Read all warnings and instructions in this manual and on the unit. Be familiar with the
controls and the proper usage of the equipment. Save these instructions.
3A4433D
EN
FIRE AND EXPLOSION HAZARD
Use only non-flammable or water-based
materials, or non-flammable paint thinners. Do
not use materials having flash points below
100°F (38°C). This includes, but is not limited to,
acetone, xylene, toluene, and naphtha. For
more information about your material, request
Safety Data Sheet (SDS) from the supplier.
Use oil-based materials outdoors or in a
well-ventilated indoor area with a flow of fresh air.
For portable spray applications of water-based and oil-based
non-flammable architectural paints and coatings only.
Not approved for use in explosive atmospheres or hazardous locations.
Before using your sprayer read this Owners Manual for complete instructions on proper use and
safety warnings.
Congratulations! You have purchased a high-quality paint sprayer made by Graco Inc. This
sprayer is designed to provide superior spray performance with water-based and oil-based
(mineral spirit-type) architectural paints and coatings. This user information is intended to help
you understand the types of materials that can be used with your sprayer.
Please read the information on the material container label to determine if it can be used with
your sprayer. Ask for a Safety Data Sheet (SDS) from your supplier. The container label and
SDS will explain the contents of the material and the specific precautions related to it.
Paints, coatings and clean-up materials generally fit
into one of the following 3 basic categories:
WATER-BASED: The container label should indicate that the material can be
cleaned up with soap and water. Your sprayer is compatible with this type of
material. Your sprayer is NOT compatible with harsh cleaners such as chlorine
bleach.
OIL-BASED: The container label should indicate that the material is
COMBUSTIBILE and can be cleaned up with mineral spirits or non-flammable paint
thinner. The SDS must indicate that the flash point of the material is above 100°F
(38°C). Your sprayer is compatible with this type of material. Use oil-based material
outdoors or in a well-ventilated indoor area with a flow of fresh air. See the safety
warnings in this manual.
FLAMMABLE:This type of material contains flammable solvents such as xylene,
toluene, naphtha, MEK, lacquer thinner, acetone, denatured alcohol, and
turpentine. The container label should indicate that this material is
FLAMMABLE. This type of material is NOT compatible with your sprayer
and CANNOT be used.
43A4433D
Warnings
ti3509b
Conductor SizeLength
AWG (American Wire Gauge)MetricMaximum
18
1.0 mm
2
50 ft. (15 m)
16
1.5 mm
2
100 ft. (30 m)
14
2.5 mm
2
200 ft. (61 m)
Warnings
The following warnings are for the setup, use, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to
procedure-specific risks. When these symbols appear in the body of this manual or on warning labels,
refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this
section may appear throughout the body of this manual where applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces
the risk of electric shock by providing an escape wire for the electric current. This product is
equipped with a cord having a grounding wire with an appropriate grounding plug. The plug
must be plugged into an outlet that is properly installed and grounded in accordance with all
local codes and ordinances.
• Improper installation of the grounding plug is able to result in a risk of electric shock.
• When repair or replacement of the cord or plug is required, do not connect the grounding
wire to either flat blade terminal.
• The wire with insulation having an outer surface that is green with or without yellow stripes
is the grounding wire.
• Check with a qualified electrician or serviceman when the grounding instructions are not
completely understood, or when in doubt as to whether the product is properly grounded.
• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed
by a qualified electrician.
• This product is for use on a nominal 120V circuit and has a grounding plug similar to the
plug illustrated below.
• Only connect the product to an outlet having the same configuration as the plug.
• Do not use an adapter with this product.
Extension Cords:
•
Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that
accepts the plug on the product.
• An undersized cord results in a drop in line voltage and loss of power and
overheating.When in doubt use the next heavier gauge. The smaller the gauge number the
heavier the cord.
• When using the sprayer outdoors, use an extension cord suitable for outdoor use.
•
Make sure your extension cord is not damaged. When using an extension cord, be sure to
use a cord heavy enough to carry the current that your sprayer draws. See chart for
appropriate sizes and lengths:
3A4433D5
Warnings
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Sprayer generates sparks. Do not spray or flush with flammable liquids.
• Do not spray or clean with materials having a flash point lower than 100° F (38° C).
• Use only non-flammable or water-based materials, or non-flammable paint thinners.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.
• When spraying oil-based material, use outdoors or in a well-ventilated indoor area with a
flow of fresh air.
• Do not spray combustible materials near an open flame or sources of ignition such as
cigarettes, motors, and electrical equipment.
• Paint or solvent flowing through the equipment is able to result in static electricity. Static
electricity creates a risk of fire or explosion in the presence of paint or solvent fumes.
• Keep sprayer at least 10 in. (25 cm) away from objects while spraying or flushing.
• Verify all containers and collection systems are grounded to prevent static discharge.
• Connect to a grounded outlet and use grounded extension cords. Do not use a 3 to 2
adapter.
• Do not use paints or solvents containing halogenated hydrocarbons.
• Do not smoke in the spray area.
• Do not operate light switches, engines, or similar spark producing products in the spray
area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable
materials.
• Know the contents of the paints and solvents being sprayed. Read all Safety Data Sheets
(SDS) and container labels provided with the paints and solvents. Follow the paint and
solvents manufacturer’s safety instructions.
• Fire extinguisher equipment shall be present and working.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
63A4433D
Warnings
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the
event that injection occurs, get immediate surgical treatment.
• Do not aim the sprayer at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop
leaks with any part of the body.
• Disconnect power when not spraying.
• Always use the spray tip guard. Do not spray without spray tip guard in place. Use only
Graco spray tips.
• Use caution when cleaning and changing spray tips. In the case where the spray tip clogs
while spraying, follow the Pressure Relief Procedure, page 10 for relieving the pressure
before removing the spray tip to clean.
• Do not leave the unit energized or under pressure while unattended. Unplug the sprayer
and follow the Pressure Relief Procedure, page 10 when the equipment is unattended
or not in use and before servicing, cleaning, or removing parts.
• Check parts for signs of damage. Replace any damaged parts.
• This system is capable of producing 2000 psi (138 bar, 14 MPa). Use replacement parts
or accessories that are rated a minimum of 2000 psi (
• Do not carry the unit with a finger on the trigger.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the
controls.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.
• Do not operate or spray near children. Keep children away from equipment at all times.
• Do not overreach or stand on an unstable support. Keep effective footing and balance at
all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Use only in dry locations. Do not expose to water or rain.
• Use in well-lit areas.
•
Make sure all equipment is rated and approved for the environment in which you are using it.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious
chemical reaction and equipment rupture. Failure to follow this warning can result in death,
serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon
solvents or fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your
material supplier for compatibility.
138 bar, 14 MPa).
3A4433D7
Warnings
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:
• Protective eye-wear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause cancer, birth defects
or other reproductive harm. Wash hands after handling.
83A4433D
Know Your Sprayer
A
SPRAYPRIME
D
E
L
GM K
T
T
F
B
C
ti29712a
Know Your Sprayer
N
PJ
ACup Cover
BFlexLiner
CCup Support
DVacuValve Cap
EVacuValve Air Hole
FVacuValve Reservoir
GPump Filter
3A4433D9
JPrime Pump/Spray Knob
KPower Cord
LSprayer Trigger
MSpeed Control, ProControl II
NSpray Tip. Reverse-A-Clean (RAC)
PSpray Tip Guard
T
Diagnostic Light
Start Up
ti26894a
Start Up
Use only oil-based (non-flammable) or
water-based materials, or non-flammable
paint thinners. Do not use materials having
flash points below 100°F (38°C).
Do not use materials which state
“FLAMMABLE” on the packaging. For
more information about your material,
request SDS from distributor or retailer.
When spraying oil-based material, use
outdoors or in a well-ventilated indoor area
with a flow of fresh air.
Keep spray area well-ventilated. Keep a
good supply of fresh air moving through the
area.
2.Turn Prime Pump/Spray Knob down to
PRIME PUMP position to relieve
pressure.
ti29755a
Starting a New Job
If you are using the sprayer for the very first
time, see Flush a New Sprayer, page 23.
NOTICE
Your sprayer is
cleaners such as chlorine bleach. Using
these cleaners will cause damage to the
sprayer.
NOT
compatible with harsh
Pressure Relief Procedure
Follow the Pressure Relief
Procedure whenever you see this
symbol.
This sprayer builds up an internal pressure
of 2000 psi (14 MPa, 138 bar) during use.
Follow this Pressure Relief Procedure
whenever you stop spraying and before
cleaning, checking, servicing, or
transporting equipment to prevent serious
injury.
1.Disconnect power (unplug power cord).
Strain the Paint
Previously opened paint may contain dried
paint or other debris. To avoid priming
problems and tip clogs it is advisable to strain
the paint before using. Paint strainers are
available where paint is sold. Stretch a paint
strainer over a clean pail and pour the paint
through the strainer to capture any dried paint
and debris before spraying.
103A4433D
Start Up
ti23361a
ti29719a
1.Install FlexLiner in the cup support.
2.Fill FlexLiner with material. Securely
tighten cup cover onto cup support.
proper sprayer operation lid must seal
tightly with the cup.
For
4.The VacuValve is an important part of
your new sprayer. It is used to evacuate
the air out of the FlexLiner. Your sprayer
will not spray if there is air in the
FlexLiner.
ti29721a
5.Open VacuValve cap.
Tilt the sprayer so
the VacuValve is the highest point,
causing any air in the FlexLiner to rise to
the VacuValve. Gently squeeze the
FlexLiner to evacuate all air through the
VacuValve air hole. Once you see
material enter the VacuValve reservoir,
all air should be evacuated from the
FlexLiner.
3.Align VacuValve on cup cover with
Prime Pump/Spray knob. Push cup
assembly onto sprayer and twist to lock.
6.Stop squeezing the FlexLiner and snap
the VacuValve cap closed. You will hear
the cap click when it is closed properly.
ti29720a
ti29723a
3A4433D11
Start Up
ti29739a
ti29741a
ti29739a
7.Plug sprayer into power source.
8.Turn Prime Pump/Spray knob down to
Prime Pump position. Turn spray tip to
UNCLOG position. To fill sprayer with
fluid, point sprayer into a waste area and
hold the trigger in for
ti30557a
9.Air from pump may have entered the
FlexLiner during priming. Repeat Steps
4 – 6 to ensure all air is evacuated.
10. Turn Prime Pump/Spray knob forward to
spray position.
3 – 10 seconds.
If sprayer does not spray, try one of
the steps below:
•
Make certain there is only one FlexLiner
in cup support. It is possible for two liners
to nest tightly together and appear as
only one.
•Make certain the cup cover is properly
threaded to the cup support. If threads
are visible below the cup cover when
tight, then the cover is cross-threaded.
Fully remove the cup cover and reinstall
to the cup support so no threads are
visible when tight.
•Repeat steps 2 – 6 on pages 11 – 11 to
ensure all the air is evacuated from the
FlexLiner.
•Make certain the Prime Pump/Spray
knob is in the Spray position.
11. Make certain spray tip is in the spray
position.
•
If sprayer still does not spray, see
Sprayer Diagnostics
SPRAYUNCLOG
12. You are now ready to spray.
NOTE: For best results; to evacuate all
material from the FlexLiner when the material
is nearly gone, gently squeeze the bottom of
the FlexLiner to push the last of the material
up to the cup lid.
123A4433D
ti29740a
material sprays while upside down there
is air in the cup. Repeat steps above.
•
Replace VacuValve cap. Two new
VacuValve caps came with your sprayer.
, page 32. If
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