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LanPro PDU- PDU-IXXX-XXX
Installation Instructions 5/02/04
2020000502
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS!
WARNING: The equipment covered by these instructions should be installed and serviced
only by competent personnel utilizing proper safety practices and procedures. These
instructions are written for such personnel and are not intended as a substitute for
adequate training and experience in safe procedures for this type of equipment.
PRODUCT DESCRIPTION
The GE PDU-Ixxx-xxx is an AC power distribution panel intended for use with the GE LanPro U
UPS systems. The PDU is designed to provide current protected receptacles as output connections
for the LanPro 5KVA, 6KVA, 8KVA, and 10KVA systems eliminating the need to install hard-wired
output connections. The PDU can also accommodate 1 of 2 different input power cords that may be
installed on the UPS making a complete 'Plug and Play' system.
APPLICATION GUIDELINES
WARNING: The LanPro U PDU-Ixxx-xxx units should only be installed on the LanPro5-
11U LanPro6-11U, LanPro8-11U, and/or LanPro10-11U systems. The PDU is not
approved for use with any other UPS system.
Copyright 2003 GE Zenith Controls
All Rights Reserved
2501 Pecan Street, Bonham TX 75418
903-640-0555 Fax: 903-640-0535
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LanPro PDU- PDU-IXXX-XXX
Installation Instructions 5/02/04
2020000502
The GE PDU should not be installed until installation personnel have a thorough understanding of the
configuration of the LanPro system it is being added to.
Refer to the LanPro U Installation/User manual for proper Input/Output configurations of the LanPro
UPS.
The PDU can be purchased with a variety of output receptacles for 125 VAC-250 VAC applications.
See Table 1 below for the input and output options available for the LanPro U PDU accessory.
.
LanPro Type UPS Models
Model Type
5kVA LanPro U XX XXXXXXXXXXXX
6kVA LanPro U XX XXXXXXXXXXXX
8kVA LanPro U XXXXXXXXXXXXX
10kVA LanPro U XXXXXXXXXXXXX
INPUT OUTPUT (ANY 3)
208/240V, 10/3 SO Cord, L6-30 Plug
120V, 8/3 SO Cord, 5-50 Plug
208/240V, 8/3 SO Cord, 6-50 Plug
No Cord, Hard-wired
5-20 Duplex,125V, 20A
L5-15R,125V, 15A
L5-20R,125V, 20A
L5-30R,125V, 30A
L6-15R,250V, 15A
L6-20R,250V, 20A
Table 1
L6-30R,250V, 30A
L14-20R,125V/250V, 20A
L14-30R,125V/250V, 30A
5-50R,125V, 50A
Blank Cover Plate
The PDU is shipped with connection wires to be used when connecting the UPS terminal blocks to
the receptacles on the PDU.
REQUIRED TOOLS
#2 Phillips Screwdriver
7 mm Nut Driver
11/32" Nut Driver
Copyright 2003 GE Zenith Controls
All Rights Reserved
2501 Pecan Street, Bonham TX 75418
903-640-0555 Fax: 903-640-0535
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LanPro PDU- PDU-IXXX-XXX
Installation Instructions 5/02/04
2020000502
INSTALLATION
Fig. 1
The GE LanPro PDU can be installed on LanPro U UPS
units with a 208/240VAC input or on units with a 120
VAC input. See the 'Input Connections' instructions
below for each input configuration.
Input Connections
Input voltage 208-240Vac
Fig. 2
1) Make sure that all circuit breakers (7-8-9) are in the
'OFF' position (down) and the DC fuses at the back
of the UPS have been removed. (See Fig. 1)
2) Loosen the screws and remove the existing conduit
box and metal cover plate from the back of the
UPS. (See FIG. 2)
3) Remove the conduit bracket from the back of the
UPS. Make sure to disconnect the ground wire
from the bracket. The ground wire from the UPS
Fig. 3
will be reconnected to the PDU enclosure later in
this procedure. (See FIG. 3 and FIG. 4)
4) Lead the input cable through the small conduit
opening and the battery extension cable (if used)
through the larger conduit opening in the bottom of
the PDU. The battery extension cable connector
can be separated to make it easier to install. Make
sure to feed through enough cable to connect to the
LanPro UPS terminal block assembly.
Fig. 4
Fig. 5
Copyright 2003 GE Zenith Controls
All Rights Reserved
2501 Pecan Street, Bonham TX 75418
903-640-0555 Fax: 903-640-0535
5) Connect the input power cable to the UPS input
power terminal block as instructed in the LanPro U
Installation/User manual section 4.4.2.
6) Connect the battery extension cable as instructed in
the LanPro U Installation/Users Manual.
7) Connect the PDU to the UPS output terminals as
indicated in the 'Output Connections' section below.
Input voltage 120Vac (optional, 5kVA, 6kVA only)
1) Make sure that all circuit breakers (7-8-9) are in the
'OFF' position (down) and the DC fuses at the back
of the UPS have been removed as indicated in Fig.
5.
Page 3 of 7
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LanPro PDU- PDU-IXXX-XXX
Installation Instructions 5/02/04
2020000502
Loosen the screws and remove the UPS conduit
2)
boxes and cover plate from the back of the UPS.
Make sure to disconnect the ground wire from the
bracket. The ground wire from the UPS will be
reconnected to the PDU enclosure later in this
Fig. 6
procedure. (See Fig. 6)
3) Lead the input and battery extension cable (if used)
through the cable inlets at the bottom of the LanPro
U UPS. If the cables come from below
(recommended for 8kVA and 10kVA models), you
can rotate the cable inlet 90 degrees. Connect the
input wires to the input terminals as described in
section 4.4.2 of the LanPro U Installation/User
manual . Plug the battery extension cable into the
external battery connector shown in Fig. 7.
Fig. 7
4) Replace the intermediate conduit box shown in Fig. 8
with the one supplied in the PDU kit. (PDU with
120V Input option)
5) Reinstall the conduit boxes. (shown in Fig. 9)
6) Remove the conduit cover installed on the bottom of
the PDU as shown in Fig. 8b.
Battery Extension
Cable
Fig. 8
7) Connect the PDU to the UPS output terminals as
indicated in the 'Output Connections' section below.
Output Connections
Fig. 9
Fig. 8b
Copyright 2003 GE Zenith Controls
All Rights Reserved
2501 Pecan Street, Bonham TX 75418
903-640-0555 Fax: 903-640-0535
8) Install the supplied connection wires into the
terminal block located on the back of the PDU by
connecting the BLACK wire to any available
terminal in the L1 section of the terminal block
mounted on the back of the PDU. Connect the
RED wire (if needed) to any available terminal in
the L2 section of the PDU terminal block. Connect
the WHITE wire to any available N terminal on the
PDU terminal block, and connect the GROUND
wire to any available ground terminal. (If
connecting for 120VAC single phase on an 8kVA
or 10kVA LanPro, use both black wires for L1 and
both white wires for N)
9) The off-factory setting is 208 Vac: a link is placed
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LanPro PDU- PDU-IXXX-XXX
Installation Instructions 5/02/04
2020000502
between terminals 2 and 3. An extra link was
delivered with the unit (in a plastic bag) to enable
other output voltages (5/6kVA models only). The
following voltages are available: 120, 208, 220, 230,
240VAC. See the 'Available Output Voltages'
section (4.4.3) of the Installation/User Manual for
hardware configurations for each output voltage.
10) Connect the PDU terminal block wires to the
Fig. 10
Fig. 11
Fig. 12
(BLACK)
(BLACK)
(BLACK)
12 43
L1
L2
12 43
L1
L2
12 43
L1
L2
N
(WHITE)
L2
L1
658
(GND)
JUMPER
SUPPLIED WITH
LANPRO. INSTALL
IN ACCORDANCE
WITH LANPRO U
INSTALLATION/US
ER MANUAL.
7
N
gnd
gnd
OR
gnd
gnd
N
N
(WHITE)
gnd
L2
L1
658
L1
658
7
L2
N
7
N
gnd
(WHITE)
FOR 8KVA AND
10KVA UNITS, USE
TWO
CONDUCTORS
FOR BOTH THE L1
AND NEUTRAL
CONNECTION.
(GND)
(GND)
JUMPERS
SUPPLIED WITH
LANPRO. INSTALL
IN ACCORDANCE
WITH LANPRO U
INSTALLATION/US
ER MANUAL.
JUMPERS
SUPPLIED WITH
LANPRO. INSTALL
IN ACCORDANCE
WITH LANPRO U
INSTALLATION/US
ER MANUAL.
1.
must be changed to 240Vac. Follow the
procedure as described in section 4.4.3.2 steps
1.1 and 1.2 of the LanPro U users manual.
2. Remove the link between terminals 2 and 3.
OR
3. Proceed as follows:
LanPro
LanPro
4. Place this link between terminals 1
and 2.
5. Place the extra link (delivered with the
unit) between terminals 3 and 4.
LanPro U output terminal block as follows:
OUTPUT VOLTAGE: 120VAC SPLIT-PHASE,
208/220/230/240VAC (FIG. 10)
This is the off-factory setting. There is a link between
terminal 2 and 3.
1. Connect the output wires to the terminals 1 (L1)
and 4 (L2).
2. Connect the neutral wire (N) to terminal 2.
3. Connect the ground wire to terminal 5. Ground
connection is essential!
OUTPUT VOLTAGE 120VAC SINGLE PHASE
The factory setting of the output tap (208Vac)
®
-U 5/6kVA: step 4-6,
®
-U 8/10kVA: step 7-10.
For LanPro®-U 5/6kVA: (FIG. 11)
Copyright 2003 GE Zenith Controls
All Rights Reserved
2501 Pecan Street, Bonham TX 75418
903-640-0555 Fax: 903-640-0535
Page 5 of 7
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LanPro PDU- PDU-IXXX-XXX
Installation Instructions 5/02/04
2020000502
6. Connect the load wires between
connectors 1 (or 2) for L1 and 3(or 4)
for Neutral.
For LanPro®-U 8/10kVA: (FIG. 12)
SCREW POSITION 1. INSTALL NEW
MACHINE SCREW SUPPLIED WITH
PDU HERE.
7. Install one of the black load wires (L1)
into term inal position 1 and the second
black L1 wire into position 2.
8. Install one of the white load
wires (N) into terminal position 3 and
the second white neutral wire into
position 4.
9. Connect the ground wire to terminal
position 5. Ground connection is
essential!
Fig. 13
11) Refer to section 4.4.3 of the LanPro Installation/User
Manual for additional output voltage information.
Fig. 14
INSTALL ‘CAUTION’
LABEL SUPPLIED WITH
PDU HERE
PULL EXCESS CABLE AS
THE PDU IS INSTALLED.
12) Tighten all connections to the UPS terminal block
according to the TIGHTENING TORQUE FORCE
requirements indicated in the LanPro U
Installation/User manual.
13) Reinstall the cover plate removed in step 2.
14) Remove the nut and lock washer from the from the
ground stud located in the bottom of the PDU
enclosure. Connect the UPS ground wire from step 3
to the ground stud and reinstall the nut and lock
washer.
15) Attach the PDU to the LanPro UPS. (For
208/220/230/240VAC units, pull excess input cable
and battery extension cable through the conduit fittings
at the bottom of the PDU enclosure as the unit is
moved and held into position to install the mounting
screws.) Install the #8 machine screw supplied into the
top hole of the PDU (labeled 'Position 1 in Fig. 13).
Reinstall screws remove in step 2 into the remaining
PDU mounting holes to secure it to the back of the
LanPro unit.
Copyright 2003 GE Zenith Controls
All Rights Reserved
2501 Pecan Street, Bonham TX 75418
903-640-0555 Fax: 903-640-0535
16) Tighten the strain relief conduit fittings on the input and
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LanPro PDU- PDU-IXXX-XXX
Installation Instructions 5/02/04
2020000502
battery extension cable.
17) Install the CAUTION label supplied with the PDU
assembly on the back of the LanPro UPS as shown in
Fig. 14.
18) Insure that all breakers on the PDU are in the 'ON'
position and the DC fuses have been installed.
19) Connect the 'Plug' end of the power cord, if installed, to
the appropriate U.L. Listed L6-30 or 5-50 receptacle.
20) Complete the UPS installation and start-up as outlined
in the LanPro U Installation/User manual.
21) Upon initial start-up, measure the voltage at the output
receptacles to insure proper hardware configuration
before connecting equipment to the UPS.
Copyright 2003 GE Zenith Controls
All Rights Reserved
2501 Pecan Street, Bonham TX 75418
903-640-0555 Fax: 903-640-0535
Page 7 of 7
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