Genie GCL-J, GCL-H Owner's Manual
GCL-J
H™
&
Standard Duty Operator
JACKSHAFT/HOIST
EZ Limit
Multivolt
TensiBelt
PROPER APPLICATION
Door Type Operator Type HP/Max Door Weight HP/Max Door Weight
(Sectional) (Rolling Steel)
ALL TYPES
Jackshaft/Hoist
Hood Mount or
Wall Mount
NOT FOR R E SIDENTIAL U S E
This Installation Manual provides the information required to install, troubleshoot and
maintain the GCL-J&H
™
™
™
™
1/2HP = 1120 lbs
3/4HP = 1370 lbs
1HP = 1620 lbs
1/2HP = 998 lbs
3/4HP = 1220 lbs
1HP = 1440 lbs
.rotarepO rooD lairtsudnI / laicremmoC
Table of Contents
Section 1 How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1
Section 2 Safety Information & Instructions . . . . . . . . . . . . . . . . . . . . .2.1
Section 3 Critical Installation Information . . . . . . . . . . . . . . . . . . . 3.1-3.3
Section 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1-4.8
Section 5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1-5.8
Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Low Voltage Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2
External Wire Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3
Wall Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4
Interlock Switches (Rolling Steel) . . . . 5.5
Section 6 Operator Setup Procedures . . . . . . . . . . . . . . . . . . . . . . . . . .6.1-6.9
Setting Close Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2
Setting Braking Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3
Setting Travel Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Limit Overrun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5
Rolling Steel Door Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Sectional Door Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Front of Hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1
Chain Couple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chain Hoist and Keeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
Interlock Switches (Sectional) . . . . 5.6
Photocell Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7
Sensing Edge Switch.
External Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.9
Connecting Motor/Safety Information. . . . . . . . . . . . . . . . . 5.10
Monitored Reversing Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6
Setting Open & Close Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.7
(Optional) Transmitter Programming . . . . . . . . . . . . . . . . . . . . .
Setting Mid-Stop Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
Resetting the MRT. . 6.9
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2-4.4
4.5
4.6
6.4
. 6.8
Section 7 Special Operational Features. . . . . . . . . . . . . . . . . . . . . 7.1-7.2
Operator Cycle Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
GDO & Display Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
Operator Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2
Section 8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1-8.5
Section 9 Service & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1
Section 10 Appendixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1-10.13
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.1-10.9
Operator Parts Breakdown-Hoist . . . . . . . . . . . . . . . . . .10.1
Screw Terminal Assignments . . . . . . . . . . . . . . . . . . . . .10.9
Section 11 Warranty . . . . . . . . . . . . . . . . . . . . . .
Display Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1-8.2
Run Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-8.3
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4
Safe-T-Beam® Self-Diagnostic Troubleshooting Chart . . 8.5
Operator Parts Breakdown Jackshaft . . . . . . . . . . . . . .10.2
Operator Parts Breakdown Hoist/Jackshaft Combo
Shaft Parts Breakdown Hoist. . . . . . . . . . . . . . . . . . . . . . 10.4
Shaft Parts Breakdown Jackshaft . . . . . . . . . . . . . . . . . .10.5
Shaft Parts Breakdown Hoist/Jackshaft Combo. . . . .10.6
Base Electric
Electric Box Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.8
Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.9
Appendix C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.10-10.12
Run Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.10
Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.11-10.12
Box Parts Breakdown . . . . . . . . . . . . . . . .10.7
. . . . . . . . . . . . . . . . . . . .11.1
. .10.3
GCL-J&H
Standard Duty Operator
TOC
Section 1: How to use this manual
The 11 sections of this Installation Manual provide the information required to install, troubleshoot and maintain a this commercial/industrial
door operator.
Section 2
Section 3
WARNING
Failure to correctly perform all steps in sections 4-6 can result in serious injury or death.
Sections 4-6
Sections 7-8
Sections 9-11
FOR ASSISTANCE CALL 1-800-843-4084.
GCL-J&H
Standard Duty Operator
1.1
Section 2: Safety Information & Instructions
WARNING
Commercial/Industrial Sectional and Rolling Steel Doors are large, heavy objects that move with the help of springs
under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause
injuries, your safety and the safety of others depend on you reading the information in this manual. If you have any
questions or do not under stand the information presented, call your nearest service representative. For the number
of your local Genie® Dealer, call 800-OK-GENIE, and for Genie® Factory Technical Advice, call 800-843-4084.
In this Manual, the words Danger, Warning, and Caution are used to stress important safety information. The word:
DANGER
WARNING
CAUTION
The word NOTE is used to indicate important steps to be followed or important considerations.
POTENTIAL HAZARD EFFECT PREVENTION
MOVING DOOR
ELECTRICAL SHOCK
HIGH SPRING TENSION
indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
indicates a potentially hazardous situation which, if not avoided, may result in injury or property damage.
Do Not operate unless the doorway is in sight and free of
WARNING
Could result in
Serious Injury
or Death
WARNING
Could result in
Serious Injury
or Death
WARNING
Could result in
Serious Injury
or Death
obstructions. Keep people clear of opening while door is moving.
Do Not allow children to play with the door operator.
Do Not change operator control to momentary contact unless an
external reversing means is installed.
Do Not operate a door that jams or one that has a broken spring.
Turn off electrical power before removing operator cover.
When replacing the cover, make sure wires are not pinched or near
moving parts.
Operator must be electrically grounded.
Do Not try to remove, repair or adjust springs or anything to which
door spring parts are fastened, such as, wood block, steel bracket,
cable or any other structure or like item.
Repairs and adjustments must be made by a trained service
representative using proper tools and instructions.
IMPORTANT
READ PRIOR TO ANY DOOR OPERATION
1. Read manual and warnings carefully.
2. Keep the door in good working condition.
Periodically lubricate all moving parts of door.
3. If door has a sensing edge, check
operations monthly. Make any necessary
repairs to keep it functional.
4. AT LEAST twice a year, manually operate
door. The Door should open and close freely.
If it does not, the door must be taken out of
service and a trained service representative
must correct the condition causing
the malfunction.
5. The Operator Motor is protected against
overheating by an internal t
If the operator ceases to function because
motor protector has tripped, a trained service
technician may need to correct the condition
which caused the overheating. When motor
has cooled, thermal protector will
automatically reset and normal operation can
be resumed.
6. In case of power failure, the
operated manually by pulling the release
cable to disconnect the operator drive system.
7. Keep instructions in a prominent location
near the pushbutton.
hermal protector.
door can be
GCL-J&H
Standard Duty Operator
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2.1
Job Site Issues to Consider/Concerns
Section 3: Critical Installation Information
The following list of items should be considered prior to selecting an operator for a given job site.
1-Available power supply.
2-Type of door.
3-Potential operator mounting obstructions. Items to consider include, but are not limited to: side room, room above door shaft,
surface integrity, power supply location, and convenient chain hoist and release cable positioning.
4-Size of door for appropriate
6-Door activation needs/requirements. Examples include 3
key switches, etc. See “Entrapment Protection” section below.
7-Interlock switches are required under certain conditions for
8-Accessory equipment. Examples are reversing edges and/or photocell beams (required for
ENTRAPMENT PROTECTION
The installation of a fail safe external reversing device (such as a monitored reversing edge or photocell system, etc.) is required on all momentary contact electronically
operated commercial doors. If such a reversing device is not installed, the operator will revert to a constant contact control switch for operation (Closing only).
The Reversing Devices currently UL Approved with are:
1)
MillerEdge ME, MT and CPT series monitored edge sensors used in combination with Timer-Close Module P/N OPABTCX.S, or OPAKMEIGX.S INTERFACE MODULE.
2) Residential Safe-T-Beam® Monitored Photocells from The Genie® Company, model OSTB-BX (P/N 38176R).
3) Series II Commercial Safe-T-Beam®, Monitored Photocells P/N OPAKPE.S.
4) Series II Commercial Safe-T-Beam®, Monitored Photocells for NEMA4, P/N OPAKPEN4GX.S.
operator torque and door travel speed selection.
button control stations, 1 button control stations, radio controls, pull
doors with pass doors and door locks. See page 5.5.
and corrosiveness of the
dustiness 5-Operator mounting environment. Items to consider include operator location and dampness,
doors set to operate as momentary contact,), auxiliary control relays, warning lights, etc.
room below door shaft, available mounting
location.
cords,
loop detectors, photoelectric controls,
New Features:
Multivolt
Multivolt
GCL-J&H
WARNING:
CAUTION:
Check working condition of door before installing the operator. Door must be free from sticking and binding. If equipped, deactivat
any door locking device(s). Door repairs and adjustments, including cables and spring assemblies MUST be made by a trained service
representative using proper tools and instructions.
™
— Offers all (available) voltage combinations in both single, and 3-phase units.
— F
E
Z Limit™
TensiBelt
eatures patent pending electro-mechanical design that sets limits through the control panel that are maintainable even through a power outage.
™
— Employs a self-adjustment feature for tensioning.
Standard Duty Operator
DO NOT apply line voltage until instructed to do so.
www.geniecompany.com 0-12
e
3.1
Section 3: Critical Installation Information
ENTRAPMENT PROTECTION
The operator can be used with the following UL Approved entrapment devices in compliance with UL325 requirements active starting August 29, 2010.
UNTIL ONE OF THESE MONITORED EXTERNAL ENTRAPMENT DEVICES IS INSTALLED, THE OPERATOR WILL NOT ALLOW MOMENTARY CONTACT OPERATION IN THE CLOSE DIRECTION.
APPROVED DEVICES
Miller Edge ME, MT & CPT series monitored edge sensors used in combination with either the Genie®
Timer-Close Module or Direct connect through STB inputs.
Safe-T-Beam® from Genie®—P/N 38176R.
Commercial Photoeye Kit—P/N OPAKPE.S.
Monitored Photocells—P/N OPAKPEN4GX.S.
Rolling Steel Door Chart (sq. ft.)
Mode l HP
GCL-J&H 1/2 YES
GCL-J&H 3/4 YES
GCL-J&H 1 YES
Note: Total door weight and not square footage is the critical factor in selecting the proper operator. These Sq.Ft. measurements are based on square doors, e.g. 16' x 16'.
Unbalanced Fire Shutters have a maximum square footage of 52 for 22GA. steel and 42 for 20GA. steel.
UL
L is ted
16GA. 18GA. 20GA. 22GA. 24GA. 26GA. 18GA. 20GA. 22GA.
STEEL, NON-INSULATED STEEL, INSULATED
ALUM. STL/SST
297 333 333 416 476 476 238 238 274
359 419 419 552 618 N/A 276 276 309
388 461 461 606 621 N/A 297 297 382
126 126
126 126
126 126
ALUM. STL/SST 20GA. 22GA.
350 240 N/A
450 310 N/A
610 450 N/A
ALLOWABLE DOOR WIDTH
ANY WIDTH
30 FEET
30 FEET
30 FEET
FIRESTAR 2” SLATGRILLESCOUNTER DOOR
N/A
N/A
N/A
FIRESTAR 3” SLAT
16GA. 18GA. 20GA. 22GA.
N/A N/A N/A
N/A N/A N/A
N/A N/A N/A
FIRESTAR 3” SLAT
INSULATED
20GA. 22GA.
N/A
N/A N/A 256
N/A N/A N/A
N/A
N/A N/A N/A
N/A
SHEET DOOR
26GA
.
GCL-J&H
Standard Duty Operator
www.geniecompany.com 0-12
3.2
Section 3: Critical Installation Information
Sectional Door Chart (sq. ft.)
Door S e ries ->
UL L is tedHPMod el
GCL-J&H 1/2
GCL-J&H 3/4
GCL-J&H 1
S=Jackshaft,SideMount
T=Trolley
Note: Total door weight, and not the square footage, is the critical factor in selecting the proper operator.
Square footage measurements are based on "square doors." (Example=16' x 16')
NOTE: Doors that require special windloading and wide doors, normally require increased strutting (reinforcement). Strutting doors can significantly increase door
weight beyond weight shown. Consult Customer Service for the impact of wind load andstrutting on square foot limits.
NOTE: "PU-FIP" stands for "polyurethane, foamed-in-place." If no notation is present, insulation is "polystyrene, layed-iin-place."
Ye s TSC 1120 256 220 370 256 440 340 320 320 256 360 400 300 400 380 360 240
Ye s
Ye s
Mounting
Type
TSC 1370 330 256 440 310 530 400 320 320 256 450 450 370 460 440 400 330
TSC 1620 380 280 500 370 570 410 320 320 256 480 480 420 500 480 400 400
C=Jackshaft,CenterMount
216 216 ins. 220 220 ins. 2415 2415 ins. 2411 2411 ins. 125 150 200 200-20 5150 5200 451 452
Max.
16GA.
Door
Flush
Weight
Steel
(Lbs)
IMPORTANT INSTALLATION INSTRUCTIONS
WARNING -To reduce the risk of severe injury or death:
1) READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2) Install only on a properly operating and balanced door. A door that is operating
improperly could cause severe injury. Have qualified service personnel make
repairs to cables, spring assemblies and other hardware before installing the operator.
3) Remove all pull ropes and remove, or make inoperative, all locks (unless mechanically
and/or electron
before installing the operator.
ically interlocked to the power unit) that are connected to the door
CommercialSteelInsulated&Non-Insulated Thermospan Thermomark
16GA.
Flush
Steel
Insulated
20GA.
Ribbed
Steel
20GA.
Ribbed
Steel
Insulated
24GA.
Nominal
24GA.
Ribbed
Ribbed
Steel
Steel
Insulated
4) Install door operator at least 8 feet above floor if operator has exposed moving parts.
5) Do not connect the door operator to the power source until instructed to do so.
6) Locate the control station: (a) within sight of door, (b) a minimum of 5 feet above
floor so that small children cannot reach it, and (c) away from all moving parts of door
7) Instal
prominent location.
8) For products having a manual release, instruct the end user on the operation of the
manual release.
Nominal
24GA.
Steel
24GA.
Ribbed Steel
Insulated
Ribbed
l the Entrapment Warning Placard next to the control station and in a
PU/FIP
Insulated
PU/FIP
Insulated
1.38"
PU/FIP
Insulated
2"
PU/FIP
Insulated
2"
20GA.
Exterior
PU/FIP
PU/FIP
Insulated 1/4" or 1/2"
Insulated
Raised
Raised
Panel
Panel
2"
1.38"
1/8" Glass
1.38"
Aluminum
Glass
1.38"
.
GCL-J&H
Standard Duty Operator
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3.3
Front of Hood
Section 4: Installation
The Rolling Steel Door Operator can be assembled for right-hand or
left-hand Fig. 1. (Each model can also be
wall mounted. Page 4.2)
NOTE:
before unit is installed.
1) Attach mounting brackets (112145.0001) to operator using
5/16" hex nuts and bolts.
2) Attach operator and mounting brackets (112145.0001) to
large angle power support bracket using 5/16"-18 hex nuts and bolts.
3) Attach assembly to head plate with 7/16"-14 socket button head
4) Install 12 tooth #50 sprocket on output shaft of operator,
5) Align the door sprocket and operator output sprocket and
6) Tension the drive chain by pulling the operator through the
mounting Front of Hood.
On Jackshaft units, release cable must be installed on operator
cap screws and hex nuts. Finger tight.
and #50 door sprocket on door shaft.
wrap #50 roller chain around both. Lock sprockets in place
by tightening their set screws.
slot in the power support bracket and tighten cap screws and nuts.
Figure 1
112145.0001
(GSX Mounting Bracket)
SOCKET BUTTON
HEAD CAP SCREW
086480.2018
(Hex nut w/lkwshr, 5/16-18)
086420.0506
(Bolt, 5/16-18 x 3/4)
SOCKET BUTTON
HEAD CAP SCREW
080352.0714
(Hex nut, 7/16-14)
FLAT WASHER
347372
(Power Support Bracket)
GCL-J&H
Standard Duty Operator
www.geniecompany.com 0-12 4.1
Chain Couple
The Side Mount Operator can be assembled for right or left hand
mounting above or below the door shaft and is available with or
without hoist.
If you will be using the Tension Plate Kit shown on page 4.4, slide the
bearing plates on the operator output shaft. Assembly of the kit will be
done after the drive chain is installed.
1) Attach the operator sprocket to operator output shaft.
2) Align keyways and insert key into sprocket. Do not tighten set
3) Attach sprocket to door shaft.
4) Align keyways and insert key into sprocket. Do not tighten set
5) Assemble chain using chain connecting link.
6) Place assembled chain over door shaft sprocket.
7) Raise or lower operator to remove slack from the chain.
8) Be certain operator output shaft is parallel with door shaft.
9) Align chain and secure operator to wall or mounting pad. Fig. 2.
10) Tighten operator sprocket set screws.
INSTALLATION TIP:
While sprocket set screws are loose, if possible, manually operate
door to help align chain. A properly tensioned drive chain should deflect
no more than 1/2” when thumb pressure is applied mid-way between the
2 sprockets. While there is no hard and fast rule governing chain tension,
it must be tight enough to prevent clicking, popping and jumping the
teeth of the sprocket. The 1/2” guideline will insure sufficient tension.
screw at this time.
screw at this time.
NOTE: If using slotted mounting holes to mount unit,
you MUST
use at least 2 lockdown holes in opposite
corners to firmly mount unit to wall.
DOOR SHAFT
IMPORTANT: DOOR SHAFT
AND OPERATOR OUTPUT
Figure 2
NOTE:
OPERATOR
MUST BE
SECURELY
FASTENED TO
WALL USING
LOCK DOWN
HOLES TO
ENSURE PROPER
CHAIN TENSION.
LOCK
DOWN
HOLE
SHAFT MUST BE PARALLEL
LOCK DOWN HOLES
OPERATOR
OUTPUT SHAFT
(BEHIND MOTOR)
LOCK DOWN HOLE
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Standard Duty Operator
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4.2
Chain Couple (continued)
For Hollow Counterbalance Door Shaft:
1) Use non-threaded hole in door shaft sprocket as a guide and
drill a 3/8” diameter hole through one side of the door shaft.
Fig. 3A.
2) Insert clevis pin through sprocket and shaft to hold sprocket
in position.
3) Drill through opposite side of shaft to obtain proper hole
alignment. Fig. 3B.
4) Insert clevis pin through both holes and secure with cotter pin.
Fig. 3C.
Figure 3A
SPROCKET HUB
DRILL HOLE
IN THIS SIDE
OF SHAFT
DOOR SHAFT
(TUBE)
For Solid Counterbalance Door Shaft
:
1) Insert key into door shaft keyway.
2) Slide sprocket into place and secure with set screws.
To Complete the Installation:
If needed, realign operator sprocket with door sprocket. If you have
excessive door shaft movement, an optional chain tension plate is
available. Fig. 4 .4.4 gp ,
GCL-J&H
Standard Duty Operator
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Figure 3B
DOOR SHAFT
(TUBE)
Figure 3C
DOOR SHAFT
(TUBE)
CLEVIS PIN
CLEVIS PIN
DRILL HOLE IN
OPPOSITE SIDE
OF SHAFT
COTTER PIN
4.3
Chain Couple (continued)
(Tension Plate Kit)
Kit available separately, P/N 111005.0001.S for 1" door shaft. 111005.0002.S for 11/4" door shaft.
Installation of optional chain spreader bracket: Fig 4A & 4B
1) Place drive chain sprocket and bearing plate assembly on door
shaft as shown.
2) Place bearing plate assembly and sprocket on operator shaft
as shown.
3) Install door and operator sprockets and chain assembly as
described in preceding instructions. See page 4.2.
4) Install bolts and nuts through plates. Do not tighten.
5) Tension chain by raising or lowering the operator as needed.
Tighten operator mounting bolts.
6) Align sprockets to achieve a 90° angle between the chain and
the shafts. Tighten all set screws.
7) Tighten Tension Plate bolts.
OPERATOR
SHAFT
DOOR SHAFT
SPROCKET
DOOR SHAFT
CHAIN
COTTER PIN
CLEVIS PIN
CHAIN
TENSION
PLATE
DOOR SHAFT
SPROCKET
DOOR SHAFT
KEY
SET SCREW
CHAIN
SET SCREW
CHAIN
TENSION
PLATE
GCL-J&H
90°
Figure 4A
Standard Duty Operator
DOOR
SHAFT
SET SCREW
OPERATOR
SHAFT
SPROCKET
KEY
HOLLOW COUNTERBALANCE
DOOR SHAFT
OPERATOR
OUTPUT
SHAFT
SET SCREW
OPERATOR
SHAFT
SPROCKET
KEY
SOLID COUNTERBALANCE
DOOR SHAFT
Figure 4B
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OPERATOR
OUTPUT
SHAFT
4.4
Hand Chain and Keeper
1) Route the hand chain through the chain guide, around the
pocket wheel and back through the chain guide. Fig.5.
2) Connect the hand chain ends together as shown in Fig 6.
by twisting open the last link on one end of the chain, and
slipping the last link on the opposite end onto the open link.
3) Twist open link closed again.
4) Mount chain keeper to wall in line with chain approximately
4 feet from floor.
5) Loop chain around keeper as shown. Fig. 7. Optional Padlock
not provided.
6) Install hoist cable.
• With operator installed motor DOWN, attach hoist cable to
cam arm hole closest to mounting plate. Fig. 8.
• With operator installed motor UP, attach hoist cable to cam
arm hole closest to electric box. Fig. 8.
NOTE: To insure smooth operation, make sure there is no twist in the
hand chain before connecting the link ends together.
Figure 5
MOUNTED
MOTOR UP
ATTACH
HOIST
CABLE
HERE
MOUNTED
MOTOR DOWN
ATTACH
HOIST
CABLE
HERE
Figure 6
GCL-J&H
Standard Duty Operator
Figure 7
Figure 8
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4.5
Clutch Adjustment Fig. 9
The Operators have a friction style clutch that can be adjusted.
NOTE: The clutch is intended to provide protection for the door, the
operator and associated equipment. It is not intended for entrapment
protection.
To Adjust the Clutch
1) Decrease the compression on the clutch until the operator will
not lift the door.
• Turning the adjustment castle nut counter-clockwise will
2) Gradually increase compression until the operator will perform a
complete open and close cycle without clutch slippage.
3) Insert a cotter pin through the adjustment castle nut and bend a
leg of the cotter pin to hold it in place.
NOTE: Periodically check the system for proper clutch action. If clutch
starts to slip after working properly for some time , check manual
operation of door BEFORE adjusting clutch. The door may not be
operating freely or the counterbalance spring may need adjusting. Repairs
and adjustments must be performed by a trained service representative
using proper tools and instructions.
GCL-J&H
decrease compression and clockwise will increase compression.
Standard Duty Operator
www.geniecompany.com
CLUTCH PULLEY
WASHER
COTTER PIN
ADJUSTING NUT
SPRING
CLUTCH
PAD
CLUTCH
PLATE
4.6
Section 5: Wiring
Line Voltage Wiring Fig. 1
WARNING
• DO NOT apply power to operator until instructed to do so.
• Corporation recommends that line voltage wiring
be performed by a qualified electrician.
• Be sure that electrical power has been disconnected from the
input power wires being connected to the operator prior to
handling these wires. An appropriate lock-out /tag-out procedure
is recommended.
• Line voltage wiring must meet all local building codes.
• Make sure operator voltage, phase and frequency nameplate
ratings are identical to the job site line voltage ratings.
• Input power wiring must be properly sized for the operators
amperage rating located on the nameplate.
• To reduce the risk of electric shock, make sure the chassis of this
unit is properly grounded.
1) Remove LINE VOLTAGE INPUT PLUG and install proper
fittings and 1/2”conduit.
2) Route proper LINE VOLTAGE wires into operator.
3) Locate LINE INPUT terminals on circuit board. Using
correct connectors, attach wires to LINE INPUTS, and GROUND
terminal.
• Keep low voltage and line voltage wires separate.
• Route all line voltage wires as shown.
• Plug
The
all unused conduit holes.
Figure 1
HIGH
VOLTAGE
INPUT PLUGS
(Right & Left)
HIGH
VOLTAGE
INPUT PLUGS
(Right & Left)
LINE INPUT
TERMINALS
LINE INPUT
TERMINALS
P
LINE
GROUND
ROUTE HIGH VOLTAGE WIRING
IN THE SHADED AREA AS SHOWN
LINE
GROUND
Three Phase
LINE IN
POWER CONNECTIONS
1
2 3
LINE 1
L NE 2 LINE 3
GND
LINE IN
Single Phase
L1 L
N/ 2
LINE
NEUTRAL
115V
(HOT)
208V
LINE 1
L NE 2
230V
GND
GCL-J&H
Standard Duty Operator
ROUTE HIGH VOLTAGE WIRING
IN THE SHADED AREA AS SHOWN
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5.1
Low Voltage Control Wiring (general) Fig. 2
1) Connect all LOW VOLTAGE control circuit wires to this end of
electric box using 1/2” conduit or flexible convoluted tubing.
• Keep low voltage and line voltage wires separate.
• Route all low voltage control wiring as shown. This includes
all control circuit wires such as wall controls, timers and single
button input devices as well as radio control and safety
circuit wiring. See Figs 2 through 10 in this section.
• Plug all unused conduit holes.
NOTE: For a detailed description of control wire terminals see Appendix B.
LOW
VOLTAGE
INPUT
PLUGS
(Left &
Right)
ROUTE LOW VOLTAGE WIRING
IN THE SHADED AREA AS SHOWN
Optional
Accessory
Modules
GCL-J&H
Standard Duty Operator
Figure 2
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LOW VOLTAGE
CONTROL WIRE
TERMINALS
5.2
3-BUTTON
STATION*
OPEN
CLOSE
STOP
REMOVE
JUMPER
IF STOP
BUTTON
IS USED
See Appendix B for detailed description of terminals.
External Wire Diagram
EXT
EXT
N-O
1-BTNGNDSTOPCLOSEOPEN
ODC
STB
1-BTN
STATION
N/O
KEY
SWITCH
STATION
N/O
CARD
READER
N/O
O/C
PULL
SWITCH
N/O
ODC
STB
N-O
REVERSE
INTLK
REVERSE
SENSING EDGE SWITCH
(DO NOT CONNECT
2-WIRE MONITORED
SENSING EDGE SWITCH
TO THESE INPUTS)
INTLK
REMOVE
JUMPER
WHEN
INSTALLING
EXTERNAL
INTERLOCK
PWR
20-40 VDC @ 250 mA
MAX.CURRENT
EXT. RADIO CONNECTOR
ORANGE
BLUE
NOM
+24VDC
YELLOW
RELAY
GND
RADIO
Located inside
Electric Box
MULTIPLE
*
3-BUTTON
STATION
INSTALLATIONS
REQUIRE THE
STOP BUTTON
TO BE WIRED
IN SERIES.
See Fig. 5, pg 5.4.
GCL-J&H
STB PHOTOCELLS
(* CONNECT PHOTOCELL WIRES
TO EITHER TERMINAL)
Standard Duty Operator
x
+
-
THRU-BEAM PHOTOCELLS
www.geniecompany.com 0-12
+
-
5.3
Wall Control
WARNING:
the user and is far enough from the door, or positioned such that
the user is prevented from coming in contact with the door while
operating the controls .
• Attach the Warning placard adjacent to the Wall Control. Fig. 3A.
• Wall Control(s) must be located so that the door is within sight of
WARNING:
If momentary contact control is to be used, an external monitored reversing
device such as a photocell system or sensing edge switch must be used.
See pages 5.7-5.8 for installation of entrapment protection devices.
Figure 3
Figure 3A
11 735
CONTROL SIGNAL TERMINAL STRIP
OPEN CLOSE STOP GND
NOTE:
JUMPER BETWEEN
STOP AND GND
TERMINALS MUST
BE REMOVED
Entrapment
Warning
Placard
3-BUTTON
STATION
OPEN
CLOSE
STOP
1) For a single 3 - button installation, make connections as
shown in Fig. 3.
2) For single button accessory controls, make connections as
shown in Fig. 4.
3) For a multiple 3 - button installations, make connections as
shown in Fig. 5.
NOTE: If an External STOP button is NOT being installed, a jumper wire
must be installed between the “STOP” AND “GND” terminals as shown
on page 5.3.
NOTE: Long Distance Relay Kit wiring is not required for long
distance control runs and should not be used
GCL-J&H
Standard Duty Operator
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Figure 4
CONTROL SIGNAL TERMINAL STRIP
GNDSTOP 1-BTN
ODC
STB
1-BTN
STATION
KEY
SWITCH
STATION
CARD
READER
OPEN/CLOSE
PULL SWITCH
CONTROL SIGNAL TERMINAL STRIP
OPEN CLOSE STOP GND
OPEN
CLOSE
STOP
3-BUTTON
STATION
Figure 5
NOTE:
JUMPER BETWEEN
STOP AND GND
TERMINALS MUST
BE REMOVED
3-BUTTON
STATION
OPEN
CLOSE
STOP
5.4
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