For the propulsion of line striping and removal equipment. Not approved for use in
explosive atmospheres or hazardous locations. For professional use only.
Models: 25N555, 25N556
10 mph (16 kph) Maximum Operating Speed
Important Safety Instructions
Read all warnings and instructions in this manual and in related LineLazer,
GrindLazer and ThermoLazer manuals before using the equipment. Save
these instructions.
Related Manuals:
710-0138 Delta-Q Battery Charger
3A6720Hitch Receiver Kit
LineDriver ES
EN
ModelCord Adapter
---25N555North America
North America
Australia
CEE 7/7
25N556
Use only genuine Graco replacement parts.
The use of non-Graco replacement parts may void warranty.
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation
point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard sym-
bols and warnings not covered in this section may appear throughout the body of this manual where applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a
grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly
installed and grounded in accordance with all local codes and ordinances.
•Improper installation of the grounding plug is able to result in a risk of electric shock.
•When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat
blade terminal.
•The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding
wire.
•Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded.
•Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified
electrician.
•This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to the plugs illustrated below.
•Only connect the product to an outlet having the same configuration as the plug.
•Do not use an adapter with this product.
TRAFFIC HAZARD
Vehicle strikes may result in serious injury or death.
•Do not operate in traffic.
•Use traffic control.
3A6623C3
Page 4
Warnings
MOVING VEHICLE HAZARD
Careless and reckless behavior causes accidents. Falling from vehicle, running into people or object, or being
struck by other vehicles may result in serious injury or death.
•
Do not operate unless attached to line striping or line removal equipment.
•
Do not step on forward/reverse pedals.
•
Make turns slowly. Do not make turns greater than 45°.
•
Loss of traction may occur going downhill.
•
Do not operate on slopes greater than 7.5°.
•
Do not carry passengers.
•
Do not tow.
•
Use with line striping or line removal equipment only.
•
Use appropriate traffic control in all traffic areas. Refer to manual on Uniform Traffic Control Devices (MUTCD), U.S.
Department of Transportation, Federal Highway Administration or local highway and transportation regulations.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric
shock.
•Turn off and disconnect power cord before servicing equipment.
•Connect only to grounded electrical outlets.
•Use only 3-wire extension cords.
•Ensure ground prongs are intact on power and extension cords.
•Do not expose to rain. Store indoors.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s
replacement parts only.
•Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety
hazards.
•Make sure all equipment is rated and approved for the environment in which you are using it.
•Use equipment only for its intended purpose. Call your distributor for information.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns:
•Do not touch hot fluid or equipment.
BATTERY HAZARD
Lead-acid batteries produce explosive gases and contain sulfuric acid that can cause severe burns. To avoid
sparks and injury when handling or working with a lead-acid battery:
•Only use the battery type specified for use with the equipment. See Technical Data.
•Read and follow the battery manufacturer’s warnings.
•Exercise caution when working with metallic tools or conductors to prevent short circuits and sparks.
•Keep all sparks, flames, and cigarettes away from batteries.
•Always wear protective eyewear and protective equipment for face, hands, and body.
•If you have direct contact with battery fluid, flush with water and consult a physician immediately.
•Installation and maintenance must be performed by knowledgeable personnel only.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye
injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not limited to:
•Protective eyewear, and hearing protection.
•Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
ExactMil
17 Voltage Meter
18 12V Aux. Power
19 Light Socket
20 Motor Controller Diagnostic Light
21 Battery Charger
22 Seat Lid
23 Buzzer
24 Seat Cover
™
Speed Control
Page 6
Operation
ti11087a
ti10936a
M
ti11086a
ti11085a
Operation
Setup
1. Install supplied ramp onto pallet.
2. Connect Hitch Receiver to line striping or line
removal equipment - Hitch Receiver Kit 25N787
Manual 3A6720.
5. Insert safety pin in latch
6. Adjust seat forward/backward with lever below seat.
7. Adjust height of pedals to desired position by
removing/replacing bolts (Y).
8. Loosen two bolts (C) on topside of pedals. Rotate
pedal to desired position. Tighten bolts.
3. Install LineDriver coupler to striper or grinder hitch
ball.
4. Latch coupler to locked position (M).
NOTE: If coupler is too tight to latch or is loose after
latching, coupler needs adjustment. Refer to Hitch Adjustment, page 13.
9. Continue onto Startup, page 7.
63A6623C
Page 7
Operation
ti10937a
ti10935a
ti11009a
Startup
1. Check battery charge level. Charge if not fully
charged.
2. Sit on seat to actuate safety switch. Ensure pedals
are not depressed.
3. Disengage Manual Brake on LineDriver and
attached equipment.
4. Turn power switch ON. Buzzer will sound in a few
seconds.
5. Operate control to release attached equipment.
NOTE: Interlocks in the LineDriver control system
remove drive power if the Power Switch is OFF, the
Direction/Speed Pedals are engaged when switching
power ON, or the driver lifts themself off the seat.
FREEWHEEL HAZARD
Loss of drive power causes LineDriver to freewheel,
which allows it to roll freely.
•Stay fully seated in the driver’s seat while operating the LineDriver.
•If loss of drive power occurs while LineDriver is in
motion, use the Manual Brake to bring LineDriver
to a stop.
•Always engage Manual Brake before turning
Power Switch OFF or standing up from seat.
7. Move pedals to drive LineDriver, as shown below.
Switching from forward to reverse creates a braking
action.
NOTE: LineDriver stops when both feet are removed
from pedals.
8. Set Manual Brake when not operating LineDriver.
This prevents rolling when on an incline.
Operating on an Incline
•Engage the Manual Brake before turning the Power
Switch to OFF when parking on an incline.
NOTE: LineDriver motion is forward and reverse. Turns
are made with the striper or grinder.
•Turn the Power Switch to ON and allow the machine
to initialize before releasing the Manual Brake when
starting on an incline.
Enable ExactMil
™
Speed Control
ExactMil ensures a consistent paint thickness by holding
the speed steady.
6. Push striper or grinder handle bars to begin desired
turn.
1. Stop moving. Turn speed control knob all the way
counterclockwise.
2. Set Speed Switch to ExactMil position.
3. Depress foot pedal to go forward. Adjust speed control knob to desired speed setting.
NOTE: ExactMil speed control is only active when moving forward. Reverse speed is not impacted. ExactMil
speed control limits the maximum speed that can be
obtained with the pedal.
3A6623C7
Page 8
Operation
Disable ExactMil Speed Control
•Return Speed Switch to center position.
Enable ECO Mode
ECO Mode can be compared to half-throttle on a gas
powered unit. It is helpful when greater control is
needed, such as loading and unloading, driving in congested areas, and operating on slopes. It also extends
battery life.
•Set Speed Switch to ECO position.
NOTE: ECO Mode limits forward speed to 4 mph and
reverse speed to 2.6 mph.
Disable ECO Mode
•Return Speed Switch to center position.
12V Auxiliary Ports
•12V auxiliary power ports are provided to power
accessories.
NOTICE
12V auxiliary ports must be used to power accessories.
Battery damage can result if other means are used to
power accessories.
Trailer Loading & Unloading
1. Always keep LineDriver connected to striper or
grinder.
2. Use a level surface to load and unload. Leave sufficient space behind ramps.
3. Use loading ramps sufficiently long and capable of
handling weight of unit and operator.
4. Adjust striper or grinder handlebar to highest position. Slide seat back as far as possible.
5. Use right foot to engage Manual Brake. Use left foot
to control speed. Use ECO Mode to limit speed.
6. Slowly drive straight up/down ramps (do not drive at
an angle).
7. Keep a firm grip on handlebars as the ramp is negotiated.
NOTE: Striper or grinder handlebars swing up/down as
the ramp is engaged/disengaged. Keep legs clear.
NOTE: Check Manual Brake clearance to tire and tire
pressure to ensure they are adjusted properly. Refer to
Manual Brake Adjustment or Replacement, page 11.
83A6623C
Page 9
Operation
Charging the Batteries
Replace and charge battery only in well-ventilated
area and away from flammable or combustible materials, including paints and solvents. The charger may
become hot while charging. Do not touch. Refer to
Charger Manual for additional information.
The charger may be used any time the LineDriver is not
being used. When the batteries are fully charged, the
charger automatically stops. If the LineDriver is stored
for an extended period, the batteries may self-discharge
enough for the charger to automatically recharge the
batteries. For optimum battery life, always leave the
charger plugged in.
NOTICE
Lead acid batteries can self-discharge in as little as 3
months depending on storage temperatures. The hotter
the storage temperature, the faster the self-discharge
occurs. To prevent damage to the battery, it is important to keep the battery in a charged state.
Batteries are fully charged when leaving the factory.
Due to self-discharging of the battery, charge battery
before first use. It takes ~18 hours to charge a fully
depleted battery, and ~8 hours to charge the battery 3/4
full.
3. Ensure power switch is in OFF position.
4. Plug charging cord into charging port on the unit.
Connect an extension cord, per charger manual, to
the charging cord and plug it into wall power.
This equipment must be grounded to reduce the risk
of static sparking and electric shock. An electric
shock or static spark can cause fumes to ignite or
explode. An improper ground can cause electric
shock. A good ground provides an escape wire for
the electric current.
Always use an outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Do not modify the plug provided; if it does not fit the
outlet, have the proper outlet installed by a qualified
electrician.
NOTE: Battery life depends on the depth of discharge
per cycle. A battery that is discharged to 50% depth will
get over twice as many cycles in its life compared to it
being discharged to 100% depth each cycle.
1. Place unit in dry, well-ventilated area and away from
flammable or combustible materials, including
paints and solvents.
2. Position the driver so the wheels are on a true
grounded surface, not on pavement.
3A6623C9
Power Requirements
•All models use the same battery charger. Refer to
Technical Specifications, page 32, for power
requirements.
Page 10
Operation
DISPLAY
CHARGINGOUTPUTINICATOR
USB PORT
STATE OFCHARGEINDICATOR
FAULTINDICATOR
ti35137a
5. The Charging Output Indicator means that the charger output is active.
6. When power is connected, charger will immediately
begin charging.
NOTE: Battery will charge to ~30 volts while charging
and then it will come back down to ~27 volts after fully
charging.
NOTE: The Charge Display may show codes to indicate
different conditions. Refer to charger manual for addi-
tional information.
•‘F’ codes meaning that an internal fault condition
has caused charging to stop.
•‘E’ codes meaning that an external error condition
has caused charging to stop.
7. When battery charge indicator is solid green, the
charge is complete.
103A6623C
Page 11
Maintenance
Maintenance
Manual Brake Adjustment or
Replacement
1. Block tires so LineDriver will not move. Release
Manual Brake.
2. Ensure power switch is in OFF position.
3. Inflate tires to operating pressure per tire sidewall.
Remove two bolts securing brake rod.
4. Select a hole pattern that positions the brake rod 1/8
to 1/4 in. from the tire.
5. Install two bolts and secure brake rod. Repeat for
second tire.
NOTE: Brake rods are not interchangeable from side to
side. Model shown in the graphic above is the right side
version.
3A6623C11
Page 12
Maintenance
Throttle Linkage Adjustment
123A6623C
Page 13
Hitch Adjustment
Maintenance
A coupler too tight or too loose needs to be adjusted.
Before adjusting, check ball and coupler for wear.
Replace worn components.
Ensure power switch is in OFF position.
3A6623C13
Page 14
Maintenance
Accelerator Calibration (Using Kit 25N880)
1. Turn power OFF. Engage Manual Brake.
2. Slowly raise hitch coupler until LineDriver rests on
rear bumper.
3. Remove accelerator from LineDriver.
4. Connect calibration cable per illustration. Use a Digital Multi-Meter to measure volts DC.
5. Mount accelerator to calibration plate and plate to
pedal. This makes it easier to torque fasteners.
6. Ensure nothing is on the operator’s seat so the
safety system prevents wheel movement. Turn
power ON.
7. Loosen adjustment fastener and set neutral position
voltage to 2.45 ± .05 volts. Use calibration plate to
hold accelerator in this position. Torque adjustment
fastener to 90-100 in-lbs.
8. Rotate accelerator arm back and forth, then return it
to neutral position. Re-adjust voltage if necessary.
Turn power OFF.
9. Install accelerator onto LineDriver. When connecting linkage, adjust tie rod end so no pressure is
needed to align parts. Otherwise the LineDriver will
creep.
10. LineDriver may creep forward or reverse when
turned on. As a precaution, jack unit up and use jack
stands to support it (two under the frame in the rear
and one under the coupler).
11. Connect the LineDriver to a striper or grinder, sit on
the seat and turn on. If wheels do not turn (with no
pressure on speed pedals), calibration is complete.
If they do turn, follow Throttle Linkage Adjust-ment, page 12.
143A6623C
Page 15
Transaxle Service
Maintenance
Check Oil Level (Annually)
1. Turn power OFF. Engage Manual Brake.
2. Slowly raise hitch coupler until LineDriver rests on
rear bumper.
3. Remove fill plug from transaxle cover.
5. Reinstall plug.
Change Oil (recommended every 3 years)
1. Turn power OFF. Engage Manual Brake.
2. Slowly raise hitch coupler until LineDriver rests on
rear bumper.
3. Place pan under transaxle cover. Remove screws
and cover.
NOTE: Sealant may hold cover on. If necessary, pry
cover off.
4. Allow oil to drain completey. Follow local ordinances
and regulations for disposal.
5. Clean cover and housing where sealant is used.
Apply new sealant (recommended is RTV silicone).
6. Reinstall cover with screws.
7. Remove drain plug. Fill with 22 oz. of Mobilfluid™
424.
4. Slowly lower hitch coupler. Oil will begin to flow out
of transaxle when hitch coupler is lowered to 10.5 -
12.5” from the floor. Add or remove oil as needed.
8. Check oil level per above. Reinstall plug.
9. Check for oil leaks. Fix if necessary.
3A6623C15
Page 16
Repair
Repair
Battery Pack Replacement
NOTE: Prior to replacing batteries, use Troubleshooting - LineDriver, page 18, to determine if the batteries
are the cause of the problem. Also, use a battery load
tester to confirm the batteries need replacement. Always
replace all four batteries.
4. Jack unit up and use jack stands to support unit (two
jacks at the rear and one jack in the front). Raise
wheels about 2 inches off the floor, leaving enough
room to pull the transaxle out.
5. Remove wheels.
6. Remove motor cover.
7. Disconnect wires attached to motor.
8. Place a support under motor and remove transaxle.
9. Place new transaxle under unit. Lay motor wires on
transaxle.
10. Bolt new transaxle to frame.
11. Connect wires to motor. Take care when attaching
the three large cables to prevent damage to the
plastic terminal block on the motor.
3. Disconnect battery cables to motor controller. Tape
over terminals to prevent accidental contact.
4. Remove Seat Cover to expose motor controller.
5. Disconnect wires from motor controller.
6. Remove nuts holding motor controller in place.
7. Install new motor controller.
8. Connect wires to new motor controller. Be sure 35
pin connector latches.
9. Install Seat Cover.
10. Reconnect battery cables. Pivot seat back and reinstall rear screws of Seat Lid.
12. Install motor cover.
13. Install wheels.
14. Lower unit to the floor and reconnect the battery
cables.
15. Reinstall Operator Seat.
11. LineDriver may creep forward or reverse when
turned on. As a precaution, jack unit up and use jack
stands to support it (two under the frame in the rear
and one under the coupler).
12. Sit on the seat and turn on. If wheels turn with no
pressure on speed pedals, follow the Accelerator Calibration Procedure, page 14.
3A6623C17
Page 18
Troubleshooting - LineDriver
Troubleshooting - LineDriver
PROBLEMCAUSESOLUTION
Manual Brake does not keep LineDriver from moving
LineDriver creeps in forward or reverse
direction
Head light does not turn onConnectionsRepair connections
LineDriver does not move forward or
reverse - Voltage Meter ON
LineDriver does not move forward or
reverse - Voltage Meter OFF
LineDriver only moves slowlyManual Brake engagedDisengage Manual Brake
Battery charger not chargingBatteries already chargedCharge batteries after voltage drops
Batteries discharge within 6 hours of
usage (even when charged overnight)
Hitch coupler too tight to latch or too
loose after latching
Voltmeter flashes ON/OFFBatteries discharged and less than one
Buzzer sounds about once per second Batteries deeply discharged and sys-
Tire pressure too lowAdjust pressure per tire sidewall
Throttle linkage too long or too shortAdjust throttle linkage
LEDReplace light
Open 10 amp fuseAddress cause of high current Replace
fuse
SwitchReplace switch
Batteries dischargedCharge batteries at least 2 hours
Seat safety switchSit on seat
Speed pedals engaged while turning
unit on
Speed pedals engaged for 15 seconds
with no LineDriver movement
Motor Controller faultFollow Troubleshooting - Motor Con-
Batteries dischargedCharge batteries at least 2 hours
Power Switch OFFPull knob up
Open 20 amp fuseAddress cause of high current Replace
Open 300 amp fuseAddress cause of high current Replace
Batteries dischargedCharge batteries at least 2 hours
ExactMil
ECO Mode ONTurn OFF
Motor Controller faultFollow Troubleshooting - Motor Con-
Charger has error or fault codeClear code. See charger manual
Manual Brake engagedDisengage brake while operating
Wheels rubbingClear material away from wheels
Batteries unable to hold chargeReplace all four batteries
Charger has error or fault codeClear code. See charger manual
LineDriver hitch coupler too loose or
tight on ball
hour of runtime left
tem about to shut off
™
Speed Control ON
Disengage pedals then turn unit on
Turn power switch OFF then back ON
to reset motor controller
troller instructions, page 19
fuse
fuse
Increase speed setting or turn OFF
troller instructions, page 19
below 25.0V
Adjust coupler
Charge batteries at least 2 hours
Charge batteries at least 2 hours
183A6623C
Page 19
Troubleshooting - Motor Controller
Troubleshooting - Motor Controller
Diagnostics
Diagnostics information can be obtained by observing
the fault codes issued by the Status LEDs. See Table 1
for a summary of LED display formats.
The pair of LEDs built into the controller (one red, one
yellow) produce flash codes displaying all the currently
set faults in a repeating cycle. Each code consists of two
digits. The red LED flashes once to indicate that the first
digit of the code will follow: the yellow LED then flashes
the appropriate number of times for the first digit. The
red LED flashed twice to indicate that the second digit of
the code will follow; the yellow LED flashes the appropriate number of times for the second digit.
Example:
B+ Undervoltage Cutback (code 23) and Stall Detected
(code 73).
The controller’s two LEDs will display this repeating pattern:
CodeDisplay
23One red, two yellow, two red, three yellow
73One red, seven yellow, two red, three yellow
Summary of LED Display Formats
The two LEDs have four different display modes, indicating the type of information they are providing.
Table 1
DisplayStatus
Neither LED illuminated
Yellow LED flashing
Yellow and red
LEDs both on solid
Red LED on solidInternal hardware fault detected by the
Red LED and yellow LED flashing
alternately
Controller is not powered on, or
Vehicle has dead battery, or
Severe damage
Controller is operating normally
Controller is in Flash program mode
Supervisor or Primary microprocessor.
Missing or corrupt software. Interrupting
a software download may cause corruption of the software. Cycle power switch
to clear. Reload software or replace controller if necessary.
Controller has detected a fault. 2-digit
code flashed by yellow LED identifies
the specific fault; one or two flashes by
red LED indicate whether first or second
code digit will follow.
The numerical codes used by the yellow LED are listed
in Table 2, page 20, which also lists possible fault
causes and describes the conditions that set and clear
each fault.
NOTE: If there are more than one errors active at one
time, the control will cycle through them and repeat.
3A6623C19
Page 20
Troubleshooting - Motor Controller
NOTE: When a fault is encountered, shut off the power switch and turn it back on to see if the fault clears. If
it does not, shut off the power switch and remove the 35-pin connector. Check the connector for corrosion
or damage, clean if necessary, and re-insert connector. If the fault persists, follow the instructions below.
When inspecting a cable, always check for a loose terminal fastener, a loose crimp, corrosion, and connector or insulation damage. Repair or replace components as needed.
2.Controller is operating in an
extreme environment.
3.Excessive load on vehicle.
4.Improper mounting of controller.
1.Normal operation. Fault indicates the batteries need
recharging. Controller is performance limited at this voltage.
2.Battery resistance too high.
3.Battery disconnected while
driving.
4.Open 300 amp fuse or main
contactor did not close.
5.Non-controller system drain
on battery.
1.Normal operation. Fault
shows that regen braking currents elevated the battery
voltage during regen braking.
Controller is performance limited at this voltage.
2.Battery disconnected while
regen braking.
1.Bad crimps or faulty wiring.
2.Shorted motor encoder.
3.Shorted throttle.
4.Shorted ExactMil potentiometer.
1.Motor temperature is at or
above the programmed Temperature Hot setting, and the
current is being cut back.
1.Motor thermistor is not connected properly.
1.Open or short across contractor coil.
2.Dirty connector pins.
3.Bad crimps or faulty wiring.
1.Motor encoder failure.
2.Bad crimps or faulty wiring.
1.Motor phase is open.
2.Bad crimps or faulty wiring.
1.Main contactor tips are
welded closed.
2.Motor phase U or V is disconnected or open.
3.An alternate voltage path is
bypassing the contractor
between battery and B+ on
the controller before the contractor engages.
Set: Heatsink temperature exceeded 85°C.
Clear: Bring heatsink temperature below
85°C.
Set: Battery pack voltage dropped below
the Undervoltage limit with the FET bridge
enabled.
Clear: Bring battery pack voltage above
the Undervoltage limit (19V).
Set: Battery pack voltage exceeded the
Overvoltage limit.
Clear: Bring battery pack voltage below the
Overvoltage limit (30V).
Set: +5V supply (pin 26) outside the 5
V±10% range.
Clear: Bring voltage within range.
Set: Motor temperature is at or above the
Temperature Hot parameter setting.
Clear: Bring the motor temperature within
range.
Motor thermistor input (pin 8) is at the
Set:
voltage rail (0V or 10 V).
Clear: Bring the motor thermistor input
voltage within range.
Set: Main contactor driver (pin 6) is either
open or shorted. This fault can be set only
when Main Enable = ON.
Clear: Correct open or short, and cycle
power switch.
Set: Motor encoder phase failure detected.
Clear: Cycle power switch.
Set: Motor phase U, V, or W detected
open.
Clear: Cycle power switch.
Set: Just prior to the main contactor clos-
ing, the battery pack voltage (B+ connection terminal) was loaded for a short time
and the voltage did not discharge.
Clear: Cycle power switch.
1.Move the unit to a cooler area.
2.Reduce operating load on vehicle.
3.Inspect controller heatsink mounting
for air gaps and tighten fasteners.
1.Charge batteries.
2.Let battery cool then fully recharge battery. If error happens again, load test
batteries and replace if needed.
3.Inspect all cables and connectors from
batteries to controller.
4.Inspect 300 amp fuse and replace if
needed.
5.Inspect contactor for damaged, corroded or contaminated contacts.
Repair or replace as needed.
1.Continue using the unit.
2.Inspect all cables and connectors from
batteries to controller.
1.Inspect motor encoder/thermistor cable
and connector. Disconnect motor
encoder and cycle unit power. If the 5V
supply fault clears, replace the motor.
If the 5V supply fault persists, reconnect encoder and repeat this process
for the throttle assembly and ExactMil
potentiometer.
1.Move to cooler area, reduce operating
load.
1.Inspect motor encoder/thermistor cable
and connector.
1.Inspect contactor coil cables and connectors.
2.Test the contactor coil and replace
contactor if needed.
1.Inspect motor encoder/thermistor cable
and connector.
2.Replace motor.
1.Inspect U, V, W cables.
2.Replace motor.
1.Inspect contactor for welded contacts
and replace if necessary.
2.Inspect all cables from the battery pack
to controller looking for insulation damage.
9217X783 WASHER, nylon
9315R063 BRACKET, light
9415R064 SUPPORT, light
9517R099 TUBE, bracket, light, LED
9617R098 LIGHT, LED
97111145 KNOB, pronged
98114425 BUSHING, strain relief
9915R308 CORD, power
10015R864 KNOB
101111800 SCREW, cap, hex hd
102111930 SWITCH, toggle
103107255 GUARD, switch
104195428 BOOT, toggle
105105658 RING, locking
10617N758 CORD, power, 125V, US
107278204 CLIP, drain line
108129627 SPACER, nylon, 3/8 ID
10915C753 SCREW, mach, hex wash hd
11117Y311 LABEL, controls
11217Y312 LABEL, battery, 6v
11317Y313 LABEL, max wattage
11517Y315 BRACKET, contactor
116117018 WASHER
117108050 WASHER, lock, spring
118112117 SCREW, cap, hex hd, M6
11915T112 LABEL
120 195793 LABEL, warning
121 17K396 LABEL, safety
122 17Y094 LABEL, safety, prop 65
123129696 SCREW, pan hd
12425N604 INDICATOR, buzzer
12625E392 CABLE, red, dia. .525 x 15 in.
12725E393 CABLE, black, dia. .525 x 13 in.
12825E391 CABLE, red, dia. .525 x 10 in.
12925E388 CABLE, black, dia. polarized
13025E389 CABLE, black, dia. .525 x 20 in.
13125E390 CABLE, red, dia. .525 x 20 in.
132404989 STRAP, tie
13325N661 HARNESS, controls
13425N660 HARNESS, assembly
13525N652 CLAMP, loop
13625N647 HOLDER, battery
13717Y588 SCREW, cap
13815R608 SPACER, duct, .50 x .75 x .062
141SERIAL ID
142109032 SCREW, mach, pnh
Ref. Part DescriptionQty
1
14325N750 PAD, adhesive mounting
1
14625N758 BRACKET
1
14725N757 FILTER, LED
1
14825N759 COLLAR
1
149110963 SCREW, cap, flange hd
1
153126215 TRIM, edge, protection
1
15517Z070 KIT, carrier, cover
1
15617Z071 KIT, axle, hub
1
15717Z072 AXLE, vent, cap
2
15817Z073 KIT, terminal, block
1
15925N762 KIT, transaxle, assembly, includes
1
1
16025N778 KIT, LineDriver ES light
1
16125N787 KIT, hitch
1
161a 17Z155 BRACKET, hitch mount
1
161b 17Z156 BRACKET, hitch brace
1
161c 17Z209 BOLT, button HD, 3/8-16 x 2.75
1
161d 129602 SCREW, cap, button hd, 3/8 x
1
4
161e 116913 BALL, trailer
1
161f 108851 WASHER, plain
1
161g 101566 NUT, lock
5
161h 110947 WASHER, plain
5
16417P202 LABEL
5
17017P925 LABEL, A+ service
1
17116D576 LABEL, made in USA
1
172120765 FITTING, plug
1
173110963 SCREW, cap, flange head
1
174867021 NUT, hex slotted, 5/8-18
2
175100103 PIN, cotter
1
176ARTWORK, identification
1
177a* 17S135 CORD, power, UK
1
177b* 17R033 CORD, power, Australia
1
177c* 17R034 CORD, power, CEE 7/7
3
177d* 17R035 CORD, power, Switzerland
1
177e* 17R036 CORD, power, Denmark
1
177f* 17R037 CORD, power, Italy
1
17817Z423 LABEL, battery wiring
1
17925N899 BRACKET, throttle adapter (used
1
18025N722 HARNESS, accelerator
1
181100214 WASHER, lock
2
41, 42, 45
1.75
on early models only)
4
* Included in 25N556
5
Replacement safety labels, tags, and cards are
2
available at no cost.
2
5
1
1
4
18
1.5
1
2
1
1
1
1
1
1
1
2
2
1
8
4
1
2
1
1
1
10
2
2
1
1
1
1
1
1
1
1
1
1
3
283A6623C
Page 29
Wiring Diagram - Harness 25N661
Wiring Diagram - Harness 25N661
3A6623C29
Page 30
Wiring Diagram
Wiring Diagram
303A6623C
Page 31
Wiring Diagram - Harness 25E406
Wiring Diagram - Harness 25E406
3A6623C31
Page 32
Technical Specifications
WARNING: This product can expose you to chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm. For
more information go to www.P65Warnings.ca.gov.
CALIFORNIA PROPOSITION 65
Technical Specifications
LineDriver ES
U.S.Metric
Dimensions
Height
Width
Length
Weight
Speed
Forward
Reverse
Batteries
Nominal Battery Pack Voltage
Quantity
Type
Voltage (Nominal)
Dimensions
Capacity (Nominal, 10hr rate)
Maximum Charging Current
Battery Charger
Input Voltage Range
Input Voltage Frequency
Nominal AC input current
Max. Charger Output
Charger Profile
Battery Temperature
Operating
Charging
Storaging
Noise Levels (dBa): measured at 3.1 ft (1 meter) per ISO 3744*
Sound Power:
Sound Pressure:
* Does not include sound from propelled equipment - see relevant manual.
48.5 in.1232 mm
29.3 in.744 mm
58.2 in.1478 mm
620 lbs.281 kg
0-10 mph0-16 kph
0-6 mph0-10 kph
Deep Cycle Absorbent Glass Mat (AGM)
12.6” x 6.93” x 8.86” 320 mm x 176 mm x 225 mm
6.0A @ 120VAC3.1A @ 230VAC
-4-140°F-20-60°C
14-140°F-10-60°C
-4-140°F-20-60°C
24 VDC
4
6 VDC
225 Amp-hour
67.5 Amps
85-270 VAC
50-60 Hz
650 W
28
< 70
< 70
Vibration (m/s2) (8 hours daily exposure)*
Seat and Pedals
* Does not include vibration from propelled equipment - see relevant manual.
323A6623C
< 0.5
Page 33
Graco Standard Warranty
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
3A6623C33
Page 34
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2018, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A6623
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revision C, October 2019
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