Manzel® Model 25 Lubricator
DESCRIPTION
Manzel Model 25 Force Feed Lubricators are economical, generalpurpose units of double plunger design for precise metering of
lubricants (either mineral oil base or synthetics). They provide
lubrication to cylinder walls, bearings and other moving parts
of equipment such as sugar mills, steam engines, presses and
general machinery. They are furnished with Clear-Vue Pumping
Units whose sight feeds, operating at atmospheric pressure,
show the output of lubricant to individual points of lubrication. All
working parts are totally enclosed—away from dust, water and
impurities—and self-lubricated at all times by the lubricant in
the reservoir. Standard Lubricators may be had in 1 to 20 feeds
for feeding the same type of lubricant. A choice of Drives and
Mounting Arrangements facilitates designing Lubricators into
Original Equipment or installation on existing machinery. These
can be driven from rotating or reciprocating parts of machines or
engines or by independent motors.
FEATURES/BENEFITS
General-Purpose Lubrication: • automatic, precision
metering for all types of machinery.
Pressures:• Up to 1000 psi
Type Pumping Unit:• Clear-Vue. Sight Feed Chamber
functions at atmospheric pressure. Shows amount of
lubricant being pumped.
Unitized Construction:• Contains complete feed regulating
mechanism. Equipped with inlet strainer.
Number of Feeds:• 1 to 20 per Lubricator, standard.
Displacement, Output:• 1/4 to 12 drops per stroke with 5/16
in plunger; 1/6 to 6 drops per stroke with 3/16 in plunger.
Available Drives:• Direct Rotary (1:1), Ratchet, 37.5:1 and
75:1 internal gear reductions.
Reservoirs:• Single Compartment, sheet metal construction.
Feed Regulator:• External screw-type precisely adjustable
while idle or in operation.
Removable Pumping Unit:• Self contained. All units
interchangeable - remove two pump screws and lift out.
Hand Crank:• Standard. Convenient for rapid priming of
lines before start-up or for momentarily increasing supply of
lubricant. Does not affect adjustment or individual pumping
units. Replaces obsolete Kipp Model 50 Box Lubricators.
SPECIFICATIONS
Reservoir Heavy-gauge fabrication sheet steel
Cylinder Cast iron
Plunger 416 hardened SS, precision-ground
Valve Hardened stainless steel balls
Eccentrics Sintered metal, single throw on hexagon
eccentric shaft
Gaskets, Seals Standard for mineral oil base lubricants.
Special materials available for synthetics
Filler Cup Round with vents and strainer
Discharge Check Valve Double ball discharge check valve
assembly with 1/4 in NPSF vertical outlet
Finish All ferrous metal drive parts Parco-Lubrited.
Reservoir exterior, cover and pumps
painted with durable hammertone gray
finish. Nickel plate, available.
Manzel® Model 25 Lubricator
ASSEMBLY
™
L51010
CLEAR-VUE SIGHT FEED COVER
PUMP MOUNTING SCREWS
OUTLET BALL VALVE METERING CIRCUIT
INLET PORT METERING CIRCUIT
METERING PLUNGER
PUMP CROSSHEAD
INLET TUBE
INLET STRAINER
SIGHT CHAMBER WELL
DRIP TUBE
FEED REGULATOR
DISCHARGE PLUNGER
(AT TOP OF STROKE)
INLET PORT DISCHARGE CIRCUIT
ECCENTRIC ON
HEXAGON ECCENTRIC SHAFT
RESERVOIR
OPERATION
CLEAR-VUE PUMPING UNIT – Model 25 Lubricators operate on
a double plunger pump principle with a metering and a discharge
plunger actuated through a yoke by an eccentric on the eccentric
shaft. The metering plunger controls the amount of lubricant fed to
the discharge plunger. This metered amount is adjusted by means
of an external Feed Regulator Screw, which adjusts the stroke
length. The lowermost position of the plunger is varied by the Feed
Regulator Screw, however the uppermost position to which the
plunger rises remains constant.
On the downstroke, the metering plunger draws lubricant up
through the inlet tube, over the inlet valves and into the metering
pump cylinder. On the upstroke, the metering plunger seats its
inlet valves and opens its spring-loaded outlet valve forcing the
metered amount of lubricant, at low pressure, out the drip tube
into the Sight Chamber Well at atmospheric pressure. On the
same downstroke, the discharge plunger opens the cross port
to the Well and draws the metered amount of lubricant into the
discharge pump cylinder. This path is shown in light blue on the
Assembly Drawing.
Finally, on the upstroke, the discharge plunger closes the cross
port from the Sight Well and forces the metered amounts of
lubricant over the discharge valves and into the line, as shown in
solid blue on the Assembly Drawing.
CLEAR-VUE – Sight Feed Chamber contains no “sight feed fluid”
and functions at atmospheric pressure. Molded glass sight cover
and dust shield in various lengths for 1 to 8 pumping units. Drip
tube for each line indicates amount of lubricant fed each point of
lubrication.
NOTE: Due to design characteristics, the Model 25 pump can
only be used in pump to point system. Components such as flow
sensors and divider valves should not be used. Only check valves
are permitted between the pump and the lube point.
Page 2
®
Manzel
Model 25 Lubricator
OPERATING INSTRUCTIONS
™
L51010
LUBRICATOR INSTALLATION AND OPERATION – The Manzel
Model 25 Lubricator consists of a metal reservoir which contains
the drive mechanism, ratchet or rotary, the individual pump units
and accessory equipment as ordered.
The Lubricator should be solidly mounted and aligned to connect
the drive shaft to the proper stroking or rotary motion. This drive
motion, through the Lubricator drive, should operate the Lubricator
eccentric and hand crank shaft between 3 and 60 RPM. There
is one pump stroke for every revolution of the hand crank shaft,
which is an extension of the eccentric shaft. The proper eccentric
shaft RPM should be determined from the required maximum and
minimum pump feed rates. The RPM selected should be such that,
when each pump is set at its required feed rate, the feed rate can
still be increased or decreased by the feed regulator screw. In most
cases, due to the wide adjustment of the pump units, there will
be considerable allowance in the selection of the proper eccentric
shaft speed.
Note: this eccentric shaft speed will seldom be the same as
the Input shaft speed, but will always be the same speed as
the hand crank shaft extension.
The individual pumps operate on a double plunger principle with
the metering and discharge plungers actuated through a yoke
or crosshead by an eccentric on the eccentric shaft. The small
or metering plunger draws a metered amount of oil from the
reservoir over the inlet ball valves and forces it over the outlet ball
valve through the drip tube and into the clear-vue sight well at
atmospheric pressure. The discharge plunger draws the metered
amount of oil along with air from the sight well over the inlet
sleeve valve and forces this mixture over the ball discharge valves
toward the point of lubrication. The stroke of the small metering
plunger is varied to change the metered oil intake by means of the
external feed regulator screw. The stroke of the discharge plunger
is constant.
IMPORTANT–KEEP LUBRICATOR CLEAN – First, use only
new or filtered lubricant. Periodic cleaning of the Lubricator
is recommended, since lubricant is subject to fouling from
atmospheric dusts and additives. To do this, remove all pumping
units; clean them and the reservoir by dipping and brushing in
a cleaning solvent. Clean all lubrication tubing and check valves
thoroughly at the same time. Next, recharge Lubricator and bleed
lubrication lines at terminal check valve to assure full lubrication
before putting equipment back into operation.
STARTING INSTRUCTIONS – Fill Lubricator reservoir with new or
filtered lubricant to top of reservoir gauge glass. For initial start-up,
adjust pump for maximum delivery by turning feed regulator as
indicated by directional arrow. Then, operate pumps at this setting
and bleed lubrication lines at terminal check valve to assure full
lubrication. The Lubricator is now ready for operation.
FEED RATE REGULATION – Each pumping unit is regulated
independently by means of a feed regulator. To decrease the
feed, turn the feed regulator clockwise. To increase the feed, turn
counter-clockwise. (Follow directional arrow.)
HAND CRANK OPERATION – The hand crank on the end of the
Lubricator is for use before starting or for momentarily increasing
lubricant supply while the Lubricator is in operation. It operates all
feeds at once, but does not affect feed regulation.
PUMP REMOVAL AND REPLACEMENT – To remove a pump, stop
the Lubricator. Remove the discharge line connection and the
pump mounting screws. Next, loosen the adjacent pump mounting
screws. Lift out front end of pump (end with feed regulator screw)
pulling it forward and upward at the same time. This will allow the
yoke or crosshead to clear the eccentric and the pump can be lifted
out. Before replacing a pump, position yoke down as far as possible
and then reverse the above procedure.
TROUBLESHOOTING OVERFLOWING SIGHTWELL – If the pump
sight well fills and overflows into adjacent sight wells, the cause is
dirty or inoperative pump discharge valves. To correct:
Flush discharge check valves.1.
Turn feed regulator to full open.a.
Operate hand crank rapidly.b.
Remove discharge check valves if condition still exists.2.
Shut down unit or turn feed regulator to full closed.a.
Remove discharge line connections.b.
Remove outlet connection from pump unit.c.
Remove check valve. Clean and reseat, if necessary, d.
(care must be exercised to prevent marking the bottom
surfaces when reseating) or replace as conditions
require.
Check top and bottom surfaces of the check valve. e.
These must be free from radial nicks and scratches, as
these surfaces seal against the discharge pressure. Any
leakage around the threads of the outlet connection
can be traced back to dirty or marked check valve
cage, outlet connection, or cylinder sealing surfaces.
Install check in pump housing. Make sure the ball and f.
spring side of the cage faces up.
Replace outlet connection.g.
Replace discharge line connection and put pump back h.
in operation.
ERRATIC PERFORMANCE– Make sure the sight glass is open to
atmospheric pressure through the felt gasket between the glass
and reservoir. These pumps must be able to bring air into the sight
chamber through this gasket. Make certain it is not contaminated
with paint or dirt.
GAUGE GLASS LEAKAGE – Drain Lubricator, check for leaks, and
replace level sight/gasket if necessary.
SYNTHETIC LUBRICANTS – In general, the use of synthetic
lubricants will require that the standard neoprene and Buna-N
gaskets and seals for petroleum base lubricants be replaced with
Butyl rubber gaskets and seals, Refer to Parts List for the part
numbers of the gaskets for use with synthetic lubricants.
Page 3
Manzel® Model 25 Lubricator
™
MODEL 25 PUMP SPECIFICATIONS
L51010
DRIVES
DIRECT ROTARY – (1:1) Shaft located either or both ends.
STANDARD RATCHET – (See Graph for drive ratio per degree
stroke.) Two variations available: (a) Shaft located either end.
The drive reduction ratio depends on the degree stroke taken on
the input shaft from a minimum of 13° for a 37-1/2:1 ratio to a
maximum of 90° for a 4-1/6:1 ratio. (b) Shaft located front or rear.
The drive ratio depends on the degree stroke taken on the input
shaft from a minimum of 13° for a 37-1/2:1 ratio to a maximum of
38° for a 9.4:1 ratio.
REDUCED ROTARY DRIVES – 37.5: 1 or 75: 1 internal geared
reducers. Available in right or left hand end drive configurations
with primer hand on opposite end to drives.
CHART: DRIVE RATIO PER DEGREE STROKE
Page 4
Manzel
.32
(8.1)
6.50
(165.1)
8.50
(215.9)
6.00
(152.4)
1/4-18 NPSF
LUBE OUTLET
RESERVOIR
1/2 NPT
CONDUIT
CONNECTON
LEVEL OPTION
(L1&L2)
4.25
(107.9)
"B"
2.00
(50.8)
"A"
FULL
EMPTY
0.50
(12.8)
"B"
®
Model 25 Lubricator
™
L51010
DIMENSIONS
To establish installation requirements, determine the desired
number of feeds, the corresponding reservoir length, the capacity,
the center-to-center distance of mounting holes, and the drive
shaft location.
No. of
Feeds
Reservoir
Length (A)
C to C or End
Lugs (B)
Approx
Capacity Pints
1 - 4 7-9/32 in 8-27/32 in 6-1/4
5 - 8 11-19/32 in 12-27/32 in 9-1/4
9 - 12 16-19/32 in 17-27/32 in 13
13 - 16 20-19/32 in 21-27/32 in 16
17 - 20 25-19/32 in 26-27/32 in 19-3/4
Table makes dimensional allowance of 1 in for each Center Bearing,
evenly spaced between pumping unit groups of 8.
7/8-18 THD.
SEALED COMPT. OPTION
Description Part No. Old Part No.
(1) Bearing 560146 402-080-020
(2) Nut 560155 410-700-050
(3) Packing 556752 439-079-230
(4) Spacer 560229 424-050-180
(5) Spacer – 424-050-200
Page 5
12
13
2
6
3
2
1
4
7/8-18 THD.
5
11
10
9
8
7
11
461-000-150
BEARING SUPPORT OPTION
Description Part No. Old Part No.
(6) Bearing 560142 402-060-000
(7) Bushing 560143 402-060-010
(8) Bearing 560144 402-060-070
(9) Screw 558647 415-020-020
(10) L’Washer 558685 421-060-080
(11) Spacer 560229 424-050-180
2
14
7/8-18 THD.
5/8 HEX.
END BEARING
Description Part No. Old Part No.
(12) Bearing 560133 402-040-000
(13) Oil Seal 556575 423-010-180
(14) Bearing 560128 402-000-040
Manzel® Model 25 Lubricator
™
MODEL 25 BOX LUBRICATOR
PART NUMBER CONVERSION CHART
L51010
ORDERING INFORMATION
Description Part No. Old Part No.
5/16 in Complete Pump 562950 321-410-015
3/16 in Complete Pump 562949 321-210-015
Friction Plug Spring Assembly – 428-165-021
Discharge Valve Assembly (Cage) 563081 463-920-580
Regulating Fork Ring 556492 418-700-240
Regulating Fork Screw 556790 453-030-010
Regulating Stem – 435-030-020
Regulating Stem Washer 556524 421-700-230
Regulating Stem Spring 557006 458-165-030
Vertical Outlet 1/8 in NPTF – 480-000-180
Spring, Outlet Valve 556942 458-005-310
Cylinder Plug 560260 437-700-400
Cylinder Plug Washer 556730 439-075-190
Suction Valve Assembly – 463-920-091
Strainer 563101 473-020-091
3/16 in dia Ball – 410-010-030
9/32 in dia Ball – 401-010-060
Drip Tube 560241 433-700-520
3/8 in dia Ball, Outlet Valve – 401-010-090
Groove Pin Regulating Fork – 411-030-400
Flareless 1/8 NPTF 1/4 in O.D. Straight 556627 435-090-040
Flareless 1/8 NPTF 5/16 in O.D. Straight – 435-090-070
Flareless 1/8 NPTF 3/16 in O.D. Straight – 435-090-030
Flareless 1/8 NPTF 3/8 in O.D. Straight – 435-090-090
Flareless 1/8 NPTF 1/4 in O.D. Elbow 556630 435-130-040
Flareless 1/8 NPTF 5/16 in O.D. Elbow – 435-130-060
Flareless 1/8 NPTF 3/16 in O.D. Elbow – 435-130-030
Flareless 1/8 NPTF 3/8 on O.D. Elbow – 435-130-080
Oil Seal Bearing Assembly 562979 402-040-271
Oil Seal Bearing 560133 402-040-000
Oil Seal 556576 423-010-210
Jam Nut 560154 410-700-040
Oil Seal (Synthetic Use) 556575 423-010-180
Eccentric 556792 454-006-000
Bearing 560146 402-080-020
Nut 560155 410-700-050
Packing 545752 439-079-230
Packing – 439-079-040
Gasket, for Sight Feed Glass 556687 556721 439-071-020
Gasket, for Sight Feed Glass 556688 556722 439-071-030
Gasket, for Sight Feed Glass 556689 555741 439-071-040
Gasket, for Sight Feed Glass 556690 556723 439-071-050
ORDERING INFORMATION
Description Part No. Old Part No.
Gasket, for Sight Feed Glass 556691 555742 439-071-060
Gasket, for Sight Feed Glass 556692 556724 439-071-070
Gasket, for Sight Feed Glass 556693 555743 439-071-080
Gasket, for Sight Feed Glass 556694 556725 439-071-090
Sight Feed Glass 556687 438-028-070
Sight Feed Glass 556688 438-028-080
Sight Feed Glass 556689 438-028-090
Sight Feed Glass 556690 438-028-100
Sight Feed Glass 556691 438-028-110
Sight Feed Glass 556692 438-028-120
Sight Feed Glass 556693 438-028-130
Sight Feed Glass 556694 438-028-140
Sight Glass Fastening Strip 557035 461-000-110
Pump Blank Off Plate 557036 461-000-130
Center Sight Glass Fastening Strip 557037 461-000-140
Gauge Glass Assembly 564316 438-028-171
Gauge Glass 558817 438-028-020
Plug 561334 437-700-030
Cap Plug – 437-700-100
Washer 558702 439-060-020
Washer Guide – 484-040-000
Gauge Glass Assembly (Synthetics Use) – 438-028-181
Washer (Synthetics Use) – 439-060-050
Filling Cup & Cover Assembly – 473-040-091
Filling Cup Cover – 471-680-020
Filling Cup Pin – 411-700-100
Filling Cup Strainer, 1-3/4 in deep – 473-020-061
Filling Cup Strainer, 3/4 in deep – 473-020-041
Hand Crank Assembly 562988 426-011-191
Spring 556941 458-005-300
Groove Pin 556381 411-030-440
Spacer Between Feeds 560227 424-050-150
Spacer Between Center Bearing & Feeds 561342 424-050-190
Pump Fastening Screw 556458 415-640-040
Center Bearing Assembly 560144 402-060-070
Washer, Sight Feed Glass 555744 439-075-170
Drain Plug, 1/4 in NPTF – 412-130-140
Screw, Cover 10-32 x 5/16 in Round – 416-470-030
Scr., Sight Gl. Fast. Strip 10-32 x 1/2 in – 416-470-060
Scr., Sight Feed Glass 10-32 x 1-1/2 in 555513 416-470-130
Scr., Pump 1/4-28 x 3/4 in Lg, Fillister – 416-501-230
Jam Nut 560154 410-700-040
Page 6
Manzel
®
Model 25 Lubricator
PART NUMBER CONVERSION CHART (CONTINUED)
™
MODEL 25 BOX LUBRICATOR
L51010
ORDERING INFORMATION
Description Part No. Old Part No.
Bearing 560128 402-000-040
Ratchet, 75 teeth – 458-158-070
Brake Assembly 563000 453-000-021
Brake Assembly 563001 453-000-031
Rocker Arm Assembly 563011 453-020-150
Pawl Pin 560185 415-700-050
Pawl 557024 459-218-010
Torsion Spring 557007 458-185-020
Spring Pin 560174 411-700-120
Rocker Arm 560280 453-020-031
Pawl Pin Nut, 5/16-18 555384 410-020-020
Bearing 556341 402-020-050
Drive Shaft Assembly, for 37.5:1 563083 465-020-061
Cam 560286 454-006-020
Grove Pin – 411-040-290
Drive Shaft Assembly, for 25:1 – 465-020-321
Cam – 454-006-180
Drive Shaft Assembly, for 18.75:1 – 465-002-010
Cam – 454-006-150
Spacer, Drive Shaft 560204 421-700-250
Cap Screw, 5/16-18 x 1/2 in Lg 558646 415-020-010
Felt Slug, 1/2 O.D. x 5/16 in Lg 556720 439-071-000
Ratchet Wheel, 75 teeth 557022 459-158-070
Torsion Spring – 411-700-701
Brake 556298 400-295-200
Rocker Arm Assembly 563002 453-004-151
Rocker Arm Assembly 563003 453-004-161
Spring Pin – 411-700-520
Rocker Arm 560277 453-004-140
Screw, 5/16-18 x 1-1/2 in Fillister – 416-110-430
Locker Waster, 5/16 in 558676 421-010-020
Ratchet Shaft 560353 465-001-830
#3 Woodruff Key 555377 409-010-090
Rocker Arm Assembly 564317 453-004-111
Outside Rocker Arm 560445 480-000-020
Adjustable Connection Assembly 564346 480-000-031
Engine Connection 560444 480-000-000
Adjustable Connection 561376 480-000-010
Pin 560184 415-700-000
Set Screw, 5/16-18 x 1/2 in Cup Point 558654 415-490-030
Strainer Assembly 563101 473-020-091
3/8 in Rod, 6 in Lg 561346 453-004-000
ORDERING INFORMATION
Description Part No. Old Part No.
Cap Screw, 3/8-16 x 1 in Lg 555479 415-030-050
Set Screw, 5/16-18 x 5/8 in Lg Cup Point 555490 415-490-020
Drain Cock – 405-010-020
Ratchet Cam – 454-000-240
Ratchet Drive Shaft – 465-020-071
Ratchet Washer 556720 439-071-000
Ratchet Rocker Arm 560277 453-004-140
Page 7
ORDERING INFORMATION
RESERVOIR
R1 – 1-4 Pump Station Reservoir
R2 – 5-8 Pump Station Reservoir
R3 – 9-12 Pump Station Reservoir
R4 – 13-16 Pump Station Reservoir
R5 – 17-20 Pump Station Reservoir
PUMP SIZE
P0 – No Pump
P1 – 3/16 in dia. Plunger, 1000 psi max Operating Pressure
P2 – 5/16 in dia. Plunger, 1000 psi max Operating Pressure
PUMP QUANTITY
0-20 Pumps
DRIVE OPTIONS
D1 – Direct Ratio (1:1)
D2 – Standard Ratchet (Less Ratchet Arm)
D3 – 37.5:1 Ratio
D4 – 75:1 Ratio
DRIVE LOCATIONS
M25 – XX – XX – XX – XX – X – XX
L – Left Hand End
R – Right Hand End
LEVEL OPTIONS
L0 – None
L1 – Low Level Switch (SPST Reed Type), 10 W @ 115VAC, Requires 1 Pump Station per Switch
L2 – High Level Switch (SPST Reed Type), 10 W @ 115VAC, Requires 1 Pump Station per Switch
NOTE: Additional Model 25 Lubricators may be available upon request. Please supply serial number, complete application information and number of units required when
requesting quotation.
MODEL 25 SIGHT GLASS ORDERING
Description Part No. Old Part No.
Sight Glass, 1 Feed 556687 438-028-070
Sight Glass, 2 Feeds 556688 438-028-080
Sight Glass, 3 Feeds 556689 438-028-090
Sight Glass, 4 Feeds 556690 438-028-100
Sight Glass, 5 Feeds 556691 438-028-110
Sight Glass, 6 Feeds 556692 438-028-120
Sight Glass, 7 Feeds 556693 438-028-130
Sight Glass, 8 Feeds 556694 438-028-140
MODEL 25 GASKET ORDERING
Description Part No. Old Part No.
Gasket, 1 Feed 556721 439-071-020
Gasket, 2 Feeds 556722 439-071-030
Gasket, 3 Feeds 555741 439-071-040
Gasket, 4 Feeds 556723 439-071-050
Gasket, 5 Feeds 555742 439-071-060
Gasket, 6 Feeds 556724 439-071-070
Gasket, 7 Feeds 555743 439-071-080
Gasket, 8 Feeds 556725 439-071-090
MODEL 25 COMPONENTS ORDERING
Description Part No. Old Part No.
3/16 in
Replacement Pump
5/16 in
Replacement Pump
Ratchet Arm
Assembly
562949 321-210-015
562950 321-410-015
564317 453-004-111
All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
Contact us today!
To receive product information or talk with a Graco representative,
call 800-533-9655 or visit us online at www.graco.com.
©2006-2009 Graco Inc. Form No. L51010 Rev. B 4/09 Printed in U.S.A. All other brand names or marks are used for identification purposes and are trademarks of their respective owners. All written and
visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
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