Genie GS -1432m, GS -1932m Operator's Manual

Operator's Manual

Serial Number Range

GS™-1432m

from GS32mD-101

ANSI/CSA North America South America Asia

GS™-1932m

with Maintenance Information

Original Instructions First Edition First Printing Part No. 1307419GT

Operator's Manual First Edition • First Printing

GS™-1432m • GS™-1932m Part No. 1307419GT

Front Matter

Contents

Introduction ........................................................... 1

Symbol and Hazard Pictorials Definitions ............. 5

General Safety ...................................................... 8

Personal Safety ................................................... 14

Work Area Safety ................................................ 15

Legend ................................................................ 23

Controls ............................................................... 24

Inspections .......................................................... 27

Operating Instructions ......................................... 42

Transport and Lifting Instructions ....................... 56

Maintenance ....................................................... 61

Specifications ...................................................... 63

the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

These machines comply with ANSI/SAIA A92.20 CAN/CSA B354.6

First Edition • First Printing Operator's Manual

Introduction

Part No. 1307419GT GS™-1432m • GS™-1932m 1

Introduction

About this manual

Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. This book is an operation and daily maintenance manual for the user or operator of a Genie machine.

This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, contact Genie.

Product Identification

The machine serial number is located on the serial label.

Serial label located in charger tray

Serial number stamped on

chassis

Intended Use and Familiarization Guide

The intended use of this machine is to lift personnel, including tools, and materials to an

aerial work site. Before operating the machine, it’s

the operator’s responsibility to read and understand this familiarization guide.

 Each person must be trained to operate a

Mobile Elevating Work Platform (MEWP).

 Familiarization with the MEWP must be given

to each person who is authorized, competent and trained.

 Only trained and authorized personnel should

be permitted to operate the machine.

 The operator is responsible to read,

understand, and obey the manufacturer’s

instructions and safety rules provided in the Operator’s Manual.

 The Operator’s Manual is located in the

manual storage container, at the platform.

 For specific product applications, see

Contacting The Manufacturer.

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Introduction

2 GS™-1432m • GS™-1932m Part No. 1307419GT

Platform controls symbology and related machine movement:

Lift function enable button

Drive function enable button

Platform up/down (when lift function selected)

Drive forward/reverse (when drive function selected)

Steer right/left (when drive function selected)

Area of operation, indoor use button Area of operation, outdoor use button

Ground controls symbology and related machine movement:

Lift function enable button

Platform up/down button

Sequential functions and movement:

 Drive and steer.

Interlocked functions:

 Elevated drive speed.  Elevated drive in an off-level condition.  All platform and ground controls.

Limitations of use:

 The intended use of this machine is to lift

personnel, including tools, and materials to an aerial work site.

 Do not elevate the platform unless the machine

is on firm level ground.

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Introduction

Part No. 1307419GT GS™-1432m • GS™-1932m 3

Bulletin Distribution and Compliance

Safety of product users is of paramount importance to Genie. Various bulletins are used by Genie to communicate important safety and product information to dealers and machine owners.

The information contained in the bulletins is tied to specific machines using the machine model and serial number.

Distribution of bulletins is based on the most current owner on record along with their associated dealer, so it is important to register your machine and keep your contact information up to date.

To ensure safety of personnel and the reliable continued operation of your machine, be sure to comply with the action indicated in a respective bulletin.

To view any open bulletins for your machine, visit us on the web at www.genielift.com.

Contacting the Manufacturer

At times it may be necessary to contact Genie. When you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At minimum, Genie should be contacted for:

Accident reporting Questions regarding product applications and

safety Standards and regulatory compliance information Current owner updates, such as changes in

machine ownership or changes in your contact information. See Transfer of Ownership, below.

Transfer of Machine Ownership

Taking a few minutes to update owner information will ensure that you receive important safety, maintenance and operating information that applies to your machine.

Please register your machine by visiting us on the web at www.genielift.com or by calling us toll free at 1-800-536-1800.

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Introduction

4 GS™-1432m • GS™-1932m Part No. 1307419GT

Danger

Failure to obey the instructions and safety rules in this manual will result in death or serious injury.

Do Not Operate Unless:

 You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations. Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Inspect the workplace. 5 Only use the machine as it was intended.

 You read, understand and obey the

manufacturer’s instructions and safety rules— safety and operator’s manuals and machine

decals.

 You read, understand and obey employer’s

safety rules and worksite regulations.

 You read, understand and obey all applicable

governmental regulations.

 You are properly trained to safely operate the

machine.

Safety Sign Maintenance

Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

Hazard Classification

Decals on this machine use symbols, color coding, and signal words to identify the following:

Safety alert symbol—used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Indicates a property damage message.

First Edition • First Printing Operator's Manual

Symbol and Hazard Pictorials Definitions

Part No. 1307419GT GS™-1432m • GS™-1932m 5

Symbol and Hazard Pictorials Definitions

Read the operator’s

manual

Read the service manual

Crush hazard

Collision hazard Tip-over hazard

Tip-over hazard

Electrocution hazard

Explosion hazard

Fire hazard

Burn hazard

Skin injection hazard

Operator's Manual First Edition • First Printing

Symbol and Hazard Pictorials Definitions

6 GS™-1432m • GS™-1932m Part No. 1307419GT

Engage safety arm

Keep away from moving parts

Keep clear of tires

Move machine to level ground

Close chassis tray

Lower the platform.

Platform overloaded

Maintain required clearance

Access by trained and authorized personnel only

Use a piece of cardboard or paper to search for leaks

Batteries used as counterweights

Chock the wheels

No smoking

Grounded AC 3-wire only

Replace damaged wires and cords

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Symbol and Hazard Pictorials Definitions

Part No. 1307419GT GS™-1432m • GS™-1932m 7

Wheel load

Lifting & tie down instructions

Lifting point

Lanyard anchorage points

Wind speed

Tiedown

Release brakes

Engage brake

Pressure rating for air line to platform

Voltage rating for power to platform

Maximum capacity

Indoor

Outdoor

Manual force

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General Safety

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General Safety

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General Safety

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General Safety

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General Safety

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General Safety

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General Safety

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Personal Safety

14 GS™-1432m • GS™-1932m Part No. 1307419GT

Personal Safety

Personal Fall Protection

Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply:

All PFPE must comply with applicable governmental regulations and must be inspected

and used in accordance with the manufacturer’s

instructions.

First Edition • First Printing Operator's Manual

Work Area Safety

Part No. 1307419GT GS™-1432m • GS™-1932m 15

Work Area Safety

Electrocution Hazards

This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.

Obey all local and governmental regulations regarding required clearance from electrical power lines. At a minimum, the required clearance contained in the chart below must be followed.

Line Voltage

Required Clearance

0 to 50KV

10 ft

3.05 m

50 to 200KV

15 ft

4.60 m

200 to 350KV

20 ft

6.10 m

350 to 500KV

25 ft

7.62 m

500 to 750KV

35 ft

10.67 m

750 to 1000KV

45 ft

13.72 m

Allow for platform movement, electrical line sway or sag, and beware of strong or gusty winds.

Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.

Do not operate the machine during lightning or storms.

Do not use the machine as a ground for welding.

Tip-over Hazards

Occupants, equipment and materials shall not exceed the maximum platform capacity or the maximum platform capacity of the platform extension.

Maximum capacity

Platform extended

Model

Platform

retracted

Platform

only

Extension

only

Maximum

occupants

GS-1432m

500 lbs

227 kg

250 lbs

113 kg

250 lbs

113 kg

Indoor – 2

Outdoor – 1

GS-1932m

500 lbs

227 kg

250 lbs

113 kg

250 lbs

113 kg

Indoor – 2

Outdoor – 1

Platform retracted

Platform extended

Extension only

Platform only

The weight of options and accessories, such as panel carriers, will reduce the rated platform capacity and must be subtracted from the platform capacity. See the decals with the options and accessories.

If using accessories, read, understand and obey the decals, instructions and manuals with the accessory.

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Work Area Safety

16 GS™-1432m • GS™-1932m Part No. 1307419GT

Do not raise the platform unless the machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds on the chassis only when the machine is on a severe slope.

If the tilt alarm sounds: Lower the platform. Move the machine to a firm, level surface. If the tilt alarm sounds when the platform is raised, use extreme caution to lower the platform.

Do not drive over 0.5 mph / 0.8 km/h with the platform raised.

Follow ratings for allowable side force and number of occupants shown below.

Do not raise the platform when wind speeds may exceed 28 mph / 12.5 m/s. If wind speeds exceed 28 mph / 12.5 m/s when the platform is raised, lower the platform and do not continue to operate the machine.

Outdoor use: Do not operate the machine outdoors with the indoor use button selected.

Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability.

Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs.

Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised.

Do not use the machine as a crane. Do not push the machine or other objects with the

platform. Do not contact adjacent structures with the

platform. Do not tie the platform to adjacent structures. Do not place loads outside the platform perimeter.

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Work Area Safety

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Do not operate the machine with the chassis trays open.

Do not push off or pull toward any object outside of the platform.

Model

Maximum allowable

side force

Maximum

occupants

GS-1432m

Indoor – 90 lbs/400N

Outdoor – 45 lbs/200 N

Indoor – 2

Outdoor – 1

GS-1932m

Indoor – 90 lbs/400N

Outdoor – 45 lbs/200 N

Indoor – 2

Outdoor – 1

Do not alter or disable the limit switches. Do not alter or disable machine components that

in any way affect safety and stability. Do not replace items critical to machine stability

with items of different weight or specification. Do not use batteries that weigh less than the

original equipment. Batteries are used as counterweight and are critical to machine stability. Each battery must weight a minimum of 61 lbs/28 kg. Charger tray including batteries must weigh a minimum of 108lbs/49kg, G-CON tray including batteries must weigh a minimum of 105lbs/48kg

Do not modify or alter a mobile elevated work platform without prior written permission from the manufacturer. Mounting attachments for holding tools or other materials onto the platform, toeboards, or guard rail system can increase the weight in the platform and the surface area of the platform or the load.

Do not place or attach fixed or overhanging loads to any part of this machine.

Do not place ladders or scaffolds in the platform or against any part of this machine.

Do not transport tools and materials unless they are evenly distributed and can be safely handled by person(s) in the platform.

Do not use the machine on a moving or mobile surface or vehicle.

Be sure all tires are in good condition, castle nuts are properly tightened and cotter pins are properly installed.

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Work Area Safety

18 GS™-1432m • GS™-1932m Part No. 1307419GT

Crushing Hazard

Keep hands and limbs out of scissors. Keep hands clear when folding rails. Do not work under the platform or in the scissor

links without the safety arm in place. Use common sense and planning when operating

the machine with the controller from the ground. Maintain safe distances between the operator, the machine and fixed objects.

Operation on Slopes Hazards

Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine. Slope rating applies to machines in the stowed position.

Model

Maximum slope

rating, stowed

position

Maximum side slope

rating, stowed

position

GS-1432m

25% (14°)

GS-1932m

25% (14°)

Note: Slope rating is subject to ground conditions with one person in the platform and adequate traction. Additional platform weight may reduce slope rating. See Driving on a Slope in the Operating Instructions section.

Fall Hazards

The guard rail system provides fall protection. If occupant(s) of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE and its use shall

be in accordance with the PFPE manufacturer’s

instructions and applicable governmental requirements. Use approved lanyard attachment point provided.

Do not sit, stand, or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris. Close the entry gate before operating. Do not operate the machine unless the guard rails

are properly installed and the entry is secured for operation.

Do not enter or exit the platform unless the machine is in the stowed position.

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Work Area Safety

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Collision Hazards

Be aware of limited sight distance and blind spots when driving or operating.

Be aware of extended platform position when moving the machine.

The machine must be on a level surface and wheels chocked or secured before releasing the brakes.

Operators must comply with employer, job site, and governmental rules regarding use of personal protective equipment.

Check the work area for overhead obstructions or other possible hazards.

Be aware of crushing hazards when grasping the platform guard rail.

Observe and use color-coded direction arrows on the platform controls and the platform decal plate for drive and steer functions.

Do not lower the platform unless the area below is clear of personnel and obstructions.

Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel, and any other factors which may cause collision.

Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.

No stunt driving or horseplay while operating a machine.

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