Use a straight edge, held against the LE of the pinned down half, to ensure the elevator halves are aligned. Pin the second half in place.
7. Trim the leading edges to accept the 3/16" x 3-1/2" dowel. Glue the dowel to both halves with medium CA. Remove the elevator from the building board.
8. Fill the area around the dowel with Hobbico HobbyLite balsa-colored filler. Set the elevator assembly aside and let the filler dry.
1. Cover the fin and rudder section of the plan with Great Planes Plan Protector.
2. From a 3/16" x 1/2" x 24" balsa stick, fit and glue the fin trailing edge, fin base and the fin leading edge. Note: The fin trailing edge stops at the top of the stab. It does not go to the bottom of the fuse.
3. From a 3/16" x 3/16" x 24" balsa stick, fit and glue the center fin brace in postion.
4. From a 1/8" x 3/16" x 24" balsa stick, fit and glue the two diagonal fin braces in place.
5. Remove the fin from the work surface and sand both sides smooth.
Refer to this photo for the following 6 steps.
1. From a 3/16" x 1/2" x 24" balsa stick, cut and pin the
rudder leading edge in place on the plan. 2. Glue the die-cut 3/16" balsa rudder bottom and
rudder top to the rudder leading edge.
3. Glue the die-cut 3/16" balsa rudder trailing edge to the rudder top and bottom.
4. From a 3/16" x 3/16" x 12" balsa stick, fit and glue the two horizontal rudder braces in place.
5. From a 1/8" x 3/16" x 24" balsa stick, fit and glue the three diagonal rudder braces in place.
6. Remove the rudder from the work surface and sand both sides smooth.
Build the Rudder
Build the Fin
8
❏❏1. Place the stab over its location on the plan. Lightly mark the hinge locations on the trailing edge with a ball point pen. Mark the hinge locations on the elevator in the same manner.
If you choose not to purchase a Slot Machine™you can make the slots by following these instructions.
❏❏2. Cut the hinge slots in the elevator and stabilizer using a #11 blade. Begin by carefully cutting a very shallow slit at
the hinge location to accurately establish the hinge slot. Make three or four more cuts, going a little deeper each time. As you cut, slide the knife from side to side until the slot has reached the proper depth and width for the hinge.
❏❏3. Cut 3/4" x 1" hinges for the elevator from the supplied 2" x 9" hinge material, then snip off the corners. Temporarily join the elevator to the stab with the hinges, adjusting any hinge slots if necessary so they all align. Do
not glue in the hinges until you are instructed to do so.
4. Repeat steps 1 through 3 to hinge the rudder and fin.
1. Shape the leading edge of the elevator and rudder to
a V as shown on the plan.
2. Sand both sides of the elevator assembly smooth.3. Use a bar sander and 150-grit sandpaper to round the
tail surfaces, as shown on the plan.
Note: All of the wing ribs have been partially die-cut at the bottom of the trailing edge. Use a hobby knife to complete the die-cut.
1. Glue four die-cut 1/32" ply W2B’s to the four die-cut 1/16" balsa W2 ribs. Glue four more W2Bs to the other side of the four W2 ribs. Note: Each of these rib assemblies is now referred to as W2.
2. Drill two 1/8" holes at the punch marks in each of the four W2 ribs. Drill two 1/8" holes at the punch marks in each of the two die-cut 1/8" balsa W3 ribs.
Build the Wing Center Section
BUILD THE WING
Finish the Tail Surfaces
To cut the hinge slot, place the blades onto the wood where you want the slot. Lightly press the teeth into the wood. When you are satisfied with the location, press the button on the handle and the blades will cut easily into the balsa wood.
We have simplified the task of cutting hinge slots with the introduction of the Great Planes Slot Machine™. This simple electric tool cuts a perfect width slot for use with CA hinges.
Hinge the Tail Surfaces
9
1" 1"
3/4"
3. Glue a die-cut 1/8" ply W1A to the die-cut 1/8" balsa W1 rib. Glue the die-cut 1/16" balsa Sheeting Brace SB to
W1A. Glue the second W1A and the second sheeting support to the other side of the W1 rib. Note: This rib assembly is now referred to as W1.
4. Lay the wing plan on the building board. Hint: Y ou may cut the wing plan section from the plan. Dont forget to cover it with Great Planes Plan Protector.
5. Cut the two 1/4" x 3/8" x 24" balsa sticks to 21-3/16" long, making two main spars. Pin the bottom main spar in place over the plan. Note: The T-pins need to go into the spar at an angle from the front so that they will not interfere with the top spar or the shear webs.
6. Cut six 1/8" x 3/16" x 24" balsa sticks to 21-3/16" long, making the auxiliary spars.
7. Postion three auxiliary spars over the plan. Note: Do not pin them in place.
8. Making sure to keep the W3 ribs perpendicular to the building board, position the ribs and glue them to the main spar and the auxiliary spars.
9. Position and glue the W1 rib and the four W2 ribs in place.
10. Position and glue the 1/4" x 3/8" x 21-3/16" balsa top
main spar in the ribs.
1 1. Position and glue the 1/8" x 3/16" x 21-3/16" balsa top auxiliary spars to the ribs.
12. From a 1/16" x 5/8" x 24" balsa sheet, cut two 10­7/16" long pieces, making two sub leading edges.
13. Position and glue both 10-7/16" sub leading edges to the front edge of the ribs.
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