Goldstar FFH-173AX, FFH-164, FFH-165 Service Manual

- 1-1 -

CONTENTS

SECTION 1. GENERAL

•SERVICING PRECAUTIONS

.......................................................................................................................

1-2

• ESD PRECAUTIONS

...................................................................................................................................

1-4

• SPECIFICATIONS

.......................................................................................................................................

1-5

SECTION 2. ELECTRICAL

• ADJUSTMENTS

...........................................................................................................................................

2-1

• TROUBLESHOOTING

.................................................................................................................................

2-3

• WAVEFORMS OF MAJOR CHECK POINT

................................................................................................

2-6

• BLOCK DIAGRAM

.....................................................................................................................................

2-15

• SCHEMATIC DIAGRAMS

..........................................................................................................................

2-17

• WIRING DIAGRAM

......................................................................................................................................

2-25

• PRINTED CIRCUIT DIARGAMS

................................................................................................................

2-27

• INTERNAL BLOCK DIAGRAM OF IC’s

.....................................................................................................

2-37

SECTION 3. EXPLODED VIEWS

• CABINET AND MAIN FRAME SECTION

...................................................................................................

3-1

• TAPE DECK MECHANISM: AUTO STOP DECK

.........................................................................................

3-3

SECTION 4. SPEAKER

..................................................................................................................

4-1

SECTION 5. REPLACEMENT PARTS LIST

..................................................................................

5-1

SECTION 1. GENERAL

SERVICING PRECAUTIONS

NOTES REGARDING HANDLING OF THE PICK-UP

1. Notes for transport and storage

1) The pick-up should always be left in its conductive bag until immediately prior to use.

2) The pick-up should never be subjected to external pressure or impact.

2. Repair notes

1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.

2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board.

3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched.

4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.

6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

- 1-2 -

Storage in conductive bag

Drop impact

NEVER look directly at the laser beam, and don’t let contact fingers or other exposed skin.

Magnet

How to hold the pick-up

Pressure

Cotton swab

Conductive Sheet

NOTES REGARDING COMPACT DISC PLAYER REPAIRS

1. Preparations

1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.

2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnetism is present, or where there is excessive dust.

2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit

2) All equipment, measuring instruments and tools must be grounded.

3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.)

4) To prevent AC leakage, the metal part of the soldering iron should be grounded.

5) Workers should be grounded by an armband (1MΩ)

6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband.

7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

CLEARING MALFUNCTION

You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).

Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of the volume knob for more than 3 seconds.

If you reset your unit, you must reenter all its settings(stations, clock, timer)

NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.

2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.

- 1-3 -

Armband

Conductive Sheet

Resistor (1 Mohm)

VOLUME KNOB

DOWN

VOLUME

RESET jump wire

ESD PRECAUTIONS

Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive

surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can

generate electrical charges sufficient to damage ESD devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD

devices.

6. Do not remove a replacement ESD device from its protective package until immediately before you are ready

to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).

7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the

protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER

SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion

such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.

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SPECIFICATIONS

- 1-5 -

NOTE : Specification are subject to change without notice in the course of product improvement.

SECTION MODEL FFH-164, 165

General Power supply Refer to the back panel of the unit

Power consumption 20W

Mass 3.44kg

Extemal dimensions(W X H X D) 161

X 249 X 271mm

CD Frequency Response 40-18000Hz

Signal-to-noise ratio 60dB

Dynamic range 60dB

Tuning Range 87.5-108.0MHz or 65-74MHz, 87.5-108.0MHz

Intermediate Frequency 10.7 MHz

FM Signal-to-noise ratio 60/55dB

Frequency Response 60-10000Hz

Tuning Range 522-1611kHz or 530-1610kHz

AM Intermediate Frequency 450kHz

Signal-to-noise ratio 35dB

Frequency Response 100 -1800 Hz

AMP Output Power 5W + 5W

T.H.D 0.3%

Frequency Response 42-25000Hz

Signal-to-noise ratio 60dB

TAPE Tape Speed 3000 Hz

Wow Flutter 0.25% (MTT-111,JIS-WTD)

F.F/REW Time 120sec(C-60)

Frequency Response 250-8000Hz

Signal-to-noise ratio 43dB

Channel Separation 50dB(P/B)/45dB(R/P)

Erase Ratio 55dB (MTT-5511)

Speaker MODEL FE-164E 165E

Type 1 way 1 speaker

Impedance 4Ω

Frequency Response 80-20000Hz

Sound Pressure Level 86dB/W(1m)

Rated Input Power 5W

Max.Input Power 10W

Net Dimension(W X H X D) 150 X 255 X 175mm

Net Weight 1.52kg

TUNER

- 2-1 -

TAPE DECK ADJUSTMENT

1. AZIMUTH ADJUSTMENT

Figure 1. Azimuth Adjustment Connection Diagram

CH1 CH2

Speaker Out

Playback Mode

Head

Test Tape MTT-114

L ch

R ch

GND

Dual-trace synchroscope

Electronic Voltmeter

L out

R out

Unit

SECTION 2. ELECTRICAL

ADJUSTMENTS

This set has been aligned at the factory and normally will not require further adjustment. As a result, it is not recommended that any attempt is made to modificate any circuit. If any parts are replaced or if anyone tampers with the adjustment, realignment may be necessary.

IMPORTANT

1. Check Power-source voltage.

2. Set the function switch to band being aligned.

3. Turn volume control to minimum unless otherwise noted.

4. Connect low side of signal source and output indicator to chassis ground unless otherwise specified.

5. Keep the signal input as low as possible to avoid AGC and AC action.

Deck Mode Test Tape Test Point Adjustment Adjust for

Palyback MTT-114 Speaker Out

DECK Screw

Maximum

Azimuth Screw

2. TUNER ADJUSTMENT

Figure 2. Tuner(S curve) Adjustment Connection Diagram

Unit

Signal Generator

GND

Electronic OSCILLOSCOPE

FM Antenna Terminal

Speaker

Item Test Point Adjustment Adjust for

DC Voltage Check Point TP1, TP2 L4 0V±50mV

(FM)

- 2-3 -

Fails to initial read

1.2V

0.8V

NO NO

YES

Disc motor turns

Does RF waveform appear?

IC501 Pin3

Check the Data transmission from

PN507 pin8 to CD DSP

Check the Data transmission from

PN507 pin6 to MICOM

Check the change of SLDO

Voltage(IC501 pin23)

Check the change of SL +,

SL - Voltage

(IC502 pin 18, 19)

Check the Voltage change of PN 507

pin2(OPEN, CLOSE)

Defective connector

PN507

Defective connector

PN507 Defective

MICOM

Defective connector

PN507 Defective

IC501

Defective IC501

Defective IC502

Defective contact PN503

Defective PICK-UP

Does laser light?

focus coil drive wareform.

TRACKING ERROR wareform

Is rotation normal?

Defective IC501

Defective PICK-UP

IS there no dropout of RF signal?

Does FA+ waveform appear at

IC502 pin13?

Does TE waveform appear at

501 pin 15?

- 2-4 -

Laser does not light.

Is “3.5V” applied to pin of IC 501?

Is power supplied to laser Q501?

(Q 501 collector: about 1.8V)

Does laser current flow?

1.0V across R507

Is data transferred from MICOM IC ?

Does voltage appear at IC 502 pin , ?

Defective MICOM.

Defective connector.

Defective IC 501, 502

Defective slide motor and/or connector.

Defective LMT SW and/or connector.

Defective Q 501 and/or laser.

Defective laser and/or connector.

Did pickup return to

innermost circular?

Does it stop at inner pick circular after shift?

Is defect output from LM SW applied to pin of PN503?

R507»1.0V

R507«1.0V

YES

OPEN

YES

- 2-5 -

YES

Laser lights

Does lens move up/down?

Check the signal of

FOCUS SEARCH

(IC501 Pin 21)

Chekc the signal of PN502

pin 13, 14

Does FE signal appear?

(IC501 pin 13)

Does DRF signal appear? (IC 501 pin67)

Defective IC501

Defective IC502

Open activator and/or connector

Defective IC501

Degraded laser diode

Defective PICK-UP

- 2-6 -

(CH1)

(CH2)

WAVEFORMS OF MAJOR CHECK POINT

1. HF signal (RF signal ) waveform (IC501 pin 3) during normal play

2. EFM signal (IC501 pin 3)waveform during Normal Play

3. Focus coil drive waveform(IC502 pin13)

• When focus search failed or there is no disc on the tray

• Focus coil drive waveform(FDO: IC501 pin21) and DRF(IC501 pin67) when focus search is accomplished

4. Tracking coil drive waveform and TE during track traverse (1) When time division is 20mS/Div.1V/Div.

(2) When time division 1mS/Div, 1V/Div

(During forward track traverse)

(3) When time division is 0.5nS/div.

(During backward Track Traverse)

5. Feed motor drive waveform(IC 502 pin18) During normal play

CH1 : FOCUS COIL DRIVE

SIGNAL 2V/Div.

CH2 : DRF

CH1 : TRACKING COIL DRIVE

SIGNAL 2V/Div. (IC502 pin27)

CH2 : TRACKING ERROR(TE: IC501 pin15)

1V/Div.

(

CH2 : TRACKING COIL DRIVE (IC502 pin27)

SIGNAL 2V/Div.

CH2 : TRACKING ERROR (TE: IC501 pin15)

1V/Div.

(

CH1 : TRACKING COIL DRIVE (IC502 pin27)

CH2 : TRACKING ERROR (TE: IC501 pin15)

(

0.5V/Div. 500nS/Div.

(

1S/Div. 1V/Div.

(

1mS/Div. 1V/Div.

(

0.5V/Div. 5µS/Div.

(

2S/Div.

0.5V/Div.

OV (CH1)

(CH2)

(CH1)

(CH2)

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