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globalindustrial.ca |
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Distribucion Industrial Globales S DE RL DE CF |
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Assembly Instructions |
Instrucciones de Ensamblaje |
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Directives d’assemblage |
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Customer Service |
Servicio de atención al Cliente |
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Service à la clientèle |
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US: 888-628-3466 |
México: 01.800.681.6940 |
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Canada: 888-645-2986 |
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Electric
Pallet Truck
Note: Owner/Operator must read and understand Instruction Manual before using the product.
101215
TABLE OF CONTENTS |
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1. |
Introduction....................................................... |
2 |
2. |
Main Parameters.............................................. |
3 |
3. |
Safety Warnings............................................. |
4-6 |
4. |
Operation Instructions................................. |
7-11 |
5. |
Battery Charging........................................ |
11-12 |
6. |
Inspection And Maintenance.................... |
12-13 |
7. |
Circuit and Hydraulic Diagrams..................... |
13 |
8. |
Replacement Parts.......................................... |
14 |
9. |
Structure & Parts List................................ |
14-29 |
1. Introduction
1.1 Introduction
Become familiar with the location and function of all controls before operating the truck. Do not use this truck unless you have been trained and authorized to do so. All information, specifications, and illustrations in this manual are based on the latest data available at the time of publication. Our company reserves the right to make changes or improvements at any time without notice.
The machine is certified to ANSI: B56.1 standards. Controller is certified to UL. Charger is certified to UL and CSA standards.
With proper operation and scheduled maintenance, this pallet truck should provide years of productive service.
1.2 Special Applications
The truck is designed for indoor use only.
Before using this truck in any special application, contact customer support for correct procedures.
Examples of special applications are as follows:
•Cold storage
•Corrosive environments
•Hazardous environments
1.3Modifications And Additions
Modifications and additions that affect capacity and safe operation shall not be performed by the customer without the prior written approval of our corporation. Capacity, operation and maintenance instruction plates, tags and decals shall be changed accordingly.
2 |
globalindustrial.com |
| |
1-800-645-1232 |
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Customer Service 1-800-645-2986 |
2. Main Parameters
2.1Capacity Plate
Capacity plate information:
The capacity plate is on the truck. It contains:
•Capacity information
•Truck weight (without battery or load)
•Truck dimensions
2.2Main Parameters
Load Capacity Q |
kg |
1500 |
Gradability |
4% |
--- |
Load Capacity Q |
lbs. |
3300 |
Fork Dimensions (s/e/l) |
mm |
50/160/1200 |
Max Fork Height h2 |
mm |
195 |
Balancing Wheel |
mm |
Ø75×35 |
Load Center C |
mm |
600 |
Front Wheel |
mm |
Ø74×95 |
Min Height of Forks h1 |
mm |
75 |
Driving Wheel |
mm |
Ø250×80 |
Overall Width B |
mm |
720 |
Travel Speed, Loaded/ |
Km/h |
3.0/3.5 |
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Unloaded |
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Overall Length L |
mm |
1665 |
Driving Motor |
w |
700 |
Wheel BaseY |
mm |
1280 |
Lift Motor |
w |
800 |
Min Steering Radius Wa |
mm |
1465 |
Battery |
V/Ah |
24/95 |
Overall Width of Forks b1 |
mm |
630 |
Net Weight |
kg |
286 |
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Wa |
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e |
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B |
b3 |
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b2 |
b1 |
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a/2=100 |
a/2=100 |
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l |
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AST |
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c |
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Q |
X |
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h3 |
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s |
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m |
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h2 |
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Y |
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h1 |
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l1 |
L |
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globalindustrial.com |
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1-800-645-1232 |
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Customer Service 1-800-645-2986 |
3 |
||
3.Safety Warnings
3.1 Introduction
Safe operation of the truck depends upon the following:
•The operator’s knowledge, skill and training
•Equipment maintenance
•The operator’s high regard for personal safety and the safety of others
•A safe and suitable working environment
3.2Safety Guidelines
Read and understand the following safety guidelines for maximum safe operation of this electric pallet truck.
•Read and obey all warnings and instructions contained in this manual.
•Operate this pallet truck only from the designated operating position.
•Never carry passengers.
•Never let anyone stand on or ride the forks.
•Drive the pallet truck safely. Always keep it under control.
•If you lose control of the pallet truck, let go of the control handle and quickly move away from the pallet truck.
•Elevate the lifting mechanism only to pick up a load. Stunt driving and horseplay are dangerous to personnel and equipment, and are not permitted.
•Donotoverloadthetruck.Checkthecapacityplateforloadweightinformation.
•Operate on a flat, smooth surface.
•Start, stop, change direction, travel, and brake smoothly.
Slow down for turns and uneven or slippery surfaces that could cause the truck slide or tip. In any application, always approach and leave the aisle slowly.
NO
SLOPE
•Be aware of objects protruding from racks, shelves and walls that can cause injury or come into contact with the truck.
•Operate the truck slowly and in an open area until you become thoroughly familiar with the pallet truck controls.
•Use extreme care when traveling without a load. Excessive speed with abrupt turns or on uneven surfaces may cause the truck to tip when empty as well as when loaded.
4 |
globalindustrial.com |
| |
1-800-645-1232 |
| |
Customer Service 1-800-645-2986 |
3.2Safety Guidelines (continued)
•Examine the load before moving to ensure that it is securely and safely loaded.
•Always look in the direction of travel. Keep a clear view.
•When the load interferes with visibility, face the direction of travel with the load trailing.
•Do not handle unstable or loosely-stacked loads. Use special care when handling long, high, or wide loads.
•Obey all applicable traffic regulations.Yield the right-of-way to pedestrians.
Drive on the right unless your work area follows different rules.
•Always stop the pallet truck and sound the horn when approaching crossing aisles, when entering or exiting an aisle, or when visibility is obstructed.
•Keep your hands and fingers inside the protected area of the control handle.
•Ensure there is enough light.
•Never drive this pallet truck up to anyone.
•If you leave the electric pallet truck unattended, fully lower the forks, shut the power off, remove the key from the optional key switch (if your truck has this option), and disconnect the battery.
3.3Power Equipment Can Be Hazardous
•Any power equipment can be hazardous.
•Accidents may occur when power industrial equipment is in the hands of untrained or unauthorized operators.This electric pallet truck is no exception.
•Our company is constantly aware of safety and builds reliable products. By following the recommendations in this manual, you can help reduce personal injury and property damage.
•Before operating this pallet truck, read and understand this manual. Notify your supervisor if you have any concerns or questions. Carefully review all safety decals on the truck.
3.4Pedestrians
Pay attention to pedestrians at all times. Many other people in your area of facility might not be familiar with this truck and how it operates. Always yield the right-of- way to pedestrians. Never drive this pallet truck up to anyone, particularly someone standing next to a solid object like a wall or workbench.
globalindustrial.com |
| |
1-800-645-1232 |
| |
Customer Service 1-800-645-2986 |
5 |
3.5Travel
Operate this electric pallet truck at an authorized speed consistent with conditions. Always maintain a safe distance from other trucks. Keep the pallet truck under control at all times so you can stop in an emergency. Look in the direction of the path of travel, and keep a clear view. Stop the pallet truck and sound the horn when crossing aisles or when visibility is obstructed. Keep to the right unless conditions dictate otherwise. Do not pass another pallet truck traveling in the same direction at intersections, blind spots, or other dangerous locations. Avoid making sudden starts, quick stops or turns, particularly when operating with stacked loads. Slow down for rough, wet or slippery floors, and avoid running over any objects on the floor.
3.6 Power Equipment
Dockboards must be strong enough to carry the weight of the pallet truck, the weight of the operator and the load.The carrying capacity should be plainly marked on the dockboards.
Dockboards should be securely anchored or equipped with devices to prevent slipping.The sides of the dockboards should be turned up at right angles to prevent the electric pallet truck from running over the edge. Dockboards should be designed and maintained so the edges have substantial contact with the carrier and the dock or loading platform to prevent rocking or sliding. Handholds, or other effective means, should be provided to permit safe handling. Positive positioning, such as wheel chocks, should be provided to prevent railroad cars or highway trucks from being moved while dockboards are in position.
3.7 Elevators
Check with your supervisor before you use this electric pallet truck near or in an elevator.
3.8 Lifting And Loading
Follow these instructions when lifting and loading:
•Move only loads that are securely and safely loaded
•Place forks under the load as far as possible
•When the electric pallet truck is empty, travel with the forks fully lowered
•When moving bulky loads that block rearward visibility, drive the electric pallet truck with the load trailing
•Carry the load as low as is safely possible
6 |
globalindustrial.com |
| |
1-800-645-1232 |
| |
Customer Service 1-800-645-2986 |
4. Operation Instructions
4.1Power On And Off
•Turn on the truck by turning the key to right: Power on
•Turn off the truck by turning the key to left: Power off
•Always turn off the truck when leaving the truck
Energy
Key Switch
Switch
Battery
Indicator
Charged Charging
4.2 Operation Handle
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Belly |
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Button |
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Horn |
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Travel |
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Rotator |
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STOP
WORK
STOP
Lift/Lower |
Fast/Slow |
•Move the handle all the way down or all the way up to apply the brake
globalindustrial.com |
| |
1-800-645-1232 |
| |
Customer Service 1-800-645-2986 |
7 |
4.3 Steering
Control steering by moving the control handle from side to side
Steer Right
Steer Left
4.4Traveling
Rotate the throttle button in the direction you want to travel. The farther you rotate the throttle button from the neutral position, the faster the truck will travel.
Forward
Backward |
Backward |
Forward |
Emergency Reverse Button
4.5 Emergency Reverse Button
If you accidentally hit the reverse button while working, the truck will stop and then move in the direction of the forks. Be careful-the reverse button cannot prevent injuries.
8 |
globalindustrial.com |
| |
1-800-645-1232 |
| |
Customer Service 1-800-645-2986 |
4.6 Emergency Switch |
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Press down to cut |
Pushing down the |
emergency |
off power |
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switch will cut the power source of the machine, making it stop immediately.
4.7 Entering A Pallet
Follow these steps when entering a pallet with a pallet truck:
1.Approach the pallet from either side with the nearest fork about 3 in (76mm) out in the aisle.
2.When the fork is just forward of the pallet edge, stop.
3.Turn the control handle to swing the front of the pallet truck out into the aisle until the forks begin to enter the pallet at an angle.
4.Continue maneuvering the pallet truck, gradually returning the control handle straight ahead until the pallet truck faces the pallet squarely.
5.Drive the pallet truck forks-first until the pallet is completely on the forks. Ensure that the load wheels are not resting on any of the boards on the bottom of the pallet.
6.Lift the pallet just enough to raise it off the floor.
7.Change direction and carefully swing the pallet truck out into the aisle.
globalindustrial.com |
| |
1-800-645-1232 |
| |
Customer Service 1-800-645-2986 |
9 |
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