Graco 1595, 1095, Mark X, Mark VII, 695 User Manual
...
Operation
ti22882a
Standard Hi-Boy Series
ProContractor Series
IronMan Series
Standard Lo-Boy Series
695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII / Mark X
332916C
Electric Airless Sprayers
For Portable Airless Spraying of Architectural Coatings and Paints.
For professional use only. Not approved for use in European explosive atmosphere locations.
3300 psi (227 bar, 22.7 MPa) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Related Manuals:
332918
333281
309495
308491
311861
311254
333028
332922
EN
Table of Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
UltraMax II, Ultimate Max II Models: . . . . . . . . . . 3
TexSpray Models: . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Component Identification . . . . . . . . . . . . . . . . . . . . 8
695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII
/ Mark X
Standard Models: . . . . . . . . . . . . . . . . . . . . . 8
695 / 795 / 1095 / 1595 Mark IV / Mark V / Mark VII /
Mark X ProContractor Models: . . . . . . . . . . . 9
1095 / 1595 / Mark V IronMan Models: . . . . . . . 10
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power Requirements . . . . . . . . . . . . . . . . . . . . 11
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . 11
Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10/16 Amp Switch . . . . . . . . . . . . . . . . . . . . . . . . . 12
15/20 Amp Switch . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 13
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Switch Tip Installation . . . . . . . . . . . . . . . . . . . . . . 16
Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Clearing Tip Clog . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fast Flush
(ProContractor and IronMan models only) . . 17
WatchDog
(ProContractor and IronMan models only) . . 17
ProGuard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Standard Models . . . . . . . . . . . . . . . . . . . . . . . . 18
ProContractor and IronMan Models . . . . . . . . . 18
Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
(ProContractor models only) . . . . . . . . . . . . . . . 19
Digital Tracking System
(ProContractor and IronMan models only) . . 20
Operation Main Menu . . . . . . . . . . . . . . . . . . . . 20
Change Display Units . . . . . . . . . . . . . . . . . . . . 20
Job Gallons . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Lifetime Gallons . . . . . . . . . . . . . . . . . . . . . . . . . 20
Secondary Menu - Stored Data . . . . . . . . . . . . . 21
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Mechanical/Fluid Flow . . . . . . . . . . . . . . . . . . . . 24
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 44
™
Protection System
2 332916C
Models
UltraMax II, Ultimate Max II Models:
695 UltraMax, Standard, ProContractor, IronMan Models
Model Voltage Standard Hi-Boy Standard Lo-Boy ProContractor IronMan
16W892 120
16W893 120
16W894 120
826177 120
826178 120
826179 120
16X656 230
16X657 230
16X658 120
16X659 120
16X660 230
16X811 120
16X812 230
16Y635 230
16Y637 230
16Y638 120
16Y639 230
795 UltraMax, Standard, ProContractor, IronMan Models
16W895 120
16W896 120
826180 120
826181 120
16X813 230
16X870 230
16X871 230
16X872 120
16X873 230
16Y895 230
16Y896 230
16Y897 230
16Y898 120
16Y899 120
1095 UltraMax, Standard, ProContractor, IronMan Models
16W899 120
16W900 120
16W901 120
826182 120
826183 120
826184 120
16X874 230
16X875 230
16X881 230
16X882 120
16Y829 230
16Y830 230
16Y831 120
16Y832 230
16Y833 120
16Y869 230
16Y871 230
✓
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✓
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Models
✓
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332916C 3
Models
1595 UltraMax, Standard, ProContractor, IronMan Models
Model Voltage Standard Hi-Boy Standard Lo-Boy ProContractor IronMan
16W902 120
16W903 120
16W907 120
16W936 120
16W937 120
16W938 120
826185 120
826186 120
826187 120
826188 120
826189 120
826190 120
✓
✓
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✓
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✓
TexSpray Models:
Mark IV / Mark V / Mark VII / Mark X Standard, ProContractor, IronMan Models
Model
Number
16W897 Mark IV 120
16W898 Mark IV 120
16X953 Mark IV 230
16X954 Mark IV 230
16X956 Mark IV 230
16Y892 Mark IV 230
16Y893 Mark IV 230
16Y894 Mark IV 230
16W905 Mark V 120
16W906 Mark V 120
16W939 Mark V 120
16W940 Mark V 120
16X944 Mark V 230
16X947 Mark V 120
16X965 Mark V 230
16X966 Mark V 120
16X967 Mark V 230
16Y533 Mark V 120
16Y864 Mark V 230
16Y865 Mark V 230
16Y866 Mark V 120
16Y867 Mark V 230
16Y868 Mark V 120
16Y872 Mark V 230
16Y874 Mark V 230
16Y763 Mark VII 230
16Y919 Mark VII 230
16Y920 Mark VII 230
16Y921 Mark VII 230
16W908 Mark X 230
16X099 Mark X 230
16Y534 Mark X 230
16Y535 Mark X 230
16Y536 Mark X 230
16Y910 Mark X 230
16Y912 Mark X 230
16Y913 Mark X 230
Model Voltage
3/8 in. x 50ft +
HD
Standard
Hi-Boy
Pro
Contractor
IronMan
Flex
Plus
Gun
Blue
Texture
Gun
Inline
Texture
Gun
1/4 in. x 3 ft
whip
(9.5mm x 15m
+ 6.4mm x
0.9m whip)
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✓✓ ✓
3/8 in. x 100 ft
+ 1/4 in. x 3 ft
whip
(9.5mm x 30m
+ 6.4mm x
0.9m whip)
1/2 in. x 50 ft +
3/8 in. x 12 ft
whip
(12.7mm x 15m
+ 9.5mm x
3.7m whip)
✓
✓
✓
✓
1/2 in. x 100 ft
+ 3/8 in. x 12 ft
whip
(12.7mm x 30m
+ 9.5mm x
3.7m whip)
4 332916C
Warnings
WARNING
120V US
230V
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of
electric shock by providing an escape wire for the electric current. This product is equipped with a cord
having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet
that is properly installed and grounded in accordance with all local codes and ordinances.
• Improper installation of the grounding plug is able to result in a risk of electric shock.
• When repair or replacement of the cord or plug is required, do not connect the grounding wire to
either flat blade terminal.
• The wire with insulation having an outer surface that is green with or without yellow stripes is the
grounding wire.
• Check with a qualified electrician or serviceman when the grounding instructions are not completely
understood, or when in doubt as to whether the product is properly grounded.
• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.
• This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to the
plugs illustrated in the figure below.
• Only connect the product to an outlet having the same configuration as the plug.
• Do not use an adapter with this product.
Extension Cords:
• Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts
the plug on the product.
• Make sure your extension cord is not damaged. If an extension cord is necessary, use 12 AWG
(2.5 mm
• An undersized cord results in a drop in line voltage and loss of power and overheating.
332916C 5
2
) minimum to carry the current that the product draws.
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Do not spray flammable or combustible materials near an open flame or sources of ignition such as
cigarettes, motors, and electrical equipment.
• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity
creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall
be properly grounded to protect against static discharge and sparks. Use Graco conductive or
grounded high-pressure airless paint sprayer hoses.
• Verify that all containers and collection systems are grounded to prevent static discharge. Do not
use pail liners unless they are are antistatic or conductive.
• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.
• Do not use a paint or a solvent containing halogenated hydrocarbons.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area. Keep
pump assembly in a well ventilated area. Do not spray pump assembly.
• Do not smoke in the spray area.
• Do not operate light switches, engines, or similar spark producing products in the spray area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
• Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets
(MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents
manufacturer’s safety instructions.
• Fire extinguisher equipment shall be present and working.
• Sprayer generates sparks. When flammable liquid is used in or near the sprayer or for flushing or
cleaning, keep sprayer at least 20 feet (6 m) away from explosive vapors.
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event
that injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks
with any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Use Graco nozzle tips.
• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while
spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure
before removing the nozzle tip to clean.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn
off the unit and follow the Pressure Relief Procedure for turning off the unit.
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
• This system is capable of producing 3300 psi (227 bar, 22.7 MPa). Use Graco replacement parts or
accessories that are rated a minimum of 3300 psi (227 bar, 22.7 MPa).
• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
6 332916C
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.
• Do not operate or spray near children. Keep children away from equipment at all times.
• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn
off the unit and follow the Pressure Relief Procedure for turning off the unit.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not kink or over-bend the hose.
• Do not expose the hose to temperatures or to pressures in excess of those specified by Graco.
• Do not use the hose as a strength member to pull or lift the equipment.
• Do not spray with a hose shorter than 25 feet.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
• Wait five minutes after disconnecting power cord before servicing large capacitor units.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
332916C 7
Component Identification
ONOFF
ti14839c
A
GH J K
L
B
C
D
E
F
M
Component Identification
695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII / Mark X
Standard Models:
A Pressure Gauge (not available on all units)
B Amp Switch (not available on all units)
C ON/OFF Switch
D Pressure Control
E Prime / Spray Valve
F Trigger Lock
GFilter
H Strainer
JPump
K Drain Tube
L Model/Serial Tag
M ProGuard Status Light
8 332916C
Component Identification
ONOFF
ti18239b
P
N
M
L
G
A
B
R
K
J
H
C
D
E
F
F
695 / 795 / 1095 / 1595 Mark IV / Mark V / Mark VII / Mark X
ProContractor Models:
A Smart Control 3.0 Display
B Amp Switch (not available on all units)
C ON/OFF Switch
D Pressure Control
E Spray / Prime / Fast Flush
F Trigger Lock
GFilter
H Strainer
JPump
K
ProConnect
LTool Box
M Rod Pull Feature
N Unit / Serial Tag
P Drain Tube
RQuikReel
™
II
332916C 9
Component Identification
ONOFF
ti22935a
N
M
L
G
A
B
K
J
H
C
D
E
F
1095 / 1595 / Mark V IronMan Models:
A Smart Control 3.0 Display
B Amp Switch (not available on all units)
C ON/OFF Switch
D Pressure Control
E Spray / Prime / Fast Flush
F Trigger Lock
GFilter
H Strainer
JPump
K
ProConnect
™
II
L Rod Pull Feature
M Unit / Serial Tag
N Drain Tube
10 332916C
Grounding
ti7528b
ti7529b
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.
The sprayer cord includes a grounding wire with an
appropriate grounding contact. Do not use the sprayer if
the electrical cord has a damaged ground contact.
The plug must be plugged into an outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
Grounding
Do not modify plug! If it will not fit in outlet, have
grounded outlet installed by a qualified electrician. Do
not use an adapter.
Power Requirements
• 100-120V units require 100-120 VAC, 50/60 Hz,
15A, 1 phase
• 230V units require 220-240 VAC, 50/60 Hz,
10A-16A
Extension Cords
Use an extension cord with an undamaged ground
contact.
If an extension cord is necessary, use a 3-wire, 12 AWG
(2.5 mm
cords reduce sprayer performance.
2
) minimum. Longer cords and higher gauge
332916C 11
10/16 Amp Switch
ti5850b
ti14840a
ti18247b
ti22874a
ti22936a
Pails
Solvent and oil/based fluids: follow local code. Use
only conductive metal pails, placed on a grounded surface such as concrete.
Do not place pail on a nonconductive surface such as
paper or cardboard which interrupts grounding
continuity.
Grounding a metal pail: connect a ground wire to the
pail by clamping one end to pail and other end to a true
earth ground.
10/16 Amp Switch
(Mark VII and Mark X units)
Select 10A or 16A setting based on your circuit rating.
15/20 Amp Switch
(120V 1595 and Mark V units)
Select 15A or 20A setting based on your circuit rating.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of spray gun firmly
to side of a grounded metal pail. Then trigger gun.
12 332916C
Pressure Relief Procedure
ti18199a
ti2769a
ti22937a
ti2595a
ti14842a
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury
from pressurized fluid, such as skin injection,
splashing fluid and moving parts, follow the Pressure
Relief Procedure when you stop spraying and before
cleaning, checking, or servicing the equipment.
1. Turn power OFF. Wait 7 seconds for power to
dissipate.
4. Turn pressure to lowest setting. Trigger gun to
relieve pressure.
5. Put drain tube in pail. Turn prime valve down to
DRAIN position. Leave prime valve in DRAIN position until you are ready to spray again.
2. Engage trigger lock.
3. Remove guard and SwitchTip.
6. If you suspect the spray tip or hose is clogged or
that pressure has not been fully relieved after following the steps above, VERY SLOWLY loosen tip
guard retaining nut or hose end coupling to relieve
pressure gradually, then loosen completely. Clear
hose or tip obstruction.
332916C 13
Setup
ti22875a
ti18631a
ti18195a
ti18199a
ti2769a
ti17608b
ti18421b
ti22950a
ti14842a
ti18245b
Setup
1. All sprayers except ProContractor: Connect
Graco airless hose to sprayer. Tighten securely.
If using the optional hopper, remove the nipple fitting from the filter. Install 45° elbow (from parts box)
into filter and install nipple fitting into elbow. Then
connect the hose to the nipple.
5. Check inlet strainer for clogs and debris.
6. Fill throat packing nut with Graco TSL to prevent
premature packing wear. Do this each time you
spray.
7. Turn power OFF.
NOTE: Make sure nipple fitting is angled away from
hopper so the hose can be easily installed.
2. Connect whip hose (if applicable) and gun to other
end of hose. Tighten securely.
3. Engage trigger lock.
4. Remove tip guard.
8. Plug power supply cord into a properly grounded
electrical outlet.
9. Turn prime valve down to DRAIN position.
10. Place pump in grounded metal pail partially filled
with flushing fluid. Attach ground wire to pail and
to true earth ground. Perform steps 1 - 5 of Startup
to flush out storage oil shipped in sprayer. Use
water to flush water-base paint and mineral spirits to
flush oil-base paint and storage oil.
14 332916C
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