Global Industrial 988935, 988934, 988936 User Manual

4.3 (3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

globalindustrial.ca

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Distribucion Industrial Globales S DE RL DE CF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

User's manual

 

 

Manual del usuario

 

 

 

Manuel de l'utilisateur

 

 

 

 

Customer Service

Servicio de atención al Cliente

 

Service à la clientèle

US: 1-800-645-2986

 

México: 01.800.681.6940

 

 

 

Canada: 888-645-2986

Best Value Lift Stacker

Model 988934 (47" Lift) & 988935 (59" Lift) Optional Platform 988936

FOR OPERATION SAFETY, please read and understand instructions carefully prior to assembling, installing, operating, or performing maintenance on the product. Be sure to observe all safety information. Failure to comply with instructions could result in personal injury and/or property damage. Retain instructions for future reference.

1

021017

 

Best Value Lift Stacker

User’s Manual

WARNING:

1.Be sure to operate lift stacker within rated load. Do not overload. Overloading will cause damage.

2.Do not exceed rated capacity of 880 lbs.

3.Do not sit or stand on lift stacker.

4.Inspect unit prior to use and do not operate if damaged or in poor condition.

5.Do not abuse or mishandle unit.

6.Protect all extremities including hands, feet, and other body parts while operating or transporting lift.

7.Do not place hands or feet near lowering forks/ platform.

8.Apply brakes and/or chock tires when lifting, loading, or unloading unit to prevent movement.

9.Verify stability and even distribution of loads prior to handling. DO NOT handle unsecure loads.

10.Do not leave loads on lift stacker for extended periods of time.

11.Lift stacker cannot be moved during operation.

12.Operate lift stacker on level, durable surfaces away from traffic.

13.When placing items on raised fork/platform, item weight should be loaded lightly and total weight must be within rated load.

14.When loading and unloading items on raised fork/ platform, do not drag content in cross direction. This may cause risk stability and off-set loading.

15.Please operate strictly according to “notes (warning)”. The warnings, precautions, and instructions discussed cannot cover all possible conditions and situations that may occur. Failure to heed these warnings may result in property damage, personal injury, and/or death.

16.Do not modify or alter this lift table. Modifications may cause improper functionality resulting in possible injury or death.

Fig. 1

SPECIFICATIONS

Model

H

H1

H2

L

L1

W1

W

B

d

D

h

Load

Work No.

NW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

988934

56"

3.5"

47"

47"

26"

4.4"

22"

23"

3"

5"

0.9"

880

48

180 lbs.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

988935

67"

3.5"

59"

59"

26"

4.4"

22"

23"

3"

5"

0.9"

880

60

190 lbs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PARTS LIST

1.

Front Wheel

4.

Work Platform (sold separately 988936)

7.

Slideway Handrail Assembly

 

 

 

 

 

 

2.

Chassis Assembly

5.

Cylinder Assembly

8.

Footstep Lever

 

 

 

 

 

 

3.

Fork Assembly

6.

Chains and Wheel

9.

Back Wheel

 

 

 

 

 

 

2

Best Value Lift Stacker

User’s Manual

Installation

Required tools for assembly two 17mm wrenches

Part identification #11 fork assembly, #12 handrail #13 cylinder assembly, #14 Chassis assembly, #15 Handrail guide and #16 connecting bolts; 4 sets.

1.On an even surface, place the fork assembly #11 on the chassis #14 as in the drawing.

2.Insert the handrail #12 through fork assembly #11 and Handrail guide # 15; until it meets with the chassis #14., aligning the bottom hole of cylinder pump with the chassis #14.

3.Remove the lower nut on both sides of the chain assembly, being careful not to let the chain slip through. Connect the upper portion of the chain to the handrail #12 and then the lower portion to the chassis #14. Tighten the bolts and using the cotter pins supplied to secure.

4.The forklift height can be adjusted after installation via the chain bolt.

5.Connect the handrail #12 and Chassis #14 using the connecting bolts #16 supplied.

6.Make sure all parts are connected properly and bolts are tight.

7.Make sure operation is steady without and with a rated load.

Attention & Warning

1.Use lift stacker on flat, hard surfaces.

2.Do not exceed maximum load capacity. Transport goods according to load curve ensuring

load balance.

Operational Instructions

1.Lock wheel brakes and confirm height release valve is closed.

2.Footstep pole adjusts fork pump height. To lower forks, turn height release valve slowly until reaching desired height.

3.When the load exceeds 1.2 times of the load capacity the safety will lock so that the forks cannot rise. This is to ensure safe operation.

4.During transport, forks must be in the lowest position for safety.

5.Descending speed may be adjusted by modifying the positioning ring angle on the release valve pole.

6.WARNING! When raising fork, do not pump footstep pole too quickly as this may cause cylinder to deplete.

7.WARNING! When handling heavy loads, turn release valve slowly for stability.

8.WARNING! When rising operation ceases, verify release valve is securely closed for fork stability.

Daily Maintenance & Inspection

1.Inspect forklift prior to use. Do not operate if damaged or in poor condition. Inspect all moving parts for issue or noise.

2.Inspect hydraulic system for oil leakage.

3.Perform monthly inspection of forks, wheels, chains, and more.

4.Perform recommended lifting cylinder maintenance. Replace hydraulic oil at 20 hours of run time and once every 18 months or 300 hours whichever comes first.

Please fill in the specified hydraulic oil at the following temperatures listed below:

Temperature

Hydraulic Oil

 

 

23°F~ 113°F

L-HM68 hydraulic oil

(equivalent to ISOVG68)

 

 

 

5°F~ -41°F

L-HM46 hydraulic oil

(equivalent to ISOVG46)

 

 

 

When replacing oil, adjust pillar piston pole to lowest position.

Hydraulic Principle

1

Out-pushing Cylinder

Drawing

 

 

 

2

Turning Lifting and Falling Valve

 

3

Safety Valve

 

4

Oil Returning Valve

 

5

Work Valve

 

6

Work Cylinder

 

3

 

Best Value Lift Stacker

User’s Manual

PARTS LIST

No.

Description

Qty.

Remark

No.

Description

Qty.

Remark

 

 

 

 

 

 

 

 

1

Slideway handrail

1

 

43

Split pin

2

 

 

 

 

 

 

 

 

 

2

Nut

2

 

44

Chains bolt

2

 

 

 

 

 

 

 

 

 

3

Washer

2

 

45

Roller chains

1

 

 

 

 

 

 

 

 

 

4

Internal hex bolt

2

 

46

Oil-free bearing

1

 

 

 

 

 

 

 

 

 

5

Hex bolt

4

 

47

Chain & wheel

2

 

 

 

 

 

 

 

 

 

6

Nut

4

 

48

Chain cover

1

 

 

 

 

 

 

 

 

 

7

Shield pin

4

 

49

Axle

1

 

 

 

 

 

 

 

 

 

8

Hex bolt

4

 

50

Bolt

1

 

 

 

 

 

 

 

 

 

9

Washer

4

 

51

Bolt

2

 

 

 

 

 

 

 

 

 

10

Rolling wheel

4

 

52

Piston pole

1

 

 

 

 

 

 

 

 

 

11

Oil-free bearing

4

 

53

Dust-proof ring

1

Damageable

 

 

 

 

 

 

 

 

12

Rolling wheel axle

4

 

54

O-ring

1

Damageable

 

 

 

 

 

 

 

 

13

Fixed rack

1

 

55

Nylon ring

1

 

 

 

 

 

 

 

 

 

14

Long axle

1

 

56

Inside piston glove

1

 

 

 

 

 

 

 

 

 

15

Split ring

2

 

57

Pump pole

2

 

 

 

 

 

 

 

 

 

16

Adjustable fork

2

 

58

Inside cylinder

1

 

 

 

 

 

 

 

 

 

17

Optional platform

1

 

59

Pump lid

1

 

 

 

 

 

 

 

 

 

18

Front wheel axle

2

 

60

Eccentric sealing plate

1

 

 

 

 

 

 

 

 

 

19

Split ring

4

 

61

Oil pump spring

1

 

 

 

 

 

 

 

 

 

20

Washer

4

 

62

Fixed ear

1

 

 

 

 

 

 

 

 

 

21

Bearing

4

 

63

Round pillar pin

1

 

 

 

 

 

 

 

 

 

22

Front wheel

2

 

64

Valve inner

1

 

 

 

 

 

 

 

 

 

23

Chassis assembly

1

 

65

O-ring

2

Damageable

 

 

 

 

 

 

 

 

24

Nut

2

 

66

Valve pole glove

1

 

 

 

 

 

 

 

 

 

25

Internal tooth lock washer

2

 

67

Outside cylinder

1

 

 

 

 

 

 

 

 

 

26

Back wheel

2

 

68

Pump plate

2

 

 

 

 

 

 

 

 

 

27

Internal hex bolt

2

 

69

Dust-proof ring

1

Damageable

 

 

 

 

 

 

 

 

28

Copper washer

2

 

70

O-ring

1

Damageable

 

 

 

 

 

 

 

 

29

Cone spring

2

 

71

Nylon ring

2

 

 

 

 

 

 

 

 

 

30

Steel ball

4

 

72

Pump glove

1

 

 

 

 

 

 

 

 

 

31

Bolt plug

2

 

73

Oil cup

2

 

 

 

 

 

 

 

 

 

32

O-ring

2

Damageable

74

Pump axle

1

 

 

 

 

 

 

 

 

 

33

Bolt

1

 

75

Pump base

1

 

 

 

 

 

 

 

 

 

34

Spring

1

 

76

Nut

1

 

 

 

 

 

 

 

 

 

35

Short pin

1

 

77

Pump ring axle

1

 

 

 

 

 

 

 

 

 

36

Base connecting

1

 

78

Pump ring

8

 

 

 

 

 

 

 

 

 

37

Positioning plate

1

 

79

Oil-free bearing

2

 

 

 

 

 

 

 

 

 

38

Torsion spring

1

 

80

Steel ball

1

 

 

 

 

 

 

 

 

 

39

Positioning bolt

2

 

81

Axle sleeve

1

 

 

 

 

 

 

 

 

 

40

Positioning ring

2

 

82

Foot step lever

1

 

 

 

 

 

 

 

 

 

41

Single-direction valve pole

1

 

83

Rubber glove

1

 

 

 

 

 

 

 

 

 

42

Handle

1

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Global Industrial 988935, 988934, 988936 User Manual

Best Value Lift Stacker

User’s Manual

 

Exploded View

 

Release

 

valve lever

 

5

 

Loading...
+ 10 hidden pages