Page 1
Instructions, Repair and Parts
®
10:1 Dyna-Star
Pump Module
Provides lubricant flow and pressure to operate a single line parallel automatic lubrication
system. For automatic lubrication systems only.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Single Line Parallel Automatic Lubrication Systems
247444, 247574: Pump Module
243170: Hydraulic Vent Valve Kit
247538: Hydraulic Control Module Kit
Custom Tank Installation Kit: 60#: 247970; 120#: 247456; 400#: 247457
3500 psi (24 MPa, 240 bar) Maximum Lubricant Outlet Pressure
3500 psi (24 MPa, 240 bar) Maximum Hydraulic Fluid Inlet Pressure
350 psi (2.4 MPa, 24.1 bar) Maximum Regulated Hydraulic Fluid Pressure
312349G
ENG
Single Line Series Progressive Lubrication Systems
247706, 247707: Pump Module
247705: Hydraulic Control Module Kit for Remote Mounting with Standard Refinery Drums
247538: Hydraulic Control Module Kit
4500 psi (31 MPa,310 bar) Maximum Lubricant Outlet Pressure
3500 psi (14 MPa, 24.0 bar) Maximum Hydraulic Fluid Inlet Pressure
450 psi (3.1 MPa, 31.0 bar) Maximum Regulated Hydraulic Fluid Pressure
ti11453
ti11454
ti10643 ti10911
Model 247444 Model 247574Model 247706 Model 247707
Page 2
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispense valve at anyone or at any part of the body.
• Do not put your hand over the end of the dispense nozzle.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
2 312349G
Page 3
Warnings
WARNING
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
• Hearing protection
312349G 3
Page 4
Unpacking
Unpacking
The Dyna-Star pump module was carefully packaged for
shipment by Graco. When the package arrives, perform
the following procedure to unpack the units:
1. Inspect the shipping box carefully for shipping
damage. Contact the carrier promptly if damage is
discovered.
2. Unseal the box and inspect the contents carefully.
There should not be any damaged parts.
3. Compare the packing slip against all items included
in the box. Any shortages or other inspection
problems should be reported immediately.
4. Store the box and packing materials in a safe place
for future use. Graco recommends that all packing
materials be saved in case the unit needs to be
shipped again.
Pump Module Overview
Pump Module Operation
(See FIG. 4, page 8)
Cycles for Pump Modules 247444 and 247574 for
injector-based, Automatic Lubrication Systems
1. Upon receiving a signal from a 24-volt Lubrication
Controller (J), the 3-way Solenoid Valve (F) opens,
starting the Pump (D) and closes the Vent Valve (U).
2. The pump builds pressure until the pressure switch
in the system sends a signal to the Lubrication
Controller (J), ending the cycle or Pump (D) stalls.
3. The Lubrication Controller (J) terminates the 24-volt
signal to the 3-way Solenoid Valve (F).
4. The 3-way Solenoid Valve (F) closes, stopping the
Pump (D) and opening the Vent Valve (U) into the
Reservoir (P).
5. The Pressure Reducing Valve (S) and Flow Control
Valve (N) control the pump output pressure and
cycle rate.
Pump Module Capabilities
Pump Modules 247444 and 247574 for
Injector-based, Automatic Lubrication Systems:
provide lubricant flow and pressure to operate a single
line parallel automatic lubrication system. The module
requires a hydraulic power supply and a timed signal
from a lubrication controller. Based on these signals, the
pump module provides lubricant flow and pressure to
operate the injectors and vents the injector system to
reset the injectors.
Pump Modules 247706 and 247707 for Single Line,
Series Progressive-based, Automatic Lubrication
Systems: provide lubricant flow and pressure to
operate a single line, series progressive, automatic
lubrication system. The module requires a hydraulic
power supply and a timed signal from a lubrication
controller.
Cycles for Pump Modules 247706 and 247707 for
Single Line, Series Progressive-based, Automatic
Lubrication Systems
1. Upon receiving a signal from the 24-volt Lubrication
Controller (J), the 3-way Solenoid Valve (F) opens;
starting the Pump (D).
2. The Pump (D) provides lubricant flow and pressure
until the Lubrication Controller (J) terminates the
signal to the 3-way Solenoid Valve; stopping the
Pump.
3. The Pressure Reducing Valve (S) and Flow Control
Valve (N) control the pump output pressure and
cycle rate.
4 312349G
Page 5
Pump Module Assembly
Models 247706 and 247707 only
Pump Module Assembly
For divider valve-based automatic lubrication systems.
(Unless otherwise indicated, see F
IG. 1).
D
G
H
Pressure Relief
Kit 247902
P
Hydraulic Control
Module
1. Install Pump (D) on Reservoir (P).
2. Remove Vent Valve Hydraulic Control (J) fitting and
replace with Plug (R) (F
IG. 6, page 9).
3. Install Hydraulic Control Module on Reservoir (P).
4. Connect Tank Line (G) to Pump (D).
5. Connect Pump High Pressure Hydraulic Line (H) to
Pump (D).
6. Install Pressure Relief Kit (247902) to Pump Outlet.
7. Install model number label as shown in F
IG. 2.
IG. 1 Model 247706 shown
F
ti11453
Install
Identification
Label Here
IG. 2
F
312349G 5
Page 6
Installation
Installation
Read instruction manual 312350 BEFORE installing this
product.
• Be sure unit is securely mounted before operation.
• Do not lift pressurized equipment.
Grounding (for non-mobile installation)
(See FIG. 3 below)
CAUTION
The hydraulic supply must be 10µ filtered or better and supply 0.5 - 3.0 gpm (1.9 - 11.4 lpm) at 300 psi - 3500 psi (21
bar - 241 bar (2.1 MPa - 24 MPa).
1. Install Ball Valve (AA) (user provided) in the 3/8-inch
High Pressure Hydraulic Line (X).
2. Connect the 3/8-inch High Pressure Hydraulic Line
(X) to the High Pressure Hydraulic Connection
swivel (Y).
3. Connect the 3/4-inch Hydraulic Tank Line (T) to the
Tank Hydraulic Connection swivel (Z).
4. Connect the 24 VDC timer controlled signal to the
3-way Solenoid Valve (F).
1. Loosen grounding lug locknut (A) and washer (B).
2. Insert one end of a 12 gage (1.5 mm
2
) minimum
ground wire (C) into slot in lug (D). Tighten locknut
securely.
3. Connect other end of wire to true earth ground. To
order a ground wire and clamp, order part number
222011.
CB
A
D
ti0720
F
IG. 3
Pump Module
(See FIG. 4, page 8)
Mount Reservoir (P) on sturdy, flat surface with 6 (six),
3/8-inch diameter bolts. Note location of Fill Port (K),
Hydraulic Lines (A) and Lubricant Outlet Connection (C)
for easy access once installed.
5. Connect High Pressure Lubricant Supply Line (G) to
the Lubricant Output Connection (C) for Single Line
Parallel Systems or to Pressure Relief Kit Output
Connection for Single Line, Series
Progressive-based Systems.
6. Ground system (see GROUNDING). Mount
Reservoir (P) to grounded chassis member.
Vent Valve Kit for Custom Tank Installation
(Unless otherwise indicated, see FIG. 5 and FIG. 6, page
9)
1. Weld the bracket (F
recommended configuration for mounting the vent
valve. Paint the bracket if desired.
2. Connect the Hydraulic Control Line (A) to control
module Vent Valve Hydraulic Control (J).
3. Connect Pump Output Connection line (C) to Pump
outlet.
4. Connect the High Pressure Lubricant Supply Line
(G, F
IG. 4, page 8) feeding the injector system to the
Lubricant Output (E).
5. Connect the Vent Line (F) to Custom Tank (user
provided).
IG. 7, page 10) in place per
• The hydraulic system must be depressurized before connecting High Pressure Hydraulic Lines (A).
• Be sure Breather (M) is not plugged before filling Reservoir (P).
6 312349G
Page 7
Installation
Hydraulic Control Module for Custom Tank
Installation
(Unless otherwise indicated, see FIG. 5 and FIG. 6, page
9)
1. Mount control module on a flat, sturdy surface per
the recommended configuration (Fig. 2, page 8).
2. Connect Pump Tank Line (G) to pump hydraulic
outlet port.
3. Connect Vent Valve Hydraulic Control (J)
connection to the hydraulic control line (A).
4. Connect the Pump High Pressure Hydraulic Line
(H) to the pump hydraulic input port.
5. Connect high pressure hydraulic supply to the High
Pressure Hydraulic Connection (L) and the tank
lines to the Hydraulic Tank Connection (K).
6. Connect the 3-way Solenoid Valve (P) to the timer.
Coil should always be installed with lettering facing
out.
Hydraulic Control Module 247705
(For Single-line, Progressive, Automatic Lubrication
Systems with refinery reservoir installation)
(Unless otherwise indicated, see F
9)
1. Mount control module on a flat, sturdy surface. The
6-foot hydraulic supply and hydraulic tank line must
reach the pump when installed in the refinery
reservoir.
2. Connect Pump Tank Line (G) to pump hydraulic
outlet port.
3. Remove Vent Valve Hydraulic Control (J) and add
plug (R) to vent port.
4. Connect the Pump High Pressure Hydraulic Line
(H) to the pump hydraulic input port.
5. Connect high pressure hydraulic supply to the High
Pressure Hydraulic Connection (L) and the tank
lines to the Hydraulic Tank Connection (K).
IG. 5 and FIG. 6, page
312349G 7
Page 8
Installation
Typical Installation
The installation shown in Figures 4, 5, 6 and 7 are only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs.
J
G
E
H
R
D
Controller
Capabilities
Low Reservoir
Level Switch
(Level Indicator,
optional)
Pressure Switch
for System Control
Remote Alarm Device
(Light or Horn)
(user provided
A
B
AB
U
C
M
L
P
F
N
Y
Z
S
AA
FIG. 4
Key:
A High pressure hydraulic lines
B Hydraulic tank line
C Lubricant output connection
D Pump
E Ignition switch*
F 3-Way solenoid valve
G High-pressure lubricant supply lines*
H Injector banks*
J Lubrication controller*
K Fill port
LOverflow port
M Breather
N Flow control valve (FCV)
P Reservoir
R Ground wire (for non-mobile installation)*
W
V
K
G
Front Back
T
Hydraulic
Reservoir
Return
X
From Hydraulic
Power Supply
ti09649b
S Pressure reducing valve (PRV)
T Hydraulic tank line*
U Vent valve
V Vent line
W Follower plate (optional)
X High pressure hydraulic line*
Y High pressure hydraulic connection (swivel)
Z Tank hydraulic connection (swivel)
AA Ball valve*
AB Level indicator
*User provided
8 312349G
Page 9
Installation
Vent Valve Installation Kit
A
C
D
Control Module Installation Kit
B
E
F
Q
*
P
G
H
R
Vent
J
Por t
K
FIG. 5
Key:
A Hydraulic control line
B Vent valve
C Pump output connection line
D Pressure relief valve
E Lubricant output
F Vent line
ti9647a
M
N
L
ti11457
FIG. 6
Key:
G Pump tank line
H Pump high pressure hydraulic line
J Vent valve hydraulic control
K Hydraulic tank connection
L High pressure hydraulic connection
M Pressure reducing valve
N Flow control valve
P 3-way solenoid valve
Q Regulated hydraulic pressure gauge
R Plug for systems without vent valves. (Installed in Vent
port instead of J, for models 247706 and 247707 only).
*coil should always be installed with lettering facing out
312349G 9
Page 10
Installation
Custom Tank Installation
Vent return port
1/2-inch npt (f)
Vent valve bracket weld locations
18.0 Max
Pump mounting Ø.343 or 5/16-18 (4x)
Control module Ø.343 or
5/16-18 (2x)
FIG. 7
5.0
3.536
5.0
3.536
6.875
ti9653a
10 312349G
Page 11
Operation
Pressure Relief Procedure
Operation
Models 247706, 247707
(For these instructions see FIG. 4, page 8.)
To reduce the risk of serious injury follow this pressure
relief procedure whenever you (are):
• Instructed to relieve pressure.
• Shut off pump.
• Check, clean or service any of the system equipment.
• Install or clean the dispensing valve.
Models 247444, 247574, 247456, 247457,
247970
(See FIG. 4, page 8.)
1. Disable hydraulic supply to Pump (D) by isolating it
from the high pressure hydraulic supply using Ball
Valve (AA).
2. Do one of the following:
• Open Pressure Reducing Valve (S) to reduce
trapped hydraulic pressure,
or
• Cycle the timer to open the 3-way solenoid
valve to reduce trapped hydraulic pressure.
Gauge on control module should read zero pressure after performing this step.
3. Disconnect power from Lubrication Controller (J).
1. Disable hydraulic supply to Pump (D) by isolating it
from the high pressure hydraulic supply using Ball
Valve (AA).
2. Disconnect power from Lubrication Controller (J).
3. Place a container under plastic tube (5g, page 16) in
Pressure Relief Kit (247902) to catch fluid when
relieving pressure.
4. Open ball valve (5d, page 16) in Pressure Relief Kit
(247902).
Start-up
(For these instructions see FIG. 4, page 8.)
Do not insert finger into the overflow port while filling
a reservoir equipped with a follow plate. Injury or
amputation could result.
Prime Vent Line Models 247444 & 247574
The first time the reservoir is filled, use the vent valve
outlet. This removes all air from the vent line (V).
1. Connect lubricant supply hose from remote filling
station pump unit to outlet of Vent Valve (U).
2. Remove plug in Fill Port (K) located at bottom of
reservoir.
3. Slowly turn on supply lubricant until lubricant
appears in fill port.
4. Remove lubricant supply hose from vent valve.
312349G 11
Page 12
Operation
Fill Reservoir
(For these instructions see FIG. 4, page 8.)
1. Connect lubricant supply hose from remote filling
station pump to Fill Port (K).
2. Connect High Pressure Lubricant Supply Line (G) to
Vent Valve (U) outlet.
3. Remove plug from Overflow Port (L).
4. Slowly turn on supply lubricant until level of lubricant
reaches overflow port.
• For systems with a follow plate, fill until the follow plate reaches the overflow port.
• Refer to Automatic Lubrication System Design
Guidelines Manual 309015 for instructions on
priming remaining system lubricant lines and
further operating instructions.
5. Set hydraulic pressure to pump at lowest pressure
needed (see Technical Data, page 18).
6. Set hydraulic flow rate to pump at lowest rate
needed to get desired results.
7. Read and follow instructions supplied with each
system component.
With a primed pump and sufficient hydraulic supply,
the pump starts when the timer activates the solenoid valve. The pump stops when the timer deactivates the solenoid valve.
CAUTION
Never allow pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a high
speed, possibly damaging the pump. If your pump
accelerates quickly, or is running too fast, stop the
pump immediately and check the fluid supply.
Shutdown
COMPONENT RUPTURE HAZARD
The maximum working pressure of each component
in the system may not be the same. To reduce the
risk of overpressurizing any component in the
system, be sure you know the maximum working
pressure of each component. Never exceed the
maximum working pressure of the lowest rated
component in the system. Overpressurizing any
component can result in rupture, fire, explosion,
property damage and serious injury.
Regulate hydraulic pressure to the pump so that no
fluid line, component or accessory is over
pressurized.
(For these instructions, see FIG. 4, page 8.)
1. For normal system shut down, disconnect power to
Lubricator Controller (J) by turning off the ignition
switch.
2. Turn of hydraulic supply by closing the Ball Valve
(AA).
12 312349G
Page 13
Service
Service
Use only Genuine Graco Repair Parts.
See separate system component manuals for service
instructions. For pump service see manual 312350. For
vent valve service see manual 309099.
Troubleshooting
Problem Cause Solution
System does not build sufficient
pressure.
Lubricant dispensed from pressure
relief valve.
Pump runs too fast. Reservoir out of lubricant. Fill reservoir.
Lubricant coming out of breather. Reservoir overfilled. Drain lubricant until overflow stops.
Pump will not start. No hydraulic supply. Verify/check hydraulic supply.
Pump malfunction. Refer to manual 312350.
Pump turned off too soon. Increase timer “pump on” setting.
Increase hydraulic flow rate to pump.
Solenoid malfunction. Repair or replace solenoid.
Too low or no hydraulic supply. Turn pressure up or supply on.
Vent valve seal failure. Replace seal.
Vent valve needle/seat failure. Replace needle and seat.
Reservoir out of grease. Fill reservoir.
Broken or leaky supply/branch line. Tighten connections and/or replace
line(s).
Injector failure. Repair or replace injector.
Pressure in tank line too high due to
restrictions in tank line or plumbing
too small.
System pressure set too high. Decrease hydraulic pressure to
Pump cavitation. Install a follower plate.
Leak in distribution system. Repair leak.
Solenoid malfunction. Replace solenoid.
No electrical supply to lubrication
controller.
Lubrication controller malfunction. Refer to controller manual 308950.
Pump malfunction. Refer to pump manual 312350.
Remove tank line restrictions.
Use larger plumbing.
pump.
Turn on electrical supply.
312349G 13
Page 14
Parts Drawing
Parts Drawing
(See Parts List, page 17)
Pump hydraulic inlet
1a or 1b
Pump hydraulic outlet
Pump lubricant outlet
3d
3h
3c
3a
3j
3l
3e
3k3i
3f
3g
ti10644a
14 312349G
Page 15
Parts Drawing
Vent Valve Kit (2): 237170
Control Module Kit (4): 247538
(See Parts List, page 17)
To pump hydraulic inlet
4m
4c*
4q
4g*
To p um p
hydraulic outlet
4s*
4u
4t
To p u mp
lubricant outlet
4p
2g
2p
4k
2i
2e
Parts Drawing
2h
2n
2b
2f
2a
2j
2c
4d*
4e*
4h*
4a*
4j
4n
4a*/4h* Torque 40-43 ft-lbs (54-58 Nm)
4c*/4e* Torque 15-20 ft-lbs (20-27 Nm)
4d* Torque 20-25 ft-lbs (27-34 Nm)
4f* Torque 68-75 ft-lbs (92-102 Nm)
4g* Torque 22-24 ft-lbs (30-33 Nm)
4s* Allows user to plug vent line for use in systems without a vent valve
* Lubricate o-ring with oil before installation
4b
4r
4f*
2k
2d
2m
2q
3b
3a
ti10304a
312349G 15
Page 16
Parts Drawing
Parts Drawing
Pressure Relief Kit (5): 247902
(for models 247706 and 247707 only)
(See Parts List, page 17)
5a
5h
5c
5b
5j
5d
5e
5f
5g
ti11458a
16 312349G
Page 17
Parts List
Parts List
Model 247706: Dyna-Star 10:1 Pump Module, 60# for Single Line, Progressive, Automatic Lubrication
Systems (includes items 1a, 3, 4, 5)
Model 247707: Dyna-Star 10:1 Pump Module, 90# for Single Line, Progressive, Automatic Lubrication
Systems (includes items 1b, 3, 4, 5)
Model 247574: Dyna-Star 10:1 Pump Module, 60# for Single Line, Parallel, Automatic Lubrication Systems
(includes items 1a - 4)
Model 247444: Dyna-Star 10:1 Pump Module, 90# for Single Line, Parallel, Automatic Lubrication Systems
(includes items 1b - 4)
*Model 247970: Dyna-Star Pump Module Installation Kit 60# (includes items 1a, 2, 3k, 4)
*Model 247456: Dyna-Star Pump Module Installation Kit 120# (includes items 1b, 2, 3k, 4)
*Model 247457: Dyna-Star Pump Module Installation Kit 400# (includes items 1c, 2, 3k, 4)
Ref.
Ref.
No. Part No. Description Qty
1a 247540 PUMP, Dyna-Star 60#,
see manual 312350
1b 247443 PUMP, Dyna-Star 120#, 1
see manual 312350
1c 247450 PUMP, Dyna-Star 400#, 1
see manual 312350
2 243170 KIT, installation, vent valve (page
15)
2a 100505 . BUSHING, pipe 1
2b 100840 . ELBOW, street 1
2c 100896 . FITTING, bushing, pipe 1
2d 111801 . SCREW, cap, hex hd 2
2e 115122 . VALVE, pressure relief 1
2f 161889 . UNION, adapter 1
2g 157705 . UNION, swivel 1
2h 158212 . BUSHING 1
2i 115470 . UNION, union, swivel, 90_ 1
2j 162667 . ELBOW, street, pipe 1
2k 194867 . BRACKET, vent valve 1
2m 194995 . HOSE, vent; 1/2 in. 1
2n 238370 . HOSE 2
2p 242063 . VALVE, vent 1
2q 156684 . UNION, adapter 1
3 247575 KIT, reservoir, 60# grease,
models 247574, 247706 (page 14)
241486 KIT, reservoir, 90# grease,
models 247444, 247707 (page 14)
3a 100737 . PLUG, pipe 2
3b 108126 . TEE, pipe 1
3c 110996 . NUT, flanged, hex 6
3d 111800 . SCREW, cap, flange head 4
3e 115254 . BREATHER 1
3f 194868 . GASKET, cover 1
3g 15R105 . PAIL, reservoir, 60#,
models 247706; 247574
3g 194907 . PAIL, reservoir, 90#,
models 247707; 247444
No. Part No. Description Qty
3h 247448 . COVER, reservoir 1
3i 104663 . PLUG, pipe 1
3j 101864 . SCREW, cap 4
3k 15M442 . GASKET, pump 1
3l 100214 . WASHER, lock 6
4 247538 KIT, installation control module
(page 15)
4a 112581 . ADAPTER, male 1
1
4b 121207 . MODULE, hydraulic control 1
4c 115775 . VALVE, 3-way solenoid 1
4d 115773 . VALVE, flow regulating 1
4e 121206 . VALVE, pressure reducing 1
4f 115757 . ADAPTER, straight thread 1
4g 115758 . ADAPTER, straight thread 1
4h 115760 . ADAPTER, straight thread 1
4j 115763 . ADAPTER, straight thread 1
4k 115776 . HOSE, 3/4"X3/4" NPT 1
4m 115829 . UNION, swivel, 90 degree 1
4n 160327 . UNION, adapter 90 degree 1
4p 207648 . UNION, adapter, 90 degree. 1
4q 238370 . HOSE, coupled, 1 ft. 1
4r 802072 . GAUGE, pressure 1
4s 108984 . PLUG, hollow, hex 1
4t 100214 . WASHER, lock 6
4u 110384 . SCREW, cap, hex hd 2
1
5 247902 KIT, pressure relief (page 16) 1
5a 158256 . UNION, swivel 1
1
5b 156849 . PIPE, nipple 1
5c 162505 . FITTING, union swivel 1
5d 210657 . VALVE, ball 1
5e 150278 . COUPLING, pipe, hex 1
5f 116746 . FITTING, barbed, plated 1
5g 116750 . TUBE, nylon 1
5h 114526 . TEE 1
5j 118758 . REDUCER 1
1
* Installation kits for custom user provided lubricant
1
reservoirs not shown.
1
312349G 17
Page 18
Technical Data
Technical Data
Maximum hydraulic input pressure 3500 psi (24.0 MPa, 240 bar)
Pump wetted parts see manual 312350
Vent valve wetted parts see manual 309099
Reservoir wetted parts steel, buna-n rubber
Maximum delivery @ 60 cpm
1.1 lb/min, 34.8 in
Regulated hydraulic pressure operating range
Models: 247444, 247574, 247456,
250 to 350 psi (1.7 to 2.4 MPa, 17.0 to 24.1 bar)
247457, 247970
Models: 247706, 247707 250 to 450 psi (1.7 to 3.1 MPa, 17.0 to 31.0 bar)
Hydraulic flow rate operating range 0.5 to 3.0 gpm (1.9 to 11.4 liter/min)
Maximum hydraulic fluid temperature 200°F (93.33°C)
Lubricant outlet pressure range
Models: 247444, 247574, 247456,
2500 to 3500 psi (17.0 to 24.0 MPa, 170 to 240 bar)
247457, 247970
Models: 247706, 247707 2500 to 4500 psi (17.0 to 31.0 MPa, 170 to 310 bar)
Reservoir overflow port size 1/2 inch npt (F
Reservoir fill port size 1/2 inch npt (F
Hydraulic inlet port size 3/8 inch nps swivel (F
Hydraulic tank line size 3/4 inch nps swivel (F
Lubricant outlet port size 1/2 inch nps swivel (F
Grease capacity
Model 247444, 247707 90 lb. (41 kg)
Model 247574, 247706 60 lb. (27 kg)
Mounting holes for pump module six, 7/16 inch holes on 13 7/8 inch bolt circle
Reservoir diameter 12 3/4 inch (324 mm)
Pump module height
Model 247444, 247707 42.75 inch (1086 mm)
Model 247574, 247706 35.15 inch (893 mm)
Electrical requirements Timed 24 VDC signal
Electrical power requirements 14.7 Watts
Filtration (hydraulic fluid) 10µ (microns) or better
Sound Pressure* 77 dB(A)
3
/min, 570 cm3/min
IG. 4, L, page 8)
IG. 4, K, page 8)
IG. 4, Y, page 8)
IG. 4, Z, page 8)
IG. 4 G, page 8)
*Sound pressure reading taken with pump operating at 66 cycles per minute. Sound pressure measured per
CAGI-PNEUROP, 1971.
18 312349G
Page 19
Dimensions
Hydraulic high pressure
inlet 3/8 inch nps swivel
Hydraulic tank
3/4 inch nps swivel
35.15 inch.
(893 mm)
Lubricant outlet
1/2 inch nps swivel
Overflow port
1/2 inch npt
Mounting Diagram
Dimensions
Model 247574
ø15.0 inch
(381 mm)
Hydraulic high pressure
inlet 3/8 inch nps swivel
42.75 inch
(1086 mm)
Hydraulic tank
3/4 inch nps swivel
Lubricant outlet
1/2 inch nps swivel
15.0 inch
(381 mm)
Fill port 1/2 inch npt
Overflow port
1/2 inch npt
6- 7/16 inch holes
ti10646a
13 7/8 inch bolt circle
Model 247444
Mounting Diagram
ø15.0 inch
(381 mm)
6-7/16 inch holes
Fill port 1/2 inch npt
15.0 inch
(381 mm)
312349G 19
13-7/8 inch bolt circle
Page 20
Dimensions
Dimensions
Hydraulic high pressure
inlet 3/8 inch nps swivel
Hydraulic tank
3/4 inch nps swivel
35.15 inch
(893 mm)
Model 247706
Lubricant outlet
1/2 inch
Pressure Relief Kit 247902
Overflow port
1/2 inch npt
Mounting Diagram
ø15.0 inch
(381 mm)
Hydraulic high pressure
inlet 3/8 inch nps swivel
Hydraulic tank
3/4 inch nps swivel
42.75 inch
(1086 mm)
15.0 inch
(381 mm)
Fill port 1/2 inch npt
Lubricant outlet
1/2 inch
Pressure Relief Kit 247902
Overflow port
1/2 inch npt
Mounting Diagram
6- 7/16 inch holes
13 7/8 inch bolt circle
ti11451
Model 247707
ø15.0 inch
(381 mm)
6-7/16 inch holes
13-7/8 inch bolt circle
15.0 inch
(381 mm)
20 312349G
Fill port 1/2 inch npt
ti11452
Page 21
Notes
Dimensions
312349G 21
Page 22
Graco Standard Warranty
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
To place an order, contact your Graco distributor or to identify the nearest distributor call,
Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
22 312349G
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 312349
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2007, Graco Inc. is registered to I.S. EN ISO 9001
www.graco.com
Revised 10/2010
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