Hydraulic-powered pumps for low pressure, high volume circulation of finishing materials.
Do not use for flushing or purging lines with caustics, acids, abrasive line strippers, and
other similar fluids. For professional use only.
Important Safety Instructions
Read all warnings and instructions in
this manual. Save these instructions.
See page 3 for model information, including
maximum working pressure and approvals.
US Patent Pending
ENG
TI15609a
Viscount II
High-Flo Pump
with 4000cc
4-Ball Lower
TI15600a
Viscount II
High-Flo Pump
with 2000cc
4-Ball Lower
TI15601a
Viscount I Plus
High-Flo Pump
with 1000cc
4-Ball Lower
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
WARNINGWARNINGWARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are
present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable
vapors. To help prevent fire and explosion:
•Clean plastic parts only in a well ventilated area.
•Do not clean with a dry cloth.
•Do not operate electrostatic guns in equipment work area.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
43A0537B
Warnings
WARNING
WARNINGWARNINGWARNING
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and
follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
3A0537B5
Installation
Installation
Grounding
The equipment must be grounded. Grounding
reduces the risk of static and electric shock by
providing an escape wire for the electrical current
due to static build up or in the event of a short circuit.
Pump: use a ground wire and clamp. See FIG. 1.
Loosen the locknut (W) of the grounding lug (Z). Insert
one end of the wire (Y) in the ground lug and tighten the
locknut securely. Connect the ground clamp to a true
earth ground. Order Part No. 237569, Ground Wire and
Clamp.
Y
Air and fluid hoses: use only electrically conductive
hoses with a maximum of 500 ft. (150 m) combined
hose length to ensure grounding continuity. Check the
electrical resistance of hoses. If total resistance to
ground exceeds 25 megohms, replace hose immediately.
Hydraulic power supply: follow manufacturer’s recommendations.
Surge tank: use a ground wire and clamp.
Dispense valve: ground through a connection to a
properly grounded fluid hose and pump.
Fluid supply container: follow local code.
Object being sprayed: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts
grounding continuity.
F
IG. 1 Ground Wire
W
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the spray gun
firmly to the side of a grounded metal pail, then trigger
the gun.
TI15854a
Z
63A0537B
Installation
Stand Mount
Mount the pump in the accessory pump stand (B). Use
Part No. 253692 Stand for 750, 1000, 1500, and 2000cc
Pumps (see F
for 3000 and 4000cc Pumps (see F
See Mounting Stand Hole Layouts on page 22.
Secure the stand to the floor with M19 (5/8 in.) bolts
which engage at least 152 mm (6 in.) into the concrete
floor to prevent the pump from tipping.
IG. 2, page 9) and Part No. 218742 Stand
IG. 3, page 10).
Wall Mount
1. Ensure the wall is strong enough to support the
weight of the pump assembly and accessories, fluid,
hoses, and stress caused during pump operation.
2. Ensure that the mounting location has sufficient
clearance for easy operator access.
3. Position the wall bracket at a convenient height,
ensuring that there is sufficient clearance for the
fluid suction line and for servicing the lower.
Plumbing
Install a fluid shutoff valve (D) between the mix tank (A)
and the pump.
When using a stainless steel pump, use stainless steel
plumbing to maintain a corrosion-resistant system.
Flush Before Using Equipment
The equipment was tested with lightweight oil, which is
left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the equipment with a
compatible solvent before using the equipment. See
Flushing, page 12.
4. Drill four 7/16 in. (11 mm) holes using the bracket as
a template. Use any of the three mounting hole
groupings in the bracket. See 255143 Wall Mount Bracket, page 23.
5. Bolt the bracket securely to the wall using bolts and
washers designed to hold in the wall’s construction.
6. Attach the pump assembly to the mounting bracket.
7. Connect air and fluid hoses.
3A0537B7
Installation
Accessories
Install the following accessories in the order shown in
F
IG. 2, using adapters as necessary.
Hydraulic Power Supply
NOTICE
The hydraulic power supply must be kept clean at all
times to avoid damage to the motor and hydraulic
power supply.
1. Blow out hydraulic lines with air and flush thoroughly before connection to the motor.
2. Plug hydraulic inlets, outlets, and line ends when
disconnecting them for any reason.
Be sure the power supply can provide sufficient power to
the motor. Be sure the power supply is equipped with a
suction filter to the hydraulic pump.
Hydraulic Supply Line
•For Viscount I Plus motors, the hydraulic inlet on the
motor is 3/4 in., 37° flare. Use a minimum 1/2 in. (13
mm) ID hydraulic supply line (L).
•For Viscount II motors, use a minimum 13 mm (1/2
in.) ID supply line (L). The motor has a 3/4 npt(f)
hydraulic oil supply fitting.
•For Viscount II motors, use a minimum 22 mm (7/8
in.) ID return line (K). The motor has a 1 in. npt(f)
hydraulic oil return fitting.
•Return line shutoff valve (R): isolates the motor
when servicing the system.
NOTICE
To avoid damage to the pump, never use the return
line shutoff valve to control the hydraulic flow. Do not
install any flow control devices on the hydraulic return
line.
•Return fluid filter (J): removes residue from the
hydraulic fluid to help keep the system running
smoothly (10 micron size).
Fluid Line
For typical installation, see FIG. 2 on page 9.
•Fluid filter: with a 60 mesh (250 micron) stainless
steel element to filter particles from the fluid as it
leaves the pump.
•Fluid drain valve (U): required in your system, to
relieve fluid pressure in the hose and gun.
•Fluid shutoff valve (D): shuts off fluid flow.
•Supply line shutoff valve (S): isolates the motor
when servicing the system.
•Hydraulic fluid pressure gauge (P): monitors the
hydraulic oil pressure to the motor to avoid overpressurizing the motor or lower.
•Pressure- and temperature-compensated flow control valve (T): prevents the motor from running
too fast, which can damage it.
•Pressure reducing valve (N), which has a drain line (M) running to the return line (K): controls the
hydraulic pressure to the motor.
Hydraulic Return Line
•For Viscount I Plus motors, the hydraulic outlet on
the motor is 7/8 in., 37° flare. Use a minimum 5/8 in.
(16 mm) ID hydraulic return line (K).
83A0537B
Installation
K
L
E
R
N P S
Y
M
T
E
J
A
B
U
G
D
D
U
C
D
FIG. 2. Typical Installation for 750, 1000, 1500, and 2000cc Pumps (Viscount I Plus Motor Shown)
Key:
AMix Tank
B253692 Pump Stand
CFluid Supply Line; 1-1/2 in. (38 mm) minimum diameter
DFluid Shutoff Valve
EFluid Line; 1 in. (25 mm) minimum diameter
FSurge Tank Stand
GSurge Tank
J10 Micron Return Filter
KHydraulic Return Line
LHydraulic Supply Line
MDrain Line
NPressure Reducing Valve
PHydraulic Pressure Gauge
RReturn Line Shutoff Valve
SSupply Line Shutoff Valve
TFlow Control Valve
UFluid Drain Valve (required)
YGround Wire (required see page 6 for installation)
F
TI15855a
3A0537B9
Installation
K
L
S
P
N
Y
T
M
U
A
J
R
D
B
D
C
FIG. 3. Typical Installation for 3000 and 4000cc Pumps (Viscount II Motor Shown)
Key:
AMix Tank
B218742 Pump Stand
CFluid Supply Line; 1-1/2 in. (38 mm) minimum diameter
DFluid Shutoff Valve
EFluid Line; 1 in. (25 mm) minimum diameter
FSurge Tank Stand
GSurge Tank
J10 Micron Return Filter
KHydraulic Return Line
LHydraulic Supply Line
MDrain Line
NPressure Reducing Valve
PHydraulic Pressure Gauge
RReturn Line Shutoff Valve
SSupply Line Shutoff Valve
TFlow Control Valve
UFluid Drain Valve (required)
YGround Wire (required see page 6 for installation)
G
E
D
U
F
TI15856a
103A0537B
Operation
Operation
Pressure Relief Procedure
1. Shut off the hydraulic supply line valve (S) first, then
the return line valve (R).
2. Open the dispensing valve, if used.
3. Open all fluid drain valves (U) in the system, having
a waste container ready to catch drainage. Leave
drain valve(s) open until you are ready to pump
again.
NOTICE
When shutting down the hydraulic system, always
shut off the hydraulic supply line shutoff valve (S) first,
and then the return line shutoff valve (R) to prevent
overpressurizing the motor or its seals. When starting
the hydraulic system, open the return line shutoff
valve first.
7. Verify that pump actuations are priming the pump
wet-cup. If not, confirm that the TSL pump piston is
being depressed at bottom changeover, and that
reservoir check valves are not stuck closed.
8. Close the fluid shutoff valve (D) downstream of the
pump. The pump should stall against pressure.
NOTE: In a circulation system, the pump operates continuously until the power supply is shut off. In a
direct-supply system, the pump starts when the dispense valve is opened, and stops when the dispense
valve is closed.
Stop the Pump at the Bottom of
Its Stroke
Relieve the pressure when you stop the pump for any
reason. Stop the pump on the downstroke, before the
motor changes over.
Prime the Pump
1. Fill the TSL reservoir to the Maximum fill line with
Throat Seal Liquid (TSL). See F
NOTE: During operation the TSL level in the reservoir
will fluctuate slightly at pump changeover.
2. Close the flow control valve (T) by turning knob
counterclockwise reducing pressure to zero. Close
the supply line shutoff valve (S) and the return line
shutoff valve (R). Also verify that all drain valves (U)
are closed.
3. Check that all fittings throughout system are tightened securely.
4. Start the hydraulic power supply.
5. Open the return line shutoff valve (R), then the supply line shutoff valve (S). Slowly turn the flow control
valve (T) clockwise, increasing pressure until pump
starts.
6. Cycle pump slowly until all air is pushed out and
pump and hoses are fully primed.
IG. 4 on page 13.
NOTICE
Failure to stop the pump at the bottom of its stroke
allows fluid to dry on the piston rod, which can damage the throat packings and the TSL pump piston seal
when the pump is restarted.
Shutdown
Follow Pressure Relief Procedure, page 11.
Always flush the pump before the fluid dries on the displacement rod. See Flushing on page 12.
3A0537B11
Maintenance
Maintenance
Preventive Maintenance
Schedule
The operating conditions of your particular system
determine how often maintenance is required. Establish
a preventive maintenance schedule by recording when
and what kind of maintenance is needed, and then
determine a regular schedule for checking your system.
Your maintenance schedule should include the following:
Flushing
•Flush before changing colors, before fluid can dry in
the equipment, at the end of the day, before storing,
and before repairing equipment.
•Flush at the lowest pressure possible. Check connectors for leaks and tighten as necessary.
•Flush with a fluid that is compatible with the fluid
being dispensed and the equipment wetted parts.
Mix Tank Volume
Stall Test
Perform a stall test periodically to ensure the piston seal
is in good working condition and prevent system overpressurization:
Close the fluid shutoff valve (D) closest to the pump on
the downstroke and be sure that the pump stalls. Open
the fluid shutoff valve to restart the pump. Close the fluid
shutoff valve (D) closest to the pump on the upstroke
and be sure that the pump stalls.
NOTICE
Do not allow the pump to run quickly for a long period
of time as this may damage the packings.
Stop the pump on the downstroke, before the air motor
changes over.
NOTICE
Failure to stop the pump at the bottom of its stroke
allows fluid to dry on the piston rod, which can damage the throat packings and the TSL pump piston seal
when the pump is restarted.
Don't let the mix tank run dry. When the tank is empty,
the pump demands more power as it tries to suck in
some fluid. This causes the pump to run too fast, which
can seriously damage the pump.
Hydraulic Power Supply Check
Carefully follow the hydraulic power supply manufacturer's recommendations on reservoir and filter cleaning,
and periodic changes of hydraulic fluid.
123A0537B
Maintenance
Changing the TSL
Check the condition of the TSL and the level in the reservoir every week, minimum. TSL should be changed at
least every month.
Part No. 206995 Throat Seal Liquid (TSL) carries residue from the pump rod into the reservoir. Discoloration
of the TSL fluid is to be expected during normal operation. After some time the TSL will thicken and darken,
and must be replaced. Thick, dirty TSL will not pump
through the lines and will harden in the pump wet-cup.
How long TSL lasts depends on which chemicals are
used, how much is used, what pressure, and condition
of the pump seal and rod.
A drop in the level of TSL in the reservoir indicates that
the throat packings are starting to wear. Add TSL to the
reservoir and keep the level above the Minimum fill line.
Monitor the usage and condition of the TSL. If pumped
material bypasses the throat packings and enters the
TSL reservoir, replace the packings.
To change the TSL:
1. Shut off the pump.
To avoid the buildup of static charge, do not rub the
plastic bottle with a dry cloth while it is attached to the
pump. Remove the bottle to clean, if needed.
2. Remove and empty the reservoir bottle. Clean any
residue.
3. Clean screen (Z) of inlet check valve (VI). If check
valves are not sealing and dirty TSL is getting into
the wet-cup, replace the check valves (VI, VO). See
F
IG. 4.
4. Fill the reservoir to the Maximum fill line with Throat
Seal Liquid (TSL).
5. Run pump. Each time pump rod reaches bottom of
stroke, check that some TSL is pumped from reservoir through wet-cup and back to reservoir.
VO
Maximum Fill Line
Minimum Fill Line
VI
Z
TI15853a
TI15857a
FIG. 4. Cutaway of TSL Reservoir, and Fill Lines
3A0537B13
Troubleshooting
Troubleshooting
ProblemCauseSolution
Pump output low on both strokes.Restricted hydraulic supply lines.Clear any obstructions; be sure all shutoff
valves are open; increase pressure, but
do not exceed maximum working pres-
sure.
Exhausted fluid supply.Refill and reprime pump.
Clogged fluid outlet line, valves, etc.Clear.
Worn piston packing.Replace. See lower manual.
Pump output low on only one stroke.Held open or worn ball check valves.Check and repair.
Worn piston packings.Replace. See lower manual.
No output.Improperly installed ball check valves.Check and repair.
Pump operates erratically.Exhausted fluid supply.Refill and reprime pump.
Held open or worn ball check valves.Check and repair.
Worn piston packing.Replace. See lower manual.
Excessive hydraulic fluid supply pressure
to motor.
Pump will not operate.Restricted hydraulic supply lines.Clear any obstructions; be sure all shut
Exhausted fluid supply.Refill and reprime pump.
Clogged fluid outlet line, valves, etc.Clear.
Damaged hydraulic motor.See motor manual.
Fluid dried on piston rod.Disassemble and clean pump. See lower
See motor manual.
off valves are open; increase pressure,
but do not exceed maximum working
pressure.
manual. In future, stop pump at bottom of
stroke.
143A0537B
Repair
Repair
Disassembly
NOTE: The 3000 and 4000cc pumps are easiest to
repair when left in the Part No. 218742 accessory pump
stand and disassembled as instructed in the lower manual. For repair at a remote location, have another pump
stand available.
1. Relieve the pressure, see Pressure Relief Proce-dure page 11.
2. Disconnect the hoses from the lower and plug the
ends to prevent fluid contamination.
3. See F
4. Loosen the coupling nut (105) and remove the col-
5. To repair the air motor or lower, see the separate
IG. 5. Remove the 2-piece shield (122) by
inserting a screwdriver straight into the slot, and
using it as a lever to release the tab. Repeat for all
tabs. Do not use the screwdriver to pry the shields
apart.
lars (106). Remove the coupling nut from the piston
rod (R). Unscrew the locknuts (104) from the tie
rods (103). Separate the motor (101) and lower
(102). See F
manuals listed under Related Manuals on page 2.
IG. 6.
Reassembly
NOTE: If the coupling adapter (108) and tie rods (103) have been disassembled from the motor, see Reassemble the Coupling Adapter and Tie Rods to the Motor
on page 17.
1. See F
2. Orient the lower (102) to the motor (101). Position
3. Insert the collars (106) into the coupling nut (105).
4. See F
5. Flush and test the pump before reinstalling it in the
IG. 6. Assemble the coupling nut (105) to the
piston rod (R).
the lower on the tie rods (103). Lubricate the
threads of the tie rods. Screw the tie rod locknuts
(104) onto the tie rods. Torque the tie rod locknuts to
50-55 ft-lb (68-75 N•m).
a. 750, 1000, 1500, and 2000cc Pumps: Tighten
the coupling nut onto the coupling adapter (108)
and torque to 90-100 ft-lb (122-135 N•m).
b.3000 and 4000cc Pumps: Tighten the coupling
nut onto the motor shaft (S) and torque to 150
ft-lb (203 N•m).
IG. 5. Install the shields (122) by engaging the
bottom lips with the groove in the wet-cup cap (C).
Snap the two shields together.
system. Connect hoses and flush the pump. While it
is pressurized, check for smooth operation and
leaks. Adjust or repair as necessary before reinstalling in the system. Reconnect the pump ground wire
before operating.
Shield Disassembly
ti15759a
ti15770a
FIG. 5. Disassembly and Reassembly of the Shields
3A0537B15
Shield Reassembly
ti15758a
ti15757a
Repair
Viscount I Plus
High-Flo Pump
with 1000cc
4-Ball Lower
103
2
Part of 101
101
111
110
109
107
108
106
105
122
R
102
Viscount II High-Flo
Pump with 2000cc
4-Ball Lower
Viscount II High-Flo
Pump with 4000cc
4-Ball Lower
101
101
6
103
111
S
2
S
106
1
103
2
109
108
112
2
4
105
5
122
106
105
1
R
122
102
104
2
3
102
TI15602a
R
104
2
3
TI15610a
104
2
3
1
Torque to 90-100 ft-lb (122-135 N•m).
2
Torque to 50-55 ft-lb (68-75 N•m).
3
Lubricate threads.
4
Torque to 75-80 ft-lb (102-109 N•m).
5
Torque to 150 ft-lb (203 N•m).
6
Torque to 15-17 ft-lb (20-23 N•m).
TI15599a
FIG. 6. Reassembly
163A0537B
Repair
Reassemble the Coupling
Adapter and Tie Rods to the
Motor
NOTE: Use this procedure only if the coupling adapter
(108) and tie rods (103) have been disassembled from
the motor, to ensure proper alignment of the motor shaft
to the piston rod.
NOTE: 3000 and 4000cc Pumps do not have a coupling
adapter (108) or a mounting plate (111).
1. 750, 1000, 1500, and 2000cc Pumps only: Loosen,
but do not remove, the screws holding the mounting
plate (111) to the motor (101). See F
2. Install the tie rods (103).
a. 750, 1000, 1500, and 2000cc Viscount I Plus
Pumps: Screw the tie rods (103) through the
mounting plate (111) and into the threaded
holes in the base of the motor. Torque to 50-55
ft-lb (68-75 N•m).
b.750, 1000, 1500, and 2000cc Viscount II
Pumps: Screw the tie rods (103) into the mounting plate (111) and torque to 50-55 ft-lb (68-75
N•m).
c.3000 and 4000cc Pumps: Screw the tie rods
(103) into the base of the motor and torque to
50-55 ft-lb (68-75 N•m).
IG. 6.
5. Orient the lower (102) to the motor (101). Position
the lower on the tie rods (103). Lubricate the
threads of the tie rods. Loosely screw the tie rod
locknuts (104) onto the tie rods.
6. 750, 1000, 1500, and 2000cc Pumps only: Tighten
the mounting plate screws as follows.
a. Viscount I Plus motors: Torque the screws (109)
to 15-17 ft-lb (20-23 N•m).
b.Viscount II motors: Torque the screws (109) to
50-55 ft-lb (68-75 N•m).
7. Torque the tie rod locknuts (104) to 50-55 ft-lb
(68-75 N•m).
8. Insert the collars (106) into the coupling nut (105).
a. 750, 1000, 1500, and 2000cc Pumps: Tighten
the coupling nut onto the coupling adapter (108)
and torque to 90-100 ft-lb (122-135 N•m).
b.3000 and 4000cc Pumps: Tighten the coupling
nut onto the motor shaft (S) and torque to 150
ft-lb (203 N•m).
9. Flush and test the pump before reinstalling it in the
system. Connect hoses and flush the pump. While it
is pressurized, check for smooth operation and
leaks. Adjust or repair as necessary before reinstalling in the system. Reconnect the pump ground wire
before operating.
3. Fill the cavity in the bottom of the motor shaft with
grease.
4. 750, 1000, 1500, and 2000cc Pumps only: Install
the coupling adapter (108) as follows.
a. Viscount I Plus motors: Screw the coupling
adapter (108) into the motor shaft until the pin
holes align. Install the pin (107) in the first hole
from the end of the coupling.
b.Viscount II motors: Slide the adapter nut (112)
onto the adapter (108). Screw the nut (112) onto
the motor shaft (S) and torque to 75-80 ft-lb
(102-109 N•m).
3A0537B17
Parts
Parts
Viscount I Plus High-Flo Pumps with 750cc, 1000cc, 1500cc, or
2000cc 4-Ball Lowers
Common Parts
Ref.
No. DescriptionPart No.Qty.
103
101
111
110
109
107
108
106
105
101 MOTOR, Viscount I Plus, see manual
308330
102 LOWER, 4-Ball, see manual 3A0539see tables1
103 TIE ROD, 14.25 in. (362 mm) between
Sound data: See Viscount II manual 308048.
Wetted parts: See Lower manual 3A0540.
3A0537B25
Performance Charts
NOTE: S
Performance Charts
To find Fluid Outlet Pressure (psi/MPa/bar) at a spe-
cific fluid flow (lpm/gpm) and operating hydraulic pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
2. Follow vertical line up to intersection with selected
fluid outlet pressure curve (black). Follow left to
scale to read fluid outlet pressure.
Key:
A10.3 MPa, 103 bar (1500 psi) hydraulic pressure
B7.2 MPa, 72.4 bar (1050 psi) hydraulic pressure
C4.1 MPa, 41 bar (600 psi) hydraulic pressure
ee Models on page 3 for your pump part number.
Viscount I Plus Motor, 750cc Lower
psi (MPa, bar)
(2.8, 28)
(1.4, 14)
PUMP OUTLET PRESSURE
500
3.4, 34)
400
300
2.1, 21)
200
100
(0.7, 7)
GPM
(l/min)
0
0
19375674
A
B
C
3
(11)
PUMP DELIVERY (Test Fluid: No. 10 Motor Oil)
(23)
To find Motor Hydraulic Oil Consumption (l/min. or
gpm) at a specific fluid flow (l/min. or gpm):
1. Locate desired flow along bottom of chart.
2. Read vertical line up to intersection with hydraulic oil
consumption curve (dashes). Follow right to scale to
read hydraulic oil consumption.
CPM
6
9
(34)
12
(46)
15
(57)
GPM
(l/min)
5 (19.0)
4 (15.2)
3 (11.4)
2 (7.6)
1 (3.8)
HYDRAULIC OIL CONSUMPTION
Viscount I Plus Motor, 1000cc Lower
263A0537B
NOTE: See Models on page 3 for your pump part number.
The Performance Charts Key on page 26 explains how to
read the charts.
Viscount I Plus Motor, 1500cc Lower
Performance Charts
psi (MPa, bar)
(1.12, 11.2)
120
0.84, 8.4)
(0.56, 5.6)
(0.28, 2.8)
PUMP OUTLET PRESSURE
GPM
(l/min)
Viscount I Plus Motor, 2000cc Lower
CPM
160
12243648
A
80
40
B
C
0
0
5
(19)
PUMP DELIVERY (Test Fluid: No. 10 Motor Oil)
10
(38)
15
(57)
20
(76)
60
25
(95)
GPM
(l/min)
3.0 (11.4)
2.5 (9.5)
2.0 (7.6)
1.5 (5.7)
1.0 (3.8)
0.5 (1.9)
HYDRAULIC OIL CONSUMPTION
3A0537B27
Performance Charts
NOTE:S
ee Models on page 3 for your pump part number.
The Performance Charts Key on page 26 explains how to
read the charts.
Viscount II Motor, 2000cc Lower
CYCLES PER MIN.
GPM
450 (3.1, 31)
048121620
2428
32
(l/min)
36
8.0 (30.4)
FLUID PRESSURE, psi (MPa, bar)
400 (2.8, 28)
350 (2.4, 24)
300 (2.1, 21)
250 (1.7, 17)
200 (1.4, 14)
150 (1.0, 10)
100 (0.7, 7)
50 (0.3, 3)
0 (0, 0)
0.0
(0.0)
2.0
(7.0)
A
B
C
4.0
6.0
8.0
(15.0)
(22.5)
FLUID FLOW, gpm (lpm)
(30.0)
10.0
(37.9)
12.0
(45.4)
14.0
(53.0)
16.0
(60.6)
18.0
(68.1)
7.0 (26.6)
6.0 (22.8)
5.0 (19.0)
4.0 (15.2)
3.0 (11.4)
2.0 (7.6)
1.0 (3.8)
0
HYDRAULIC OIL CONSUMPTION
283A0537B
NOTE:S
ee Models on page 3 for your pump part number.
The Performance Charts Key on page 26 explains how to
read the charts.
Viscount II Motor, 3000cc Lower
Performance Charts
-0ABAR
%2
5
33%20$)
5,&
GPM
LITERSMINUTE
-0ABAR
%2533%20$)
5
,&
&LUID/UTLET0RESSURE
PSI
!
"
#
&,5)$&,/74%34&,5)$./7%)'(4/),
CYCLESPERMINUTE
Viscount II Motor, 4000cc Lower
&LUID/UTLET0RESSURE
PSI
!
"
#
CYCLESPERMINUTE
./)
GPM
LMIN
4
0-53.
/#,
)/#),5
!2$
9(
GPM
LITERSMINUTE
./)40-53.
GPM
LMIN
/#
,
)/#),5!2$9(
(YDRAULIC/IL#ONSUMPTION
CYCLESPERMINUTE
&,5)$&,/74%34&,5)$./7%)'(4/),
(YDRAULIC/IL#ONSUMPTION
CYCLESPERMINUTE
GPM
LITERSMINUTE
&,5)$&,/74%34&,5)$./7%)'(4/),
GPM
LITERSMINUTE
&,5)$&,/74%34&,5)$./7%)'(4/),
3A0537B29
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A0537
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2010, Graco Inc. is registered to ISO 9001
www.graco.com
Revised 08/2010
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