Graco LineLazer ES 1000, LineLazer ES 2000 Installation, Repair, Parts
Operation, Repair, Parts
LineLazer ES 2000
LineLazer ES 1000
LineLazer™ ES 1000 / ES 2000
Airless Line Striper
For the application of line striping materials.
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
Maximum Operating Pressure: 3300 psi (22.8 MPa, 228 bar)
Important Safety Instructions
Read all warnings and instructions in this manual and in related manuals
before using the equipment. Be familiar with the controls and the proper
usage of the equipment. Save these instructions.
Related Manuals:
ES 1000 ES 2000
311254 Gun 311254 Gun
334599 Pump 310643 Pump
3A3428 Auto-Layout Application Methods
3A4603F
EN
Use only genuine Graco replacement parts.
The use of non-Graco replacement parts may void warranty.
Contents
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Component Identification (ES 1000) . . . . . . . . . . . 9
Component Identification (ES 2000) . . . . . . . . . . 10
Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Battery and Charger . . . . . . . . . . . . . . . . . . . . . . . 12
Battery Type and Charging Profiles . . . . . . . . . 12
Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . 12
Charging the Battery . . . . . . . . . . . . . . . . . . . . . 13
Grounding Procedure
(AC Wall Power) . . . . . . . . . . . . . . . . . . . . . . . 14
Power Requirements . . . . . . . . . . . . . . . . . . . . 14
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . 14
Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Grounding Procedure
(Battery Power) (For Flammable Flushing Fluids
Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 16
Setup/Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SwitchTip and Guard Assembly . . . . . . . . . . . . 19
Gun Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Install Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Position Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Select Manual Guns . . . . . . . . . . . . . . . . . . . . . 20
Select Auto Guns (ES 2000) . . . . . . . . . . . . . . . 21
Gun Positions Chart . . . . . . . . . . . . . . . . . . . . . 22
Gun Arm Mounts . . . . . . . . . . . . . . . . . . . . . . . . 23
Change Gun Position
(Front and Back) . . . . . . . . . . . . . . . . . . . . . 23
Change Gun Position
(Left and Right) . . . . . . . . . . . . . . . . . . . . . . 23
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Trigger Sensor Adjustment (ES 2000) . . . . . . . 24
Gun Cable Adjustment . . . . . . . . . . . . . . . . . . . 25
Straight Line Adjustment . . . . . . . . . . . . . . . . . . 26
Handle Bar Adjustment . . . . . . . . . . . . . . . . . . . 26
Paint Stripe Width . . . . . . . . . . . . . . . . . . . . . . . . . 27
Spray Test Stripe . . . . . . . . . . . . . . . . . . . . . . . 27
Clearing Tip Clogs . . . . . . . . . . . . . . . . . . . . . . 27
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Flush Drain Tube . . . . . . . . . . . . . . . . . . . . . . . 28
Flush Hose and Gun . . . . . . . . . . . . . . . . . . . . . 29
LineLazer V LiveLook Display . . . . . . . . . . . . . . . 30
ES 2000 (Standard Series) . . . . . . . . . . . . . . . . 30
Initial Setup (ES 2000 Standard Series) . . . . . . 31
Striping Mode (ES2000 Standard Series) . . . . . 33
Measure Mode (ES2000 Standard Series) . . . . 34
Setup/Information . . . . . . . . . . . . . . . . . . . . . . . 35
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
ES2000 (HP Auto Series) . . . . . . . . . . . . . . . . . . . . 38
LineLazer V LiveLook Display . . . . . . . . . . . . . . . 39
ES2000 (HP Auto Series) . . . . . . . . . . . . . . . . . 39
Initial Setup (ES2000 HP Auto Series) . . . . . . . 40
Striping Mode (ES2000 HP Auto Series) . . . . . . 42
Measure Mode (ES2000 HP Auto Series) . . . . . 43
Layout Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Stall Calculator . . . . . . . . . . . . . . . . . . . . . . . . . 45
Angle Calculator . . . . . . . . . . . . . . . . . . . . . . . . 46
Setup/Information . . . . . . . . . . . . . . . . . . . . . . . 48
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Marker Layout Mode . . . . . . . . . . . . . . . . . . . . . 51
Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Troubleshooting (ES 1000 & ES 2000) . . . . . . . . . 54
Mechanical/Fluid Flow . . . . . . . . . . . . . . . . . . . . 54
Electrical (ES 1000) . . . . . . . . . . . . . . . . . . . . . . 56
ES 2000 Troubleshooting . . . . . . . . . . . . . . . . . 60
Electrical (ES 2000) . . . . . . . . . . . . . . . . . . . . . . 62
Sprayer Will Not Run (ES 1000 & ES 2000) . . . 68
Sprayer Will Not Shut Off (ES 1000 & ES 2000) 70
Inverter (ES 1000 & ES 2000) . . . . . . . . . . . . . . 71
Sprayer does not have - 100 VAC for 120V units - 220
VAC for 230V units (ES 1000& ES 2000) . . . . . . 72
Battery Will Not Charge (ES 1000 & ES 2000) . 73
Parts Drawing - ES 1000 . . . . . . . . . . . . . . . . . . . . 74
Parts List - ES 1000 . . . . . . . . . . . . . . . . . . . . . . . . 75
Parts Drawing - ES 1000 . . . . . . . . . . . . . . . . . . . . 76
Parts List - ES 1000 . . . . . . . . . . . . . . . . . . . . . . . . 77
Parts Drawing - ES 1000 . . . . . . . . . . . . . . . . . . . . 78
Parts List - ES 1000 . . . . . . . . . . . . . . . . . . . . . . . . 79
Parts Drawing - ES 1000 . . . . . . . . . . . . . . . . . . . . 80
Parts List - ES 1000 . . . . . . . . . . . . . . . . . . . . . . . . 81
Swivel Wheel Assembly . . . . . . . . . . . . . . . . . . 81
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Parts Drawing - ES 1000 . . . . . . . . . . . . . . . . . . . . 82
2 3A4603F Operation, Repair, Parts
Contents
Parts List - ES 1000 . . . . . . . . . . . . . . . . . . . . . . . . 83
Gun Holder and Arm . . . . . . . . . . . . . . . . . . . . . 83
Gun Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Parts Drawing - ES 1000 . . . . . . . . . . . . . . . . . . . . 84
Parts List - ES 1000 . . . . . . . . . . . . . . . . . . . . . . . . 85
Voltage Meter Box, 120V (ES1000 & ES2000) . . .86
Voltage Meter Box, 230V (ES1000 & ES2000) . . .86
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Voltage Meter Box, 120V . . . . . . . . . . . . . . . . . . 87
Voltage Meter Box, 230V . . . . . . . . . . . . . . . . . . 87
Control Box, 120V (ES 1000) . . . . . . . . . . . . . . . . . 88
Control Box, 230V (ES 1000) . . . . . . . . . . . . . . . . . 88
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Control Box, 120V (ES 1000) . . . . . . . . . . . . . . . 89
Control Box, 230V (ES 1000) . . . . . . . . . . . . . . . 89
Wiring Diagram - 120V (ES 1000) . . . . . . . . . . . . .90
Wiring Diagram - 230V (ES 1000) . . . . . . . . . . . . .91
Control Board Wiring Diagram . . . . . . . . . . . . . . . 92
110/120V (ES 1000) . . . . . . . . . . . . . . . . . . . . . . 92
230V (ES 1000) . . . . . . . . . . . . . . . . . . . . . . . . . 93
Parts Drawing - ES 2000 . . . . . . . . . . . . . . . . . . . . 94
Parts List - ES 2000 . . . . . . . . . . . . . . . . . . . . . . . . 95
Parts Drawing - ES 2000 . . . . . . . . . . . . . . . . . . . . 96
Parts List - ES 2000 . . . . . . . . . . . . . . . . . . . . . . . . 97
Parts Drawing - ES 2000 . . . . . . . . . . . . . . . . . . . . 98
Parts List - ES 2000 . . . . . . . . . . . . . . . . . . . . . . . . 99
Parts Drawing - ES 2000 . . . . . . . . . . . . . . . . . . . 100
Parts List - ES 2000 . . . . . . . . . . . . . . . . . . . . . . . 101
Parts Drawing - ES 2000 . . . . . . . . . . . . . . . . . . . 102
Parts List - ES 2000 . . . . . . . . . . . . . . . . . . . . . . . 103
Swivel Wheel Assembly . . . . . . . . . . . . . . . . . 103
Parts Drawing - ES 2000 . . . . . . . . . . . . . . . . . . . 104
Parts List - ES 2000 . . . . . . . . . . . . . . . . . . . . . . . 105
Gun Holder and Arm . . . . . . . . . . . . . . . . . . . . 105
Gun Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Parts Drawing - ES 2000 . . . . . . . . . . . . . . . . . . . 106
Parts List - ES 2000 . . . . . . . . . . . . . . . . . . . . . . . 107
Distance Sensor Replacement (ES 2000) . . . . . 108
Wiring Diagram - 120V (ES 2000) . . . . . . . . . . . . 109
Control Board Wiring Diagram . . . . . . . . . . . . . . 110
110/120V (ES2000) . . . . . . . . . . . . . . . . . . . . . 110
230V (ES2000) . . . . . . . . . . . . . . . . . . . . . . . . 111
Wiring Diagram - 230V (ES 2000) . . . . . . . . . . . . 112
World Key Symbol . . . . . . . . . . . . . . . . . . . . . . . . 113
Technical Specifications . . . . . . . . . . . . . . . . . . . 114
CALIFORNIA PROPOSITION 65 . . . . . . . . . . 114
Technical Specifications . . . . . . . . . . . . . . . . . . . 115
Technical Specifications . . . . . . . . . . . . . . . . . . . 116
End of Product Life . . . . . . . . . . . . . . . . . . . . . . . 117
Graco Standard Warranty . . . . . . . . . . . . . . . . . . 118
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 119
3A4603F Operation, Repair, Parts 3
Models
Models
LineLazer ES 1000
Model 1 Battery
25M226
25N784
25M228
25N785
Model 2 Batteries
Included
25N550
25N551
25N552
25N559
25N560
25N553
Included
120V
230V
Standard
Series
2 Batteries
Included
120V
230V
HP Auto
Series
LineLazer ES 2000
Number of
Manual Guns
20
11
02
11
02
10
Number of
Auto Guns
120V 230V LazerGuide
1700
LazerGuide
2000
25N554
25N561
25N562
25N657
01
20
02
11
4 3A4603F Operation, Repair, Parts
Warnings
120V US
230V
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation
point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these
symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard
symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of
electric shock by providing an escape wire for the electric current. This product is equipped with a cord having
a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly
installed and grounded in accordance with all local codes and ordinances.
• Improper installation of the grounding plug is able to result in a risk of electric shock.
• When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat
blade terminal.
• The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding
wire.
• Check with a qualified electrician or serviceman when the grounding instructions are not completely
understood, or when in doubt as to whether the product is properly grounded.
• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified
electrician.
• This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to the plugs
illustrated in the figure below.
• Only connect the product to an outlet having the same configuration as the plug.
• Do not use an adapter with this product.
Extension Cords:
• Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts the
plug on the product.
• Make sure your extension cord is not damaged. If an extension cord is necessary use 12 AWG (2.5mm
minimum to carry the current that the product draws.
• An undersized cord results in a drop in line voltage and loss of power and overheating.
3A4603F Operation, Repair, Parts 5
2
)
Warnings
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire
and explosion:
• Do not spray flammable or combustible materials near an open flame or sources of ignition such as
cigarettes, motors, and electrical equipment.
• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates
a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including
the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded
to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless
paint sprayer hoses.
• Verify that all containers and collection systems are grounded to prevent static discharge. Do not use pail
liners unless they are antistatic or conductive.
• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.
• Do not spray flammable or combustible liquids in a confined area.
• Sprayer generates sparks. Keep spray area well-ventilated. Keep a good supply of fresh air moving through
the area.
• Keep pump assembly in a well ventilated area when spraying, flushing, cleaning, or servicing. Do not spray
pump assembly.
• Do not smoke in the spray area or spray where sparks or flame is present.
• Do not operate light switches, engines, or similar spark producing products in the spray area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
• Know the contents of the paints and solvents being sprayed. Read all Safety Data Sheets (SDSs) and
container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety
instructions.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that
injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any
part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Use Graco nozzle tips.
• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying,
follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing
the nozzle tip to clean.
• Equipment maintains pressure after power is shut off. Do not leave the equipment energized or under
pressure while unattended. Follow the Pressure Relief Procedure when the equipment is unattended or
not in use, and before servicing, cleaning, or removing parts.
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
• This system is capable of producing 3300 psi (22.8 MPa, 228 bar). Use Graco replacement parts or
accessories that are rated a minimum of 3300 psi (22.8 MPa, 228 bar).
• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
6 3A4603F Operation, Repair, Parts
Warnings
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your
material, request Safety Data Sheet (SDS) from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s
replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety
hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric
shock.
• Turn off, disconnect power cord, and disconnect battery before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
• Wait five minutes after disconnecting power cord before servicing.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:
• Do not touch hot fluid or equipment.
3A4603F Operation, Repair, Parts 7
Warnings
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye
injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited
to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
BATTERY HAZARD
Lead-acid batteries produce explosive gases and contain sulfuric acid that can cause severe burns. To avoid
sparks and injury when handling or working with a lead-acid battery:
• Only use the battery type specified for use with the equipment. See Technical Data.
• Read and follow the battery manufacturer’s warnings.
• Exercise caution when working with metallic tools or conductors to prevent short circuits and sparks.
• Keep all sparks, flames, and cigarettes away from batteries.
• Always wear protective eyewear and protective equipment for face, hands, and body.
• If you have direct contact with battery fluid, flush with water and consult a physician immediately.
• Installation and maintenance must be performed by knowledgeable personnel only.
8 3A4603F Operation, Repair, Parts
Component Identification (ES 1000)
ti30321a
PRIME SPRAY
16
1
1
2
3
4
6
7
5
8
9
2
3
6
7
8
9
11
10
14
17
15
16
12
13
4
5
11
10
12
14
15
13
17
Component Identification (ES 1000)
1 ON/OFF Switch
2 Pressure Control & Display
3 Spray Gun Trigger
4 Turn Control
5 Filter
6 Pressure Gauge
7 Prime/Pressure Valves
8 Drain and Siphon Hoses
9 Battery Compartment
10 Inverter Circuit Breakers
11 Pump
12 Trigger Safety
13 Fuse
14 Charging Port
15 Voltage Meter
16 LED Status Center & Battery Type Selector
17 Serial ID
Access
3A4603F Operation, Repair, Parts 9
Component Identification (ES 2000)
Component Identification (ES 2000)
1 ON/OFF Switch
2 Pressure Control & Display
3 Spray Gun Trigger
4 Turn Control
5 Filter
6 Laser
7 Prime/Pressure Valves
8 Drain and Siphon Hoses
9 Battery Compartment
10 3A4603F Operation, Repair, Parts
10 Inverter Circuit Breakers
11 Pump
12 Trigger Safety
13 Fuse
14 Charging Port
15 Voltage Meter
16 LED Status Center & Battery Type Selector
Access
17 Serial ID
18 Display
Tip Selection
ti27606a
in.
in.
in.
in.
(cm)
ti27508a
ti27509a
Tip Selection
(cm)
ti27506a
(cm)
ti27505a
(cm)
LL5213* 2 (5)
LL5215* 2 (5)
LL5217
LL5219
LL5315
LL5317
LL5319
LL5321
LL5323
LL5325
LL5327
LL5329
LL5331
LL5333
LL5335
LL5355
4 (10)
4 (10)
4 (10)
4 (10)
4 (10)
4 (10)
4 (10)
4 (10)
4 (10)
4 (10)
4 (10)
4 (10)
4 (10)
4 (10)
LL5417 6 (15)
LL5419 6 (15)
LL5421 6 (15)
LL5423 6 (15)
LL5425 6 (15)
LL5427 6 (15)
LL5429 6 (15)
LL5431 6 (15)
LL5435 6 (15)
LL5621
LL5623
LL5625
LL5627
LL5629
LL5631
LL5635
LL5639
ti27507a
12 (30)
12 (30)
12 (30)
12 (30)
12 (30)
12 (30)
12 (30)
12 (30)
ti27510a
ti27605a
*Use 100 mesh filter to reduce tip clogs.
3A4603F Operation, Repair, Parts 11
Battery and Charger
BATTERY TYPE SELECTOR SETTINGS
Switch
Position Description Boost/Vdc Float/Vdc
0 Charger Off
1 Gel USA 14.0 13.7
2 AGM 1 14.1 13.4
3 AGM 2
(Graco Supplied) 14.6 13.7
4 Sealed Lead Acid 14.4 13.6
5 Gel Euro 14.4 13.8
6 Open Lead Acid 14.8 13.3
7 LiFePO4 14.4 14.4
8 De-sulphation 15.5
(4 hours then Off)
9 Not used
ti30488a
Battery and Charger
NOTICE
If the battery level is below 9.7V, the on-board charger
will not be allowed to charge the battery. Charge battery
with an external charger to raise the level above 10.0V
to activate the on-board charger, or replace the battery.
NOTICE
Do not expose sprayer to rain or washdown. Exposure
could cause damage to electrical components. Store
and transport covered or indoors.
Battery Type and Charging Profiles
Graco recommends using a 12V 100 Ahr Absorbent
Glass Mat (AGM) DEEP CYCLE battery.The charger is
set for this charging profile from the factory. If a different
battery is used, the charging profile can be set at the
LED Status Center. The initial charge rate is 30 amps.
• Battery Protection Features: Unit is designed to
protect the battery by shutting down at 10.5V and
not allowing charging to occur above 15.5V.
• Self Discharge: Lead acid batteries can
self-discharge in as little as 3 months depending on
storage temperatures. The hotter the storage
temperature, the faster the self-discharge occurs.
To prevent damage to the battery, it is important to
keep the battery in a charged state.
• Battery Life: Battery recharge cycles depend on
the depth of discharge per cycle. A battery that is
discharged to 50% depth will get over twice as
many cycles in its life compared to it being
discharged to 100% depth each cycle.
Only use batteries that allow an initial charge rate of 30
amps or higher.
Use a small flat head screw driver to turn the arrow to
point at the number that correlates with the chosen
battery.
Battery Disposal
Do not place batteries in the trash. Recycle batteries according to local regulations.
12 3A4603F Operation, Repair, Parts
Charging the Battery
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Replace and charge battery only in well-ventilated
area and away from flammable or combustible
materials, including paints and solvents.
If the battery level is below 9.7V, the on-board charger
will not be allowed to charge the battery. Charge battery
with an external charger to raise the level above 10.0V to
activate the on-board charger, or replace the battery.
Use an extension cord with an undamaged ground
contact. If an extension cord is necessary, use a 3-wire,
12 AWG (2.5 mm
Batteries are fully charged when leaving the factory.
Due to self-discharging of the battery, charge battery
before first use. It takes ~3 hours to charge a dead
battery to 80%. It takes ~5 hours to charge a fully
depleted battery (double these times for 2 battery unit).
2
) minimum.
Battery and Charger
3. Plug charging cord into charging port on the unit.
Connect an extension cord, minimum 12AWG
(2.5mm
2
), to the charging cord and plug it into wall
power.
4. When power is connected the voltmeter will turn on
and the charger will immediately begin charging.
User should be able to see voltmeter start to climb
to indicate charging is occurring.
1. Place unit in dry, well-ventilated area and away from
flammable or combustible materials, including
paints and solvents.
2. Ensure power switch is in OFF position.
5. Battery will charge to 14.6-14.8 volts and then it will
come back down to ~13.6 volts when fully charged.
3A4603F Operation, Repair, Parts 13
Grounding Procedure (AC Wall Power)
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Grounding Procedure
(AC Wall Power)
This equipment must be grounded to reduce the risk
of static sparking and electric shock. An electric shock
or static spark can cause fumes to ignite or explode.
An improper ground can cause electric shock. A good
ground provides an escape wire for the electric
current.
Position the striper so the wheels are on a true
grounded surface. Not on pavement.
The plug must be plugged into an outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
Do not modify the plug provided; if it does not fit the
outlet, have the proper outlet installed by a qualified
electrician.
Do not place pail on a non-conductive surface such as
paper or cardboard which interrupts grounding
continuity.
Always ground a metal pail: connect a ground wire to
the pail. Clamp one end to the pail and the other end to
a true earth ground such as a water pipe.
Power Requirements
• 100-120V units require 100-120 VAC, 50/60 Hz, 12
or 15A, 1 phase.
• 230V units require 230 VAC, 50/60 Hz, 7 or 9A, 1
phase.
Extension Cords
Use an extension cord with an undamaged ground
contact. If an extension cord is necessary, use a 3-wire,
12 AWG (2.5 mm
2
) minimum.
Pails
Solvent and oil-based fluids: follow local code. Use
only conductive metal pails, placed on a grounded
surface such as concrete.
To maintain ground continuity when sprayer is
flushed or pressure is relieved: hold metal part of
spray gun firmly to the side of a grounded metal pail
then trigger gun.
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14 3A4603F Operation, Repair, Parts
Grounding Procedure (Battery Power) (For Flammable Flushing Fluids Only)
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Grounding Procedure
(Battery Power) (For Flammable
Flushing Fluids Only)
This equipment must be grounded to reduce the risk
of static sparking. Static sparking can cause fumes to
ignite or explode. Grounding provides an escape wire
for the electric current.
1. Position striper so that the tires are not on
pavement.
2. Striper is shipped with a grounding clamp.
Grounding clamp must attach to grounded object
(e.g., metal sign post).
Do not place pail on a non-conductive surface such as
paper or cardboard which interrupts grounding
continuity.
Always ground a metal pail: connect a ground wire to
the pail. Clamp one end to the pail and the other end to
a true earth ground such as a water pipe.
3. Disconnect grounding clamp after flushing is
complete.
Pails
Solvent and oil-based fluids: follow local code. Use
only conductive metal pails, placed on a grounded
surface such as concrete.
To maintain ground continuity when sprayer is
flushed or pressure is relieved: hold metal part of
spray gun firmly to the side of a grounded metal pail
then trigger gun.
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3A4603F Operation, Repair, Parts 15
Pressure Relief Procedure
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Pressure Relief Procedure
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing fluid
and moving parts, follow the
Procedure
when you stop dispensing and before
cleaning, checking, or servicing the equipment.
1. Perform Grounding Procedure if using flammable
materials.
2. Turn ON/OFF Switch to OFF.
Pressure Relief
3. Turn pressure control to lowest setting. Trigger all
guns to relieve pressure.
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4. Engage all gun trigger locks. Turn prime valve
down.
v
5. If you suspect the spray tip or hose is clogged or
that pressure has not been fully relieved:
a. VERY SLOWLY loosen the tip guard retaining
nut or the hose end coupling to relieve pressure
gradually.
b. Loosen the nut or coupling completely.
c. Clear the obstruction in the hose or tip.
16 3A4603F Operation, Repair, Parts
Setup/Startup
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Setup/Startup
6. If removed, install strainer.
1. Perform
Pressure Relief Procedure
, page 16
.
2. Charging the Battery, page 13.
3. Perform Grounding Procedure (AC Wall Power),
page 14, or Grounding Procedure (Battery
Power) (For Flammable Flushing Fluids Only),
page 15, if using flammable materials.
4. Fill throat packing nut with TSL to prevent
premature packing wear. Do this daily or each time
you spray.
a. Place the TSL bottle nozzle into the top center
opening in the grill at the front of the sprayer.
b. Squeeze bottle to dispense enough TSL to fill
the space between the pump rod and packing
nut seal.
7. Turn prime valve down. Turn pressure control
counterclockwise to lowest pressure.
NOTE: Minimum hose size for proper sprayer
operation is 1/4 in. x 50 ft for LL ES 1000 and 3/8 x 20’
for ES 2000.
8. Place siphon tube set in grounded metal pail
partially filled with flushing fluid. Attach ground wire
to true earth ground. Use water to flush water-based
paint and mineral spirits to flush oil-based paint and
storage oil.
NOTE: If running off wall power, plug cord into charging
port. If using an extension cord, use a 3-wire, 12 AWG
(2.5mm
5. Turn ON/OFF Switch to OFF.
2
) minimum with an undamaged ground contact.
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9. Turn ON/OFF Switch to ON:
3A4603F Operation, Repair, Parts 17
Setup/Startup
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10. ES 1000: Turn pressure control to prime. Allow fluid
to circulate for 15 seconds.
ES 2000: Increase pressure 1/2 turn to start motor
and allow fluid to circulate for 15 seconds.
11. Turn pressure down, turn prime valve horizontal.
Disengage gun trigger lock.
12. Hold all guns against a grounded metal flushing pail.
Trigger guns and increase fluid pressure slowly until
pump runs smoothly to spray.
13. Inspect fittings for leaks. If leaks occur, turn sprayer
OFF immediately. Perform
Procedure
Setup/Startup
, page 16. Tighten leaky fittings. Repeat
, steps 1 - 13. If no leaks, continue to
Pressure Relief
trigger gun until system is thoroughly flushed.
Proceed to step 14.
14. Place siphon tube in paint pails.
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15. Trigger all guns again into a flushing fluid pail until
paint appears. Assemble tips and guards.
High-pressure spray is able to inject toxins into the
body and cause serious bodily injury. Do not stop
leaks with hand or rag.
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16. ES 2000: Digital display is functional when unit is
turned on.
18 3A4603F Operation, Repair, Parts
SwitchTip and Guard Assembly
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To avoid serious injury from skin injection do not put
your hand in front of the spray tip when installing or
removing the spray tip and tip guard.
1. Engage trigger lock. Use end of SwitchTip to press
OneSeal into tip guard, with curve matching tip bore.
2. Insert SwitchTip in tip bore and firmly thread
assembly onto gun.
Setup/Startup
3A4603F Operation, Repair, Parts 19
Gun Placement
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1
2
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Gun Placement
Install Gun
1. Insert guns into gun holder. Tighten clamps.
Position Gun
2. Position gun: up/down, forward/reverse, left/right.
See Gun Positions Chart, page 22 for examples.
Another option can be to swing the gun out at an angle
and rotate the tip guard. This results in better visibility
for the user.
Select Manual Guns
3. Connect gun cables to left or right gun selector
plates.
NOTE: When striping above a curb, the mounting clamp
can be rotated for clearance.
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a. One gun: Disconnect one gun selector plate
from trigger.
b. Both guns simultaneously: Adjust both gun
selector plates to the same position.
c. Solid-skip and skip-solid: Adjust solid-line gun
to position 1 and skip-line to position 2.
20 3A4603F Operation, Repair, Parts
Select Auto Guns (ES 2000)
1s
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Gun
1
Gun
2
Gun
1
Gun
2
Gun
1
Gun
2
Gun
1
Gun
2
Gun Placement
1. Use the gun selector buttons to determine which
guns are active. Each gun selector has 3 settings:
continuous line, OFF and programmed line pattern.
2. Use the gun trigger control to actuate auto guns.
4 Examples:
3A4603F Operation, Repair, Parts 21
Gun Placement
1
2
3
4
5
6
7
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Gun Positions Chart
1 One line
2 One line up to 24 in. (61cm) wide
3 Two lines
4 One line or two lines to spray around obstacles
22 3A4603F Operation, Repair, Parts
5 One gun curb
6 Two gun curb
7 Two lines or one line up to 24 in. (61 cm) wide
Gun Placement
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Gun Arm Mounts
This unit is equipped with front and rear gun arm
mounts.
Change Gun Position
(Front and Back)
3. Slide gun arm assembly into desired gun arm
mounting slot.
4. Tighten gun arm knob into gun arm mounting slot.
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NOTICE
Make sure all hoses, cables, and wires are properly
routed through brackets and do NOT rub on tire.
Contact with tire will result in damaged hoses, cables,
and wires.
Change Gun Position
1. Loosen gun arm knob and remove from gun arm
mounting slot.
2. Slide gun arm assembly (including gun and hoses)
out from gun arm mounting slot.
(Left and Right)
Removal
1. Loosen vertical gun arm knob on gun arm mounting
bar and remove.
2. Extend mounting bar on opposite side of the
machine.
3A4603F Operation, Repair, Parts 23
Gun Placement
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ES 2000
Installation
1. Install vertical gun mount onto gun bar.
NOTE: Make sure all hoses, cables, and wires are
properly routed through brackets.
Trigger Sensor Adjustment (ES
2000)
1. Turn striper on. Engage trigger. Spray icon should
appear simultaneously with start of fluid spray.
No fluid spray
2. Turn screw in handle clockwise if spray icon
appears before fluid spray starts.
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No spray icon
3. Turn screw in handle counterclockwise if fluid spray
starts before spray icon appears.
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4. Continue adjusting screw in handle until timing of
spray icon and fluid spray are synchronized.
Adjustment of the gun cables might be necessary.
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24 3A4603F Operation, Repair, Parts
Gun Placement
ES 1000 & ES 2000
ES 2000
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Gun Cable Adjustment
Adjusting the gun cable will increase or decrease the
gap between the trigger plate and the gun trigger. To
adjust trigger gap, perform the steps below.
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1. Use wrench to loosen locking nut on cable adjuster.
3. Insert plastic cable retainer into cable bracket hole.
4. Install cable end onto trigger plate pin and install
clip.
5. Route cable around unit and up through cable holes
behind hose mount.
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2. Loosen or tighten adjuster until desired result is
achieved. NOTE: More thread exposed means less
gap between gun trigger and trigger plate.
3. Use wrench to tighten locking nut on the adjuster.
Adding Gun Cable (ES 2000)
The ES 2000 can be equipped with two gun actuators.
Each gun actuator is capable of operating one cable.
1. Select cable end with adjuster.
2. Install exposed cable through cable bracket slot.
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6. Route cable end loop through rectangular hole in
bracket and insert plastic cable retainer into the
actuator bracket. Install cable end onto actuator rod
and install pin.
3A4603F Operation, Repair, Parts 25
Gun Placement
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Straight Line Adjustment
The front wheel is set to center the unit and allow the
operator to form straight lines. Over time, the wheel may
become misaligned and will need to be readjusted. To
re-center the front wheel, perform the following steps:
1. Loosen bolt on the front wheel bracket.
2. If striper arcs to the right, loosen left set screw and
tighten right set screw for fine tune adjustment.
4. Roll the striper. Repeat steps 2 and 3 until striper
rolls straight. Tighten bolt on wheel alignment plate
to lock the new wheel setting.
Handle Bar Adjustment
3. If striper arcs to the left, loosen right set screw and
tighten left set screw.
26 3A4603F Operation, Repair, Parts
Paint Stripe Width
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Paint Stripe Width
1. Adjust gun up or down to change paint stripe width.
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Spray Test Stripe
2. Trigger gun and spray test pattern. Slowly adjust
pressure to eliminate heavy edges. Use smaller tip
size if pressure adjustment can not eliminate heavy
edges.
Clearing Tip Clogs
1. Release trigger. Engage gun trigger lock. Rotate
SwitchTip. Disengage gun trigger lock and trigger
gun to clear the clog.
1. Disengage trigger lock.
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2. Engage gun trigger lock, return SwitchTip to original
position, disengage gun trigger lock and continue
spraying.
3A4603F Operation, Repair, Parts 27
Cleanup
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FLUSH
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Cleanup
1. Perform Pressure Relief Procedure, page 16.
2. Remove guard and SwitchTip from all guns.
Flush Drain Tube
6. Remove fluid intake and drain tube from paint, wipe
excess paint off outside.
3. Unscrew cap, remove filter. Assemble without filter.
4. Clean filter, guard and SwitchTip in flushing fluid.
7. Place siphon tube set in grounded metal pail
partially filled with flushing fluid. Use water for water
base paint and mineral spirits for oil-based paint.
8. To flush drain tube and pump turn prime valve down.
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9. Turn pressure control to Fast Flush (ES1000), or 1/2
position (ES2000), and operate until the pump runs
steady and flushing fluid appears in the waste pail.
5. Attach ground wire to true earth ground or plug unit
into grounded outlet.
28 3A4603F Operation, Repair, Parts
Flush Hose and Gun
Cleanup
10. To flush airless hose and spray gun, turn prime
valve horizontal.
11. Hold gun against waste pail. Disengage trigger lock.
Trigger gun and turn pressure control to Fast Flush
(ES1000), or 1/2 position (ES2000), and operate
until the pump runs steady and flushing fluid
appears.
12. Stop triggering gun.
13. Fill pump with Pump Armor and reassemble filter,
guard and SwitchTip.
14. Each time you spray and store, fill throat packing
nut with TSL to decrease packing wear.
3A4603F Operation, Repair, Parts 29
LineLazer V LiveLook Display
LineLazer V LiveLook Display
ES 2000 (Standard Series)
30 3A4603F Operation, Repair, Parts
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