Operation
695 / 795 / 1095 |
/ 1595 / Mark IV / Mark V / Mark VII / Mark X |
332916C |
Electric Airless |
Sprayers |
EN |
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For Portable Airless Spraying of Architectural Coatings and Paints.
For professional use only. Not approved for use in European explosive atmosphere locations.
3300 psi (227 bar, 22.7 MPa) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
Related Manuals:
332918
333281
309495
308491
311861
311254
333028
332922
Standard Hi-Boy Series |
ProContractor Series |
Standard Lo-Boy Series
IronMan Series
ti22882a
Table of Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 3 |
Clearing Tip Clog . . . . . . . . . . . . . . . . . . . . . . . . . . |
16 |
|
UltraMax II, Ultimate Max II Models: . . . . . . . . . |
. 3 |
Fast Flush |
|
|
TexSpray Models: . . . . . . . . . . . . . . . . . . . . . . . |
. 4 |
(ProContractor and IronMan models only) . . 17 |
||
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
WatchDog™ Protection System |
|
|
Component Identification . . . . . . . . . . . . . . . . . . . . |
8 |
(ProContractor and IronMan models only) . . 17 |
||
695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII |
ProGuard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
18 |
||
/ Mark X |
|
Standard Models . . . . . . . . . . . . . . . . . . . . . . . . |
18 |
|
Standard Models: . . . . . . . . . . . . . . . . . . . . . |
8 |
ProContractor and IronMan Models . . . . . . . . . |
18 |
|
695 / 795 / 1095 / 1595 Mark IV / Mark V / Mark VII / |
Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
19 |
||
Mark X ProContractor Models: . . . . . . . . . . . |
9 |
(ProContractor models only) |
19 |
|
1095 / 1595 / Mark V IronMan Models: |
10 |
|||
Digital Tracking System |
|
|||
Grounding |
11 |
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||
(ProContractor and IronMan models only) . . 20 |
||||
Power Requirements . . . . . . . . . . . . . . . . . . . . |
11 |
Operation Main Menu . . . . . . . . . . . . . . . . . . . . |
20 |
|
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . |
11 |
Change Display Units . . . . . . . . . . . . . . . . . . . . |
20 |
|
Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
Job Gallons . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
20 |
|
10/16 Amp Switch . . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
Lifetime Gallons . . . . . . . . . . . . . . . . . . . . . . . . . |
20 |
|
15/20 Amp Switch . . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
Secondary Menu - Stored Data . . . . . . . . . . . . . |
21 |
|
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . |
13 |
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
22 |
|
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . |
24 |
|
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
Mechanical/Fluid Flow . . . . . . . . . . . . . . . . . . . . |
24 |
|
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
27 |
|
Switch Tip Installation . . . . . . . . . . . . . . . . . . . . . . |
16 |
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
36 |
|
Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
16 |
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . |
44 |
2 |
332916C |
Models
UltraMax II, Ultimate Max II Models:
695 UltraMax, Standard, ProContractor, IronMan Models
Model |
Voltage |
Standard Hi-Boy |
Standard Lo-Boy |
ProContractor |
IronMan |
16W892 |
120 |
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16W893 |
120 |
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16W894 |
120 |
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826177 |
120 |
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826178 |
120 |
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826179 |
120 |
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16X656 |
230 |
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16X657 |
230 |
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16X658 |
120 |
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16X659 |
120 |
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16X660 |
230 |
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16X811 |
120 |
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16X812 |
230 |
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16Y635 |
230 |
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16Y637 |
230 |
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16Y638 |
120 |
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16Y639 |
230 |
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795 |
UltraMax, Standard, |
ProContractor, IronMan Models |
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16W895 |
120 |
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16W896 |
120 |
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826180 |
120 |
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826181 |
120 |
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16X813 |
230 |
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16X870 |
230 |
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16X871 |
230 |
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16X872 |
120 |
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16X873 |
230 |
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16Y895 |
230 |
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16Y896 |
230 |
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16Y897 |
230 |
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16Y898 |
120 |
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16Y899 |
120 |
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1095 |
UltraMax, Standard, |
ProContractor, IronMan Models |
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16W899 |
120 |
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16W900 |
120 |
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16W901 |
120 |
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826182 |
120 |
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826183 |
120 |
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826184 |
120 |
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16X874 |
230 |
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16X875 |
230 |
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16X881 |
230 |
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16X882 |
120 |
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16Y829 |
230 |
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16Y830 |
230 |
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16Y831 |
120 |
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16Y832 |
230 |
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16Y833 |
120 |
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16Y869 |
230 |
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16Y871 |
230 |
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332916C |
3 |
Models
1595 UltraMax, Standard, ProContractor, IronMan Models
Model |
Voltage |
Standard Hi-Boy |
Standard Lo-Boy |
ProContractor |
IronMan |
16W902 |
120 |
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16W903 |
120 |
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16W907 |
120 |
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16W936 |
120 |
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16W937 |
120 |
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16W938 |
120 |
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826185 |
120 |
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826186 |
120 |
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826187 |
120 |
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826188 |
120 |
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826189 |
120 |
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826190 |
120 |
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TexSpray Models:
Mark IV / Mark V / Mark VII / Mark X Standard, ProContractor, IronMan Models
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3/8 in. x 50ft + |
3/8 in. x 100 ft |
1/2 in. x 50 ft + |
1/2 in. x 100 ft |
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Flex |
Blue |
HD |
1/4 in. x 3 ft |
+ 1/4 in. x 3 ft |
3/8 in. x 12 ft |
+ 3/8 in. x 12 ft |
|
Model |
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|
Standard |
Pro |
|
Inline |
whip |
whip |
whip |
whip |
|||
Model |
Voltage |
IronMan |
Plus |
Texture |
|||||||||
Number |
Hi-Boy |
Contractor |
Texture |
(9.5mm x 15m |
(9.5mm x 30m |
(12.7mm x 15m |
(12.7mm x 30m |
||||||
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Gun |
Gun |
Gun |
+ 6.4mm x |
+ 6.4mm x |
+ 9.5mm x |
+ 9.5mm x |
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||||||
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0.9m whip) |
0.9m whip) |
3.7m whip) |
3.7m whip) |
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16W897 |
Mark IV |
120 |
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16W898 |
Mark IV |
120 |
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16X953 |
Mark IV |
230 |
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16X954 |
Mark IV |
230 |
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16X956 |
Mark IV |
230 |
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16Y892 |
Mark IV |
230 |
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16Y893 |
Mark IV |
230 |
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16Y894 |
Mark IV |
230 |
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16W905 |
Mark V |
120 |
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16W906 |
Mark V |
120 |
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16W939 |
Mark V |
120 |
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16W940 |
Mark V |
120 |
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16X944 |
Mark V |
230 |
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16X947 |
Mark V |
120 |
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16X965 |
Mark V |
230 |
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16X966 |
Mark V |
120 |
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16X967 |
Mark V |
230 |
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16Y533 |
Mark V |
120 |
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16Y864 |
Mark V |
230 |
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16Y865 |
Mark V |
230 |
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16Y866 |
Mark V |
120 |
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16Y867 |
Mark V |
230 |
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16Y868 |
Mark V |
120 |
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16Y872 |
Mark V |
230 |
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16Y874 |
Mark V |
230 |
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16Y763 |
Mark VII |
230 |
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16Y919 |
Mark VII |
230 |
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16Y920 |
Mark VII |
230 |
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16Y921 |
Mark VII |
230 |
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16W908 |
Mark X |
230 |
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16X099 |
Mark X |
230 |
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16Y534 |
Mark X |
230 |
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16Y535 |
Mark X |
230 |
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16Y536 |
Mark X |
230 |
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16Y910 |
Mark X |
230 |
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16Y912 |
Mark X |
230 |
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16Y913 |
Mark X |
230 |
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4 |
332916C |
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
•Improper installation of the grounding plug is able to result in a risk of electric shock.
•When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal.
•The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
•Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded.
•Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.
•This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to the plugs illustrated in the figure below.
120V US |
230V |
•Only connect the product to an outlet having the same configuration as the plug.
•Do not use an adapter with this product.
Extension Cords:
•Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product.
•Make sure your extension cord is not damaged. If an extension cord is necessary, use 12 AWG (2.5 mm2) minimum to carry the current that the product draws.
•An undersized cord results in a drop in line voltage and loss of power and overheating.
332916C |
5 |
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
• Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes, motors, and electrical equipment.
• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.
•Verify that all containers and collection systems are grounded to prevent static discharge. Do not use pail liners unless they are are antistatic or conductive.
•Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.
•Do not use a paint or a solvent containing halogenated hydrocarbons.
•Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area. Keep pump assembly in a well ventilated area. Do not spray pump assembly.
•Do not smoke in the spray area.
•Do not operate light switches, engines, or similar spark producing products in the spray area.
•Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
•Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.
•Fire extinguisher equipment shall be present and working.
•Sprayer generates sparks. When flammable liquid is used in or near the sprayer or for flushing or cleaning, keep sprayer at least 20 feet (6 m) away from explosive vapors.
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.
•Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.
•Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
•Use Graco nozzle tips.
•Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.
•Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and follow the Pressure Relief Procedure for turning off the unit.
•Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
•This system is capable of producing 3300 psi (227 bar, 22.7 MPa). Use Graco replacement parts or accessories that are rated a minimum of 3300 psi (227 bar, 22.7 MPa).
•Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
•Verify that all connections are secure before operating the unit.
•Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
6 |
332916C |
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Always wear appropriate gloves, eye protection, and a respirator or mask when painting.
•Do not operate or spray near children. Keep children away from equipment at all times.
•Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.
•Stay alert and watch what you are doing.
•Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and follow the Pressure Relief Procedure for turning off the unit.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not kink or over-bend the hose.
•Do not expose the hose to temperatures or to pressures in excess of those specified by Graco.
•Do not use the hose as a strength member to pull or lift the equipment.
•Do not spray with a hose shorter than 25 feet.
•Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.
•Make sure all equipment is rated and approved for the environment in which you are using it.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
•Turn off and disconnect power cord before servicing equipment.
•Connect only to grounded electrical outlets.
•Use only 3-wire extension cords.
•Ensure ground prongs are intact on power and extension cords.
•Do not expose to rain. Store indoors.
•Wait five minutes after disconnecting power cord before servicing large capacitor units.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
•Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
•Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
•Keep clear of moving parts.
•Do not operate equipment with protective guards or covers removed.
•Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
•Protective eyewear, and hearing protection.
•Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
332916C |
7 |
Component Identification
695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII / Mark X |
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Standard Models: |
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A |
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M |
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B |
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C |
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L |
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OFF |
ON |
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D |
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ti14839c |
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G |
H |
J |
K |
E |
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F |
A |
Pressure Gauge (not available on all units) |
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B |
Amp Switch (not available on all units) |
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C |
ON/OFF Switch |
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D |
Pressure Control |
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E |
Prime / Spray Valve |
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F |
Trigger Lock |
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GFilter
HStrainer
J Pump
KDrain Tube
LModel/Serial Tag
M ProGuard Status Light
8 |
332916C |
Component Identification
695 / 795 / 1095 / 1595 Mark IV / Mark V / Mark VII / Mark X ProContractor Models:
A |
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R |
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P |
B |
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C |
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N |
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OFF |
ON |
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M |
D |
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L |
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K |
E |
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G |
H |
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J |
F |
A |
Smart Control 3.0 Display |
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B |
Amp Switch (not available on all units) |
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C |
ON/OFF Switch |
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D |
Pressure Control |
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E |
Spray / Prime / Fast Flush |
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F |
Trigger Lock |
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G |
Filter |
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H |
Strainer |
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F |
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ti18239b |
J |
Pump |
KProConnect™ II
LTool Box
MRod Pull Feature
NUnit / Serial Tag P Drain Tube
RQuikReel
332916C |
9 |
Component Identification
1095 / 1595 / Mark V IronMan Models:
A
B
C
OFF ON
D
E
N
M
L
K
G |
H |
J
F |
A |
Smart Control 3.0 Display |
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B |
Amp Switch (not available on all units) |
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C |
ON/OFF Switch |
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D |
Pressure Control |
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E |
Spray / Prime / Fast Flush |
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F |
Trigger Lock |
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G |
Filter |
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ti22935a |
H |
Strainer |
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J |
Pump |
KProConnect™ II
LRod Pull Feature M Unit / Serial Tag
NDrain Tube
10 |
332916C |
Grounding
The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current.
The sprayer cord includes a grounding wire with an appropriate grounding contact. Do not use the sprayer if the electrical cord has a damaged ground contact.
The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
ti7529b
ti7528b
Do not modify plug! If it will not fit in outlet, have grounded outlet installed by a qualified electrician. Do not use an adapter.
Power Requirements
•100-120V units require 100-120 VAC, 50/60 Hz, 15A, 1 phase
•230V units require 220-240 VAC, 50/60 Hz,
10A-16A
Extension Cords
Use an extension cord with an undamaged ground contact.
If an extension cord is necessary, use a 3-wire, 12 AWG
(2.5 mm2) minimum. Longer cords and higher gauge cords reduce sprayer performance.
332916C |
11 |
Pails
10/16 Amp Switch
(Mark VII and Mark X units)
Solvent and oil/based fluids: follow local code. Use only conductive metal pails, placed on a grounded surface such as concrete.
Do not place pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity.
ti22874a
ti5850b
Grounding a metal pail: connect a ground wire to the pail by clamping one end to pail and other end to a true earth ground.
ti14840a
To maintain grounding continuity when flushing or relieving pressure: hold metal part of spray gun firmly to side of a grounded metal pail. Then trigger gun.
ti18247b
Select 10A or 16A setting based on your circuit rating.
(120V 1595 and Mark V units)
ti22936a
Select 15A or 20A setting based on your circuit rating.
12 |
332916C |
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever you see this symbol.
This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.
1.Turn power OFF. Wait 7 seconds for power to dissipate.
2. Engage trigger lock.
ti18199a
3. Remove guard and SwitchTip.
ti2769a
4.Turn pressure to lowest setting. Trigger gun to relieve pressure.
ti22937a
5.Put drain tube in pail. Turn prime valve down to DRAIN position. Leave prime valve in DRAIN position until you are ready to spray again.
ti14842a
ti2595a
6.If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved after following the steps above, VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually, then loosen completely. Clear hose or tip obstruction.
332916C |
13 |
Setup
1.All sprayers except ProContractor: Connect Graco airless hose to sprayer. Tighten securely.
ti22875a
If using the optional hopper, remove the nipple fitting from the filter. Install 45° elbow (from parts box) into filter and install nipple fitting into elbow. Then connect the hose to the nipple.
ti18631a
NOTE: Make sure nipple fitting is angled away from hopper so the hose can be easily installed.
2.Connect whip hose (if applicable) and gun to other end of hose. Tighten securely.
ti18195a
3. Engage trigger lock.
ti18199a
4. Remove tip guard.
ti2769a
5. Check inlet strainer for clogs and debris.
ti17608b
6.Fill throat packing nut with Graco TSL to prevent premature packing wear. Do this each time you spray.
ti18421b
7. Turn power OFF.
ti22950a
8.Plug power supply cord into a properly grounded electrical outlet.
9.Turn prime valve down to DRAIN position.
ti14842a
10.Place pump in grounded metal pail partially filled with flushing fluid. Attach ground wire to pail and to true earth ground. Perform steps 1 - 5 of Startup to flush out storage oil shipped in sprayer. Use water to flush water-base paint and mineral spirits to flush oil-base paint and storage oil.
ti18245b
14 |
332916C |