120 psi (8.27 bar) Maximum Working Air Pressure
120 psi (8.27 bar) Maximum Working Fluid Pressure
Model: 248083
Sprayer with Graco Flex Gun
120 psi (8.27 bar) Maximum Working Pressure
120 psi (8.27 bar) Maximum Working Fluid Pressure
Model: 248084
Sprayer with Graco Pole Gun
120 psi (8.27 bar) Maximum Working Pressure
120 psi (8.27 bar) Maximum Working Fluid Pressure
309915D
Read all warnings and instructions.
308479
310616 model 248082
308603 model 248083 and 248084
309916
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001
Warnings
The following Warnings are for the safe setup, use, grounding, maintenance and repair of this equipment.
The exclamation point symbol alerts you to a general warning and the hazard symbols refer to
procedure-specific risks. Refer back to these Warnings.
Warning
WAR NING
This symbol alerts you to the possibility of serious injury or death if you do not follow the
instructions.
Caution
CAUTION
Alerts you to the possibility of damage or destruction
of equipment if you do not follow the instructions.
Warnings
Fire and Explosion Hazard
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•Use equipment in well ventilated areas only.
•Do not fill fuel tank while motor is running or hot; shut off motor and let it cool. Fuel is flammable and
can ignite or explode if spilled on hot surface.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electrical lamps, and plastic
drop cloths (potential static arc).
•Keep work area free of debris, including solvent, rags, and gasoline.
•Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cause death. Do not operate in an enclosed area.
Equipment Misuse Hazard
Equipment misuse can cause death or serious injury.
•Do not exceed maximum working pressure or temperature rating of lowest rated system component. See Technical Data, in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.
•Check equipment daily. Repair or replace worn or damaged parts immediately.
•Do not alter or modify this equipment.
•Use the equipment only for its intended purpose. Call your Graco distributor for information.
•For professional use only.
•Route hoses away from traffic areas, sharp edges, moving parts and hot surfaces.
•Do not use hoses to pull equipment.‘
•Comply with all applicable safety regulations.
2309915D
Warnings
WARNINGS
Burn Hazard
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
Pressurized Equipment Hazard
Compressed air can inject in skin. Air tubing rupture can cause injury if disconnected while under
pressure. To reduce risk of injury:
• Never exceed maximum working pressure of any attachment.
• Do not direct airstream at body.
• Follow Pressure Relief Procedure, page 6 whenever you are instructed to relieve pressure, stop
spraying, service equipment, install or clean spray nozzle or disconnect or connect hose.
Cleaning Solvent Hazard with Plastic Parts
Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many
solvents can degrade plastic parts to the point where they could fail. Such failure could cause serious
injury or property damage. See Technical Data on page 21 of this instruction manual and in all other
equipment manuals. Read fluid and solvent manufacturer’s warnings.
Personal Protective Equipment
Wear appropriate protective equipment when operating, servicing or when in the operating area of this
equipment to help protect yourself from serious injury, including eye injury, inhalation of toxic fumes,
burns and hearing loss. This equipment includes, but is not limited to:
• protective eye wear
• clothing and respirator as recommended by fluid and solvent manufacturer
• hearing protection
•gloves
CAUTION
Water or material remaining in unit when temperatures are below freezing can damage pump and/or delay startup.
To insure water and material are completely drained out of unit:
1. Remove material line from sprayer.
2. Tip sprayer to allow material (water) to flow out of pump inlet.
Before adding material or starting unit in cold weather, run warm water through pump.
309915D3
Component Identification
Component Identification
9
$
'
&
%
4
5
3
=
:
)
6
(
*
+
<
WLE
.
/
7
1
0
8
4309915D
Component Identification
A
Gas Tank
B
Fuel Valve
C
Choke
D
Throttle Lever
E
Engine ON/OFF Switch
F
Nozzle Storage
G
Hopper
H
Hopper Quick Connect
J
Diaphragm Pump
K
Material Outlet Option 1
L
Material Outlet Option 2
M
Air Cooler
N
Gun Air Outlet Quick Connect
P
Air Filter (both sides)
Q
Air Line Quick Connect
R
Engine Starter Cord
S
Motor Lock Knob
T
Material (Pump) Air Pressure Gage and Control Knob
U
Gun Air Pressure Gage and Control Knob
V
Sprayer Quick Connect Air In and Air ON/OFF Valve
W
Pressure Unloader
Y
Gun (see manual 308878)*
Z
Compressor Power Pack
Component Identification
* Reference numbers used in gun illustrations coincide with reference numbers shown in gun manual 308878
309915D5
Pressure Relief Procedure
IMPORTANT
To reduce the risk of injury, follow this Pressure Relief Procedure whenever you:
• Are instructed to relieve pressure
• Stop spraying
• Service equipment
• Install or clean spray nozzle
• Disconnect or connect hose.
OFF
ON
Pressure Relief Procedure
E
TI3037A
1 Turn Engine ON/OFF (E)
switch OFF.
23
TI
ti3903a
G
2 Open gun air valve (23).3 Trigger gun. Spray material back into hopper (G).
6309915D
Preparation
ti4003a
Setup
Setup
K
L
23
cc
WLE
N
dd
A
TI3056A
ti3908a
4 Connect air and material
hoses to gun. Tighten
securely).
5 Connect one end of material
hose (cc) to material outlet (K
or L) and the other end to gun
material inlet (bb).
NOTE: Material plug must be
installed in material outlet (K or
L) you are not using.
Removing & Installing Hopper
ti3899a
H
ti3900a
Removing Hopper (G)Installing Hopper (G)
The hopper (G) can be removed
from cart for cleaning and when
using the Siphon Kit 248112,
available from your Graco
distributor.
1 Push down 2 latches on each
side of hopper coupler (H).
Lift hopper (G) straight up, off
of unit.
6 Open gun air valve (23). 7 Check engine oil level. Add
SAE 10W-30 (summer) or
5W-20 (winter) oil, if necessary.
8 Fill fuel tank (A) (Fueling, page
13).
G
G
H
ti3925a
ti3902a
2 Position coupler (H) over material outlet and slide hopper (G)
straight down, over the fitting as far as it will go, making sure hopper
bracket is positioned over cart handle rod.
Secure latches on each side by pushing them, firmly up, into locked
position.
309915D7
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