Graco M73109, M73111, M73154, M73157, M73331 Instructions-parts List Manual
...
INSTRUCTIONS-PARTS
LIST
308–422
This
manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
INSTRUCTIONS
Series
T
urbine Sprayers
120 VAC 50/60 Hz: Series 700 and 900
120 VAC 60 Hz: Series 800
Maximum Working Pressure:
Series 700 and 800: 5 psi (0.34 bar)
Series 900: 6 psi (0.41 bar)
Model
Complete Series 700 T
M73109, Series A
700, 800, and 900
urbine, with hose and turbine gun
Model M73111, Series A
Basic Series 700 T
urbine, without hose or gun
Series
Supersedes A
700 and 900
Rev. B
03015
Model M73154, Series A
Complete Series 800 T
urbine,
with remote 2 qt cup, hose, and turbine gun
Model M73157, Series A
Basic Series 800 T
urbine, without hose or gun
Model M73331, Series A
Complete Series 900 T
urbine, with hose and turbine gun
Model M73333, Series A
Basic Series 900 T
urbine, without hose or gun
Series 800
03016A
GRACO INC. P.O. BOX 1441
MINNEAPOLIS, MN
COPYRIGHT
Graco
Inc. is registered to I.S. EN ISO 9001
1994, GRACO INC.
55440–1441
Table
Warnings 2.
General
Specifications 6
Dimensions 6
Setup 7
Shutdown 11
Maintenance 12
Troubleshooting 13
Repair 14
Parts 18
Accessories 24
Warranty Back
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Information5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
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of Contents
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Cover
WARNING
FIRE AND EXPLOSION HAZARD
Symbols
Warning Symbol
WARNING
This
symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This
symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
Improper
result in a fire or explosion and serious injury
D
D
D
D
D
D
D
D
D
grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
.
Ground the equipment and the object being sprayed. Refer to
If there is any static sparking or you feel an electric shock while using this equipment,
ing immediately. Do not use the equipment until you identify and correct the problem.
Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
When flammable liquid is sprayed or used for flushing or cleaning the equipment, the turbine must
be placed at least 20 feet (6.1 m) away from areas where hazardous concentrations of flammable
vapors are likely to occur
Use additional air hose if necessary to ensure that the turbine is operated in a clean, dry
ventilated area.
Never place the turbine inside a spray booth! Use this equipment outdoors or in extremely well
ventilated areas.
Keep the spray area free of debris, including solvent, rags, and gasoline.
Electrically disconnect all equipment in the spray area.
Extinguish all open flames or pilot lights in the spray area.
.
Grounding
on page 8.
stop spray-
, well
D
Do not smoke in the spray area.
D
Do not turn on or of
D
Do not operate a gasoline engine in the spray area.
f any light switch in the spray area while operating or if fumes are present.
WARNING
EQUIPMENT MISUSE HAZARD
INSTRUCTIONS
Equipment
D
This equipment is for professional use only
D
Read all instruction manuals, tags, and labels before operating the equipment.
D
Use the equipment only for its intended purpose. If you are not sure, call Graco T
tance at 1–800–543–0339.
D
Do not alter or modify this equipment.
D
Check equipment daily
D
Do not exceed the maximum working pressure of the lowest rated system component. The Series
700 and 800 turbines have a working pressure of 5 psi (0.34 bar) and the Series 900 has a working
pressure of 6 psi (0.41 bar).
D
Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the
fications
D
Do not use hoses to pull equipment.
D
Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40
D W
misuse can cause the equipment to rupture or malfunction and result in serious injury
.
. Repair or replace worn or damaged parts immediately
on page 6 for this information.
ear hearing protection when operating this equipment.
.
_F).
echnical Assis
.
-
Speci-
D
Do not lift pressurized equipment.
D
Comply with all applicable local, state, and national fire, electrical, and safety regulations.
D
Do not point the gun at anyone or at any part of the body
D
Do not put your hand or fingers over the gun fluid nozzle.
D
Do not stop or deflect leaks with your hand, body
D
Do not “blow back” fluid; this is not an air spray system.
D
Follow the
checking or servicing the equipment.
D T
ighten all fluid connections before operating the equipment.
D
Check the hoses, tubes, and couplings daily
Pressure Relief Procedure
on page 1
, glove or rag.
. Replace worn or damaged parts immediately
1 if the fluid nozzle clogs and before cleaning,
.
.
TOXIC FLUID HAZARD
WARNING
Hazardous
inhaled, or swallowed.
D
Know the specific hazards of the fluid you are using.
D
Store hazardous fluid in an approved container
state and national guidelines.
D
Always wear protective eyewear
solvent manufacturer
D
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents in the turbine spray system, which contains aluminum and/or galva
nized-coated parts. Such use could result in a serious chemical reaction, with the possibility of
explosion, which could cause death, serious injury
fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
. Dispose of hazardous fluid according to all local,
, gloves, clothing and respirator as recommended by the fluid and
.
, and/or substantial property damage.
CAUTION
CSA Certification of this sprayer is valid only when used with the following Graco hoses:
M71452 M71453
M71454 M71455
M71631 M71633
M71481 M71484
M71485 M71486
-
Manual
Changed
Also changed part numbers according to project 157F–07.
all model numbers from CX–7, CX–8, and CX–9, to Series 700, Series 800, and Series 900, respectively
Change Summary
.
General
The
Series 700, 800 and 900 T
spray most coatings or finishes currently being used
for automotive refinish, industrial, aerospace, marine,
wood, plastic and architectural applications.
urbine Spray Guns can
Information
The contents of the Series 700 bare sprayer
M73111, includes:
D
1 Series 700 T
D
1 Sprayer Instruction Manual, 308–422
urbine Sprayer
, Model
, M73486
This spray gun typically utilizes 5 psi (0.34 bar) for
Series 700 and Series 800 and 6 psi (0.41 bar) for the
Series 900 inbound air pressure to produce high
quality paint finishes. The gun produces a cone of air
that carries and directs the paint from the gun to the
surface, minimizing overspray and increasing transfer
efficiency
clean air laws that are designed to reduce VOC (vola
tile organic compounds) emissions, eases paint
application by requiring fewer paint passes to obtain
coverage, and saves on both material and clean-up
time.
Refer to the turbine gun manual, 308–336, for more
information on the operation and use of the turbine
spray gun.
Unpack the Graco T
carton and inspect for any possible shipping damage.
If necessary
The contents of the Series 700 T
Model M73109, includes:
. This enables painters to comply with new
urbine Sprayer from the shipping
, call your distributor
.
urbine Sprayer
,
The contents of the Series 800 T
Model M73154, includes:
D
1 Series 800 T
D 1 T
D
D
-
D
D
D
D
The contents of the Series 800 bare sprayer
M73157, includes:
D
D
The contents of the Series 900 T
Model M73331, includes:
D
D 1 T
D
D
D
urbine Gun, M73225
1 25 ft. hose, M71452
1 2 qt. cup, M70962
1 25 ft. braided air hose, M71631
10 wire ties, M71
1 Sprayer Instruction Manual, 308–422
1 Gun Instruction Manual, 308–336
1 Series 800 T
1 Sprayer Instruction Manual, 308–422
1 Series 900 T
urbine Gun, M73200
1 25 ft. hose, M71452
1 Sprayer Instruction Manual, 308–422
1 Gun Instruction Manual, 308–336
urbine Sprayer
179
urbine Sprayer
urbine Sprayer
urbine Sprayer
, M73487
, Model
, M73487
urbine Sprayer
, M73488
,
,
D
1 Series 700 T
D 1 T
D
D
D
urbine Gun, M73200
1 25 ft. hose, M71452
1 Sprayer Instruction Manual, 308–422
1 Gun Instruction Manual, 308–336
urbine Sprayer
, M73486
The contents of the Series 900 bare sprayer
M73333, includes:
D
1 Series 900 T
D
1 Sprayer Instruction Manual, 308–422
urbine Sprayer
, M73488
, Model
Specifications
PTFEPTFEPTFE
Power
Requirements
Series 700, Series 900
Series
800
.
. . . . . . . . . . . . . . . . . . . . . . .
Amps
@ 120 volts
Series 700
Series
Series
Power
CFM
unrestricted
Series 700, Series 800
Series
Turbine
Maximum T
Series 700, Series 800
Series
Cup
Series
Series
{
Extension
Locktite
tion.
.
. . . . . . . . . . . . . . . .
800
.
. . . . . . . . . . . . . . . .
900
.
. . . . . . . . . . . . . . . .
Cord
900
900
700, Series 900
800
is a registered trademark of the DuPont Corporation.
r
. . . . . .
.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stages3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
urbine Hose Length
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
cord must be 3-wire, 12 A
is a registered trademark of the Locktite Corpora
.
. . . . . . . . . .
No. 16 A
.
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
120 V
120 V
1 phase, 12A minimum
1 phase, 12A minimum
1 phase, 12A minimum
WG, 3 wire, 10 ft (3 m)
WG; 100 ft or shorter
ac, 50/60 Hz
ac, 60 Hz
101 cfm
1
15 cfm
40 ft (12 m).
60 ft (18 m).
1 qt (1 liter).
2 qt (2 liter).
.
-
Wetted
{.
Series 800 Air Compressor
CFM 0.4.
HP 1/30
PSI 30
Turbine
Series
Series
Series
Parts
Bare Spray Gun
Spray Gun Cups
2
Quart Accessory Remote
Pressure Pot
2-1/2
Gallon Accessory Remote
Pressure Pot
solvent–resistant
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping W
700
.
. . . . . . . . . . . . . . . . . . . . . . . . .
800
.
. . . . . . . . . . . . . . . . . . . . . . . .
900
.
. . . . . . . . . . . . . . . . . . . . . . . . .
Stainless Steel, Brass,
.
Hard-coated
.
. . . . . . .
.
. . . . . . . . . . . . . . .
.
. . . . . . . . . . . . . . . . . . . . . .
finish, EPDM Gasket (standard)
eight
Aluminum, Polyethylene
Aluminum, Brass,
psi (1.03 bar)
(w/o
pkg, hose, or gun)
47 lb (21.3 kg)
Polyethylene
40 lb (18 kg)
46 lb (21 kg)
PTFE, r.
Aluminum
Steel with
hp
Turbine
Series 700, Series 800
Series
Diameter
900
.
. . . . . . . . . . . . . . . . . . . .
.
. . . . . . . . . .
Dimensions
5.7 in (144.78 mm)
7.2 in (182.88 mm)
Setup
NOTE:
information on the operation and setup of the gun.
Refer to the turbine gun manual, 308–336, for
Connect the Fluid and Air Supply
1. Connect
2.
Connect the gun air supply hose (A) between the
turbine air outlet (D) and the gun air inlet. DO
NOT use a wrench to tighten connections; hand–
tighten only
3.
If using a spray gun cup (B),
the gun fluid inlet.
4.
For Series 800 only: If using an accessory remote
pressure pot (C),
between the gun fluid inlet and the remote pres
sure pot.
Connect the air hose (E) between the pressure pot
air inlet and the compressor air outlet (F).
the hose to the gun.
. See Fig. 1.
connect the fluid supply hose (G)
G
connect the cup to
Air Control V
(used to shut of
without shutting of
turbine)
A
NOTES:
D
The circled letters in Fig. 1 indicate hose line con
nections.
Only the Series 800 turbine unit includes a com
D
pressor for use with a remote pressure pot.
-
-
Connect to Electric Supply
1. Plug
2.
-
alve
f air
f
the sprayer power cord into a grounded
outlet.
If an extension cord is used, it must be 3-wire, 12
A
WG and 100 ft or less in length.
B
Air Control V
(used to shut of
air without shut
ting of
alve
f turbine)
f
-
A
B
Z
X
X
E
Y
G
Z
C
G
Z
E
Y
A
DF
Y
C
X
E
2-1/2 Gallon Remote Pressure Pot
Part No. M70604
Fig.
1
(see Accessories)
2 Quart Remote Pressure Pot
Part No. M70962
(see Accessories)
Series 800
T
urbine shown
04958
Setup
Grounding
WARNING
FIRE
AND EXPLOSION HAZARD
Before operating the turbine sprayer
ground the system as explained below
Also read the section
SION HAZARD
1.
Turbine:
properly grounded outlet. Do not remove the
grounding prong from the power cord. Do not use
an adapter
2.
Extension cords:
wires and be rated for a minimum of 15 amps.
3.
Fluid supply container:
4.
Object being sprayed:
Plug the turbine power supply cord into a
.
Extension cords must have three
follow your local code.
follow your local code.
FIRE OR EXPLO
on page 2.
Prepare the Fluid
1. Always
includes color
2.
When using a turbine spray system, you need to
,
.
-
use a slower drying reducer or thinner to compen
sate for the faster drying time caused by the warm
air of the turbine.
strain the fluid before spraying; this
, reducer and hardeners if used.
-
Do not over reduce.
CAUTION
The performance of the turbine sprayer will vary
with the viscosity of the material. Unnecessary hose
length will cause the air pressure to drop.
Paint Reduction – Automotive Type Finishes
Reduce and catalyze all paint to manufacturer’s speci
fications. T
turbine systems, use a reducer one-step slower than
what is used for conventional air spray
Paint Reduction – Industrial or Domestic Coatings
Reduce and catalyze all paint to manufacturer’s speci
fications. If no reductions are given, first thoroughly
mix the fluid to be sprayed. Then gradually mix in the
proper reducer
correct spraying consistency
o compensate for the faster drying time of
.
, testing the fluid until you have the
.
-
-
T
o test the consistency:
thinned paint. When the paint stream running of
stir stick breaks into droplets, the first few drops should
be about one second apart.
Remove the stir stick from the
f the
Fill the Cup or Remote Pressure Pot
Spray Gun Cup
WARNING
Setup
b.
2 Quart Remote Pot:
relief knob (1
pressure is completely relieved before remov
ing the cover
system again. See Fig. 3.
13) about one turn. W
. Close the knob before using the
T
urn out the pressure
ait until
-
The spray gun cup is pressurized by the gun’
supply. T
pressurized fluid or accidental spray from the gun,
always turn of
removing the spray gun cup.
Only fill the cup 3/4 full to help keep the air pressure
tube clean, then install the cover
has a latch (H) to secure it to the cup. The over-cup
has a ring with notches (J) that secures the cup hood
into place when locked in place on the cup.
H
Fig. 2
Accessory Remote Pressure Pot
o reduce the risk of serious injury from
f the air supply to the gun before
. The under-cup cover
s air
WARNING
The accessory remote pressure pots remain pres
surized until pressure is manually relieved. T
reduce the risk of serious injury from pressurized
fluid or accidental spray from the gun, always
relieve pressure in the pressure pot before loosen
ing or removing the cover
1.
Relieve the remote pressure pot pressure by
following these steps:
a. T
urn of
f the air supply to the pressure pot.
.
-
o
J
-
113
2 quart
Fig. 3
2. Remove
sure pot. Secure the cover
NOTE:
the cover threads with petroleum jelly
the pressure pot cover and fill the pres
.
2 quart remote pressure pot only:
.
lightly coat
CAUTION
If the 2 quart remote pressure pot is accidentally
tipped over or held at too great of an angle, fluid may
leak into the air regulator
this. If fluid does get into the regulator
immediately.
. T
ake precautions to avoid
, clean it
CAUTION
Do not tighten the pressure pot cover more than
hand-tight. Excessive tightening may damage the
cover gasket.
-
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