Grass Valley K2 Dyno Service Manual
K2 Dyno
Replay Controller
Service Manual
071-8702-02
February 2012
Affiliate with the N.V. KEMA in The Netherlands
CERTIFICATE
Certificate Number: 510040.001
The Quality System of:
Thomson Inc, and its worLdwide Grass Valley division affiliates DBA
GRASS VALLEY
Headquarters
400 Providence Mine Rd
Nevada City, CA 95959
United States
15655 SW Greystone Ct.
Beaverton, OR 97006
United States
10 Presidential Way
Suite 300
Woburn, MA 01801
United States
Kapittelweg 10
4827 HG Breda
The Nederlands
7140 Baymeadows Way
Ste 101
Jacksonville, FL 32256
United States
2300 So. Decker Lake Blvd.
Salt Lake City, UT 84119
United States
Rue du Clos Courtel
CS 31719
35517 Cesson-Sevigné Cedex
France
1 rue de l’Hautil
Z.I. des Boutries BP 150
78702 Conflans-Sainte
Honorine Cedex
France
Technopole Brest-Iroise
Site de la Pointe du Diable
CS 73808
29238 Brest Cedex 3
France
40 Rue de Bray
2 Rue des Landelles
35510 Cesson Sevigné
France
Spinnereistrasse 5
CH-5300 Turgi
Switzerland
Brunnenweg 9
D-64331 Weiterstadt
Germany
Carl-Benz-Strasse 6-8
67105 Schifferstadt
Germany
Including its implementation, meets the requirements of the standard:
ISO 9001:2008
Scope:
The design, manufacture and support of video and audio hardware and software products and
related systems
.
This Certificate is valid until: June 14, 2012
This Certificate is valid as of: June 14, 2009
Certified for the first time: June 14, 2000
H. Pierre Sallé
President
KEMA-Registered Quality
The method of operation for quality certification is defined in the KEMA General Terms
And Conditions For Quality And Environmental Management Systems Certifications.
Integral publication of this certificate is allowed.
KEMA-Registered Quality, Inc.
4377 County Line Road
Chalfont, PA 18914
Ph: (215)997-4519
Fax: (215)997-3809
CRT 001 073004
Accredited By:
ANAB
CERTIFICATE
Certificate Number: 510040.001
The Quality System of:
Grass Valley USA, LLC and its Grass Valley Affiliates
Headquarters:
400 Providence Mine Road
Nevada City, CA 95945
United States
15655 SW Greystone Ct.
Beaverton, OR 97006
United States
Brunnenweg 9
D-64331 Weiterstadt
Germany
Kapittelweg 10
4827 HG Breda
The Nederlands
2300 So. Decker Lake Blvd.
Salt Lake City, UT 84119
United States
Including its implementation, meets the requirements of the standard:
ISO 9001:2008
Scope:
The design, manufacture and support of video and audio hardware and software products and related
systems.
This Certificate is valid until: June 14, 2012
This Certificate is valid as of: December 23, 2010
Certified for the first time: June 14, 2000
H. Pierre Sallé
President
KEMA-Registered Quality
The method of operation for quality certification is defined in the KEMA General Terms And Conditions For
Quality And Environmental Management Systems Certifications. Integral publication of this certificate is allowed.
KEMA-Registered Quality, Inc.
4377 County Line Road
Chalfont, PA 18914
Ph: (215)997-4519
Fax: (215)997-3809
CRT 001 042108
ccredited By:
ANAB
A
K2 Dyno
Replay Controller
Service Manual
071-8702-02
February 2012
Contacting Grass Valley
International
Support Centers
Local Support
Centers
(available
during normal
business hours)
France
24 x 7
Australia and New Zealand: +61 1300 721 495 Central/South America: +55 11 5509 3443
Middle East: +971 4 299 64 40 Near East and Africa: +800 8080 2020 or +33 1 48 25 20 20
Europe
+800 8080 2020 or +33 1 48 25 20 20
Hong Kong, Taiwan, Korea, Macau: +852 2531 3058 Indian Subcontinent: +91 22 24933476
Asia
Southeast Asia/Malaysia: +603 7805 3884 Southeast Asia/Singapore: +65 6379 1313
China: +861 0660 159 450 Japan: +81 3 5484 6868
Belarus, Russia, Tadzikistan, Ukraine, Uzbekistan: +7 095 2580924 225 Switzerland: +41 1 487 80 02
S. Europe/Italy-Roma: +39 06 87 20 35 28 -Milan: +39 02 48 41 46 58 S. Europe/Spain: +34 91 512 03 50
Benelux/Belgium: +32 (0) 2 334 90 30 Benelux/Netherlands: +31 (0) 35 62 38 42 1 N. Europe: +45 45 96 88 70
Germany, Austria, Eastern Europe: +49 6150 104 444 UK, Ireland, Israel: +44 118 923 0499
Copyright © Grass Valley USA, LLC. All rights reserved.
This product may be covered by one or more U.S. and foreign patents.
United States/Canada
24 x 7
+1 800 547 8949 or +1 530 478 4148
Grass Valley Web Site
The www.grassvalley.com web site offers the following:
Online User Documentation — Current versions of product catalogs, brochures,
data sheets, ordering guides, planning guides, manuals, and release notes
in .pdf format can be downloaded.
FAQ Database — Solutions to problems and troubleshooting efforts can be
found by searching our Frequently Asked Questions (FAQ) database.
Software Downloads — Download software updates, drivers, and patches.
4 K2 Dyno Service Manual
Contents
Safety Summaries..............................................................................................7
Finding Information...........................................................................................25
Chapter 1 Product Description
Overview description...............................................................................................28
Dyno controller orientation........................................................................ ...... ........29
FRU functional descriptions ....................................................................................30
Base chassis ................................................. ..... ...... ...... ................................. ...30
Compact Flash boot media.................................................................................30
Jog knob.................................................. ...... ..... .................................. ...... ..... ...30
Plastic cover.......................................................................................................30
T-bar lever assembly..........................................................................................31
Type I Control panel UI board ............................................................................31
Type II Control panel UI board ...........................................................................31
Type II Encoder..................................................................................................32
LCD screen.......................................................................... ...... ..... ...... ...... ..... ...32
LCD screen inverter board .................................................................................32
Front I/O board........................................ ...... ..... .................................. ...... ..... ...32
Fan .....................................................................................................................32
USB board..........................................................................................................32
Motherboard.......................................................................................................32
Power supply......................................................................................................33
Status indicators......................................................................................................34
Rear panel indicators..........................................................................................34
System beep codes............................................ ...... ...... ................................. ...35
General specifications.............................................................................................35
Counter top installation............................................................................................36
Chapter 2 Service Procedures
Exporting log files (software version 2.x).................................................................37
Exporting log files (software version 1.x).................................................................37
Calibrating the control panel....................................................................................37
Upgrading software.................................................................................................38
Updating firmware (software version 2.x)................................................................38
Updating firmware (software version 1.x)................................................................38
Using recovery disk images ....................................................................................39
About the recovery disk image process..............................................................39
Creating a recovery disk image..........................................................................40
Restoring from a system-specific recovery disk image.......................................41
Restoring from a generic recovery disk image...................................................43
Replacing a Dyno controller....................................................................................44
Chapter 3 Troubleshooting problems
Step 1: Check configurations ..................................................................................48
Step 2: Check connections and external equipment...............................................48
Step 3: Identify problems using the startup sequence ............................................48
Step 4: Run hardware diagnostics ..........................................................................48
Run hardware diagnostics (software version 2.x)...............................................48
Run hardware diagnostics (software version 1.x)...............................................50
BIOS startup information.........................................................................................51
Shutdown/restart problems.....................................................................................51
Checking external equipment..................................................................................52
VGA display problems........................................................................................52
Keyboard and mouse problems..........................................................................52
BIOS startup............................................................................................................52
BIOS POST error messages............................................... ..... ...... .........................52
02 February 2012 K2 Dyno Replay Controller Service Manual 5
Contents
Windows startup............................... ...... ...... ................................. ...... .................... 56
LCD screen problems ........................................................ ...... ..... ..........................57
Thermal problems................................................................................................... 57
Power supply problems........................................................................................... 57
Isolating functional problems................................................................................... 58
Chapter 4 Removing and replacing FRUs
Job knob removal.................................................... ..... ...... ...... ...............................60
Control panel UI board identification.......................................................................61
Job knob bearing assembly removal....................................................................... 62
Job knob replacement........................................................ ...... ...............................64
T-bar lever handle removal ..................................................................................... 64
Compact Flash boot media removal ....................................................................... 65
Top removal............................................................................................................66
Top unit cable removal Type I control panel UI board ............................................67
Top unit cable removal Type II control panel UI board ........................................... 68
Top replacement..................................................................................................... 69
T-bar lever assembly removal................................................................................. 69
Plastic cover removal..............................................................................................70
LCD screen inverter board removal........................................................................ 71
Type I control panel UI board removal....................................................................72
Type II control panel UI board removal...................................................................74
Type II encoder removal......................................................................................... 76
LCD screen removal ............................................................................................ ...77
Front I/O board removal..........................................................................................78
Fan removal............................................................................................................79
Motherboard removal.............................................................................................. 80
Cabling diagram with Type I control panel UI board............................................... 81
Cabling diagram with Type II control panel UI board..............................................82
USB board removal................................................................................................. 83
Power supply removal............................................................................................. 84
Appendix A Trademarks and Agreements
Trademarks.............................................................................................................86
Index......................................................................................................................87
6 K2 Dyno Replay Controller Service Manual 02 February 2012
Safety Summaries
Read the following sections for impor tant safety in formation.
• Safety Summary
• Sicherheit – Überblick
• Consignes desécurité
• Certificat ions and compliances
• ESD Protection
02 February 2012 K2 Dyno Replay Controller Service Manual 7
Safety Summaries
Safety Summary
Read and follow the important safety information below, noting especially those
instructions related to risk of fir e, electric shock or injury to persons. Additi onal
specific warnings not listed here may be found throughout the manual.
Safety terms and symbols
Terms in this manual
Safety-rel ated statements may appe ar in this man ual in the foll owing form:
WARNING: Any instructions i n this manual that re quire opening
the equipment cover or enclosure are for use by qualified service
personnel only. To reduce the risk of electric shock, do not
perform any servicing other than that contained in the operating
instructions unless you are qualified to do so.
WARNING: Warning statements identi fy conditi ons or practices
that may result in personal injury or loss of life.
CAUTION: Caution statements identify conditions or practices
that may result in damage to equipment or other property, or
which may cause equipment crucial to your business
environment to become temporarily non-operational.
Terms on the product
These terms may appear on the product:
DANGER — A personal injury hazard is immediately accessible as you read the
marking.
WARNING — A personal injury hazar d exists but is not immediat ely accessible as you
read the marking.
CAUTION — A hazard to property, product, and other equipment is present.
Symbols on the product
The following symbols may appear on the product:
Indicates that dangerous high voltage is present within the
equipment enclosure that may be of sufficient magnitude to
constitute a risk of elec tric shock.
Indicates that user, operator or service technician should refer to
product manual(s) for important operating, maintenance, or service
instructions.
This is a prompt to n ote fuse rating when rep lacing fuse(s). The fuse
referenced in the text must be replaced with one having the ratings
indicated.
8 K2 Dyno Replay Controller Service Manual 02 February 2012
Warnings
The following warning statements identify conditions or practices that can result in
personal injury or loss of life.
Dangerous voltage or current may b e present — Disconnec t power and remove battery
(if applicable) before removing protective panels, soldering, or replacing
components.
Do not service alone — Do not internally service this product unless another person
capable of rendering first aid and resuscitation is present.
Remove jewelry — Prior to servicing, remove jewelry such as rings, wat ches, and
other metallic objects.
Identifies a prote ctive grounding terminal wh ich must be connected
to earth ground prior to making any other equipment connections.
Identifies an external protec tive gro unding te rminal whi ch may be
connected to earth ground as a supple ment to an internal grounding
terminal.
Indicates that static sensitiv e components are pres ent which may be
damaged by electrostatic discharge. Use anti-static procedures,
equipment and surfaces during servicing.
Avoid exposed circuitry — Do not touch exposed connections, components or
circuitry when power is present.
Use proper power cord — Use only the power cord supplied or specified for this
product.
Ground product — Connect the grounding conductor of the power cord to earth
ground.
Operate only with covers and enclo sure panels in plac e — Do not opera te this pr oduct
when covers or enclosure panels are removed.
Use correct fuse — Use only the fuse type and rating specified fo r this product.
Use only in dry environment — Do not operate in wet or damp conditions.
Use only in non-explosive environment — Do no t ope rate th is pr oduct in a n explos ive
atmosphere.
High leakage current may be present — Earth connect ion of product is essenti al before
connecting power.
Dual power supplies ma y be present — Be ce rtain to plug each power s upply cord into
a separate bra nch circuit employ ing a separate service ground. Disconnect both power
supply cords prior to servicing.
Double pole neutral fusing — Disconnect mains power prior to servicing.
Use proper lift points — Do not use door latches to lift or move equipment.
Avoid mechanical hazards — Allow all rotating devices to come to a stop before
servicing.
02 February 2012 K2 Dyno Replay Controller Service Manual 9
Safety Summaries
Cautions
The following caution statements identify conditions or practices that can result in
damage to equipment or other property
Use correct power source — Do not operate this product from a power source that
applies more than the voltage specified for the product.
Use correct voltage setting — If this product lacks auto-ranging power supplies,
before applying power ensure that the each power supply is set to match the power
source.
Provide proper ventilation — To prevent product overheating, provide equipment
ventilation in accordance with installation instructions.
Use anti-static procedures — Static sensitive components are present which may be
damaged by electrostatic discharge. Use anti-static procedures, equipment and
surfaces during servicing.
Do not operate with suspected equipment failure — If you suspec t pro duct damage or
equipment failure, have the equipment inspected by qualified service personnel.
Ensure mains disconnect — If mains switch is not provided, the power cord(s) of this
equipment provide the means of disconnection. The socket outlet must be installed
near the equipment and must be easily accessible. Verify that all mains power is
disconnected before installing or removing power supplies and/or options.
Route cable properly — Route powe r cords and other cabl es so tha t they ar not likel y
to be damaged. Properly support heavy cable bundles to avoid connector damage.
Use correct power supply co rds — P ower cord s fo r this equipmen t, i f provi ded, me et
all North American electrical codes. Operation of this equipment at voltages
exceeding 130 VAC requires power supply cords which comply with NEMA
configurations. International power cords, if provided, have the approval of the
country of use.
Use correct replacemen t batter y — This pr oduct may conta in bat teri es. To r educe t he
risk of explosion, check polarity and replace only with the same or equivalent type
recommended by manufacturer. Dispose of used batteries according to the
manufacturer’s instructions.
Troubleshoot only to board level — Circuit boards in this product are densely
populated with surfac e mount technology (SMT) components and application specific
integrated circuits (ASICS). As a result, circuit board repair at the component level is
very difficult in the field, if not impossible. For warranty compliance, do not
troubleshoot systems beyond the board level.
10 K2 Dyno Replay Controller Service Manual 02 February 2012
Sicherheit – Über bl ick
Lesen und befolgen Sie die wichtigen Sicherheitsinformationen dieses Abschnitts.
Beachten Sie insbesondere die Anweisungen bezüglich
Brand-, Stromschlag- und Verletzungsgefahren. Weitere spezifische, hier nicht
a
ufgeführte Warnungen finden Sie im gesamten Handbuch.
WARNUNG: Alle Anweisungen in diesem Handbuch, die das
Abnehmen der Geräteabdeckung oder des Gerätegehäuses
erfordern, dürfen nur von qualifiziertem Servicepersonal
ausgeführt werden. Um die Stromschlaggefahr zu verringern,
führen Sie keine Wartungsarbeiten außer den in den
Bedienungsanleitungen genann ten Arbeiten aus, es se i denn, Sie
besitzen d ie entsprechende Qual ifikationen für diese Arbeiten.
Sicherheit – Begriffe und Symbole
In diesem Handbuch verwendete Begriffe
Sicherheitsrelevante Hinweise können in diesem Handbuch in der folgenden Form
au
ftauchen:
WARNUNG: Warnungen weisen auf Situationen oder
Vorgehensweisen hin, die Verletzungs- oder Lebensgefahr
bergen.
VORSICHT: Vorsichtshinweise weisen auf Situationen oder
Vorgehensweisen hin, die zu Schäden an
Ausrüstungskomponenten oder an deren Gegenständen oder zum
zeitweisen Ausfall wichtiger Komponenten in der
Arbeitsumgebung führen können.
Hinweise am Produkt
Die folgenden Hinweise können sich am Produkt befinden:
GEFAHR – Wenn Sie diesen Begriff lesen, besteht ein unmittelbares
Verletzungsrisiko.
WARNUNG – Wenn Sie diesen Begriff lesen, besteht ein mittelbares
Verletzungsrisiko.
VORSICHT – Es besteht ein Risiko für Objekte in der Umgebung, den Mixer selbst
oder andere Ausrüstungskomponenten.
Symbole am Produkt
Die folgenden Symbole können sich am Produkt befinden:
Weist auf eine gefährliche Hochspannung im Gerätegehäuse hin,
die stark genug sein kann, um eine Stromsch laggefahr darzustel len.
02 February 2012 K2 Dyno Replay Controller Service Manual 11
Safety Summaries
Weist darauf hin, dass der Benutzer, Bediener oder
Servicetechniker wichtige Bedienungs-, Wartungs- oder
Serviceanweisungen in den Produkthandbüchern lesen sollte.
Dies ist eine Aufforderung, beim Wechsel von Sicherungen auf
deren Nennwert zu achten. Die im Text angegebene Sicherung
muss durch eine Sicherung ersetzt werden, die die angegebenen
Nennwerte besitzt.
Weist auf eine Schutzerdungsklemme hin, die mit dem
Erdungskontakt verbunden werden muss, bevor weitere
Ausrüstungskomponenten angeschlossen werden.
Weist auf eine externe Schutzerdungsklemme hin, die als
Ergänzung zu einem internen Erdungskontakt an die Erde
angeschlossen werden kann.
Weist darauf hin, dass es stati sch empfindlic he Komponenten gibt,
die durch eine elektrostatische Entladung beschädigt werden
können. Verwenden Sie ant i sta ti sc he Pr ozeduren, Ausrüstung und
Oberflächen während der Wartung.
Warnungen
Die folgenden Warnungen weisen auf Bedingungen oder Vorgehensweisen hin, die
Verletzungs- oder Lebensgefahr bergen:
Gefährliche Spannungen oder Ströme – Schal ten Sie de n Strom ab, un d entfe rnen Sie
ggf. die Batterie, bevor si e Schut za bdeckungen abnehmen, löten oder Kompone nte n
austauschen.
Servicearbeiten nic ht alleine a usführen – Führen Sie interne Servicearbeiten nur aus,
wenn eine weitere Person anwesend ist, die erste Hilfe leisten und
Wiederbelebungsmaßnahmen einleiten kann.
Schmuck abnehmen – Legen Sie vor Servicearbe iten Schmuck wie Ring e, Uhren und
andere metallische Objekte ab.
Keine offen liegenden Leiter berühren – Berühre n Sie bei eingesc haltete r Stromzuf uhr
keine offen liegenden Leitungen, Komponenten oder Schaltungen.
Richtiges Netzkabel verwenden – Verwenden Sie nur das mitgeliefert e Netzkabel ode r
ein Netzkabel, das den Spezifikationen für dieses Produkt entspricht.
Gerät erden – Schließen Sie den Erdleiter des Netzkabels an den Erdungskontakt an.
Gerät nur mit angebrachten Abdeckungen und Gehä useseiten betreiben – Sc halten Sie
dieses Gerät nicht ein, wenn die Abdeckungen oder Gehäuseseiten entfernt wurden.
Richtige Sicherung verwenden – Verwenden Sie nur Sicherungen, deren Typ und
Nennwert den Spezifikationen für dieses Produkt entsprechen.
Gerät nur in trockener Umgebung verwen den – Betreiben Si e das Gerät nicht in nassen
oder feuchten Umgebungen.
Gerät nur verwenden, wenn keine Explosionsgefahr besteht – Verwenden Sie dieses
Produkt nur in Umgebungen, in denen keinerlei Explosionsgefahr besteht.
12 K2 Dyno Replay Controller Service Manual 02 February 2012
Hohe Kriechströme – Das Gerät muss vor dem Ein schalten unbe dingt gee rdet werd en.
Doppelte Spannungsversorgung kann vorhanden sein – Schließen Sie die beide n
Anschlußkabel an getrennte Stromkreise an. Vor Servicearbeiten sind beide
Anschlußkabel vom Netz zu trennen.
Zweipolige, neutrale Sicherung – Schalten Sie den Netzstrom ab, bevor Sie mit den
Servicearbeiten beginnen.
Fassen Sie das Gerät beim Transport richtig an – Halten Sie das Ger ät beim Transpo rt
nicht an Türen oder anderen beweglichen Teilen fest.
Gefahr durch mechanische Teile – Warten Sie, bis der Lüfter vollständig zum Halt
gekommen ist, bevor Sie mit den Servicearbeiten beginnen.
Vorsicht
Die folgenden Vorsichtshinweise weisen auf Bedingungen oder Vorgehensweisen
hin, die zu Schäden an Ausr üstungsko mponente n oder anderen Gegenstände n führen
können:
Gerät nicht öffnen – Durch das unbefugte Öffnen wird die Garantie ungültig.
Richtige Spannungsquelle verwenden – Betreiben Sie das Gerät nicht an einer
Spannungsquelle, die eine höhere Spannung liefert als in den Spezifikationen für
dieses Produkt angegeben.
Gerät ausreichend belüften – Um eine Überhitzung des Geräts zu ve rmeiden , müss en
die Ausrüstungskomponenten entsprechend den Installationsanweisungen belüftet
werden. Legen Sie kein Papier unter das Gerät. Es könnte die Belüftung behindern.
Platzieren Sie das Gerät auf einer ebenen Oberfläche.
Antistatische Vorkehrungen treffen – Es gi bt stati sch empfindl iche Komponenten, d ie
durch eine elektrostatische Entladung beschädigt werden können. Verwenden Sie
antistatische Prozeduren, Ausrüstung und Oberflächen während der Wartung.
CF-Karte nicht mit einem PC verwenden – Die CF-Karte ist speziell formatiert. Die auf
der CF-Karte gespeicherte Software könnte gelöscht werden.
Gerät nicht bei eventuellem Ausrüstungsfehler betreiben – Wenn Sie einen
Produktschaden oder Ausrüstungsfehler vermuten, lassen Sie die Komponente von
einem qualifizierten Servicetechniker untersuchen.
Kabel richtig verle gen – Verlegen Sie Netzkabel und andere Kabel so, dass Sie nicht
beschädigt werden. Stützen Sie schwere Kabelbündel ordnungsgemäß ab, damit die
Anschlüsse nicht beschädigt werden.
Richtige Netzkabel verwenden – Wenn Netzkabel mitgeliefert wurden, erfüllen diese
alle nationalen elektri schen Normen. Der Betri eb dieses Geräts mit Spann ungen über
130 V AC erfordert Netzkabel, die NEMA-Konfigurationen entsprechen. Wenn
internationale Netzkabel mitgeliefert wurden, sind diese für das Verwendungsland
zugelassen.
Richtige Ersatzbatterie verwenden – Dieses Gerät enthä lt eine Batter i e. Um die
Explosionsgefahr zu verringern, prüfen Sie di e Polarität und taus chen die Batterie nur
gegen eine Batterie desselben Typs oder eines gleichwertigen, vom Hersteller
empfohlenen Typs aus. Entsorgen Sie gebrauchte Batterien entsprechend den
Anweisungen des Batterieherstellers.
02 February 2012 K2 Dyno Replay Controller Service Manual 13
Safety Summaries
Das Gerät enthält keine Teile, die vom Benutzer gewartet werden können. Wenden
Sie sich bei Problemen bitte an den nächsten Händler.
14 K2 Dyno Replay Controller Service Manual 02 February 2012
Consignes desécurité
Il est recommandé de lire, de bi en comprendre et s urtout de respe cter les in formations
relatives à la sécurité qui sont exposées ci-après, notamment les consignes destinées
à prévenir les risques d’incendie, les décharges électriques et les blessures aux
personnes. Les avertissements complémentaires, qui ne sont pas nécessairement
repris ci-dessous, mais pré sents da ns toute s les se ctions du manue l, sont éga leme nt à
prendre en considération.
AVERTISSEMENT: Toutes les instructions présentes dans ce
manuel qui concernent l’ouverture des capots ou des logements
de cet équipement sont destinées exclusivement à des membres
qualifiés du personnel de maintenance. Afin de diminuer les
risques de décharges électriques, ne procédez à aucune
intervention d’entre t ien autre que celles contenues dans le
manuel de l’utilisateur, à moins que vous ne soyez habilité pour
le faire.
Consignes et symboles de sécurité
Termes utilisés dans ce manuel
Les consignes de sécurité présentées dans ce manuel peuvent apparaître sous les
f
ormes suivantes :
AVERTISSEMENT: Les avertissements signalent des conditions
ou des pratiques suscepti bles d’occas ionner des bles sures graves,
voire même fatales.
MISE EN GARDE: Les mises en ga rde signalent des conditions
ou des pratiques suscept ibles d’ occasionner un endommagement
à l’équipement ou aux installations, ou de rendre l’équipement
temporairement non opérationnel, ce qui peut porter préjudice à
vos activi tés.
Signalétique apposée sur le produit
La signalétique suivante peut être apposée sur le produit :
DANGER — risque de danger imminent pour l’utilisateur.
AVERTISSEMENT — Risque de danger non imminent pour l’utilisateur.
MISE EN GARDE — Risque d’endommagement du produit, des installations ou des
autres équipements.
Symboles apposés sur le produit
Les symboles suivants peut être apposés sur le produit :
Signale la présence d’une tension élevée et dangereuse dans le
boîtier de l’équipement ; cette tension peut être suffisante pour
constituer un risque de décharge électrique.
02 February 2012 K2 Dyno Replay Controller Service Manual 15
Safety Summaries
Signale que l’utilisateur, l’ opérateur ou le technicien de
maintenance doit faire référence au(x) manuel(s) pour prendre
connaissance des instructions d’utilisation, de maintenance ou
d’entretien.
Il s’agit d’une invite à prendre note du calibre du fusible lors du
remplacement de ce dernier. Le fusible auquel il est fait référence
dans le texte doit être remplacé par un fusible du même calibre.
Identifie une borne de protection de mise à la masse qui doit être
raccordée correctement avant de procéder au raccordement des
autres équipements.
I dentifie une borne de protection de mise à la masse qui peut être
connectée en tant que borne de mise à la masse supplémentaire.
Signale la présence de compo sants sensi bles à l’él ectrici té stati que
et qui sont susceptibles d’être endommagés par une décharge
électrostatique. Utilisez des procédures, des équipements et des
surfaces antistatiques durant les interventions d’entretien.
Avertissements
Les avertissements suivants signalent des conditions ou des pratiques susceptibles
d’occasionner des blessures graves, voire même fatales :
Présence possible de tensions ou de courants dangereux — Mettez hors tension,
débranchez et retirez la pile (le cas échéant) avant de déposer les couvercles de
protection, de défaire une soudure ou de remplacer des composants.
Ne procédez pas seul à un e intervention d’entre tien — Ne réalisez pas une intervention
d’entretien interne sur ce produit si une personne n’est pas présente pour fournir les
premiers soins en cas d’accident.
Retirez tous vos bijoux — Avant de procéder à une intervention d’entretie n, retirez
tous vos bijoux, notamment les bagues, la montre ou tout autre objet métallique.
Évitez tout contact avec les circuits exposés — Évitez tout contact avec les
connexions, les composants ou les circuits exposés s’ils sont sous tension.
Utilisez le cordon d’alimentation approprié — Utilisez exclusivement le co rdon
d’alimentation fourni avec ce produit ou spécifié pour ce produit.
Raccordez le produit à la masse — Raccordez le conducteur de masse du cordon
d’alimentation à la borne de masse de la prise secteur.
Utilisez le produit lorsque les couvercles et les capots sont en place — N’utilisez pas
ce produit si les couvercles et les capots sont déposés.
Utilisez le bon fusible — Utilisez exclusivement un fusible du type et du calibre
spécifiés pour ce produit.
Utilisez ce produit exclusivement dans un environnement sec — N’utilisez pas ce
produit dans un environnement humide.
Utilisez ce produit exclu siv eme nt dans un environnement non explosible — N’utilisez
pas ce produit dans un environnement dont l’atmosphère est explosible.
16 K2 Dyno Replay Controller Service Manual 02 February 2012
Présence possible de courants de fuite — Un raccordement à la masse est
indispensable avant la mise sous tension.
Deux alimentations peuvent être présentes dans l’équipement — Assurez vous que
chaque cordon d’alimen tation est raccordé à des circuits de ter re séparés. Débranc hez
les deux cordons d’alimentation avant toute intervention.
Fusion neutre bipolaire — Débranchez l’alimentation principale avant de procéder à
une intervention d’entretien.
Utilisez les points de levage appro priés — Ne p as u ti li ser les verrous de la po rt e po ur
lever ou déplacer l’équipement.
Évitez les dangers méca nique s — Laissez le ventilateur s’arrêter av ant de p rocéder à
une intervention d’entretien.
Mises en garde
Les mises en garde suivantes signalent les conditions et les pratiques susceptibles
d’occasionner des endommagements à l’équipement et aux installations :
N’ouvrez pas l’appareil — Toute ouverture prohibée de l’appareil aura pour effet
d’annuler la garantie.
Utilisez la source d’alimenta tion adéqu ate — Ne bra nchez pa s ce pr oduit à une so urce
d’alimentation qui utilis e une tensi on supérieu re à la tens ion nomin ale spéci fiée pour
ce produit.
Assurez une ventilation adéquate — Pour éviter toute surchauffe du produit, assurez
une ventilation de l’équipement conformément aux instructions d’installation. Ne
déposez aucun document sous l’appareil – ils peuvent gêner la ventilation. Placez
l’appareil sur une surface plane.
Utilisez des procédures antis tatiques - Les composants sensi bles à l’électrici té statique
présents dans l’équipement sont susceptibles d’être endommagés par une décharge
électrostatiq ue. Utilisez des pr océdures, des équi pements et des surf aces antistat iques
durant les interventions d’entretien.
N’utilisez pas la carte CF avec un PC — La carte CF a été spécialement formatée. Le
logiciel enregistré sur la carte CF risque d’être effacé.
N’utilisez pas l’équipemen t si un dysfonction nement est susp ecté — Si vo us suspectez
un dysfonctionnement du pr oduit, fai tes inspec ter cel ui-ci par un membre qualif ié du
personnel d’entretien.
Acheminez les câbles correctement — Acheminez les câbles d’alimentation et les
autres câbles de manière à ce qu’ils ne risquent pas d’être endommagés. Supportez
correctement les enroul ements de câbles afin de ne pas endomma ger les connecteur s.
Utilisez les cordons d’alimentation adéquats — Les cordons d’alimentation de cet
équipement, s’ils sont fournis, satisfont aux exigences de toutes les réglementations
régionales. L’util isat ion de cet é quipement à des tens ions dé passa nt les 130 V e n c. a.
requiert des cordons d’alimentation qui satisfont aux exigences des configurations
NEMA. Les cordons internationa ux, s’ils sont four nis, ont reçu l’approba tion du pays
dans lequel l’équipement est utilisé.
02 February 2012 K2 Dyno Replay Controller Service Manual 17
Safety Summaries
Utilisez une pile de remplacement adéquate — Ce produit renferme une pile. Pour
réduire le risque d’explosion, vérifiez la polarité et ne remplacez la pile que par une
pile du même type, recommandée par le fabricant. Mettez les piles usagées au rebut
conformément aux instructions du fabricant des piles.
Cette unité ne contient aucune partie qui peut faire l’objet d’un entretien par
’utilisateur. Si un problème survient, veuillez contacter votre distributeur local.
l
18 K2 Dyno Replay Controller Service Manual 02 February 2012
Certifications and compliances
Canadian certified power cords
Canadian approval includes the products and power cords appropriate for use in the
North America power network. All other power cords supplied are approved for the
country of use.
FCC emission control
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his
own expense. Changes or modifica tions not expr essly a pproved by Grass Val ley can
affect emission compliance and could void the user’s authority to operate this
equipment.
Canadian EMC Notice of Compliance
This digital apparatus does not exceed the Class A limits for radio noise emissions
from digital apparatus set out in the Radio Interference Regulations of the Canadian
Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les
l
imites applicables aux appareils numériques de la classe A préscrites dans le
Règlement sur le brouillage radioélectrique édicté par le ministère des
Communications du Canada.
EN55103 1/2 Class A warning
This product has been evaluated for Electromagnetic Compatibility under the EN
55103-1/2 standards f or Emissions and Immuni ty and meets the r equi re me nt s for E4
environment.
This product complies wit h Class A (E4 environment). In a do mestic environment this
pr
oduct may cause radio interference in which case the user may be required to take
adequate measures.
FCC emission limits
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions : (1) This device may not cau se harmful interference , and (2)
this device must accept any interference rece ived, including interference that may
cause undesirable operation.
02 February 2012 K2 Dyno Replay Controller Service Manual 19
Safety Summaries
Laser compliance
Laser safety requirements
Laser safety
This product may contain a Class 1 certified laser device. Operating this product
ou
tside specifica tions or alteri ng its or iginal design may resul t in haza rdous ra diation
exposure, and may be cons idered an act of mod ifying or new manufact uring of a laser
product under U.S. regulations contained in 21CFR Chapter 1, subchapter J or
CENELEC regulations in HD 482 S1. People perfo rming s uch an a ct ar e req uired by
law to recertify and reidentify this product in accordance with provisions of 21CFR
subchapter J for distribution within the U.S.A., and in accordance with CENELEC
HD 482 S1 for distribution within countries using the IEC 825 standard.
Laser safety in the United States is regulated by the Center for Devices and
iological Health (CDRH). The laser safety r egulations are published in t he “Laser
Rad
Product Performance Standard,” Code of Federal Regulation (CFR), Title 21,
Subchapter J.
The International Electrotechnical Commission (IEC) Standard 825, “Radiation of
ser Products, Equipment Classifica tion, Require ments and User ’s Guide,” gov erns
La
laser products o utside the United States . Europe and member nations of the European
Free Trade Association fall under the jurisdiction of the Comité Européen de
Normalization Electrotechnique (CENELEC).
Safety certification
This product has been evaluated and meets the following Safety Certification
Standards:
Standard Designed/tested for compliance with:
ANSI/UL 60950-1 Safety of Informatio n Technology Equipment,
IEC 60950-1 with CB
cert.
CAN/CSA C22.2 No.
60950-1
BS EN 60950-1 Safety of Informatio n Technology Equipment,
including Electrical Business Equipment
(Second edition 2007).
Safety of Information Technology Equipment,
including Electrical Business Equipment
(Second edition, 2005).
Safety of Information Technology Equipment,
including Electrical Business Equipment
(Second edition 2007).
including Electrical Business Equipment
2006.
20 K2 Dyno Replay Controller Service Manual 02 February 2012
ESD Protection
Electronics today ar e more suscep tibl e to elect rosta tic dis cha rge (ESD) damag e than
older equipment. Damage to equipment c an occur by E SD fields that ar e smaller th an
you can feel. Implementing the information in this section will help you protect the
investment that you have made in purchasing Grass Valley equipment. This section
contains Grass Vall ey’s rec ommended ESD guid elines t hat shoul d be followe d when
handling electrostatic discharge sensitive (ESDS) items. These minimal
recommendations are based on the information in the “So urc es of ESD and Risks”
area. The in formation in “Grounding Requirements for Personnel” on page 22 is
provided to assist you in selecting an appropriate grounding method.
Recommended ESD Guidelines
Follow these guidelines when handling Grass Valley equipment:
• Only trained personnel that are connected to a grounding system should handle
ESDS i
• Do not open any prot ective bag, bo x, or speci al shippi ng packagi ng until you hav e
been grounded.
Note: When a Personal Gro unding strap is unavailab le, as an abso lute minimum,
ouch a metal object that is touching the floor (for example, a table, frame, or
t
rack) to discharge any static energy before touching an ESDS item
tems.
• Open the anti-static packaging by sl it ti ng a ny existing adhesive tapes. Do not tear
the tapes off.
• Remove the ESDS item by holding it by its edges or by a metal panel.
• Do not touch the component s of an ESDS item unle ss it is absolut ely nec essar y to
configure or repair the item.
• Keep the ESDS work area clear of all noness ential it ems such as co ffee cups, p ens,
wrappers and pers onal items as th ese i te m s c an discharge stati c. If you need to set
an ESDS item down, place it on an anti-static m at or on the a nti-static p ackaging.
Sources of ESD and Risks
The following information identifies possible sources of electrostatic discharge and
can be used to help establish an ESD policy.
Personnel
One of the largest sources of static is personnel. The static can be released from a
pe
rson’s clothing and shoes.
Environment
The environment in cludes t he humidit y and flo ors in a work area . The humidi ty le vel
must be controlled and shoul d not be allowed to fluctuat e over a broad range. Relative
humidity (RH) is a major part in determining the level of static that is being generated.
02 February 2012 K2 Dyno Replay Controller Service Manual 21
Safety Summaries
Work Surfaces
Equipment
Materials
Grounding Requirements for Personnel
For example, at 10% - 20% RH a perso n walking across a carpe ted floor can develo p
35kV; yet when the rel ativ e humidi ty i s incr eased to 70% - 80%, t he p erson can only
generate 1.5kV.
Static is generated as personnel move (or as equipment is moved) across a floor’s
s
urface. Carpeted and waxed vinyl floors contribute to static build up.
Painted or vinyl-covered tables, chairs, conveyor belts, racks, carts, anodized
su
rfaces, plexiglass covers, and shelving are all static generators.
Any equipment commonly found in an ESD work ar ea, such as solder guns, heat guns,
bl
owers, etc., should be grounded.
Plastic work holders, foam, plastic tote boxes, pens, packaging containers and other
i
tems commonly found at workstations can generate static electricity.
The information in this section is provided to assist you in selecting a grounding
method. This information is taken from ANSI/ESD S20.20-2007 (Revision o f ANSI/
ESD S20.20-1999).
Product Qualification
Personnel Grounding
Technical Requirement
Wrist Strap System* ANSI/ESD S1.1 (Section 5.11) < 3.5 x 107 ohm
Flooring / Footwear System –
Method 1
Flooring / Footwear System –
Method 2 (both required)
Product qualification is normally conducted during the initial selection of ESD
control products and materials. Any of the following methods can be used: product
specification review, independent laboratory evaluation, or internal laboratory
evaluation.
Compliance Verification
Personnel Grounding
Technical Requirement
Wrist Strap System* ESD TR53 Wrist Strap Section < 3.5 x 107 ohm
Flooring / Footwear System –
Method 1
Test Method Required Limits
ANSI/ESD STM97.1 < 3.5 x 107 ohm
ANSI/ESD STM97.1 < 109 ohm
ANSI/ESD STM97.2 < 100 V
Test Method Required Limits
ESD TR53 Flooring Section and
ESD TR53 Footwear Section
< 3.5 x 10
7
ohm
22 K2 Dyno Replay Controller Service Manual 02 February 2012
Personnel Grounding
Technical Requirement
Flooring / Footwear System –
Method 2 (both required)
Test Method Required Limits
ESD TR53 Flooring Section and
ESD TR53 Footwear Section
< 1.0 x 109 ohm
* For situations where an ESD garment is used as part of the wrist strap grounding
path, the total syste m res is ta nce, including the person , gar me nt , and g rounding cord,
7
must be less than 3.5 x 10
ohm.
02 February 2012 K2 Dyno Replay Controller Service Manual 23
Safety Summaries
24 K2 Dyno Replay Controller Service Manual 02 February 2012
Finding Information
This service manual provides procedures for servicing the K2™ Dyno™ Replay
Controller to the field-replaceable unit level. Use this manual to isolate problems to a
board or module, such as the Power Supply, and to make repairs through module
exchange.
How this manual is org anized
This manual is or ganized around the tasks required to service the Dyn o controller. The
following describes the chapters included in this manual:
Chapter 1, Pro
and status indicators of the Dyno controller.
Chapter 2, Ser
repair.
Chapter 3, Tr
diagnosing and correcting the cause of the problem. Use this information if you are
ving trouble with your Dyno controller.
ha
Chapter 4, Removi
replacing field replaceable hardware components.
duct Description — Describes the key features, system components,
vice Procedures — Contains pr ocedure s for period ic main te nance an d
oubleshooting problems — Cont ains problem descriptions with s teps for
ng and replacing FRUs — Cont ains procedures for removing and
Getting more information
The following sections help you find the information you need in product manuals
and elsewhere.
K2 documentation
Read the following descriptions to locate the information you need.
K2 Dyno Replay System Quick Start Guide — You receive this guide in the product
packaging with your K2 Dyno Replay Controller. The Quick Start Guide provides
step-by-step ins tallat ion instr uctions f or basic in stall ation and operation of the repl ay
system, which includes the K2 Dyno Replay Controller and the K2 Summit
Production Client.
Release Notes — The release notes contain the latest information about the software
shipped on your s ystem. There are K2 Release Not es and K2 Dyno Replay Contro ller
Release Notes. The information in release notes includes software upgrade
instructions, software specifications and requirements, feature changes from the
previous releases, and any known problems.
K2 Documentation Set — Except for the release notes, the full set of support
documentation, includi ng this manual, i s available in t he K2 Documentation Se t. You
can find the K2 Documentati on Set on the Grass Vall ey website . The following URL
allows you to browse by K2 Dyno software version:
http://www.grassvalley.com/dl/k2_dyno
The K2 Documentation Set includes the following documents:
• K2 Dyno Replay System Quick Start Guide — As described above.
•
K2 Dyno Replay Controller User Manual — Describes Dyno controller applications
and provides instructions for configuring and operating the product.
02 February 2012 K2 Dyno Replay Controller Service Manual 25
Finding Information
• K2 Dyno Replay Controller Service Manual — Contains information on servicing and
•
•
•
•
•
•
•
maintenance.
K2 Summit Production Client Quick Start Guide — The Quick Start Guide provides
step-by-step installation instructions for basic installation and operation of K2
systems, including recording and playing clips.
K2 AppCenter User Guide — Describes K2 applications and provides instructions
for configuring and operating the product.
K2 System Guide — Contains the product specifications and step-by-step
instructions for modifying system settings.
K2 Cabling Guide — Contains diagrams for cabling the devices of the K2 Storage
Area Network.
K2 SAN Installation and Service Manual — Contains installa tion, configura tion, and
maintenance procedures for shared storage options.
RAID Instruction Manuals — There is an Instruction Manual for each type of RAID
storage device that can be a par t of a K2 system. These manuals contain procedur es
for configuring and servicing the device.
K2 Client Service Manual — Contains information on servicing and maintenance.
NetCentral documentation
The NetCentral product has its own documentation set, described as follows:
•
NetCentral Quick Star t Guide — Pr ovides an overview o f the i nstalla tion proc ess to
quickly set up and run NetCentral.
•
NetCentral Installation Guide — Identifies requirements and procedures to correctly
set up servers and devices, as well as provides detailed instructions to install and
configure NetCentral software.
•
NetCentral User Guide — Describes how to use the NetCentral Manager to monitor
devices.
•
NetCentral Help — From the NetCentral inter face acce ss on-line help. Selec t Help |
NetCentral Help Topics
.
Also find information about monitoring a specific product in that product’s manuals.
Grass Valley Web Site
This public Web site contains all the latest manuals and documentation, and
additional support information. Use the following URL.
http://www.grassvalley.com.
26 K2 Dyno Replay Controller Service Manual 02 February 2012
Chapter 1
Product Description
Topics in this section include the following:
•“Overview description” on page 28
•“Dyno controller orientation” on page 29
•“FRU functional descriptions” on page 30
•“Status indicators” on page 34
•“General specifications” on page 35
•“Counter top installation” on page 36
02 February 2012 K2 Dyno Replay Controller Service Manual 27
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