GE Industrial Solutions ASTAT-SD Solid-State Reduced Voltage Starter User Manual

ASTAT-SD™Solid-State Reduced Voltage Starter
DEH-036 Instructions
i
DEH-036
WARNINGS, CAUTIONS, AND NOTES
AS USED IN THIS PUBLICATION
voltages, currents, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.
Warning notices are also used for situations in which inattention or lack of equipment knowledge could cause either personal injury or damage to equipment.
CAUTIONS: Caution notices are used for situations in which equipment might be damaged
is care is not taken.
NOTES: Notes call attention to information that is especially significant to
understanding and operating the equipment.
This document is based on information available at the time of its publication. While efforts have been made to ensure accuracy, the information contained herein does not cover all details or variations in hardware and software, nor does it provide for every possible contingency in connection with installation, operation, and maintenance. Features may be described herein that are not present in all hardware and software systems. GE Electrical Distribution & Control assumes no obligation of notice to holders of this document with respect to changes subsequently made.
GE Electrical Distribution & Control makes no representation or warranty, expressed, implied, or statutory, with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.
© Copyright 1997 GE Company
All Rights Reserved
ASTAT-SD™Solid-State Reduced Voltage Starters
Table of Contents
ii
Chapter 1. Technical Specifications
1-1 IEC Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1-2 UL Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1-3 Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1-4 Recommended Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Chapter 2. Installation & Start-up
2-1 Mounting Position/Required Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2-2 Installation Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2-3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2-4 ASTAT-SD Total Losses at 100% Rated Current . . . . . . . . . . . . . . . . . . . . . .8
2-5 Isolation Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2-6 Motor Starting and Duty Cycle Conditions . . . . . . . . . . . . . . . . . . . . . . . . . .9
2-7 Terminal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2-8 Control Panel Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2-9 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2-10 Error Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Troubleshooting Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
ASTAT-SD™Solid-State Reduced Voltage Starters
Chapter 1. Technical Specifications
1
1-1 IEC Ratings
450% nominal current for 30 sec. max.
Catalog
Current HP KW
No.
Rating 220/ 380/
440V
480V/ 220/ 380/
440V
480V/
Amps 240V 415V 500V 240V 415V 500V
QS2BNA 5 1.5 3 3 4 1.1 2.2 2.2 3 QS2DNA 9 3 5.5 5.5 7.5 2.2 4 4 5.5 QS2FNA 12 4 7.5 7.5 10 3 5.5 6.3 7.5 QS2GNA 16 5 7.5 10 13.5 3.7 6.3 7.5 10 QS2HNA 22 7.5 13.5 14.5 17.5 5.5 10 12 13 QS2INA 34 10 20 20 25 7.5 15 17 20 QS2INA* 34 10 20 25 25 7.5 15 18.5 20
*300% nominal current for 30 sec. max.
1-2 UL Ratings
450% nominal current for 30 sec. max.
Catalog
Current Max. HP
No.
Rating Starting
200V 230V 460V
Amps Current
QS2BNA 5 25 1 1 3 QS2DNA 9 45 2 2 5 QS2FNA 12 60 3 3 7.5 QS2GNA 16 80 3 5 10 QS2HNA 22 110 5 7.5 15 QS2INA 34 160 7.5 10 20 QS2INA* 34 160 10 10 25
*300% nominal current for 30 sec. max.
ASTAT-SD™Solid-State Reduced Voltage Starters
Chapter 1. Technical Specifications
2
1-3 Technical Characteristics
Environmental
Temperature 0 to 45°C
1
Storage temperature -20 to +70°C Relative humidity 95% without condensation Maximum altitude 3300 feet (1000m)
2
Mounting positions Vertical
Electrical characteristics
Three phase supply voltage 500VAC +10% maximum Frequency 48-62 Hz Rated current 6 ratings, 5-34A Motor horsepower (KW) 3-25hp at 460V (3-20 KW at 500V) Motor voltages 200V, 230V, 460V (220V, 380/415V, 440V, 500V for IEC) Control voltages 110/120VAC or 220/240VAC, 50/60Hz
Control characteristics
Control system Digital system with microcontroller
Starting ramp with progressive increase in voltage and current limitation
Loss of control voltage 3 cycle ridethru
Starting
Initial (starting) torque 15 to 80% full voltage starting torque Kick start 90% line voltage (80% full voltage starting torque), 400ms Current limit 200 to 500% starter current Acceleration ramp time .5 to 60 sec.
3
Running
Energy savings Output voltage reduction based on power factor of running
motor to optimize system energy consumption
Override - energy savings Energy saving mode turned OFF
Stopping
Coasting With no soft stop, power removed from motor Stop time by ramp Soft stop time fixed at 2 x t
ramp
Inputs/Outputs
Starter control Start/Stop or remote contact Inputs 2 isolated inputs for Start/Stop Input ratings 12VDC supplied by ASTAT to solid state optoisolators Output auxiliary relays Run/End of Ramp (at speed), DIP switch selectable
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