Graco M73109, M73111, M73154, M73157, M73331 Instructions-parts List Manual

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Page 1

INSTRUCTIONS-PARTS

LIST

308–422

This

manual contains important warnings and information. READ AND KEEP FOR REFERENCE.

INSTRUCTIONS

Series T

urbine Sprayers

120 VAC 50/60 Hz: Series 700 and 900 120 VAC 60 Hz: Series 800

Maximum Working Pressure: Series 700 and 800: 5 psi (0.34 bar) Series 900: 6 psi (0.41 bar)

Model

Complete Series 700 T

M73109, Series A

700, 800, and 900

urbine, with hose and turbine gun

Model M73111, Series A

Basic Series 700 T

urbine, without hose or gun

Series

Supersedes A

700 and 900

Rev. B

03015

Model M73154, Series A

Complete Series 800 T

urbine,

with remote 2 qt cup, hose, and turbine gun

Model M73157, Series A

Basic Series 800 T

urbine, without hose or gun

Model M73331, Series A

Complete Series 900 T

urbine, with hose and turbine gun

Model M73333, Series A

Basic Series 900 T

urbine, without hose or gun

Series 800

03016A

GRACO INC. P.O. BOX 1441

MINNEAPOLIS, MN

COPYRIGHT

Graco

Inc. is registered to I.S. EN ISO 9001

1994, GRACO INC.

55440–1441

Page 2

Table

Warnings 2. General Specifications 6 Dimensions 6 Setup 7 Shutdown 11 Maintenance 12 Troubleshooting 13 Repair 14 Parts 18 Accessories 24 Warranty Back

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Information5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

of Contents

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cover

WARNING

FIRE AND EXPLOSION HAZARD

Symbols

Warning Symbol

WARNING

This

symbol alerts you to the possibility of serious

injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This

symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

Improper result in a fire or explosion and serious injury

grounding, poor ventilation, open flames or sparks can cause a hazardous condition and

Ground the equipment and the object being sprayed. Refer to

If there is any static sparking or you feel an electric shock while using this equipment,

ing immediately. Do not use the equipment until you identify and correct the problem.

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed.

When flammable liquid is sprayed or used for flushing or cleaning the equipment, the turbine must be placed at least 20 feet (6.1 m) away from areas where hazardous concentrations of flammable vapors are likely to occur

Use additional air hose if necessary to ensure that the turbine is operated in a clean, dry ventilated area.

Never place the turbine inside a spray booth! Use this equipment outdoors or in extremely well ventilated areas.

Keep the spray area free of debris, including solvent, rags, and gasoline.

Electrically disconnect all equipment in the spray area.

Extinguish all open flames or pilot lights in the spray area.

Grounding

on page 8.

stop spray-

, well

Do not smoke in the spray area.

Do not turn on or of

Do not operate a gasoline engine in the spray area.

  

f any light switch in the spray area while operating or if fumes are present.

Page 3

WARNING

EQUIPMENT MISUSE HAZARD

INSTRUCTIONS

Equipment

This equipment is for professional use only

Read all instruction manuals, tags, and labels before operating the equipment.

Use the equipment only for its intended purpose. If you are not sure, call Graco T tance at 1–800–543–0339.

Do not alter or modify this equipment.

Check equipment daily

Do not exceed the maximum working pressure of the lowest rated system component. The Series 700 and 800 turbines have a working pressure of 5 psi (0.34 bar) and the Series 900 has a working pressure of 6 psi (0.41 bar).

Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the

fications

Do not use hoses to pull equipment.

Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40

D W

misuse can cause the equipment to rupture or malfunction and result in serious injury

. Repair or replace worn or damaged parts immediately

on page 6 for this information.

ear hearing protection when operating this equipment.

_F).

echnical Assis

Speci-

Do not lift pressurized equipment.

Comply with all applicable local, state, and national fire, electrical, and safety regulations.

Do not point the gun at anyone or at any part of the body

Do not put your hand or fingers over the gun fluid nozzle.

Do not stop or deflect leaks with your hand, body

Do not “blow back” fluid; this is not an air spray system.

Follow the checking or servicing the equipment.

D T

ighten all fluid connections before operating the equipment.

Check the hoses, tubes, and couplings daily

Pressure Relief Procedure

on page 1

, glove or rag.

. Replace worn or damaged parts immediately

1 if the fluid nozzle clogs and before cleaning,



Page 4

TOXIC FLUID HAZARD

WARNING

Hazardous inhaled, or swallowed.

Know the specific hazards of the fluid you are using.

Store hazardous fluid in an approved container state and national guidelines.

Always wear protective eyewear solvent manufacturer

Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in the turbine spray system, which contains aluminum and/or galva nized-coated parts. Such use could result in a serious chemical reaction, with the possibility of explosion, which could cause death, serious injury

fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,

. Dispose of hazardous fluid according to all local,

, gloves, clothing and respirator as recommended by the fluid and

, and/or substantial property damage.

CAUTION

CSA Certification of this sprayer is valid only when used with the following Graco hoses:

M71452 M71453 M71454 M71455 M71631 M71633 M71481 M71484 M71485 M71486

Manual

Changed Also changed part numbers according to project 157F–07.

all model numbers from CX–7, CX–8, and CX–9, to Series 700, Series 800, and Series 900, respectively

Change Summary

  

Page 5

General

The

Series 700, 800 and 900 T spray most coatings or finishes currently being used for automotive refinish, industrial, aerospace, marine, wood, plastic and architectural applications.

urbine Spray Guns can

Information

The contents of the Series 700 bare sprayer M73111, includes:

1 Series 700 T

1 Sprayer Instruction Manual, 308–422

urbine Sprayer

, Model

, M73486

This spray gun typically utilizes 5 psi (0.34 bar) for Series 700 and Series 800 and 6 psi (0.41 bar) for the Series 900 inbound air pressure to produce high quality paint finishes. The gun produces a cone of air that carries and directs the paint from the gun to the surface, minimizing overspray and increasing transfer efficiency clean air laws that are designed to reduce VOC (vola tile organic compounds) emissions, eases paint application by requiring fewer paint passes to obtain coverage, and saves on both material and clean-up time.

Refer to the turbine gun manual, 308–336, for more information on the operation and use of the turbine spray gun.

Unpack the Graco T carton and inspect for any possible shipping damage. If necessary

The contents of the Series 700 T Model M73109, includes:

. This enables painters to comply with new

urbine Sprayer from the shipping

, call your distributor

urbine Sprayer

The contents of the Series 800 T Model M73154, includes:

1 Series 800 T

D 1 T D D

D D D D

The contents of the Series 800 bare sprayer M73157, includes:

D D

The contents of the Series 900 T Model M73331, includes:

D D 1 T D D D

urbine Gun, M73225 1 25 ft. hose, M71452 1 2 qt. cup, M70962 1 25 ft. braided air hose, M71631 10 wire ties, M71 1 Sprayer Instruction Manual, 308–422 1 Gun Instruction Manual, 308–336

1 Series 800 T 1 Sprayer Instruction Manual, 308–422

1 Series 900 T

urbine Gun, M73200 1 25 ft. hose, M71452 1 Sprayer Instruction Manual, 308–422 1 Gun Instruction Manual, 308–336

urbine Sprayer

179

urbine Sprayer

, M73487

, Model

, M73487

urbine Sprayer

, M73488

1 Series 700 T

D 1 T D D D

urbine Gun, M73200 1 25 ft. hose, M71452 1 Sprayer Instruction Manual, 308–422 1 Gun Instruction Manual, 308–336

urbine Sprayer

, M73486

The contents of the Series 900 bare sprayer M73333, includes:

1 Series 900 T

1 Sprayer Instruction Manual, 308–422

urbine Sprayer

, M73488

, Model



Page 6

Specifications

PTFEPTFEPTFE

Power

Requirements Series 700, Series 900 Series

800

. . . . . . . . . . . . . . . . . . . . . . .

Amps

@ 120 volts Series 700 Series Series Power CFM

unrestricted Series 700, Series 800 Series Turbine Maximum T Series 700, Series 800 Series Cup Series Series

{

Extension

Locktite tion.

. . . . . . . . . . . . . . . .

800

. . . . . . . . . . . . . . . .

900

. . . . . . . . . . . . . . . .

Cord

900

700, Series 900 800

is a registered trademark of the DuPont Corporation.

. . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stages3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

urbine Hose Length

. . . . . . . . . . . . . . . . . . . . . . . . . .

cord must be 3-wire, 12 A

is a registered trademark of the Locktite Corpora

. . . . . . . . . .

No. 16 A

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

120 V

1 phase, 12A minimum 1 phase, 12A minimum 1 phase, 12A minimum

WG, 3 wire, 10 ft (3 m)

WG; 100 ft or shorter

ac, 50/60 Hz

ac, 60 Hz

101 cfm

15 cfm

40 ft (12 m). 60 ft (18 m).

1 qt (1 liter). 2 qt (2 liter).

Wetted

Series 800 Air Compressor CFM 0.4. HP 1/30 PSI 30

Turbine Series Series Series

Parts

Bare Spray Gun

Spray Gun Cups

Quart Accessory Remote

Pressure Pot

2-1/2

Gallon Accessory Remote

Pressure Pot

solvent–resistant

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Shipping W

700

. . . . . . . . . . . . . . . . . . . . . . . . .

800

. . . . . . . . . . . . . . . . . . . . . . . .

900

. . . . . . . . . . . . . . . . . . . . . . . . .

Stainless Steel, Brass,

Hard-coated

. . . . . . .

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

finish, EPDM Gasket (standard)

eight

Aluminum, Polyethylene

Aluminum, Brass,

psi (1.03 bar)

(w/o

pkg, hose, or gun)

47 lb (21.3 kg)

Polyethylene

40 lb (18 kg)

46 lb (21 kg)

PTFE, r.

Aluminum

Steel with

Turbine Series 700, Series 800 Series

Diameter

900

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

Dimensions

5.7 in (144.78 mm)

7.2 in (182.88 mm)

  

Page 7

Setup

NOTE:

information on the operation and setup of the gun.

Refer to the turbine gun manual, 308–336, for

Connect the Fluid and Air Supply

1. Connect

Connect the gun air supply hose (A) between the turbine air outlet (D) and the gun air inlet. DO NOT use a wrench to tighten connections; hand– tighten only

If using a spray gun cup (B),

the gun fluid inlet.

For Series 800 only: If using an accessory remote

pressure pot (C),

between the gun fluid inlet and the remote pres sure pot. Connect the air hose (E) between the pressure pot air inlet and the compressor air outlet (F).

the hose to the gun.

. See Fig. 1.

connect the fluid supply hose (G)

connect the cup to

Air Control V (used to shut of without shutting of turbine)

NOTES:

The circled letters in Fig. 1 indicate hose line con nections. Only the Series 800 turbine unit includes a com

pressor for use with a remote pressure pot.

Connect to Electric Supply

1. Plug

alve

f air

the sprayer power cord into a grounded

outlet.

If an extension cord is used, it must be 3-wire, 12 A

WG and 100 ft or less in length.

Air Control V (used to shut of air without shut ting of

alve

f turbine)

2-1/2 Gallon Remote Pressure Pot Part No. M70604

Fig.

(see Accessories)

2 Quart Remote Pressure Pot Part No. M70962

(see Accessories)

Series 800 T

urbine shown



04958

Page 8

Setup

Grounding

WARNING

FIRE

AND EXPLOSION HAZARD

Before operating the turbine sprayer ground the system as explained below Also read the section

SION HAZARD

Turbine:

properly grounded outlet. Do not remove the grounding prong from the power cord. Do not use an adapter

Extension cords:

wires and be rated for a minimum of 15 amps.

Fluid supply container:

Object being sprayed:

Plug the turbine power supply cord into a

Extension cords must have three

follow your local code.

FIRE OR EXPLO

on page 2.

Prepare the Fluid

1. Always includes color

When using a turbine spray system, you need to

use a slower drying reducer or thinner to compen sate for the faster drying time caused by the warm air of the turbine.

strain the fluid before spraying; this

, reducer and hardeners if used.

Do not over reduce.

CAUTION

The performance of the turbine sprayer will vary with the viscosity of the material. Unnecessary hose length will cause the air pressure to drop.

Paint Reduction – Automotive Type Finishes

Reduce and catalyze all paint to manufacturer’s speci fications. T turbine systems, use a reducer one-step slower than what is used for conventional air spray

Paint Reduction – Industrial or Domestic Coatings

Reduce and catalyze all paint to manufacturer’s speci fications. If no reductions are given, first thoroughly mix the fluid to be sprayed. Then gradually mix in the proper reducer correct spraying consistency

o compensate for the faster drying time of

, testing the fluid until you have the

o test the consistency:

thinned paint. When the paint stream running of stir stick breaks into droplets, the first few drops should be about one second apart.

Remove the stir stick from the

f the

  

Page 9

Fill the Cup or Remote Pressure Pot

Spray Gun Cup

WARNING

Setup

2 Quart Remote Pot:

relief knob (1 pressure is completely relieved before remov ing the cover system again. See Fig. 3.

13) about one turn. W

. Close the knob before using the

urn out the pressure

ait until

The spray gun cup is pressurized by the gun’ supply. T pressurized fluid or accidental spray from the gun, always turn of removing the spray gun cup.

Only fill the cup 3/4 full to help keep the air pressure tube clean, then install the cover has a latch (H) to secure it to the cup. The over-cup has a ring with notches (J) that secures the cup hood into place when locked in place on the cup.

Fig. 2

Accessory Remote Pressure Pot

o reduce the risk of serious injury from

f the air supply to the gun before

. The under-cup cover



s air

WARNING

The accessory remote pressure pots remain pres surized until pressure is manually relieved. T reduce the risk of serious injury from pressurized fluid or accidental spray from the gun, always relieve pressure in the pressure pot before loosen ing or removing the cover

Relieve the remote pressure pot pressure by following these steps:

a. T

urn of

f the air supply to the pressure pot.



113

2 quart



Fig. 3

2. Remove sure pot. Secure the cover

NOTE:

the cover threads with petroleum jelly

the pressure pot cover and fill the pres

2 quart remote pressure pot only:

lightly coat

CAUTION

If the 2 quart remote pressure pot is accidentally tipped over or held at too great of an angle, fluid may leak into the air regulator this. If fluid does get into the regulator immediately.

. T

ake precautions to avoid

, clean it

CAUTION

Do not tighten the pressure pot cover more than hand-tight. Excessive tightening may damage the cover gasket.



Page 10

Prepare the Surface to be Sprayed

achieve proper adhesion, make sure the surface to

be sprayed is completely clean.

Operating the Turbine

WARNING

Sparking of the turbine motor from flammable liquid, dust particles and other flammable substances in the spray area, and cause serious injury and property damage. Be sure to follow the precautions below:

D A

can be expected in the normal operation

. Sparks could ignite fumes

When flammable liquid is sprayed or used for flushing or cleaning equipment, the turbine must be placed at least 20 feet (6.1 m) away from areas where hazardous concentrations of flammable vapors are likely to occur

Use additional air hose if necessary to ensure that the turbine is operated in a clean, dry ventilated area.

Never place the turbine inside a spray booth! Use this equipment outdoors or in extremely well ventilated areas.

void all ignition sources such as static electric ity from plastic drop cloths, open flames such as pilot lights, hot objects such as cigarettes, arcs from connecting or disconnecting power cords or turning light switches on and of or remove all sources of ignition.

, well

f. Extinguish

Setup

1. T

NOTE:

period of time, turn it of automatically.

NOTE: To adjust the spray gun pattern, see the

turbine gun manual 308–336.

Series 800 Cold W

urbine Spray Model Series 800 has a diaphragm compressor diaphragm will become stiff in cold weather enough, the stif sor to start (the unit will hum). If this occurs, follow these steps:

1. T

urn the turbine on a few minutes before you start

spraying to allow for warm-up time.

When the turbine is not in use for an extended

f. The turbine does not shut of

Be sure the turbine filter is clean before operating. See page 12 to check and clean the filter

eather Operation

. When this compressors is new

f diaphragm will not allow the compres

urn the turbine and compressor of

Unplug the turbine from the power source.

Loosen the four main filter screws and remove the filter; replace the main filter and pre-filter if they are dirty

Hand spin the cooling fan on the compressor for a few revolutions.

Reassemble the turbine.

Plug in the turbine and turn compressor on. The compressor should start.

, the

. If cold

10  308-422

Page 11

Shutdown

Pressure Relief Procedure

WARNING

PRESSURIZED

The equipment stays pressurized until pressure is manually relieved. To reduce the risk of a serious injury from pressurized fluid, accidental spray from the gun, or splashing fluid, follow the

lief Procedure

are instructed to relieve the pressure,

stop spraying,

check or service any of the system equipment,

or install or clean the fluid nozzles.

When spraying is finished, release the gun trigger and turn of

2. T

urn of

f the turbine sprayer

EQUIPMENT HAZARD

Pressure Re

whenever you:

f the air supply to the gun.

2 Quart Remote Pot:

relief knob (1 pressure is completely relieved before remov ing the cover system again.

See Fig. 4.

13) about one turn. W

. Close the knob before using the

113

urn out the pressure

2 quart

ait until

WARNING

The turbine hose outlet may be hot. Carefully check the hose end before removing the hose.

If using a remote pressure pot,

by following these steps:

a. T

urn of

f the air supply to the pressure pot.

relieve its pressure

Fig. 4

NOTE: Elevate the spray gun and pull the trigger

will allow the fluid in the fluid hose to drain back into the remote pressure pot.

Clean the spray gun and cup as instructed in the turbine gun manual, 308–336.



. This

308-42211

Page 12

Maintenance

Daily

Check

the main turbine filter daily for cleanliness.

The turbine systems are lifetime lubricated. The only maintenance required is filter cleaning and replace ment.

The turbine main filter and pre-filter must be clean at all times to provide suf and atomize the fluid. Check the filters weekly mum. Replace the pre-filter as required.

ficient air flow to cool the motor

, mini

CAUTION

Do not operate the turbine sprayer without the filter installed.

NOTE: To check the filter

place a piece of paper against the air intake filter air intake holds the paper in place, the filter is okay

o clean the main filter:

1. T

urn of

f and unplug the turbine.

Loosen the four main filter screws. See Fig. 5.

Remove the main filter and clean it by following one of the following three methods:

D T

ap the filter gently on a flat surface, dirty side

down.

Direct compressed air (100 psi [7 bar] maxi mum) through the filter panel in the opposite direction of the arrows on the side of the filter

Soak the filter for 15 minutes in water and a mild detergent. Rinse the filter until it is clean. Air dry the filter; do not use compressed air

, turn on the turbine and

. If the

WARNING

o avoid damage to the turbine and possible elec

tric shock, never install a damp filter in the turbine.

Main filter screws

03072

Fig. 5

Series 800 T

urbine shown

Weekly

Check the hose for cracks, leaks, and holes. Replace, if necessary

Annually or 600 Hours (whichever comes first)

Replace sprayer operation. If the brushes are not replaced, motor failure will occur

NOTE:

center perform the motor brush replacement. See the procedure on page 16.

the motor brushes 600 hours after turbine

It is recommended that an authorized service

12  308-422

Page 13

Troubleshooting

PROBLEM CAUSE SOLUTION

Remote Container Pressurization

(Series to

800) Compressor fails

start

fluid delivery

Cold weather operation.

. Check for leaks at the container gasket,

quart lid, and 2 1/2 gal pot wing nuts.

Check for air flow from male quick–disconnect at compressor outlet (approx. 1/4 CFM).

Turn

pressure regulator clockwise. Look

for

pressure on gauge. (If no pressure on

gauge,

Check needle

Check

Check if fluid pickup tube is unplugged. Tighten.

Blow

Check container for material.

See Cold W eather Operation instructions,

check air line and fittings).

hole in tank lid under regulator or

valve 2 Qt lid. Clean if necessary

for obstructions.

out and clear material hose.

page 10.

urbine fails to start

Poor atomization

Red Rocker Circuit Breaker Switch Trips

Power supply

Dirty filter

Extension cord too long.

Hose length too long.

Check filter

Excessive high ambient temperature.

Excessive brush wear

Excessive current draw

Cycle red rocker switch.

Clean filter

Replace with shorter extension cord (do not exceed 100 ft). Extension cord must

3-wire, 12 A

Replace with shorter hose. See Accessories

Clean filter and replace as necessary

Move turbine to cooler area.

Remove turbine wrapper and: . Check for free motor rotation, . Check brush wear . Replace motor brushes if necessary

Return to authorized service center

WG.

for shorter hose and P/N.

308-42213

Page 14

WARNING

Turn

f turbine and unplug power for the following

procedures.

urbine Switch Replacement (Red Rocker Circuit

Breaker)

o remove the turbine switch (3), wedge a large

1. T flat blade screwdriver between the top of the switch and the turbine face plate. See Fig. 6.

Push down firmly on the switch. Pry the switch out far enough so the two top switch locking tabs are visible.

While maintaining outward pressure on the switch,

3. push down on the two locking tabs with a small flat blade screwdriver until they release. The switch will pop out.

Disconnect the two wires and remove the switch.

Reinstall by connecting wires to the new switch. Snap the switch into place.

Repair

rapper Removal

Remove the cabinet wrapper by following these steps.

NOTE:

Reinstall the hose on the “out” side of the com pressor.

Replace the main filter

Remove the four filter screws. Remove the main filter

. Clean and replace the filter if necessary

Remove the four remaining top wrapper screws. Do not remove handle screws.

Remove one screw from each side of the wrap per.

Remove the four remaining bottom wrapper screws. Do not remove the rubber feet.

Gently pry loose and remove the wrapper from the cabinet.

The wrapper is sealed with caulk.

Locking Tabs

Fig. 6

Series 800 Compressor Replacement

Remove the four main filter stop screws and remove the main filter necessary).

Remove the air hose from the “out” side of the

2. compressor.

Locate and remove the three compressor hold–

3. down screws.

Remove the ground screw remove the compressor

Rewire and install the new compressor

5. removable LoctiteR on the compressor screws and tighten the screws. Do not overtighten the rubber bumpers.

14  308-422

. (Clean or replace filter as

. Clip the lead wires and

. Apply

03728

Filter Screws

Wrapper Screws

Side

Fig. 7

Power Cord Replacement

Remove the cabinet wrapper by following the

Removal

The power cord may now be replaced.

Series 800 Compressor T ment

Remove the cabinet wrapper by following the

Removal

The compressor toggle switch (Series 800) may now be replaced.

procedure.

Series 900 shown

oggle Switch Replace

Screws

03067

Wrapper

Page 15

Repair

Turbine/Motor

The Series 700 and 800 turbine replacement kit M73525 contains: T spacer (16), foam fan seal (83), ground ring terminal (7) red butt connector (not shown, used on series 800 only) and 2 switch connectors (8)

The Series 900 turbine replacement kit M73526 con tains: T foam fan seal (83), ground ring terminal (7) and 2 switch connectors (8)

Remove the cabinet wrapper by following the steps in the W list exploded view for disassembly

Note:

urbine unit (62), rubber bottom spacer (16),

rapper Removal procedure. Reference the parts

the wrapper is sealed with caulk.

The motor may now be replaced.

Remove the upper motor mount (42) by removing the five screws that retain it.

Remove the ground wire (green) and switch wires (black & white).

Replacement

urbine unit (62), rubber bottom

Be sure to install the ground wire to the grounding

7. stud on the lower motor mount.

Replace the upper motor mount and the five screws that retain it.

Install the new fan seal gasket (83) on the top of the upper motor mount

10.

Replace the wrapper and filter system.

Motor

Black

Green

White

8 9

Green

Black

Rocker Switch

Power Cord

Note:

Series 800 only approximately 2 in. from the three wire crimp connec tor.

Install (crimp) the female switch connectors or red butt connectors on the new turbine as shown in the appropriate wiring diagram. The round ring con nector always goes on the green wire.

Note:

On Series 800 only (attached to the three wire crimp connector) back approximately 3/8 in. and install the red butt connector

Remove the old motor from the lower mount by removing the three bolts (54). The nuts are at tached to the lower mount, a holding wrench is not required.

Reinstall the new turbine (62) and pad (16).

Note:

Application of removable Loctiter is recom mended on the threads of the three bolts (54).

Note:

Do not over tighten the three bolts (54) securing the turbine to the lower motor mount, damage to the turbine may occur

, clip the neutral lead (white)

, strip the white neutral wire

Series 700 shown

Fig. 8

Compressor

Motor

White

Black

Green

Fig. 9

Green

White

Series 800 shown

White

Rocker Switch

Black

Green

Black

Power Cord

T Switch

Black



oggle

03733A

308-42215

Page 16

Motor

Black

Repair

Motor Brush Replacement NOTE:

performed by an authorized service center

It is recommended that this procedure be

Follow the steps for removing the motor in the Motor Replacement procedure.

Green

White

Fig.

On the Series 700 and 800 turbine motor the two retaining clips and plastic fan cover

Rocker Switch

8 9

Series 900 shown

Green

Black

Power Cord

03735A

On the Series 900 turbine motor

3. clips out of the top of the motor for brush replace ment.

Remove the brushes. Check the commutator for excessive wear

Reassemble the new motor brushes using reverse order

. Keep lead wires from all rotating parts and

the motor frame.

, lift the retaining

CAUTION

Do not run the motor with the air inlet or outlet sealed of

Reinstall the motor in the reverse order

After running the motor for 30–45 minutes at full–rated voltage, the motor will return to full performance.

, remove

16  308-422

Page 17

Notes

308-42217

Page 18

Parts

for Series 700

35 34

21, 51

04959A

18  308-422

Page 19

Parts

Ref No.

3 M70657 4 M70601 5 106013 6 107260 CONNECT 7 102799 8 M70760 9 107266 CONNECT 10 M73044 PLA 16 M73323 P 17 M70773 W 20 M73043 WRAPPER 1 21 M73024 24 M70763 BUMPER 4 25 M70775 SCREW 26 M70774 SCREW 27 M73048 PLA 28 M70859 FIL 29 M70757 FIL 30 M71558 FIL 31 M70607 FIL 33 M71628 34 M70872 NUT 35 M70874 W 36 M71246 O-RING 1 37 M71262

Part No.

Description Qty

SWITCH, rocker 12A CORD, power FITTING, strain relief

OR, female TERMINAL, ground ring SWITCH, connector

OR, male

TE, face

AD, turbine mount

ASHER, 1/4

DECAL, RH

, 8–32x5/8 , black oxide, 8–32x1/2

TE, bottom TER, stop TER, foam stop TER KIT TER, pre

FOAM, die cut

, cabinet handle

ASHER, 3/16x1

FITTING, air outlet

, main

, female

for Series 700

Ref No.

38 M70870

39 M70873 SCREW

42 M73009 MOUNT

43 M70776 NUT

45 M73019 SP

50 113400 SCREW 3

51 M73025

53 M70764 O-

RING 3

54 M73021 BOLT

59 M71012 MOUNT 60 M73503

61 M71185 SCREW 62 M73525* MOT

82 186620 83 M73362 GASKET

84 M71452

85 M71681** VAL

86 M70402 DISCONNECT

88 M70721

93 M71603

2 2

gaskets, and electrical connectors. Motor Brush Kit M73521

is also available. Purchase separately

** V

Part No.

Motor Kit M73525 includes: motor

alve Kit M71681 includes air valve and o–ring.

Description Qty

HANDLE,

, cabinet handle

, turbine upper

, hex

ACER, 2.9

DECAL, LH (not shown)

, 1/4–20x4.00

, turbine lower

WIRE, green/yellow

, self–tapping

OR KIT

LABEL, ground (not shown)

HOSE, turbine, 25 ft

VE, turbine air

O-RING, hose LABEL, Danger/W GUN, T Manual, 308–336

, Series 700, 120V

, fan seal

, quick

arning 1

urbine, see Gun Instruction

, ground wire connectors,

1 2 1 2 3

3 1 1 1 1 1 1 1 1 1 1

Green

White

8 9

Motor

Green

Black

Rocker Switch

Power Cord

03732A

308-42219

Page 20

Parts

for Series 800

35 34

24 25

M70962

(see page 24)

21, 51

89 1

  

04960A

Page 21

Parts for Series 800

Ref No.

1 M70603 2 M70811 3 M70657 4 M70601 5 106013 6 M70759 CONNECT 7 102799 8 M70760 10 M73045 PLA 12 M71143 16 M73323 P 17 M70773 W 20 M73043 WRAPPER 1 21 M73026 24 M70763 BUMPER 4 25 M70775 SCREW 26 M70774 SCREW 27 M73285 PLA 28 M70859 FIL 29 M70757 FIL 30 M71558 FIL 31 M70607 FIL 32 M71535 {

33 M71628 34 M70872 NUT 35 M70874 W 36 M71246 O-RING 1 37 M71262 38 M70870 39 M70873 SCREW 42 M73009 MOUNT, motor 43 M70776 NUT

Part No.

Description Qty

SWITCH, toggle SWITCH, plate SWITCH, rocker 12 amp CORD, power FITTING, strain relief

OR, red butt TERMINAL, ground ring SWITCH, connector

TE, face

HARNESS, 14 in wire

AD, turbine mount

ASHER, 1/4

DECAL, RH

, 8–32x5/8 , black oxide 8–32x1/2

TE, bottom TER, stop TER, foam stop TER KIT

, main

TER, pre

COMPRESSOR KIT

, Series 800, 120V FOAM, die cut

, cabinet handle

ASHER, 3/16x1

FITTING, air outllet HANDLE,

, cabinet handle

, upper

, hex

Ref No.

45 M73019 SP

50 113400 SCREW 3

51 M73027

52 M71136 WASHER 3

53 M70764 O-RING 3

54 M73021 BOLT

58 M70673

60 M73503

61 M71185 SCREW

62 M73525 *MOT

78 M71187

79 M70810 CONNECT 82 186620

83 M73362 GASKET 84 M71452

85 M70721 89 M70691

92 M70402 DISCONNECT

93 M71603

95 M71631

1 1

gaskets, and electrical connectors. Motor Brush Kit M73521

is also available. Purchase separately

** Unloader Kit M70691 includes unloader valve, hose, hose

clamps and fitting M70809.

Part No.

Description Qty

ACER, 2.9 in.

DECAL, LH (not shown)

, 1/4–20x4.00 COUPLING, parker #207P–4 WIRE, green/yellow

, self–tapping

OR KIT

WIRE, black

OR, crimped

LABEL, ground (not shown)

, fan seal HOSE, turbine, 25 ft O-RING, hose **UNLOADER KIT

LABEL, warning/danger HOSE, compressed air disconnect, 25 ft GUN, turbine, see Gun Instruction Manual, 308–336

Motor Kit M73525 includes: motor

, Series 800, 120V

, quick

, ground wire connectors,

2 1

{

Compressor Kit, M71535, includes compressor

wire, and electrical connectors.

3 1 1 1 1 2 2 1 1 1 1 1 1 1

, with quick

, ground

Compressor

Green

White

Black

Green

White

Motor

White

Green

Black

Rocker Switch

Black

Power Cord

Toggle Switch

78 8

03733A

308-42221

Page 22

Parts

for Series 900

35 34

36 37

29 28

21, 51

54 17

04961A

  

Page 23

Parts

Ref No.

3 M70657 4 M70601 5 106013 6 107260 CONNECT 7 102799 8 M70760 9 107266 CONNECT 10 M73046 PLA 13 M71179 16 M73039 P 17 M70773 W 20 M73043 WRAPPER 1 21 M73028 24 M70763 BUMPER 4 25 M70775 SCREW 26 M70774 SCREW 27 M73048 PLA 28 M70859 FIL 29 M70757 30 M71558 FIL 31 M70607 FIL 33 M71628 34 M70872 NUT

Part No.

Description Qty

SWITCH, rocker 12 amp CORD, power FITTING, strain relief

OR, female TERMINAL RING, ground SWITCH, connector

OR, male

TE, face

WIRE, tie (not shown)

AD, turbine mount

ASHER, 1/4

DECAL, R.H.

, 8–32x5/8 , black oxide, 8–32x1/2

TE, bottom

TER, stop

FOAM, filter stop

TER KIT TER, pre

FOAM, die cut

, cabinet handle

, main

for Series 900

Ref No.

35 M70874 W

36 M71246 O-RING 1

37 M71262

38 M70870 HANDLE 1

39 M70873 SCREW

42 M73011 MOUNT, motor

43 M70776 NUT

44 M70789 SCREW

45 M73020 SP

50 113400 SCREW 3

51 M73029

53 M70764 O-RING 3 54 M70770 BOLT

59 M73010 MOUNT, motor 62 M73526* MOT

82 186620 83 M73037 GASKET

84 M71452

85 M71681** VAL

86 M70402 DISCONNECT

87 M70721

93 M71603

Part No.

Description Qty

ASHER, 3/16x1

FITTING, air outlet

, cabinet handle

, upper

, hex

, 1/4 x 20 x 3/4

ACER, 2.6

DECAL, LH

, 1/4–20x3.5

, lower

OR KIT

LABEL, ground (not shown)

, fan seal

HOSE, 25 ft

VE, turbine air

, quick O-RING, hose LABEL, warning/danger Gun, turbine, see Gun Instruction Manual, 308–336

2 1 3 4 3

3 1 1 1 1 1 1 1 1 1

Green

White

Motor Kit M73526 includes: motor

gaskets, and electrical connectors. Motor Brush Kit M73522 is also available. Purchase separately

alve Kit M71681 includes air valve and o-ring.

** V

Motor

Black

Rocker

8 9

Green

Black

Switch

Power Cord

, ground wire connectors,

03735A



Page 24

Accessories

2-1/2

Gallon (9.46 liter) Pressure Pot M70604

(Series 800 only)

50 psi (3.5 bar) Maximum Inlet Air Pressure

2-1/2 gallon (9.46 liter) capacity an air pressure regulator and gauge and a pressure relief valve.

201

216

217

202

212

204

205

NOTE:

2 1/2 Gal (9.46 liter) Paint T

ank Liner (5

pak) M70695

, steel tank. Includes

221

208

209

203

207

212

Quart (1.94 liter) Pressure Pot M70962

(Series 800 only)

50 psi (3.5 bar) Maximum Inlet Air Pressure

2 quart (1.94 liter) capacity

, aluminum cup. Includes an air pressure regulator and gauge, pressure relief valve, and rigid hook handle.

WARNING

Do not use 1,1,1-trichloroethane, methylene chlo ride, other halogenated hydrocarbon solvents or fluids containing such solvents in the turbine spray system, which contains aluminum and/or galva nized-coated parts. Such use could result in a serious chemical reaction, with the possibility of explosion, which could cause death, serious injury and/or substantial property damage.

*109

118

101

121

124

120

119

114

103

102

123

122

128

Ref. No. Part No. Description Qty.

201 104655 PRESSURE GAUGE 1 202 151519 203 M70687 COUPLING 1 204 M70676 O-RING 1 205 M70686 PRESSURE RELIEF VALVE 1 207 M70616 GASKET

M70617 GASKET

208 M70678 WING NUT 5 209 M70677 WASHER 5 212 M71433 T

216 169969 QUICK DISCONNECT 217 104815 PRESSURE REGULATOR 1 221 M71639 HANDLE 1

REDUCER, 1/4 to 1/8

, standard; EPDM , solvent resistant; Thiokol

(optional–must order separately)

ANK, paint, 2-1/2 gallon (9.5 liter),

with cover

, black powder coat

, male

  

04957

109

112

126

127

Ref. No. Part No. Description Qty.

101 104655 PRESSURE GAUGE 1

102 M70727 SAFETY VALVE 1 103 104815 PRESSURE REGULATOR 1 109 M71144 POT 112 M71425 GASKET KIT

114 M70725 FITTING 1 118 169969 QUICK DISCONNECT

119 M71491 120 M71470 121 M70854 HOSE CLAMP 1 122 110440

123 189557 RESTRICTOR 1

124 M70399 QUICK DISCONNECT 126 M71681 AIR VAL 127 M70402 QUICK DISCONNECT 1 128 M72842 FITTING, air pressure stem 1

*NOTE: Handle is shipped loose, inside the 2 qt container

, 2 quart (1.94 liter), aluminum

, polyethylene (5 pak)

, male HOSE, fluid; 60 in. long; 1/4 in. ID HOSE, air; 54 in. (1.37 m) long

FITTING. tee

, male

VE KIT (o–ring and valve)

02951A

1 1

1 1 1

1 1

Page 25

Accessories

NOTE: See selection charts in the gun turbine manual,

308–336, to order fluid sets.

Lubricant 111–265

One 4 oz. (1 lubricant for fluid seals and wear areas.

#4 Ford V

Used to measure viscosity of fluid.

1 Quart Cup Lid M70610

Fits on 1 qt under–cup for air tight storage of fluid.

1 Quart Cup M71667

1 quart under-cup.

1 Quart Cup Gaskets M70425

5 pack of polyethylene gaskets for use with 1 quart under-cup.

1 Quart Under-Cup Assembly M71660

Complete 1 quart under-cup assembly

13 gram) tube sanitary (non-silicone)

iscosity Cup M70702

Automotive User Kit M70705

For use with automotive finishes. Includes:

Part No.

M70559 M70647 M70425 M70464 M70395 –

rail Around Dolly M70700

Lightweight and mobile platform with wheels; for use with Series 700, Series 800, and Series 900.

45 Degree Elbow M70593

Attaches between gun and turbine air hose; increases maneuverability.

Y Fitting Kit M70611

Creates two air connections; allows for two–gun operation.

Series 800 1/4 in. ID Compressor Air Hose (with Female Quick Disconnect)

PVC, Maximum W

Part No.

M70665 M71631

Description

1.0/0.05 mm Fluid Set

1.2/0.7 mm Fluid Set 1 Quart Under-cup Gaskets (5-pack) Fluid Strainer Upper Air Pressure Hose Parts Box with Compartments

orking Pressure: 150 psi (10.3 bar)

Length

20 ft 25 ft

(Extension) (Replacement)

Cup Check V

o help prevent the cup from depressurizing after the

air is shut of

Fluid Strainer M70464

Install on the end of the cup or pressure pot fluid tube to strain the fluid and help eliminate surface blemishes and plugged tips. 100 mesh screen.

Blow Gun M70703

For dusting and drying. With quick disconnect.

Contractor User Kit M70704

Used for fine finish materials and heavier bodied materials (latex). Includes:

Part No.

M70562 M70582 M70425 M70464 M70395 –

alve M71007

Description

1.0 mm Fluid Set

2.0 mm Fluid Set 1 Quart Under-cup Gaskets (5-pack) Fluid Strainer Upper Air Pressure Hose Parts Box with Compartments

3/8 in. ID Paint Fluid Hose

LDPE, Maximum W

Part No.

M71482 M71481 M71484 M71486 M71485

Material Hose Connector M70693

For use with 3/8 in. paint fluid hose.

3/4 in. ID T

PVC, Maximum W

Part No.

M71452 M71453 M71454 M71455

3/4 in. ID T Spring

PVC, Maximum W

Part No.

M71460 M71461 M71462 M71463 M71464

urbine Air Hose with Spring

urbine Air Hose Extension without

orking Pressure: 175 psi (12 bar)

Length

15 ft 25 ft 30 ft 40 ft 50 ft

orking Pressure: 100 psi (6.9 bar)

Length

25 ft 30 ft 40 ft 50 ft

orking Pressure: 100 psi (6.9 bar)

Length

10 ft 15 ft 20 ft 25 ft 30 ft



Page 26

Notes

  

Page 27

Notes



Page 28

The

WARRANTY

Graco

warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale warranty, tive. ommendations.

This warranty does not cover misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco equipment of structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, instal lation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claim. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor and transportation.

DISCLAIMERS AND LIMITATIONS

The terms of this warranty constitute purchaser’s sole and exclusive remedy and are in lieu of any other warranties (express or implied), liabilities, including product liabilities, based on negligence or strict liability tial damages or loss is expressly excluded and denied. In no case shall Graco’ Any action for breach of warranty must be brought within two (2) years of the date of sale.

Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defec

This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’

including warranty of merchantability or warranty of fitness for a particular purpose

Graco Warranty and Disclaimers

by an authorized Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this

s written rec-

, and Graco shall not be liable for

, any malfunction, damage or wear caused by faulty installation,

, and of any non–contractual

. Every form of liability for direct, special or consequen

s liability exceed the amount of the purchase price.

EQUIPMENT NOT COVERED BY GRACO WARRANTY

Graco makes no warranty respect to accessories, equipment, materials, or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motor Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

PLACE AN ORDER

1–800–328–0211 T

, and disclaims all implied

, switches, hose, etc.) are subject to the warranty

Graco

, contact your Graco distributor

oll Free

warranties of merchantability and fitness for a particular purpose

, if any

, of their manufacturer

Phone Number

, or call this number to identify the distributor closest to you:

, with

Sales

Foreign Offices:

Belgium, Canada, England, Korea, Switzerland, France, Germany

Offices:

GRACO INC. P.O. BOX 1441

PRINTED

  

IN U.S.A. 308–422 June 1994 Revised January 1996

Atlanta, Chicago, Detroit, Los Angeles

MINNEAPOLIS, MN

, Hong Kong, Japan

55440–1441