GE Industrial Solutions LP11 User Manual

Digital Energy

User manual

Uninterruptible Power Supply

LP11 924 Series

6 & 10 kVA

GE 'LJLWDO(QHUJ\ T +41 (0)91 / 850 51 51 F +41 (0)91 / 850 52 52 www.*('LJLWDOHQHUJ\.com

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User manual

LP11 924 Series - Uninterruptible Power Supply 6 & 10 kVA

Preface We thank you for selecting a General Electric Digital Energy LP11 924 Series Uninterruptible Power Supply (UPS) and recommend that you read these instructions carefully before installation and start-up of the UPS.

Please keep this manual in a safe place for future reference and carefully read the important safety instructions in chapter 1 before installation of this device.

Model: LP11 924

Issued by: Product Document Department – Riazzino - CH

Date of issue: 11.11.2010

File name: OPM_LPU_11X_6K0_10K_1US_V010

Revision: 1.0

Identification No.:

Up-dating

Revision Concern Date

© General Electric Consumer & Industrial SA. All rights reserved; reproduction without permission prohibited. The content of this manual may be subject to change without prior notice; no liability can be accepted for any error or omission. The illustrations and plans describing the equipment are intended as general reference only and are not necessarily complete in every detail.

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Contents

1 - IMPORTANT SAFETY INSTRUCTIONS ................................................................................................................................................................... 3

1.1 - SAVE THESE INSTRUCTIONS ................................................................................................................................................................................................................................................ 3

1.2 - SAFETY WARNINGS AND SYMBOLS ................................................................................................................................................................................................................................. 3

1.3 - GENERAL ....................................................................................................................................................................................................................................................................................... 4

1.4 - INTENDED USE ........................................................................................................................................................................................................................................................................... 4

1.5 - TRANSPORT, STORAGE ........................................................................................................................................................................................................................................................... 5

1.6 - INSTALLATION ............................................................................................................................................................................................................................................................................ 5

1.7 - ELECTRICAL CONNECTION ................................................................................................................................................................................................................................................... 6

1.8 - OPERATION .................................................................................................................................................................................................................................................................................. 6

1.9 - MAINTENANCE AND SERVICING ........................................................................................................................................................................................................................................ 6

1.10 - FCC COMPLIANCE STATEMENT........................................................................................................................................................................................................................................ 7

1.11 - FIRE REGULATIONS ............................................................................................................................................................................................................................................................... 7

2 - INTRODUCTION ....................................................................................................................................................................................................... 8

2.1 - DESCRIPTION .............................................................................................................................................................................................................................................................................. 8

2.2 - WARRANTY .................................................................................................................................................................................................................................................................................. 8

3 – FUNCTIONAL EXPLANATION ................................................................................................................................................................................ 9

3.1 - THE PRINCIPLES OF OPERATION ....................................................................................................................................................................................................................................... 9

3.2 - NORMAL CONDITIONS............................................................................................................................................................................................................................................................ 9

3.3 - UTILITY FAILURE ........................................................................................................................................................................................................................................................................ 9

3.4 - AUTOMATIC BYPASS SWITCH........................................................................................................................................................................................................................................... 10

3.5 - MANUAL BYPASS SWITCH (SERVICE SWITCH) .......................................................................................................................................................................................................... 10

4 – INSTALLATION ...................................................................................................................................................................................................... 11

4.1 - TRANSPORT .............................................................................................................................................................................................................................................................................. 11

4.2 - UNPACKING .............................................................................................................................................................................................................................................................................. 11

4.3 - PACKAGE CONTENTS ........................................................................................................................................................................................................................................................... 11

4.4 - LOCATION .................................................................................................................................................................................................................................................................................. 12

4.5 – INSTALLATION......................................................................................................................................................................................................................................................................... 12

4.5.1 - INSTALLATION PROCEDURES ......................................................................................................................................................................................................................................................................... 14

4.5.1.1 - Installation procedure: input voltage 120Vac or 277Vac, output voltage 120/208/220/230/240/277Vac. .......................................................................... 15

4.5.1.2 - installation procedure: input voltage 208-240Vac, output voltage 120/208/220/230/240/277Vac. ........................................................................................ 16

4.5.2 - AVAILABLE INPUT VOLTAGES: HARDWARE MODIFICATIONS ....................................................................................................................................................................................................... 17

4.5.2.1 - Input voltage 120Vac or 277Vac. ...................................................................................................................................................................................................................................... 17

4.5.2.2 - Input voltage 208 or 240Vac. .............................................................................................................................................................................................................................................. 18

4.5.3 - AVAILABLE OUTPUT VOLTAGES: HARDWARE MODIFICATIONS .................................................................................................................................................................................................. 19

4.5.3.1 – OUTPUT VOLTAGE 277vac .................................................................................................................................................................................................................................................... 19

4.5.3.2 - Output voltage 208Vac ........................................................................................................................................................................................................................................................... 20

4.5.3.3 - Output voltage 120Vac split-phase ................................................................................................................................................................................................................................. 20

4.5.3.4 - Output voltage 220/230/240Vac ...................................................................................................................................................................................................................................... 21

4.5.3.5 - Output voltage 120Vac single phase .............................................................................................................................................................................................................................. 21

4.5.4 - INPUT/OUTPUT VOLTAGES: SOFTWARE MODIFICATION................................................................................................................................................................................................................. 22

4.5.5 - INSTALLATION OF EXTERNAL BATTERY CABINET ................................................................................................................................................................................................................................ 23

4.5.6 – OPERATING 2 / 3 / 4 PARALLEL UNITS – ADDITIONAL INFO ......................................................................................................................................................................................................... 25

4.5.6.1 - Notes concerning installation of a parallel system ................................................................................................................................................................................................. 25

4.5.6.2 - Notes concerning starting up the parallel system .................................................................................................................................................................................................. 26

4.5.6.3 - Notes concerning use / maintenance of a parallel system ............................................................................................................................................................................... 27

5 - OPERATION ............................................................................................................................................................................................................ 29

5.1 - DESCRIPTION OF FRONT AND REAR PANEL .............................................................................................................................................................................................................. 29

5.2 – START-UP .................................................................................................................................................................................................................................................................................. 31

5.3 - SHUTDOWN .............................................................................................................................................................................................................................................................................. 32

5.3.1 - SHUTDOWN OF THE UNIT WHEN LOAD SWITCHING OFF IS ALLOWED ................................................................................................................................................................................. 32

5.3.2 - RESTART..................................................................................................................................................................................................................................................................................................................... 32

5.3.3 - SHUTDOWN OF THE UNIT WHEN LOAD SWITCHING OFF IS NOT ALLOWED...................................................................................................................................................................... 32

5.3.4 - RESTART..................................................................................................................................................................................................................................................................................................................... 32

5.3.5 - EMERGENCY SHUTDOWN SWITCH ............................................................................................................................................................................................................................................................. 32

5.4 - USE................................................................................................................................................................................................................................................................................................ 33

5.4.1 - INFORMATION MENU ......................................................................................................................................................................................................................................................................................... 33

5.4.2 - STATUS AND ALARM MENU ............................................................................................................................................................................................................................................................................ 34

5.4.3 - SERVICE MENU ....................................................................................................................................................................................................................................................................................................... 36

5.4.4 - SET-UP MENU ......................................................................................................................................................................................................................................................................................................... 38

5.5 - TEST SCREENS ......................................................................................................................................................................................................................................................................... 39

5.5.1 - BATTERY TEST, GENERAL .................................................................................................................................................................................................................................................................................. 39

5.5.2 - QUICK BATTERY TEST ......................................................................................................................................................................................................................................................................................... 39

5.5.3 - DEEP BATTERY TEST ............................................................................................................................................................................................................................................................................................ 40

5.6 - OTHER FEATURES .................................................................................................................................................................................................................................................................. 41

5.6.1 - SHUTDOWN ............................................................................................................................................................................................................................................................................................................. 41

5.6.2 - UTILITY START ......................................................................................................................................................................................................................................................................................................... 41

5.6.3 - SLEEP AND WAKE-UP ......................................................................................................................................................................................................................................................................................... 41

5.6.4 - OVERLOAD PROTECTION IN BYPASS MODE ........................................................................................................................................................................................................................................... 41

5.6.5 - ECO-MODE ............................................................................................................................................................................................................................................................................................................... 42

5.6.6 - AUTO RESTART ....................................................................................................................................................................................................................................................................................................... 42

5.6.7 - SUPERIOR BATTERY MANAGEMENT ........................................................................................................................................................................................................................................................... 42

6 - INTERFACING FEATURES ..................................................................................................................................................................................... 43

6.1 - RS232 / CONTACT INTERFACE ......................................................................................................................................................................................................................................... 43

6.2 - EMERGENCY SHUTDOWN .................................................................................................................................................................................................................................................. 43

6.3 - RELAY CARD (OPTIONAL) .................................................................................................................................................................................................................................................... 43

6.4 - SNMP INTERFACE (OPTIONAL) ......................................................................................................................................................................................................................................... 43

7 - OPTIONAL FEATURES ........................................................................................................................................................................................... 44

7.1 - PLUG-IN CARDS ...................................................................................................................................................................................................................................................................... 44

7.2 - RPA-FACILITY (REDUNDANT PARALLEL ARCHITECTURE) .................................................................................................................................................................................... 44

7.3 - SEISMIC ANCHORS ................................................................................................................................................................................................................................................................ 44

8 - MAINTENANCE ...................................................................................................................................................................................................... 45

8.1 - SAFETY ........................................................................................................................................................................................................................................................................................ 45

8.2 - GENERAL .................................................................................................................................................................................................................................................................................... 45

8.3 - COOLING FAN .......................................................................................................................................................................................................................................................................... 45

8.4 - BATTERIES ................................................................................................................................................................................................................................................................................. 45

8.5 - STORAGE .................................................................................................................................................................................................................................................................................... 46

8.6 - RECYCLING THE UPS AT THE END OF SERVICE LIFE .............................................................................................................................................................................................. 46

9 - TROUBLESHOOTING ............................................................................................................................................................................................. 47

10 - SPECIFICATIONS ................................................................................................................................................................................................. 48

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1 - IMPORTANT SAFETY INSTRUCTIONS

1.1 - SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. It also gives all necessary information about the correct use of the UPS. Before attempting to install and start up the UPS, carefully read this manual. Keep this manual next to the UPS for future references.

Full understanding of and compliance with the safety instructions and warnings contained in this manual are the

ONLY CONDITIONS

to avoid any dangerous situation during installation, operation and maintenance work, and to preserve the maximum reliability of the UPS system.

GE refuses any responsibility in case of non-observance, unauthorized alterations or improper use of the delivered UPS.

While every care has been taken to ensure the completeness and accuracy of this manual, GE accepts no responsibility or liability for any loss or damage resulting from the use of the information contained in this document.

This document shall not be copied nor reproduced without the permission of GE.

Due to technical improvements, some of the information contained in this manual may be changed without notice.

1.2 - SAFETY WARNINGS AND SYMBOLS

Safety warnings

The text of this manual contains warnings to avoid risk to persons and to avoid damages to the UPS system and the supplied critical loads. Do not proceed beyond these warnings if you do not fully understand and/or are not able to meet the mentioned conditions. The non-observance of the warnings reminding hazardous situations could result in human injury and equipment damage. Please pay attention to the meaning of the following warnings and symbols.

WARNING

Refers to procedures or operations which, when not correctly performed, could cause personal injury or

serious damage to the system.

NOTE

Warns the user about important operations or procedures described in this manual.

Safety Symbols

CAUTION

The product may be in danger: when procedures or operations are not correctly performed, damage to

the product may be the result.

DANGER OF PARTS ELECTRICALLY LIVE

Related to all situations with potentially hazardous voltage.

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DANGER OF CRUSHING

Used when moving the equipment due to the heavy weight.

1.3 - GENERAL

DANGER!

RISK OF ELECTRIC SHOCK.

Some of the parts of the UPS are necessarily under a hazardous voltage Do not remove the cover; there are no user serviceable parts inside. There may be danger, loss of life or personal injury if warnings are not strictly observed

CAUTION

There may be damage to the equipment if procedures and practices are not strictly observed and

followed.

NOTE

Do not attempt to service the UPS unless you have had proper training. Refer all maintenance and

servicing to properly qualified, skilled and competent service personnel.

Qualified, skilled personnel are persons who (because of their training, experience, and position as well as their knowledge of appropriate standards, regulations, health and safety requirements and working conditions) are authorised to be responsible for the safety of the equipment, at all times whilst carrying out their normal duties and are therefore aware of, and can report, possible hazards (observe IEC 364, DIN VDE 0105 and national wiring regulations and accident prevention rules).

1.4 - INTENDED USE

LP11 924 Series UPS are designed to power up emergency lighting equipment and protect form all forms of power interference, including complete power failure.

CAUTION

DO NOT plug household appliances such as electric heaters, toasters or vacuum cleaners into the UPS.

The technical data as well as information concerning connecting requirements can be found on the rating label and in this document and shall be strictly observed.

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1.5 - TRANSPORT, STORAGE

• Move the UPS in an upright position and in its original package to the final destination room.

• To lift the UPS, use a forklift or lifting belts with spreader bars.

• Check for sufficient floor and elevator loading capacity.

• Immediately after unpacking carefully check the integrity of the UPS equipment. In case you note recognizable

damage, do not connect any voltage to the UPS, do not put the UPS into operation, but contact the nearest Service Centre.

• Store the UPS with its batteries fully charged in a dry location, storage temperature must be within -20 and +45°C (4°F and 113°F)

• If the unit is stored for an extended period of time, the batteries must be recharged periodically. Connect the unit to the utility and switch it on:

- if the storage temperature is within -20 and +30°C (-4°F and 86°F), recharge the batteries every 6 months, for 24 hours,

- if the storage temperature is within -20 and +45°C (-4°F and 113°F), recharge the batteries every 4 months, for 24 hours.

1.6 - INSTALLATION

• When installing the UPS strictly observe all information on technical data and operating conditions. Comply with all warnings, and strictly follow the procedures and practices as described in this manual.

• This UPS is intended to be used in a controlled indoor environment and free of conductive contaminants and protected against animal intrusion.

• Check for sufficient floor loading capacity.

• Avoid placing the unit in direct sunlight or near heat sources.

• It is important that the unit has adequate ventilation. Maintain air movement around and through the unit. Do not

block the air vents.

• The unit must be placed in a sufficiently ventilated area; the ambient temperature for UPS should be in the range of 0 to +40°C (32°F to 104°F). For battery the temperature range should be 20 to 30°C (68°F to 86°F). The battery backup time will not be optimum outside this temperature range.

• Do not install the UPS in an excessively humid environment or near water (95% no condensing).

• Avoid spilling liquids or dropping any foreign object into the UPS.

• Do not touch electronic components. They may be electrostatic sensitive and are for that reason easily damaged due

to improper handling.

• To avoid potential health risks, electrical components should not be mechanically damaged or destroyed.

NOTE

Refer to table 7 for minimum clearance around the UPS for proper ventilation.

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= Grounding terminals.

1.7 - ELECTRICAL CONNECTION

• All electrical connections are to be realized by qualified skilled personnel only.

• In this manual "Earth" is represented with two different symbols:

= Field wiring equipment grounding terminal,

• The UPS should only be powered from a single phase, three wire AC source equipped with an earth connection.

• Use insulated copper input and output wiring, rated 90°C (194°F) wire size based on the capacities given in Tables

310-16 of the Nation Electrical code, ANSI/NFPA 70-2008. Specified in table 2 and table 3.

• When working on live Uninterruptible Power Supplies, be sure to comply with the applicable national accident prevention rules.

1.8 - OPERATION

DANGER, do not touch output terminals.

The UPS is connected to batteries. The output terminals may be electrically live, even when the UPS is disconnected from the utility supply. Dangerous voltages may be present during battery operation.

1.9 - MAINTENANCE AND SERVICING

• All maintenance and servicing is to be carried out by qualified skilled personnel only

• Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required

precautions. Keep unauthorized personnel away from batteries

• A battery can present a risk of electrical shock and high short circuit current

• Never dispose of batteries in a fire: they may explode

• Do not open or mutilate batteries: their contents may be extremely toxic. If exposed to electrolyte, wash immediately

with plenty of water

• The batteries must be disconnected during maintenance or service work.

• When replacing the batteries, use only the same type and size battery.

• The following precautions should be observed when working on batteries:

- Remove watches, rings or other metal objects.

- Use tools with insulated handles.

- Wear rubber gloves and boots.

- Do not lay tools or metal parts on top of batteries.

- Disconnect charging source prior to connecting or disconnect battery terminals.

- Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of ground. Contact

with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance.

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The batteries contain lead, which is a harmful substance for the environment. Proper disposal or recycling of the batteries is required. Refer to your local codes for disposal

requirements.

1.10 - FCC COMPLIANCE STATEMENT

Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment under FCC rules.

1.11 - FIRE REGULATIONS

WARNING

Should a fire break out inside the system, a fire extinguisher with CO2 or halogen must be used. Do not

inhale vapors.

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2 - INTRODUCTION

2.1 - DESCRIPTION

More than ever before, today's advanced electronic equipment, with complex integrated circuits and other sensitive electronics, needs a stable and continuous AC power supply to operate correctly. While the power coming from the wall outlet is often unreliable, a GE Digital Energy LP11 924 Series UPS provides the security of completely uninterrupted power.

A compact, truly on-line system, the LP11 924 UPS protects your equipment from all forms of power interference, including complete power failure. A simple and elegant circuit design, together with extensive protection against abnormal operating conditions (e.g. overload, short circuit, overheating), makes the UPS exceptionally reliable.

The UPS offers complete galvanic isolation of input and output, also when operating in bypass mode. As a result, input and output voltages do not necessarily have to be equal, making the UPS suitable for almost every situation.

All units are standard equipped with a backfeed protection relay.

Figure 1: LP11 924 UPS – Front View

2.2 - WARRANTY

NOTE

Refer to GE warranty rider at:

http://www.gedigitalenergy.com/products/warranty/PowerQuality/GETCPQ-UPS-Warranty-Rider.pdf

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3 – FUNCTIONAL EXPLANATION

3.1 - THE PRINCIPLES OF OPERATION

The UPS stores electric energy in batteries. This allows the UPS to supply output power even when the incoming utility power is cut off completely. Energy is stored as Direct Current (DC), while input and output energy must be Alternating Current (AC). Therefore the UPS contains an input converter (AC to DC) and an output converter (DC to AC). (fig.2)

3.2 - NORMAL CONDITIONS

Under normal conditions, energy from the utility is channeled through the input converter, which supplies the output converter and the battery charger. The batteries are kept in a fully charged state, and the output converter synthesizes a completely new AC output sine wave to supply the load (electrical equipment).

3.3 - UTILITY FAILURE

In the event of a utility power failure (i.e. absent or outside tolerance) the system uses the energy reserve stored in the battery to continue to produce AC power, ensuring unbroken output (fig. 3). No interruption or alteration will ever be noticed in the output power. In the event of an extended utility failure (greater than 90 minutes), the output converter will stop when the battery has been discharged. At this point, the UPS is no longer able to power the connected equipment. When the utility is re-established within tolerance, the output converter will be supplied again by the input converter and the batteries will be recharged, making them ready to support future power failures.

Figure 2: Block diagram of the LP11 924 UPS, utility present

Figure 3: Block diagram of the LP11 924 UPS, utility failure

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3.4 - AUTOMATIC BYPASS SWITCH

If the output converter is unable to deliver the demanded output power because of overload or over temperature, the automatic bypass switch will automatically transfer the load to the utility. When the situation is corrected the UPS will switch back to normal operation, i.e. the load is transferred back to the output converter. Though the automatic bypass switch is shown as a simple mechanical switch in figures 2-5, the transfers are done electronically, without any interruption of the power supplied to the load. In case of a severe overload or short-circuit the magnetic bypass circuit breaker (rear panel) may trip in order to protect the UPS. If the current is insufficiently high to trip the breaker, the UPS will be switched off by the software in order to protect the UPS and connected equipment.

Figure 4: Bypass operation: Automatic bypass

If a power failure occurs during bypass operation, load power may be lost. If the UPS functions under overload conditions it may not be able to protect the load.

3.5 - MANUAL BYPASS SWITCH (SERVICE SWITCH)

The system can be bypassed manually using the manual bypass switch located at the rear panel. It is a two-position switch: the normal position is '1': as in figures 2-4. Position '2' is the service position: the load is directly connected to the utility input. This way maintenance of the UPS is possible without interruption of the power supplied to the load.

Refer service to qualified personnel only. See section 1.3 for further details.

The RFI filters and output transformer are always active.

Figure 5: Bypass operation: Manual bypass

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4 – INSTALLATION

4.1 - TRANSPORT

Move the UPS and battery cabinet in its original package to the final destination room using a pallet truck or forklift.

CAUTION

During transport, pay attention to:

CAUTION

Check for sufficient floor and elevation loading capacity. Transport the UPS only in upright position. Do not stack other package on top

4.2 - UNPACKING

UPS: Cut the two wrapping bands, and remove the shipping box. Loosen the four bolts with which the UPS is fixed to the

pallet. Remove the UPS from the pallet. Battery cabinet: Open the wooden packing around the battery cabinet and remove the shipping box. Loosen the bolts with which the battery cabinet is fixed to the pallet. Remove the battery cabinet from the pallet.

WARNING!

Pay attention to the HEAVY WEIGHT of the UPS and battery cabinet while unloading from the pallet!

Never try to lift them by yourself!

Immediately after unpacking carefully check the integrity of the UPS and battery cabinet. In case you note recognizable damage,

• notify the carrier and place of purchase

• contact the nearest GE Service Center.

WARNING! In case of recognizable damage:

DO NOT connect any voltage to the unit DO NOT put the unit into operation

The UPS is equipped with castors, which allow easy displacement of the unit. Please take appropriate measures to avoid damage on vulnerable floors.

Recycle the packing material in compliance with all applicable regulations.

4.3 - PACKAGE CONTENTS

The standard package includes:

• UPS

• CD-ROM,

• RS232 cable,

• Insertion Bridge for connecting I/O terminal blocks

• Safety guide and

• This manual.

If the UPS is equipped with an RPA plug-in card (Redundant Parallel Architecture, right option slot at the rear of the unit) the shipping box also contains:

• A yellow network cable and

• One bus terminator.

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4.4 - LOCATION

• This UPS and Battery Cabinet are intended to be used in a controlled indoor environment and free of conductive contaminants and protected against animal intrusion.

• Check for sufficient floor loading capacity.

• Avoid placing the unit in direct sunlight or near heat sources.

• It is important that the unit has adequate ventilation. Maintain air movement around and through the unit. Do not

block the air vents.

• Do not install the UPS in an excessively humid environment or near water.

• Avoid spilling liquids or dropping any foreign object into the UPS.

NOTE

Refer to table 7 for minimum clearance around the UPS for proper ventilation.

4.5 – INSTALLATION

NOTE

The UPS may only be installed by qualified and skilled personnel. Refer to section 1.3 for further details.

CAUTION

Make sure that condensation does not occur as a result of a relatively low temperature of the unit. Especially if transport took place at sub-zero temperatures, allow the unit to warm up before installation and starting up.

• Do not touch electronic components. They may be electrostatic sensitive and are for that reason easily damaged due to improper handling.

• To avoid potential health risks, electrical components should not be mechanically damaged or destroyed.

NOTE

Before making any connection and switching on the LP11 924 UPS, check the following conditions.

• The voltage and frequency of your utility supply is 120/208/240/277 Vac and 50 or 60 Hz.

• Make sure that the UPS is wired for the present utility voltage. This is indicated on the packaging of the UPS, as well as

at the I/O terminals (11 in Fig.19).

• Make sure that the total power requirement of the equipment to be protected does not exceed the rated output power of the UPS (output power for your unit is indicated on the rating label on the rear panel).

• When using the 120V split phase outputs make sure that the load per 120V output does not exceed half the rating.

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• Overcurrent protection for the AC circuit is to be provided by others.

NOTE

To reduce the risk of fire, only connect to a circuit input/output provided with branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI / NFPA 70, as indicated below:

UPS model

Input overcurrent protection

(Amps)

Output overcurrent protection

(Max. Amps)

Operating voltage 120V 208V 240V 277V 120V (1 X) 120V (2X) 208V 240V 277V

LP 6-11U

LP 10-11U

924

40 35 50 25 30 25 25

924

/120V 70 50 25 30 25 25

924

/277V 30 50 25 30 25 20

924

70 60 80 40 50 40 35

924

/120V 120 80 40 50 40 35

924

/277V 50 80 40 50 40 35

Table 1. External input fuse value

INPUT RATINGS:

Input ratings

UPS model

Vac A W Hz PF

LP 6-11U

LP 10-11U

924

/120V 120 57

924

208 33

924

240 30

924

/277V 277 23

924

/120V 120 89

924

208 51

924

240 44

924

/277V 277 39

6600

45-65 1.0

10600

Table 1a. Input ratings

• The UPS must be grounded when in use: Connect the UPS to a single phase, three wire AC source equipped with an earth connection.

• Use insulated copper input and output wiring, rated 90°C derated to 40°C, wire size based on the ampacities given in Tables 310-16 of the National Electrical code, ANSI/NFPA 70-2008.

This wiring shall have the following minimum sizes:

INPUT WIRING:

Utility voltage

UPS rating

120V 208V 240V 277V

6kVA 4 AWG 8 AWG 10 AWG 10 AWG

10kVA 3 AWG 4 AWG 6 AWG 6 AWG

Table 2. Input wiring

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OUTPUT WIRING:

UPS rating

Output voltage

120V 208V 240V 277V

6 kVA 8 AWG 10 AWG 10 AWG 10 AWG

10 kVA 4 AWG 8 AWG 8 AWG 10 AWG

Table 3. Output wiring

TIGHTENING TORQUE FORCE:

UPS model Tightening torque force

LP 6-11U

LP 10-11U

924

18-20 Lbs/inch

924

/120V 18-20 Lbs/inch

924

/277V 22 Lbs/inch

924

22 Lbs/inch

924

/120V 18-20 Lbs/inch

924

/277V 28 Lbs/inch

Table 4. Tightening torque force

4.5.1 - INSTALLATION PROCEDURES

The LP11 924 UPS is capable of taking four input voltage (120V, 208V, 240V and 277V). The required input voltage should be mentioned at the time of ordering. According to the order the unit will be equipped with right input voltage. For any input voltage the UPS can be configured to give any one of the output voltages (120V, 208V, 220V, 230V, 240V, 277V). Before starting the installation UPS must be fixed to the floor as shown in Fig.6a. Mount the levelers in position A to fix the UPS to the floor, position B to lift the castors from the floor.

Figure.6a. UPS rear view - Mounting positions for levelers

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1. Mount the levelers as shown in Fig.6a.

over (20 in

Loosen the screws and remove the conduit boxes (17 in

Make sure that all circuit breakers (7,8,9 in Fig.19) are in ‘off’

Lead the input/output cables through the cable inlet. If the cables come from below (recommended for 10kVA models), you can rotate the cable inlet 90 degrees. Connect the input

b in Fig.20). Connect the output

wires to the output terminals (11a in Fig.19). Please refer to

(input) and 4.5.3 (output) for detailed

install the cover plate (11 in Fig.19), conduit boxes (17 in

An emergency shutdown switch can be connected to connector J3 on the RS232/Contact Interface Card, between

For advanced communication possibilities, the RS232/contact

ort (12a) can be connected to a computer system.

in cards: SNMP Card or Relay Card. See sections 6.3 and

card (Redundant Parallel Architecture). If the card is

alone, a bus

parallel system, see sections 4.5.6 and 7.3 for more

If hardware modifications were necessary in step 5 because

different from the default (277Vac),

software modifications should be performed as well. Proceed

Figure 6b. LP11 924 6&10 kVA

see 4.5.6 / 7.3

7 8 9

4.5.1.1 - INSTALLATION PROCEDURE: INPUT VOLTAGE 120VAC OR 277VAC, OUTPUT VOLTAGE 120/208/220/230/240/277VAC.

If the input voltage is 120V/277V, then the input cables are connected to the input terminals of bottom transformer cabinet (11b in Fig.20). For external battery pack installation please proceed with section 4.5.5. If 2 parallel operating units will be installed, please proceed with section 4.5.6.

1 – 2 BATTERY

DISCONNECTED

3 – 4 EMERGENCY

SHUTDOWN

2. Loosen the screws and remove the metal access c Fig.20) to get access to the breakers.

3. Fig.20) and the cover plate (11 in Fig.19).

4. position (down). Please refer to fig. 7, step 4.

5. Input/output connection:

wires to the input terminals (11

section 4.5.2.1 information.

6. ReFig.20) and access cover (20 in Fig.20).

pins 3 and 4. See section 6.2 for more information.

8. interface p See section 6.1 for more information.

9. The middle ‘option slot’ (13 in Fig.19) allows easy installation of plug-

6.4 for more information.

10. The right ‘option slot’ (14 in Fig.19) allows easy installation of the RPAalready mounted, and if the unit is used as standterminator (delivered with the unit) has to be placed in one of the two bus connectors on the card. If the unit will be part of a

information.

11. Connect the utility power to the UPS.

12. the output voltage is

see 6.3-4

stand-alone and RPA card available

Installation procedure 120/277V input

modifications reserved OPM_LPU_11U_6K0_10K_1US_V010.Doc 15 User manual LP11 924 6 & 10 kVA UPS 1.0

with 4.5.4.

13. For a quick start proceed with section 5.2 ‘Start-up’.

1. Mount the levelers: position A to fix the UPS to the floor,

Loosen the screws and remove the metal access cover (20 in

Loosen the screws and remove the conduit box (17 in Fig.19)

ll circuit breakers (7,8,9 in Fig.19) are in ‘off’

Lead the input/output cables through the cable inlet. If the cables come from below Recommended for 10kVA model),

onnect the

(input) and 4.5.3 (output) for

install the metal cover plate (11 in Fig.19), conduit box (17

An emergency shutdown switch can be connected to connector J3 on the RS232/Contact Interface Card, between

For advanced communication possibilities, the RS232/contact

ort (12a in Fig.19) can be connected to a computer

in cards: SNMP Card or Relay Card. See sections 6.3 and

card (Redundant Parallel Architecture). If the card is

alone, a bus

ne of

parallel system, see sections 4.5.6 and 7.3 for more

If hardware modifications were necessary in step 5 because

tages are different from the default (277Vac),

software modifications should be performed as well. Proceed

1 – 2 BATTERY

2 3 4 5 see 6.3-4

see 4.5.6 / 7.3

OFF

7 8 9

4.5.1.2 - INSTALLATION PROCEDURE: INPUT VOLTAGE 208-240VAC, OUTPUT VOLTAGE 120/208/220/230/240/277VAC.

If the input voltage is 208/240V, then the input cables are connected to UPS input terminals 6,7,8 (11b in Fig.19). Hence the bottom transformer cabinet is not required For external battery pack installation, please proceed with section 4.5.5. If 2 parallel operating units will be installed, please proceed with section

4. Make sure that a

5. Input/output connection:

position B to lift the castors from the floor.

Fig.20) to get access to the breakers.

and the metal cover plate (11 in Fig.19).

position (down).

6. Re-

9. The middle ‘option slot’ (13 in Fig.19) allows easy installation of

10. The right ‘option slot’ (14 in Fig.19) allows easy installation of

you can rotate the cable inlet 90 degrees. C input/output wires to the I/O terminals (11a and 11b in Fig.19). Please refer to section 4.5.2.2 detailed information.

in Fig.19) and access cover (20 in Fig.20).

pins 3 and 4. See section 6.2 for more information.

interface p system. See section 6.1 for more information.

plug-

6.4 for more information.

the RPAalready mounted, and if the unit is used as stand-

terminator (delivered with the unit) has to be placed in o

the two bus connectors on the card. If the unit will be part of a

DISCONNECTED

3 – 4 EMERGENCY

SHUTDOWN

stand-alone and RPA card available

modifications reserved OPM_LPU_11U_6K0_10K_1US_V010.Doc 16 User manual LP11 924 6 & 10 kVA UPS 1.0

Figure 7. LP11 924 6&10 kVA

Installation procedure 208/240V input

information.

11. Connect the utility power to the UPS.

12. the I/O vol

with 4.5.4.

13. For a quick start proceed with section 5.2 ‘Start-up’.

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