Graco 237503, 236770 User Manual

Instructions–Parts List

STAINLESS STEEL, WATERBASE COMPATIBLE

308401E

Back Pressure Regulator

For use in circulating systems to provide regulated back pressure to spray
gun(s) and to maintain proper system pressure. Model 237503 is the back
pressure regulator only. Model 236770 includes the gauge, tube, inlet adapter
and outlet swivel union.

300 psi (21 bar, 2.1 MPa) Maximum Inbound Pressure
180 psi (12.4 bar, 1.24 MPa) Maximum Regulated Pressure

Model 236770, Series B
Model 237503, Series B

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

Model 237503

Table of Contents

ENG

03963

Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical Data 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warranty Back Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Information Back Cover. . . . . . . . . . . . . . . . . . . .

Model 236770

03505

INSTRUCTIONS

WARNING

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

D This equipment is for professional use only.

D Read all instruction manuals, tags, and labels before operating the equipment.

D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco

distributor.

D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

D Check equipment daily. Repair or replace worn or damaged parts immediately.

D Do not exceed the maximum working pressure of the lowest rated component in your system. This

equipment has a 300 psi (21 bar, 2.1 MPa) maximum inbound pressure and a 180 psi (12.4 bar,

1.24 MPa) maximum regulated pressure.

D Follow the Pressure Relief Procedure on page 4 if the spray tip clogs and before cleaning,

checking or servicing the equipment.

D Do not stop or deflect leaks with your hand, body, glove or rag.

D Be sure all equipment safety devices are operating properly before each use.

D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-

nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and

solvent manufacturer.

D Wear hearing protection when operating this equipment.

D Comply with all applicable local, state, and national fire, electrical, and safety regulations.

2 308401

KEY

A Fluid Supply Line
B Air Spray Gun
C Fluid Pressure Regulator
D Air Supply Line
E Adjusting Screw

Installation

F Back Pressure Regulator

(236770 shown)
G Fluid Return Line
H Ball Valve

A

B

C

G

Fig. 1

Installing the Back Pressure Regulator

CAUTION

Handle the back pressure valve with care to avoid
damaging the diaphragm.

Install the back pressure regulator in the spray gun
return line. See Fig. 1.

D

E

H

Connect the line to the inlet and outlet. Make sure the
flow direction agrees with the IN and OUT markings on
the bottom of the regulator body.

The back pressure regulator is adjustable to control
the fluid pressures in a circulating system from 5 to
180 psi (0.3 to 12.4 bar, .03 to 1.24 MPa).

If more than one spray station is used, install the back
pressure regulator in the fluid supply line after the last
station. This will help maintain proper circulating
pressures in the system.

F

03506

Operation

NOTE: The back pressure regulator controls pressure

ahead of its intake.
Turn the adjusting screw clockwise to increase pres-

sure and counterclockwise to decrease pressure.
Adjust the pump pressure and back pressure regulator

for the best spraying combination and for proper
circulation of fluid.

Flush the back pressure regulator with a compatible
solvent whenever the rest of the system or unit is
being flushed. Open the back pressure regulator
before flushing by turning the screw counterclockwise.

308401 3

Service

Pressure Relief Procedure

WARNING

PRESSURIZED EQUIPMENT HAZARD

The system pressure must be manually relieved to
prevent the system from starting or spraying acci­dentally. To reduce the risk of an injury from acci­dental spray from the gun, splashing fluid, or
moving parts, follow the Pressure Relief Proce-
dure whenever you:

D are instructed to relieve the pressure,
D stop spraying,
D check or service any of the system equipment,
D or install or clean the spray nozzle.

1. Shut off the pump.

2. Open the dispensing valve, if used.

3. Open the fluid drain valve to relieve all fluid pres­sure, having a container ready to catch the drain­age.

Service

NOTE: Regular cleaning and inspection of the regula-

tor, based upon the degree and kind of service, is
essential.

3. Disassemble the regulator and clean it with a
suitable solvent. See the parts drawing, page 5.

4. Carefully inspect the diaphragm (14) for cracks or
other damage. Replace if necessary.

5. Check for chips or dirt that could puncture the
diaphragm before assembling the regulator.

6. Reassemble the diaphragm and related parts.
Torque the cap nut (3) to 27 to 33 in-lb (3.1 to 3.7
NSm).

7. Carefully inspect the seat (1) for damage, wear, or
dirt. These things could cause the regulated pres­sure to creep. Replace the seat if necessary.

8. Replace the seat gasket (6) when replacing the
seat (1). Torque the seat to 70 to 80 in-lb (8 to 9
NSm).

9. To remove or install the gauge on model 236770
(20), use the wrench on the square portion of the
gauge stud only.

CAUTION

Use thread sealer sparingly on the gauge’s male
threads when installing it to avoid plugging the
gauge.

10. Lubricate the adjusting screw (15) threads.

1. Shut off the pump and open the back pressure

regulator by turning the adjusting screw (15)
counterclockwise until no spring pressure is felt.
Relieve all air and fluid pressures in the system.

2. Remove the back pressure regulator from the fluid
line.

Troubleshooting

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure above.

11. Assemble the remaining parts.

12. Tighten the regulator cap (4) to 324 to 396 in-lb (37

to 45 NSm).

13. Reinstall the back pressure regulator in the fluid
line.

Checking the Ball and Seat

The ball and seat may be checked for wear by closing
the ball valve directly upstream of the back pressure
regulator (Fig 1). When the ball valve is closed, the
gauge pressure should drop slightly. If the pressure
continues to drop, then the ball or seat is worn and
needs to be replaced. Follow the preceding Service
procedure to replace the worn ball or seat.

4 308401

Parts

Stainless Steel Back Pressure Regulator –
Model 236770, Series B
Model 237503, Series B Includes items 1 to 15

Ref.
No. Part No. Description Qty.

Includes items 1 to 20

Ref.
No. Part No. Description Qty.

1n 236893 SEAT, valve 1
2n 236894 STEM, valve 1
3 100529 NUT, hex, cap; 5/16–18 1
4 189815 CAP, regulator, air 1
5 101976 WRENCH, Allen; 3/8 1
6n 189817 GASKET, acetal 1
7n 154789 GASKET, copper 1
8 16C761 HOUSING, valve 1
9 157796 SPRING, compression 1
10 160180 PLATE, spring 1
11 100111 NUT, lock; 1/2–20 1

20

12

12 189816 PLATE, backup 1
13 177432 PLATE, support, diaphragm 1
14n 177431 DIAPHRAGM 1
15 112844 SCREW, adjusting, 1/2–20 x 1

1–5/8 long

17 236892 UNION, adapter; 1/2–14 npt(m) 1

x 3/8–18 npsm(f) swivel

18 16C760 ADAPTER, inlet; 3/8–18 1

npsm(m), 3/8–18 npt(m), 1/4–18

npt(f)
19 187877 TUBE, fluid gauge 1
20n 187876 GAUGE, 0–300 psi

(0–21 bar, 0–2.1 MPa) 1

n Keep these spare parts on hand to reduce down

time.

5

15

19

18

3

2

13

14

6

8

7

2

1

3

1

17

2

3

11

1

4

10

9

Torque 324 to 396 in-lb (37 to 45 N.m)

Torque 27 to 33 in-lb (3.1 to 3.7 N.m)

Torque 70 to 80 in-lb (8 to 9 N.m)

03504

308401 5

Notes

6 308401

m

7.25 in.
(184 mm)

3/8
npsm(m)
Inlet

Dimensions

2.25 in. (57.2 m
diameter

Technical Data

Maximum Inlet Pressure: 300 psi (21 bar, 2.1 MPa). . .

Regulated Pressure Range 5–180 psi. . . . . . . . . . . . . .

(0.3–12.4 bar, .03–1.24 MPa)

236770 Inlet Size 3/8 npsm(m). . . . . . . . . . . . . . . . . . . . .

236770 Outlet Size 3/8 npsm(f). . . . . . . . . . . . . . . . . . . .

237503 Inlet 3/8 npt(f). . . . . . . . . . . . . . . . . . . . . . . . . . . .

237503 Outlet 1/2 npt(f). . . . . . . . . . . . . . . . . . . . . . . . . .

236770 Weight: 3.5 lb (1.6 kg). . . . . . . . . . . . . . . . . . . . .

237503 Weight: 2.4 lb (1.1 kg). . . . . . . . . . . . . . . . . . . . .

Wetted Parts:

316 stainless steel, tungsten carbide (with nickel
binder), acetal and PTFE

Maximum flow chart for 180 psi (12.4 bar, 1.24 MPa)
inbound pressure and fluid viscosity of 65 cps

3/8
npsm(f)

Fig. 2

Model 236770 shown

Outlet

03505

Manual

Change Summary

Assembly
Changed

236770 and
237503, to
Series B

Maximum inbound pressure is increased to 300 psi (21
bar, 2.1 MPa).

Part
Status

Old
New

Ref.

Part No. Name

No.

2020187873

187876

Gauge
Gauge

Regulated Pressure

50 psi (3.4 bar, 0.3 MPa)
100 psi (7 bar, 0.7 MPa)
150 psi (10.3 bar,

1.0 MPa)

Maximum Flow Rate

4.7 gpm (17.8 lpm)

4.3 gpm (16.3 lpm)

3.7 gpm (12.9 lpm)

Accessories

Air-Charge Conversion Kit 237448

Includes necessary parts to convert back pressure
regulator from spring operated to air operated.

308401 7

The Graco Warranty and Disclaimers

Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of
any special extended or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or
replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed,
operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or
substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance or structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT
NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, gas engines,

switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance
in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties
reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures
judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the distributor closest to you:
Phone: [phone] or Toll Free: 1–800–328–0211 Fax: [phone]

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

8 308401

This manual contains English. MM 308401

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

Copyright 1994, Graco Inc. is registered to ISO 9001

www.graco.com

Revised 11/2009