GE Industrial Solutions MicroVersaTrip PM Rating Plugs User Manual
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MicroVersaTrip Plus™ and
MicroVersaTrip PM™ Rating Plugs
Power Break® and AKR Circuit Breakers
MicroVersaTrip Plus & PM Conversion Kits
GEH–5933C
Function
MicroVersaTrip Plus™ and MicroVersaTrip PM™ Trip
Units are designed with UL-listed interchangeable Rating
Plugs. These Rating Plugs change the per-unit (1X)
continuous current rating of the breaker. A circuit
breaker frame equipped with a suitable Rating Plug has a
long-time trip value equal to the ampere rating marked
on the Rating Plug.
For example, a breaker frame with a 1600 A sensor and
an 800 A Rating Plug has an 800 A continuous current
(long-time) rating.
Several Rating Plugs are available for each sensor rating
and each Rating Plug is keyed for a particular sensor
rating.
The available Rating Plugs for the AKR and Power
Break® families are listed in Table 1.
Front Label
The front label, shown in Figure 1, is visible when the
Rating Plug is installed. The items listed are:
Sensor Rating (S) The ampere rating of the
corresponding breaker frame.
Rating Plug Amps (X) The Rating Plug continuous
current in amperes.
Test The test-jack receptacle is used
with Test Kit catalog number
TVRMS2 for overcurrent and
ground-fault functional testing.
Catalog Number Follows the format TRppBqqqq,
where pp refers to the sensor
rating (S) and qqqq refers to
the plug rating (X).
UL Label
The UL label is mounted on the side of the Rating Plug
and is not visible when the Rating Plug is installed. The
label lists the circuit breaker frames that will accept that
Rating Plug.
Installation
Before installing a Rating Plug into a MicroVersaTrip
Plus or PM Trip Unit, inspect the plug for damage, then
follow these steps:
1111....Verify that the Rating Plug catalog number
matches the desired continuous current rating (X)
and the sensor rating (S) on the breaker frame.
2222....Hold the Rating Plug between the thumb and
forefinger, then push it into the Trip Unit. Proper
engagement is verified by a click.
CCCCAAAAUUUUTTTTIIIIOOOONNNN::
into the Trip Unit if there is resistance. This may
indicate the wrong Rating Plug for the sensor rating. Stop
immediately and verify that the breaker sensor rating (S)
and the Rating Plug nameplate “S=” value are the same.
::
Do not attempt to push the Rating Plug
Removal
The Rating Plug is seated firmly in the Trip Unit. As
illustrated in Figure 1, there are tabs at the sides of the
Rating Plug for removal. A Rating Plug Removal Tool,
catalog number TRTOOL, also known as an integrated
circuit (DIP) extractor, is required to remove the Rating
Plug. Grasp the tabs of the Rating Plug with the tool, as
illustrated in Figure 2. Be careful to hold the tabs and not
the front cover, as the Rating Plug could be damaged
otherwise. Gently pry the Rating Plug out by pulling away
from the Trip Unit. A left–right wriggling motion assists
the removal. Insure that the tabs are held securely until
the Rating Plug is completely removed.
Tab
Figure 1. Front of Rating Plug, showing label.
Tab
NNNNOOOOTTTTEEEE::
25% of the sensor rating when the Rating Plug is
removed. If the breaker is carrying more than 25% of the
sensor load rating, the breaker will trip after the timedelay setting.
::
Protection to the breaker is maintained at only
Catalog
Number
TR1B60 60
TR1B80 80 AKR30
TR1B100 150 100 AKR30H
TR1B125 125 Conversion Kits
TR1B150 150
TR2B100 100 SSD, SSF, SHD, SHF
TR2B150 200 150 TP82, THP82
TR2B200 200 TC82, THC82
TR225B100 100
TR225B150 225 150 Conversion Kits
TR225B225 225
TR4B150 150 SSD, SSF, SHD, SHF
TR4B200 200 AKR30, AKR30H
TR4B225 400 225 TP84, THP84
TR4B250 250 TC84, THC84
TR4B300 300 Conversion Kits
TR4B400 400
TR6B300 300
TR6B400 400
TR6B450 600 450 Conversion Kits
TR6B500 500
TR6B600 600
TR8B300 300
TR8B400 400 SSD, SSF, SHD, SHF
TR8B450 450 TP88, THP88
TR8B500 800 500 TC88, THC88
TR8B600 600 AKR30, AKR30H
TR8B700 700 AKR50S, AKR50H
TR8B800 800
TR10B400 400 SSD, SSF, SHD, SHF
TR10B600 600 TC1610, THC1610
TR10B800 1000 800 TP1610, THP1610
TR10B1000 1000 TC2510, THC2510
TR16B600 600 SSD, SSF, SHD, SHF
TR16B800 800 TC1610, THC1610
TR16B1000 1600 1000 AKR50H
TR16B1100 1100 TP1616, THP1616
TR16B1200 1200 Conversion Kits
TR16B1600 1600
TR20B750 750 SSD, SSF, SHD, SHF
TR20B800 800 TC2020, THC2020
TR20B1000 1000 TC2520, THC2520
TR20B1200 2000 1200 TP2020, THP2020
TR20B1500 1500 TP2520, THP2520
TR20B1600 1600 AKRT50H
TR20B2000 2000 Conversion Kits
Rating,
Amps
Plug
Rating Breaker Frames
TP2510, THP2510
Sensor
Catalog
Number
TR25B1600 1600 SSD, SSF, SFB
TR25B2000 2500 2000 SHD, SHF, SHB
TR25B2500 2500 TC2525, THC2525
TR30B1200
TR30B1600
TR30B2000 3000 2000 TC3030, THC3030
TR30B2500 2500 TP3030, THP3030
TR30B3000 3000 Conversion Kits
TR32B1200 1200
TR32B1600 3200 1600 AKR75, AKR75H
TR32B2400 2400 Conversion Kits
TR32B3200 3200
TR40B1600 1600 SSD, SSF, SHD, SHF
TR40B2000 2000 TC4040, THC4040
TR40B2500 4000 2500 TP4040, THP4040
TR40B3000 3000 AKR100
TR40B3600
TR40B4000 4000
TR50B3200 3200
TR50B4000 5000 4000 AKR125
TR50B5000 5000
TRK4B3000 3000 ITE K4000
TRK4B3200 4000 3200 Conversion
TRK4B4000 4000 Kits
1
Not for use with Type AKR breakers.
2
Conversion kits only.
Rating,
Amps
2
2
1
Plug
Rating Breaker Frames
TP2525, THP2525
1200 SSD, SSF, SFB
1600 SHD, SHF, SHB
3600 Conversion Kits
Table 1. Rating plug catalog numbers.
Sensor
These instructions do not cover all details or variations in equipment nor do they provide for every possible contingency that
may be met in connection with installation, operation, or maintenance. Should further information be desired or should
particular problems arise that are not covered sufficiently for the purchaser’s purposes, the matter should be referred to your
local GE ED&C Sales Office.
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GE Industrial Systems
General Electric Company
41 Woodford Ave., Plainville, CT 06062
GEH5933 R04 1298 © 1998 General Electric Company
Figure 2. Rating Plug removal.
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