GE Industrial Solutions ASTAT BP User Manual

GE

Industrial Solutions

ASTAT BP

User Manual

ASTAT BP User Manual

WARNINGS

1. DISCONNECT POWER BEFORE INSTALLING OR SERVICING.

2. HAZARDOUS VOLTAGES ARE PRESENT IN THE MOTOR CIRCUIT EVEN WHEN THE STARTER IS OFF. AN ISOLATION CONTACTOR IS RECOMMENDED, CONFIGURED TO PROVIDE AUTOMATIC ISOLATION WHEN THE MOTOR IS TURNED OFF.

3. UNIT MAY CONTAIN MORE THAN ONE LIVE CIRCUIT. DISCONNECT BOTH CONTROL AND MAIN CIRCUITS BEFORE INSTALLING OR SERVICING.

4. SOFT STOP SHOULD NOT BE USED AS AN EMERGENCY STOP.

5. STOPPING MODE MUST BE SET TO MEET APPLICABLE STANDARDS FOR OPERATOR SAFETY.

6. SEPARATE MOTOR OVERCURRENT PROTECTION IS REQUIRED TO BE PROVIDED IN ACCORDANCE WITH THE CANADIAN ELECTRICAL CODE, PART 1. ASTAT-BP PROVIDES SEPARATE MOTOR PROTECTION.

CAUTIONS

1. SEMI-CONDUCTOR FUSES SPECIFIED MAY NOT PROVIDE BRANCH CIRCUIT PROTECTION. REFER TO LOCAL APPLICABLE ELECTRICAL CODES.

2. OVERLOAD RELAY SETTING SHOULD BE PROPERLY COORDINATED WITH MOTOR.

3. SLOW SPEED RUNNING WILL AFFECT THE MOTOR THERMAL CHARACTERISTIC DUE TO REDUCED COOLING. CARE MUST BE TAKEN WHEN OPERATING MOTOR UNDER THESE CONDITIONS.

4. ABNORMAL STARTING TIMES IN EXCESS OF 30 SECONDS, OR CLOSELY REPEATED OPERATIONS OF ACCELERATION RAMP/DECELERATION RAMP, SLOW SPEED, MAY CAUSE MOTOR DAMAGE. CONTACT MOTOR MANUFACTURER FOR PROPER MOTOR SELECTION.

5. IF CONTROL POWER IS LOST BETWEEN STARTS, THE OVERLOAD RELAY PROTECTION IS RESET TO COLD START CONDITIONS.

REMARKS:

1. Read this manual thoroughly before using the ASTAT-BP and store in a safe place for reference.

2. Make sure that this manual is delivered to the end user.

3. The policy of GE Industrial Systems is one of continuous improvement.

The right is reserved to alter the design on any structural details of the products at any time without giving notice.

ASTAT BP User Manual

1..

.

Table of Contents

Generalities ......................................................................................................................................................... 7

1

1.1 Squirrel-Cage Motor Starting ................................................................................................................................................... 7

1.2 Advantages of the ASTAT-BP Solid State Soft Starters ................................................................................................ 7

22.

Types and Ratings .............................................................................................................................................. 8

2.1 ASTAT BP Soft Starters Product Number Description ................................................................................................... 8

2.2 IEC Ratings. Recommended Motor and Type Unit Ratings. ....................................................................................... 8

2.3 NEMA Ratings . Recommended Motor and Type Unit Ratings. ................................................................................ 9

2.4 Thermal Characteristics .......................................................................................................................................................... 10

33.

Technical Specifications .................................................................................................................................. 11

3.1 General Specifications ............................................................................................................................................................. 11

3.2 Weight ............................................................................................................................................................................................. 13

3.3 I/O Terminal Board Specifications ...................................................................................................................................... 13

3.4 I/O Wiring ....................................................................................................................................................................................... 16

3.5 Ordering Information ................................................................................................................................................................ 17

3.5.1 Ordering Accessories ............................................................................................................................................... 17

3.6 Operating Modes ........................................................................................................................................................................ 18

44.

Control Keypad ................................................................................................................................................. 19

4.1 L 19

4.2 Push-Buttons ................................................................................................................................................................................ 20

4.3 Status LEDs ................................................................................................................................................................................... 20

4.4 Reviewing and Modifying Parameters ............................................................................................................................. 20

4.5 Special Actions Performed in Test/Maintenance Mode ........................................................................................... 20

4.5.1 Run Self Test ................................................................................................................................................................. 20

4.5.2 View Software Version ............................................................................................................................................ 21

4.5.3 Obtain Default Parameters ................................................................................................................................... 21

4.5.4 Reset Statistical Data ............................................................................................................................................... 21

4.5.5 Calibrate Voltage and Current (Factory Use Only!) .................................................................................... 22

4.6 Mode Pages .................................................................................................................................................................................. 22

4.7 Overview of All Mode Pages and Factory Defaults ..................................................................................................... 23

4.7.1 Display Mode – Page 0 ............................................................................................................................................ 25

4.7.2 Main Settings – Page 1 ............................................................................................................................................ 26

4.7.3 Start Settings – Page 2 ............................................................................................................................................ 28

4.7.3.1 Soft Start Parameters ..................................................................................................................................... 31

4.7.4 Stop Settings – Page 3 ............................................................................................................................................ 33

4.7.4.1 Soft Stop Parameters ..................................................................................................................................... 33

4.7.5 DUAL Settings Parameters – Page 4 ................................................................................................................ 35

4.7.6 Slow Speed & Expnd Parameters – page 5 ................................................................................................... 36

4.7.6.1 EXPAND SETTINGS ............................................................................................................................................ 36

4.7.7 Fault Settings – Page 6 ........................................................................................................................................... 37

4.7.8 I/O Settings Parameters – Page 7 ...................................................................................................................... 39

4.7.8.1 Aux. Input Terminal C1 Programming .................................................................................................... 41

4.7.9 41

4.7.10 Comm. Parameters – Page 8 – With the Modbus standard PCB ......................................................... 41

4.7.11 Comm. Parameters – Page 8 – With the Profibus optional PCB .......................................................... 42

4.7.12 Comm. Parameters – Page 8 – With the DeviceNet Optional PCB ..................................................... 42

4.7.13 Statistical Data – page 9 ........................................................................................................................................ 44

4.8 Non Adjustable Protection and Fault Reset ................................................................................................................... 45

4.8.1 Under/Over Frequency ........................................................................................................................................... 45

4.8.2 Phase Loss .................................................................................................................................................................... 45

4.8.3 Phase Sequence ......................................................................................................................................................... 45

4.8.4 Wrong Connection .................................................................................................................................................... 45

4.8.5 Shorted SCR .................................................................................................................................................................. 45

4.8.6 Heat-Sink Over Temperature ............................................................................................................................... 45

4.8.7 External Fault ............................................................................................................................................................... 45

4.8.8 Fault and Reset ........................................................................................................................................................... 45

4.8.9 Auto Reset ..................................................................................................................................................................... 46

ASTAT BP User Manual

5..

.

Timing Occurrence Table ........................................................................................................................................................ 46

4.9

Installation ......................................................................................................................................................... 47

5

5.1 Prior to Installation .................................................................................................................................................................... 47

5.2 Mounting ........................................................................................................................................................................................ 47

5.3 Temperature Range & Heat Dissipation .......................................................................................................................... 47

5.3.1 Forced Ventilation ..................................................................................................................................................... 48

5.4 Bottom View of the Control Module (QB x 210 - QB x 1100) .................................................................................. 48

5.5 Internal Fan Control (Models QBx210xxxxx-QBx1100xxxxx) ................................................................................. 49

5.6 Analog I/O (Terminals T1, T2, Gnd, Out (-), Out (+)) ....................................................................................................... 49

5.7 Remote Key-Pad Installation ................................................................................................................................................ 50

66.

Starting Procedure ........................................................................................................................................... 50

6.1 Standard Starting Procedure ................................................................................................................................................ 51

6.2 Examples of Starting Curves ................................................................................................................................................. 52

6.2.1 Light Loads - Pumps, Etc. ....................................................................................................................................... 52

6.2.2 High Inertia Loads: Crushers, Centrifuges, Mixers, Etc. ............................................................................ 53

6.2.3 Special Starting Using DUAL Settings .............................................................................................................. 53

6.2.3.1 Special Starting – Using DUAL Settings – Wiring Diagram ........................................................... 54

6.2.4 Choosing a Suitable Pump Curve (Centrifugal Pumps) ............................................................................ 54

6.2.4.1 Starting Curve .................................................................................................................................................... 54

6.2.4.2 Stopping Curve .................................................................................................................................................. 55

6.2.4.3 End Torque During Soft-Stopping a Pump Motor ............................................................................. 55

77.

Trouble Shooting .............................................................................................................................................. 56

88.

Application diagrams ...................................................................................................................................... 59

8.1 Standard wiring ........................................................................................................................................................................... 59

8.2 Operating With Momentary Start and Maintained Stop Contacts ...................................................................... 60

8.3 Operating via Communication Links ................................................................................................................................. 60

8.4 D.Set: Generator Parameters Wiring ................................................................................................................................. 61

8.5 Short Circuit Protection ........................................................................................................................................................... 63

8.5.1 Standard Short-Circuit Current Ratings for ASTAT BP Soft Starters .................................................. 63

8.5.2 High-Available Fault Short-Circuit Current Ratings for ASTAT BP Soft Starters: .......................... 63

8.6 Transient Protection .................................................................................................................................................................. 68

8.7 Inside Delta Configuration ..................................................................................................................................................... 69

8.7.1 General Information ................................................................................................................................................. 69

8.7.2 Notes on Inside Delta Connection ..................................................................................................................... 69

8.7.3 Motor Connection and Terminals ...................................................................................................................... 70

8.7.4 ASTAT-BP Connected Inside Delta w/Bypass Contactor and Inside Delta Contactor ............... 71

8.7.5 ASTAT-BP Connected Inside Delta - Reverse Speed .................................................................................. 72

99.

Dimensions ........................................................................................................................................................ 73

Appendix A - MODBUS RTU Protocol ..................................................................................................................... 80

A.1. Introduction .................................................................................................................................................................................. 80

A.2. Basic Structure of the Serial Link Frame ......................................................................................................................... 81

A.3. SYNC (Silent Interval) ................................................................................................................................................................. 81

A.4. Serial Link No. (Slave Address) ............................................................................................................................................. 81

A.5. Function .......................................................................................................................................................................................... 81

A.6. List of Functions Supported By The ASTAT-BP .............................................................................................................. 82

A.7. Actual Data (3X References & 4X References) .............................................................................................................. 83

A.8. Parameter Settings (4X References) .................................................................................................................................. 85

A.9. Control Register Write (4X Reference) ............................................................................................................................... 88

A.10. Discrete Commands (Coils, 0x References) ............................................................................................................. 89

A.11. Discrete Hardwired Inputs (1x References) ............................................................................................................. 91

A.12. Diagnostics .............................................................................................................................................................................. 92

A.13. Exception Responses .......................................................................................................................................................... 93

Appendix B - Profibus ............................................................................................................................................... 95

B.1. Operation Mode in PROFIBUS: .............................................................................................................................................. 95

ASTAT BP User Manual

Structure of the ASTAT-BP Receiving Frame ................................................................................................ 95

B.1.1.

Structure of the ASTAT-BP Transmitting Frame .......................................................................................... 95

B.1.2.

B.1.2.1. Selection of the DPV0 Registers through Data Request (DPV1) .................................................. 95

Read and Write from Random Registers via Data Request .................................................................. 96

B.1.3.

Configure the PROFIBUS in the ASTAT-BP ....................................................................................................................... 97

B.2.

B.3. Watch Dog Definition ............................................................................................................................................................... 97

B.4. Actual Data Register Numbers (decimal) ........................................................................................................................ 98

B.5. Setting Parameters Registers for Data Request ........................................................................................................ 100

Appendix C - DeviceNet™ to Modbus™ Gateway ............................................................................................. 102

C.1. Introduction ................................................................................................................................................................................ 102

C.1.1. Overview ...................................................................................................................................................................... 102

C.1.2. Definitions ................................................................................................................................................................... 102

C.1.3. Reference Documents ........................................................................................................................................... 102

C.1.4. Open DeviceNet Vendor Association, Inc. (ODVA) .................................................................................... 102

C.1.5. Rotary Switch Configuration .............................................................................................................................. 103

C.1.6. LED Indicators ........................................................................................................................................................... 103

C.2. Identity Object (01

- 1 Instance) .................................................................................................................................... 105

HEX

C.2.1. Class Attributes (Instance 0) ............................................................................................................................... 105

C.2.2. Instance Attributes (Instance 1) ........................................................................................................................ 105

C.2.3. Common Services ................................................................................................................................................... 105

C.3. Message Router Object (02 C.4. DeviceNet Object (03

HEX

- 1 Instance) .................................................................................................................. 105

HEX

- 1 Instance) .............................................................................................................................. 105

C.4.1. Class Attributes (Instance 0) ............................................................................................................................... 105

C.4.2. Instance Attributes (Instance 1) ........................................................................................................................ 105

C.4.3. Common Services ................................................................................................................................................... 106

C.5. Assembly Object (04

– 4 Instances) ............................................................................................................................ 106

HEX

C.5.1. Class Attributes (Instance 0) ............................................................................................................................... 106

C.5.2. Output (O2T) Instance Attributes – Register 40752 ................................................................................. 106

C.5.2.1. Output Instance 112 (0x70) – Control Output ................................................................................... 106

C.5.3. Input (T20) Instance Attributes – Register 40257 ...................................................................................... 106

C.5.3.1. Input Instance 60 (0x3C) – Basic Softstart Input ............................................................................. 106

C.5.3.2. Input Instance 61 (0x3D) – Extended Softstart Input ..................................................................... 106

C.5.3.3. Input Instance 100 (0x64) – Status ......................................................................................................... 107

C.5.4. Common Services ................................................................................................................................................... 107

C.6. Connection Object (05

– 2 Instances) ......................................................................................................................... 107

HEX

C.6.1. Class Attributes (Instance 0) ............................................................................................................................... 107

C.6.2. Instance Attributes (Instances 1-2) Explicit, Polled I/O ........................................................................... 107

C.6.3. Common Services ................................................................................................................................................... 109

C.7. Softstart Object (2D

- 1 Instance) ................................................................................................................................. 109

HEX

C.7.1. Class Attributes (Instance 0) ............................................................................................................................... 109

C.7.2. Instance Attributes (Instance 1) ........................................................................................................................ 109

C.7.2.1. Extended AtReference Values .................................................................................................................. 109

C.7.2.2. Extended StartMode Values ...................................................................................................................... 109

C.7.3. Common Services ................................................................................................................................................... 109

C.8. Control Supervisor Object (29

- 1 Instances) ........................................................................................................... 109

HEX

C.8.1. Class Attributes (Instance 0) ............................................................................................................................... 109

C.8.2. Instance Attributes (Instance 1) ........................................................................................................................ 110

C.8.3. Common Services ................................................................................................................................................... 110

C.9. Modbus / Serial Object (65

– 1 Instance) ................................................................................................................... 110

HEX

C.9.1. Class Attributes (Instance 0) ............................................................................................................................... 110

C.9.2. Instance Attributes (Instance 1) ........................................................................................................................ 110

C.9.3. Common Services ................................................................................................................................................... 111

C.10. Input Object (70

1 Instance) ................................................................................................................................... 111

HEX –

C.10.1. Class Attributes (Instance 0) ............................................................................................................................... 111

C.10.2. Instance Attributes (Instance 1) ........................................................................................................................ 111

C.10.3. Common Services ................................................................................................................................................... 112

C.11. Main Parameter Object (71

1 Instance) ............................................................................................................ 112

HEX –

C.11.1. Class Attributes (Instance 0) ............................................................................................................................... 112

C.11.2. Instance Attributes (Instance 1) ........................................................................................................................ 112

ASTAT BP User Manual

C.11.3.

C.12. Start Settings Object (72

Common Services ................................................................................................................................................... 113

– 1 Instance) ................................................................................................................. 113

HEX

C.12.1. Class Attributes (Instance 0) ............................................................................................................................... 113

C.12.2. Instance Attributes (Instance 1) ........................................................................................................................ 113

C.12.3.

C.13.

C.13.1.

Common Services ................................................................................................................................................... 113

Stop Settings Object (73

– 1 Instance) .................................................................................................................. 113

HEX

Class Attributes (Instance 0) ............................................................................................................................... 113

C.13.2. Instance Attributes (Instance 1) ........................................................................................................................ 113

C.13.3. Common Services ................................................................................................................................................... 114

C.14. Dual Settings Object (74

1 Instance) .................................................................................................................. 114

HEX –

C.14.1. Class Attributes (Instance 0) ............................................................................................................................... 114

C.14.2. Instance Attributes (Instance 1) ........................................................................................................................ 114

C.14.3. Common Services ................................................................................................................................................... 114

C.15. Slow SP & Saving Parameters Object (75

C.15.1. Class Attributes (Instance 0) ............................................................................................................................... 114

C.15.2. Instance Attributes (Instance 1) ........................................................................................................................ 114

C.15.3. Common Services ................................................................................................................................................... 114

C.16. Fault Settings Object (76

1 Instance) ................................................................................................................. 115

HEX –

C.16.1. Class Attributes (Instance 0) ............................................................................................................................... 115

C.16.2. Instance Attributes (Instance 1) ........................................................................................................................ 115

C.16.3. Common Services ................................................................................................................................................... 115

C.17. I/O Settings Object (77

– 1 Instance) ..................................................................................................................... 115

HEX

C.17.1. Class Attributes (Instance 0) ............................................................................................................................... 115

C.17.2. Instance Attributes (Instance 1) ........................................................................................................................ 115

C.17.3. Common Services ................................................................................................................................................... 115

C.18. Communication Parameter Object (78

C.18.1. Class Attributes (Instance 0) ............................................................................................................................... 115

C.18.2. Instance Attributes (Instance 1) ........................................................................................................................ 116

C.18.3. Common Services ................................................................................................................................................... 116

– 1 Instance) ............................................................................... 114

HEX

– 1 Instance) .................................................................................... 115

HEX

ASTAT BP User Manual

1..11

1..22

11.. GENERALITIES

Squirrel-Cage Motor Starting

1

There are numerous applications where soft starting and limited current peak are needed, thereby making direct starting of squirrel-cage motors impossible. Traditionally in such cases other types of starting with reduced stator voltage have been resorted to. The best-known are star-delta starters, autotransformer starters, stator resistance starters or using part winding motors. Any reduced starting voltage imposes a current limitation, thus reducing the starting torque, but there will always be peaks during the change from one point or state to another which can damage the machine being driven. Note that in general, all reduced voltage starts reduce torque in squared proportion to the current in the phases of the motor (not on the line) and the latter in turn is reduced in linear proportion to the voltage. From this it can be deduced that any start with reduced voltage reduces the torque in squared proportion to the voltage per motor phase. From this point of view soft starting produces just like any other reduced voltage start, a reduction in starting torque, according to the adjusted parameters. The advantage is the ease with which this ramp can be controlled to produce a soft start in accordance with the actual requirement of the machine.

Advantages of the ASTAT-BP Solid State Soft Starters

1

Increase in productivity and reliability with the use of static soft starters

Starting and stopping the motor without steps or transitions lengthens the life of power-driven machine mechanical elements, greatly reducing stress on transmission and coupling parts. Consequently, overhauling times are reduced and machine and facility lifespans are lengthened.

Improvement in acceleration / deceleration characteristics

Being able to start by using the voltage ramp or alternatively by limiting current lets acceleration fit the load characteristics. Application of a pulse start may also be selected in cases of high static friction load. Stopping may be made by cutting-off power or by soft stop ramp.

Internal bypass

In order to reduce heat dissipation and power loss and for better wiring simplicity, an internal bypass device is incorporated in the ASTAT-BP. Bypass is closed after ramping up and opens upon stop or soft stop commands.

Protected motor

The soft starter protects the motor from overloads as well as from incorrect operating conditions such as loss of an input or output phase, blocked rotor, thyristor short circuit, etc.

Digital technology

The control system is based on the use of a highly specialized microcontroller by which signals are treated digitally, thereby avoiding deratings and adjustments common to analogue circuits and obtaining excellent precision and speed of execution. The control board is made with the technology of surface mounting devices (SMD), which increases equipment reliability.

High level of immunity

Design of the unit was closely tied to the conditions of supply lines, which handle more disturbances every day. The control signals are opto-electronically isolated and various levels of protection have been set up in the circuits to immunize the equipment against external disturbance and its effects.

Easy to run and adjust

This unit can be used for a wide range of applications. Adjustments are very easy to make and diverse options maybe selected for have equipment capabilities suited to application needs every time.

Easy maintenance due to full monitoring

The alphanumeric display and the LEDs on its front overlay makes the equipment working conditions known at any time.

Pump control

The ASTAT-BP includes several soft stop curves which is more effective than the standard soft stop, reducing fluid surges or hammering in a pipe line system. This method reduces the motor speed, by controlling internal parameters in the motor as well as the output voltage in a close-loop system.

Advanced functions

The ASTAT-BP includes advanced functions, like linear acceleration ramp, forward and reverse jog, programmable I/O or connection to a control system via Modbus protocol included as standard and other optional protocols. These functions allow the incorporation of the soft starter to a distributed control net, in automated plant processes, together with other soft starters,programmable controllers, variable speed drives, etc.

ASTAT BP User Manual

2..22

Normal Duty

Heavy Duty

IEC Class 10

IEC Class 20

Current Rating

230V

400V

Current Rating

230V

400V

Product Number

A

KW

A

KW

8

1.5 3 6

1.1

2.2

QBx0008U1XMXS

17 4 7.5

15

4

5.5

QBx0017U1XMXS

31

7.5

15

27

7.5

11

QBx0031U1XMXS

44

11

18.5

34

7.5

15

QBx0044U1XMXS

58

15

30

49

11

22

QBx0058U1XMXS

72

22

37

62

18.5

30

QBx0072U1XMXS

85

22

45

80

22

45

QBx0085U1XMXS

105

30

55

100

30

55

QBx0105U1XMXS

145

45

75

132

37

75

QBx0145U1XMXS

170

55

90

140

45

75

QBx0170U1XMXS

210

55

110

195

55

110

QBx0210U1XMXS

240

75

132

230

75

132

QBx0240U1XMXS

310

90

160

280

90

160

QBx0310U1XMXS

360

110

200

310

90

160

QBx0360U1XMXS

414

132

200

360

110

200

QBx0414U1XMXS

477

132

250

414

132

200

QBx0477U1XMXS

515

160

250

460

132

250

QBx0515U1XMXS

590

160

315

487

160

250

QBx0590U1XMXS

720

200

400

540

160

315

QBx0720U1XMXS

840

250

500

600

200

315

QBx0840U1XMXS

960

315

560

850

250

500

QBx0960U1XMXS

1100

355

630

900

250

500

QBx1100U1XMXS

22.. TYPES AND RATINGS

22..11 ASTAT BP Soft Starters Product Number Description

IEC Ratings1. Recommended Motor and Type Unit Ratings.

2

Note:

Select the appropriate ASTAT-BP, according to the main power supply and motor voltage rating. Use QB1xxxx units for power supply and motors rated at 208V-400V Use QB2xxxx units for power supply and motors rated at 440V-600V

1

Ratings in Amps. given for ambient temperature up to 50°C and 1000m altitude.

For higher ambient temperature between 50°C and 60°C, derate the current by 2.5% for each °C that is above 50°C.

ASTAT BP User Manual

2..33

Light Duty

Normal Duty

Heavy Duty

NEMA 10

NEMA 20

NEMA 30

Current

Rating

230V

460V

575V

Current

Rating

230V

460V

575V

Current

Rating

230V

460V

575V

Product Number

A

HP

HP A HP

HP

HP A HP

HP

17

5

10

15 8 2 5 5 8 2 5 5

QBx0008U1XMXS

27

7.5

20

25

17 5 10

15

14

3

10

QBx0017U1XMXS

40

10

30

31

10

20

25

27

7.5

20

25

QBx0031U1XMXS

44

10

30

40

44

15

30

40

34

10

25

30

QBx0044U1XMXS

66

20

50

60

58

20

40

50

49

15

30

40

QBx0058U1XMXS

77

25

60

75

72

25

50

60

20

40

50

QBx0072U1XMXS

96

30

75

85

30

60

75

78

25

60

QBx0085U1XMXS

105

30

75

100

105

40

75

100

96

30

75

QBx0105U1XMXS

156

50

125

150

145

50

100

125

128

40

100

125

QBx0145U1XMXS

180

60

150

170

60

125

150

140

50

100

125

QBx0170U1XMXS

242

75

200

250

210

75

150

200

180

60

150

QBx0210U1XMXS

290

100

200

300

240

75

200

211

75

150

200

QBx0240U1XMXS

361

125

300

350

310

100

250

300

240

75

200

QBx0310U1XMXS

414

150

350

450

360

150

250

350

310

100

250

300

QBx0360U1XMXS

477

150

400

500

414

150

350

450

382

150

300

400

QBx0414U1XMXS

560

200

450

550

477

150

400

500

414

150

350

400

QBx0477U1XMXS

590

—

500

600

515

200

450

500

460

150

350

450

QBx0515U1XMXS

720

—

550

650

590

—

500

600

515

200

450

500

QBx0590U1XMXS

840

—

650

750

720

—

550

650

550

—

450 — QBx0720U1XMXS

900

—

750

900

840

—

650

750

600

—

500

600

QBx0840U1XMXS

1100

—

900 — 960

—

750

900

840

—

650

750

QBx0960U1XMXS

1200

— — —

1100

—

900 — 900

—

750

900

QBx1100U1XMXS

NEMA Ratings2 . Recommended Motor and Type Unit Ratings.

2

Note:

Select the appropriate ASTAT-BP, according to the main power supply and motor voltage rating. Use QB1xxxxxxxxx units for power supply and motors rated at 208V-400V Use QB2xxxxxxxxx units for power supply and motors rated at 440V-600V

2

Ratings in Amps. given for ambient temperature up to 50°C and 1000m altitude.

For higher ambient temperature between 50°C and 60°C, derate the current by 2.5% for each °C that is above 50°C.

ASTAT BP User Manual

22..44 Thermal Characteristics

The ASTAT-BP allows the user to select motor protection according IEC Class 10, 20 and NEMA 10, 20 or 30, selectable by Overload Class parameter (refer to section 4.7.2 page 26)

ASTAT BP User Manual

General Information:

Supply Voltage:

Line to line 208-600V (to be specified) + 10%-15%

Frequency:

45 – 65 Hz (fixed or variable frequency source)

Control Supply:

Either 110VAC or 230VAC (to be specified) +10% - 15%

Control Inputs:

Either 90-230VAC - Must be the same as Control Supply

Load:

Three phases, three/six wires, squirrel cage induction motor

Connection type:

Standard 3 wire U, V, W connection, or 6 wire Inside Delta (programmable)

Rated Insulation Voltage:

1,000V

Rated Impulse Voltage:

4kV

Form designation:

Form 1 (Bypassed Controller)

Start-Stop Parameters:

Starter Current:

ASTAT-BP’s rated current according to its nameplate.

Motor Current:

Motor Full Load Ampere of Starter Current.

Start/Stop Curve 0 (Standard)

2 standard starting and stopping curves

Pump Control Curves (1!, 2!, 3!)

6 field selectable curves preventing over-pressure during start and water hammer during stop

Torque Control Curve (4)

2 selectable curves preventing over-pressure during start and water hammer

constant torque applications.

Kick Start Duration:

A pulse of 80% Un, for an adj. time 0.1-1 Sec, for starting high friction loads

Starting Voltage:

10-50% Un (5-80%3)

Initial Current:

100-400% In. A single current control starting curve. It appears when Starting

reached its max.

Current Limit:

100-700%3 of Motor Current

Ramp UP Time:

1-30 Sec (1-90 sec3)

Ramp DOWN Time:

1-30 Sec (1-90 sec3)

DUAL Settings Parameters:

Secondary start stop characteristic for: Starting Voltage, Starting Current, Current Limit, Ramp UP, Ramp DOWN and Motor Current.

Slow Speed Torque:

Torque while motor is at 1/6 nominal speed

Motor Protection:

Too Many Starts:

Maximum number of starts, range: Off or 1-10, during a time period 1-60 min.

Starts Inhibit:

Time period 1-60 min, when starting is prevented, after too many starts fault

Long Start Time (stall protection):

Over Current (JAM Fault):

Three trip functions:

O/C JAM Delay

Electronic Overload:

Can be set as IEC Class 10, 20 or NEMA Class 10, 20 or 30. Can be set to operate at all times, disabled or operate during Run only.

Under Current:

Trips when current drops below 20-90% of Motor Current, time delay 1-40

Optional auto reset after time delay.

33.. TECHNICAL SPECIFICATIONS

33..11 General Specifications

during stop. In addition, these curves may be used for torque control starting of

Voltage is displayed, the up arrow is pressed and Starting Voltage has

Maximum allowable starting time 1-30 sec. (1-250 Sec3)

At all time - If I > 850% of Starter Current (Ir) it trips the ASTAT-BP within 1 cycle (overrides the value of the O/C – JAM Delay setting).

At starting process - If I > 850% of Motor Current it trips the ASTAT-BP after O/C JAM Delay (see here after)

At run time - If I > O/C – JAM Fault setting of Im it trips the ASTAT-BP after

sec.

3

Refer to section 4.7.6 page 36 for expanded setting.

ASTAT BP User Manual

Under Voltage:

Trips when main voltage drops below 50-90% of Line Voltage, time delay 110 Sec. Optional Auto Reset.

Over Voltage:

Trips when main voltage increase above 110-125% of Line Voltage, time delay 1-10 sec.

Phase Loss, Under/over Frequency:

Trips when one or two phases are missing, or frequency is < 40Hz or > 65Hz. Optional auto reset.

Phase Sequence:

Trips when phase sequence is wrong

Long Slow Speed Time:

Trips if operating at slow speed TRQ for more than 1-30 sec (1-250 sec3)

Wrong Connection:

Prevents starting, trips if motor is not connected / incorrectly connected to the

D.Set: Generator Parameters)

Shorted SCR:

Trips if one or more SCRs have been shorted (not active in D.Set: Generator Parameters)

Heat Sink Over Temperature:

Trips when heat-sink temperature rises above 85°C External Fault:

Trips when an external contact closes for 2 sec.

Motor Thermistor:

Trip level setting 1-10K, trips when resistance decreases below the level set

Control:

Displays:

LCD in 4 – Field selectable languages and 8 LEDs

Keypad:

6 keys for easy setting

Aux Contact – Programmable:

1 NO, 8A, 250VAC, 2000VA Fault Contact:

1 NO, 8A, 250VAC, 2000VA

Communication:

RS 485 with Modbus protocol for full control and supervision

Communication (optional):

Profibus DPV1 for full control and supervision

Communication (optional):

DeviceNettm for full control and supervision

Temperatures Operating:

-10° to 60°C; For ambient temperature between 50°C and 60°C, derate the Storage:

-20° to 70°C

Standards:

Dielectric Test:

2500VAC

Degree of Protection:

IP 20 for QBx0008 - QBx0044 ; IP 00 for QBx0058 – QTx1100

Pollution Degree:

3

EMC Emissions:

EN 61000-6-4 CISPR 11 Class A

Immunity:

EN 61000-6-2 ESD 8KV air, IEC 801-2;

Fast transients 2KV, IEC 801-4

Safety:

UL508C

Rated Operational Current

AC:53a:3.5-30: 50-4

Normal Service Conditions:

Altitude:

Up to 1000m.

Humidity:

95% at 50°C or 98% at 45°C

Fan and Control Consumption Ratings:

QBx0008 to QBx0170: No fan

Total approximate consumption: 35VA

QBx0210 to QBx0477: Fans 50 VA

Total approximate consumption: 85VA

QBx0515 to QBx0840 : Fan 50 VA

Total approximate consumption: 100VA

QBx0960 to QBx1100 : Fans 110 VA

Total approximate consumption: 160VA

ASTAT-BP (not active in

current by 2.5% for each °C that is above 50°C

Electric RF field 10 V/m, 20-1000Mhz, IEC 801-3

ASTAT BP User Manual

Kg

Lbs

QBx0008xxxxx

3

6.6

QBx0017xxxxx

3

6.6

QBx0031xxxxx

3

6.6

QBx0044xxxxx

3

6.6

QBx0058xxxxx

5.2

11.4

QBx0072xxxxx

5.2

11.4

QBx0085xxxxx

8.5

18.7

QBx0105xxxxx

8.5

18.7

QBx0145xxxxx

12.5

27.6

QBx0170xxxxx

12.5

27.6

QBx0210xxxxx

37

81.6

QBx0240xxxxx

37

81.6

QBx0310xxxxx

37

81.6

QBx0360xxxxx

38

83.8

QBx0414xxxxx

38

83.8

QBx0477xxxxx

38

83.8

QBx0515xxxxx

42.2

93

QBx0590xxxxx

50.6

111.5

QBx0720xxxxx

54

119

QBx0840xxxxx

54

119

QBx0960xxxxx

75.5

166.4

QBx1100xxxxx

75.5

166.4

3..33

1L1, 3L2, 5L3

Connection to mains voltage up to

Thyristor’s PIV rating, internal circuitry and insulation defines three

Each ASTAT-BP is suitable for one of the above levels & for 50/60 Hz.

2T1, 4T2, 6T3

Connection to motor

Connect motor’s terminals to these terminals/busbars.

G

Connection to ground

For proper operation and for safety reasons soft ASTAT-BP must be properly grounded.

Terminal A1

Control phase

The control voltage operates the electronic circuitry and the fans (when they exist).

Terminal A2

Control neutral (return)

Two control voltages are available:

33..22 Weight

Model Weight

I/O Terminal Board Specifications

3

Refer to drawing on page 16.

Terminal Function Description

600V

voltage levels:

QB 1 x : for 208-400V +10%/ -15% 50/60Hz QB 2 x: for 440-600V +10% /-15% 50/60Hz

QB x xxxx 1 x x S for 110V +10%/-15% 50/60Hz QB x xxxx 2 x x S for 230V +10%/-15% 50/60Hz

ASTAT BP User Manual

Terminals F1,

Fan control

External jumper connected between these terminals will operate

Do not remove this jumper unless factory is consulted.

Terminal B1

Input – START command4.

To SOFT START the motor, close contact between terminals

terminals A1, A2.

Terminal C1

Programmable input – START-

Settings

Refer to section 4.7.8 page 39 for PROG. Input C1

Terminals 13,

Programmable Auxiliary Output

Voltage free 8A, 250VAC, 2000VA max.

Terminals 23,

Programmable Fault Output relay

Open

Voltage free 8A, 250VAC, 2000VA max. changes its position upon fault.

The contact is programmable to function as At Fault Close or

At Fault Open

Terminal Function Description

F2

Input from a NO contact.

STOP/Reset/External Fault/Slow Speed /GEN.START-STOP/Dual

14

relay (NO): IMMEDIATE/EOR Relay

the internal fans. Applicable in models QB x 0210 – QB x 1100.

A2 and B1. To SOFT STOP the motor open contact between terminal A2 and B1. If Ramp DOWN Time is set to a value other than 0 seconds the motor will soft stop. If Ramp DOWN Time is set to 0 seconds the motor will stop immediately. (Refer to section 4.7.4 on page 33). If PROG. Input C1 is set as Start / Stop, then terminal B1 is used as momentary NO Start input and PROG. Input C1 is used as maintained NC Stop input. (Refer to section 4.7.8 on page 39) For emergency stop of the motor disconnect control voltage from

programming.

When set as: Immediate Relay (RUN relay):

• The relay is energized upon the START signal.

• The relay is de-energized when one of the following occurs: Fault,

Control Supply outage or STOP signal.

• When SOFT STOP is operated - the relay is de-energized at the end of the SOFT STOP process.

• The Immediate Relay (RUN relay) can be used for the following purposes: Release a brake of a motor, Interlock with other systems, Signalling, Delay the opening of a line contactor at the end of SOFT STOP, thus allowing current to decrease to zero before opening the contactor or to switch to / from DUAL settings with a time delay from the START signal (see Special Starting section 6.2.3.1 page 54).

• The relay incorporates ON and OFF delays of 0-60 sec. each.

When set as: EOR Relay (End Of Ramp relay):

• Changes its position at the end of ramp, after an adjustable time delay (Contact Delay), 0 – 60 sec.

• The contact returns to its original position when Soft Stop or Stop signals, on Fault condition, or upon voltage outage.

• The EOR (End Of Ramp) contact can be used for: Activating a valve after compressor has reached full speed or loading a conveyor after motor reached full speed.

Refer to section 4.7.8 page 39 for PROG. AUX. RELAY and Relay ON Delay programming.

24

(NO): At Fault Close/ At Fault

.

4

To reset a fault the START command must be removed.

.

ASTAT BP User Manual

When the At Fault Close function is selected, the relay is

programming.

Terminal D-

RS-485 communication (-)

•

1200, 2400, 4800, 9600 BPS.

Terminal D+

RS-485 communication (+)

•

Connect shield to ground on the PLC/Computer side.

Terminal 28

Thermistor input (T1)

•

• Refer to Appendix A of this manual for Modbus protocol manual.

Terminal 29

Thermistor input (T2)

Thermistor input is programmable as a PTC or NTC type thermistor.

Sec.

Terminal 30

Ground

Connect thermistor and/or Analog output shield to ground terminal.

Terminal 31

Analog output (-)

Analog output (0-10VDC or 0-20mA or 4-20mA) Terminal 32

Analog output (+)

Reflects motor current and is related to 2xIm. i.e., Full scale (10VDC or 20mA) is related to 2xIm.

D-9 connector

Profibus communication (optional)

Note:

Thermistor Trip programming.

D-9 connector

Remote keypad

Connect the D-9 connector supplied with the optional emote keypad to this connector

Terminal V-

DeviceNet communication

•

• Refer to Appendix B of this manual for Profibus protocol manual.

Terminal CL

DeviceNet communication

0 Volt external power supply

Terminal Dr

Negative data line

Terminal CH

Cable shield

Terminal V+

Positive data line

+24V external power supply

Terminal Function Description

energized upon fault. The contact returns to its original position when one of the following occurs:

• The fault has been removed and ASTAT-BP was reset.

• Disconnection of Control Supply

When the At Fault Open function is selected, the relay is energized immediately when the Control Supply is connected and de-energizes when one of the following occurs:

• Fault

• Control Supply disconnection

Refer to section 4.7.8 page 39 for PROG. Fault Relay

Standard RS485, half duplex with Modbus protocol, baud rate

Twisted shielded pair should be used.

Up to 32 units can be connected for Modbus RS485

communication. For reliable communication, units should be installed in the vicinity of 200m maximum, from the first to the last unit.

• Refer to section 4.7.9 page 41 for programming.

• Refer to section 8.1 page 59 for wiring diagram and more details.

(optional)

The trip value is adjustable between 1-10Kohm, preset delay of 2

Refer to section 5.6 page 49 for analog output PCB dip switch setting.

• Refer to section 4.7.8 page 39 for Analog Output programming.

• Refer to section 4.7.7 page 37 for Thermistor Type and

Profibus DPV0 and DPV1, up to 12 MBPS.

• D type 9 pin connector is applied.

• Control, monitoring and setting parameters can be achieved via

the Profibus connection.

• Setting is possible only when DPV1 is implemented.

• Refer to section 4.7.11 page 42 for programming.

(optional)

ASTAT BP User Manual

33..44 I/O Wiring

ASTAT BP User Manual

QBAKPADKIT1

Keypad mounting kit for ASTAT-BP

33..55 Ordering Information

Note:

(*1) Analog output only available in QBx0058-QBx1100

3.5.1 Ordering Accessories

Catalog Number Description

ASTAT BP User Manual

Operating Mode

Key

Description

Starting Voltage

1

5 to 80% Un. Adjustable via Starting Voltage parameter.

Fixed level of 80% Un with an adjustable time, 0-1 sec., via Kickstart Time parameter.

1-30 sec. (1-905 sec.). Adjustable via Ramp UP Time.

Soft Start Curve 4(Torque) for linear torque control

4 Fast ramp (if the motor is up to speed before the end of normal ramp time)

Running mode

5

Nominal voltage

5

Ramp DOWN Time

Soft Stop Curve 4(Torque)

7 Current limiting set point (100-500%xMotor Current)

Acceleration ramp (continuation after motor amps drop below the current limit).

9 Standard stopping (coast to rest)

33..66 Operating Modes

Kick Start 2

Acceleration Ramp 3

Secondary ramp 1-30sec. (1-905 sec.). Adjustable via Ramp UP-2 parameter. Ramp up modes available are:

Soft Start Curve 0 (Standard) Soft Start Curve 1!!-3!!

Soft stop mode 6

8

Starting by voltage ramp:

Deceleration ramp 1-30sec. (1-90 Secondary ramp 1-30sec. (1-90

sec.). Adjustable via

5

sec.). Adjustable via Ramp DOWN-2 parameter. Ramp down modes available are:

Soft Stop Curve 0 (Standard) Soft Stop Curve 1!!-3!!

for linear torque control

.

5

Refer to section 4.7.6 page 36 for expanded setting.

ASTAT BP User Manual

ASTAT-BP control keypad

4..11

Starting Voltage 30%

(3)

(1)

(2)

Starting by current limitation:

44.. CONTROL KEYPAD

The control keypad is the interface between the ASTAT-BP and the user. The ASTAT-BP control keypad features: Four indication LEDs (On, Ramp, Run, Fault) Two lines of 16 alphanumeric characters each with selectable languages – English, Italian, German, and Spanish. Six push-buttons - Mode, Reset, Select, Set, Up (▲) and Down (▼) keys.

4

LCD Arrangement

Upper line displays the function. Lower line displays the setting and\or measured values.

ASTAT BP User Manual

Scrolls through the display and programming menus of the ASTAT-BP.6

When a mode name is displayed, pressing this button drills down to the parameters for that mode.

Allows the operator to increment adjusted values shown in the display. Operator should press this

Allows the operator to decrement adjusted values shown in the display. Operator should press this

Stores modified parameters only when you have scrolled through all parameters and Store Resets the ASTAT-BP after a fault has been dealt with and the start command has been removed. This

4..33

4..55

Test/Maintenance Statistics

Auto Test. Press UP Key

44..22 Push-Buttons

Mode

Select

▲

▼

Set

Reset

4

Status LEDs

Green On Lights when the control supply voltage is connected to the ASTAT-BP.

Yellow Ramp

Green Run

When a parameter is displayed, pressing this button scrolls to the next parameter.

button once to increment one value, or continuously to rapidly increment values up to the maximum value.

button once to decrement one value, or continuously to rapidly decrement values up to the minimum value.

Settings Xxxxxx Parameters is displayed. After you store a parameter successfully Data Saved OK will display.

7

cancels the fault displayed and allows you to restart the motor.

8

Lights during soft start, indicating that motor supply voltage is ramping up or down.

Lights after completion of the starting process, indicating that motor is receiving full voltage. This LED flashes during slow speed operation.

Red Fault Lights upon operation of any of the built-in protections.

44..44 Reviewing and Modifying Parameters

Press the Mode key several times until you reach the required mode page. Press the Select key to review parameters for this mode.

Once you reach the required parameter, use the ▼ or ▲ keys to modify its value. To store the new parameters, press the Select key until the Store Settings Xxxxxx Parameters message displays and then press the Set key. The Data Saved OK message will display for 2 seconds.

Note:

After completing parameter settings:

• Turn control voltage OFF

• Wait 3 seconds

• Reconnect control voltage

• Verify that all parameters are set correctly.

Special Actions Performed in Test/Maintenance Mode

4

4.5.1 Run Self Test

Press the Mode and ▼ keys simultaneously. The LCD will display:

Press the Select key. The LCD will display:

6

Pressing Mode continuously increases the speed at which the parameters change.

7

Pressing the Set button at any other time has no effect.

8

Ramp LED does not exist in the remote keypad. Instead, the RUN LED flashes during Soft Start, Soft Stop and slow speed operation.

ASTAT BP User Manual

Self Test Passed

Motor Current I<0.1 Ir

Test/Maintenance Statistics

Firmware Version STRT.GEX-050312

Motor Current I<0.1 Ir

Test/Maintenance Statistics

Store Settings Default data

Data Saved OK

Motor Current I<0.1 Ir

CAUTION!

Obtaining Default Data erases all previously modified settings and requires the

values again.

Test/Maintenance Statistics

Reset Statistics

Data Saved OK

Statistical Data

- **** -

Motor Current I<0.1 Ir

Press the ▲ key. The LCD will display:

And after a few seconds the LCD will display:

4.5.2 View Software Version

Press the Mode and ▼ keys simultaneously. The LCD will display:

Press the Select key twice. The LCD will display:

Press the Mode and ▼ keys simultaneously to exit the Test/Maintenance mode. The LCD will display:

4.5.3 Obtain Default Parameters

Press the Mode and ▼ keys simultaneously. The LCD will display:

Press the Select key three times. The LCD will display:

Press the Set + Mode keys simultaneously. The LCD will display:

And after a few seconds the LCD will display:

operator to reprogram all parameters that differ from the factory default. Note: It is especially important to reprogram the Starter Current (as shown on the name plate of the ASTAT-BP), Motor Current and voltage protection

4.5.4 Reset Statistical Data

Press the Mode and ▼ keys simultaneously. The LCD will display:

Press the Select key four times. The LCD will display:

Press the Reset + Set keys simultaneously. The LCD will display:

And after a few seconds the LCD will display:

Press the Mode and go back to:

ASTAT BP User Manual

Test/Maintenance Statistics

Calibration VOLT 0 VOLT

Calibration CURR 5% of Ir

POWER FACTOR

0.71

4..66

Motor Current I<0.1 Ir

Main Settings

- **** -

Start Settings

- **** -

Stop Settings

- **** -

DUAL Settings Parameters

These pages are skipped if ASTAT-BP is programmed to Minimized

Slow SP & Saving Parameters

Fault Settings

- **** -

I/O Settings Parameters

COMM. Parameters

- **** -

Statistical Data

- **** -

4.5.5 Calibrate Voltage and Current (Factory Use Only!)

Press the Mode and ▼ keys simultaneously. The LCD will display:

Press the Select key five times. The LCD will display:

Press the Select key. The LCD will display:

Press the Mode and ▼ keys simultaneously to exit the Test/Maintenance mode.

Mode Pages

4

Upon initiation of the ASTAT-BP, the LCD displays motor’s operating current:

You can review all mode pages by pressing the Mode key:

Mode and are shown only in Maximized Mode. Refer to section 4.7.2 on page 26 for changing display mode from MINIMIZED MODE to MAXIMIZED MODE.

ASTAT BP User Manual

4..77

Appears only in

Maximized

9

Function & Default

Motor Current 0

Language English

Soft Start Curve 0(Standard)

Soft Stop Curve 0(Standard)

Starting VOLT-2 30%

Line Voltage 0 Volt

Starter Current 58 AMP.

Kickstart Time 0 SEC.

Ramp DOWN Time 0 SEC.

Starting CURR-2 100%

Option PCB Not Installed

Motor Current 58 AMP.

Starting Voltage 30 %

End Torque 0 (MIN.)

Current Limit-2 350% of Im

POWER 0

RATED POWER 30KW

Starting Current 100 %

Store Settings Stop Settings

Ramp UP-2 10 SEC.

POWER FACTOR 0

LINE/DELTA Conf. Line

Current Limit 350% OF Im

Ramp DOWN-2 0 SEC.

Line Voltage 400 Volt

Ramp UP Time 10 SEC.

Motor Current-2 31 Amp.

Undercurrent FLT 0% of Im

Max. Start Time 30 SEC.

Store Settings Dual Settings

Undercurrent DLY 10 SEC.

Number of Starts 10

O/C JAM Fault 200% OF Im

Duty Cycle Time 30 Min.

O/C JAM Delay

0.5 Sec.

Start Lockout 15 Min.

IEC CLASS 10

Start Settings

Overload Protect Enabled

Undervoltage FLT 75%

Undervoltage DLY 5 SEC.

Overvoltage FLT 120%

Overvoltage DLY 2 SEC.

DISPLAY MODE MINIMIZED

SETTING LOCK PARAM NOT LOCKED

Store Settings Main Settings

Overview of All Mode Pages and Factory Defaults

4

Display Page Main Settings

- **** -

Start Settings

- **** -

Stop Settings

- **** -

DUAL Settings

Parameters

Overload Class

Store Settings

9

Refer to section 4.7.2 on page 26 for changing display mode from MINIMIZED MODE to MAXIMIZED MODE.

ASTAT BP User Manual

9

Function & Default

Slow Speed TRQ. 8

Phase Loss Enabled

PROG. Input C1 Reset

COMM. Protocol Modbus

Last Start Time No Data

Max Slow SP Time 30 SEC.

Phase Sequence Disabled

PROG. Fault Relay At Fault Close

Baud Rate 9600 (MODBUS)

Last Start Curr. No Data

EXPAND SETTINGS Disabled

Auto Reset Disabled

PROG. AUX Relay IMMEDIATE

Parity Check EVEN

Elapsed Run Time 0 Hours

Store Settings Slow SP & Expnd

Thermistor Type PTC

Relay ON Delay 0 SEC.

Station Number. OFF

Number Of Starts 0

Thermistor Trip Disabled

Relay OFF Delay 0 SEC.

S. Link Par. Set DISABLED

Last Fault No Data

Undercurrent RST Disabled

Analog Output I, 0...200% OF Im

Ser. Link Control DISABLE

Motor FLT Current 0 % of Im

Store Settings Fault Settings

Store Settings I/O Settings

TIMEOUT OFF

Fault Counter 0

COMM. Protocol Previous Fault -1

No Data

UTO (Profibus)

PREVIOUS Fault -9 No Data

Parity Check AUTO (Profibus)

PROFI. Network ID OFF

S. Link Par. Set Disabled

Disabled

TIMEOUT

Auto(Profibus)

COMM. Protocol DeviceNet

Set Manually

Parity Check AUTO (DeviceNet)

DeviceNet ID Set Manually

Disabled

Ser. Link Control Disabled

TIMEOUT

Test/Maintenance

Test/Maintenance ***Statistics***

Display and default values

Auto Test? Press UP Key

Firmware Version STRT-GEx-050312

Default Data

Reset Statistics

Calibration VOLT 0 VOLT

5% of Ir

POWER FACTOR

0.71

Only in Max. Mode

Slow SP & Expnd

Parameters

Only in Max. Mode

Fault Settings

- **** -

Only in Max. Mode

I/O Settings

Parameters

Only in Max. Mode

COMM. Parameters

- **** -

Profibus

Statistical Data

- **** -

Appears when in

Store Settings

Calibration CURR

Baud Rate

A

Ser. Link Control

Baud Rate

S. Link Par. Set

Note: There are three different groups of COMM. Protocol parameters. Each group of COMM. Protocol parameters are only valid when its corresponding optional PCB is installed.

Auto(DeviceNet)

ASTAT BP User Manual

Motor Current

A

Displays operating current of the motor.

I < 0.1 Ir.

Line Voltage

V

Displays the mains voltage.

Thermistor Input

Kohm

Displays the resistance level of the motor’s thermistor.

Option PCB

Displays which optional PCBs in installed in the ASTAT-BP.

POWER

kW

Displays the active power drawn by the motor.

POWER FACTOR

Displays the power factor of the energy drawn by the motor.

4.7.1 Display Mode10 – Page 011

Function &

Default

I<0.1 Ir

0 Volt

3.1 Kohm

Not Installed

30kW

0.9

Unit Description

ASTAT-BP’s Default Display. After pressing the Mode or Select keys, a time delay is initiated. Following the delay the LCD returns to display Motor Current. If current is lower than 0.1 of the Starter Current, the display will show:

10

Displays in MINIMIZED MODE and MAXIMIZED MODE.

11

Parameters cannot be programmed in page 0.

ASTAT BP User Manual

Language:

Spanish

Sets ASTAT-BP’s interface language

Starter Current

8 – 1100

A

Sets ASTAT-BP’s Rated Current (Type Unit)

page 47.

Motor Current

8-120013

A

Sets the motor’s Full load Ampere

below) is automatically sets to NEMA Class 10.

RATED POWER

KW

Sets the motor’s rated power

LINE/DELTA Conf.

Line, Inside

Sets ASTAT-BP’s connection type.15

Line Voltage

V Sets rated line voltage

Undercurrent FLT

0%=OFF;

% of

Sets Undercurrent protection.

Undercurrent DLY

1-40

sec.

Sets the time delay for Undercurrent FLT protection.

4.7.2 Main Settings12 – Page 1

Function &

Default

English

58 Amp.

30KW

Range Unit Description

German Italian English

Check the name plate on the soft starter and make sure that digits 4 to 7 of the model name are the same as the

Based on % of

Starter Current

Starter Current setting. For example the setting for

model QBx0008Uxxx must be

Should be programmed as shown on the motor’s name

14

plate.

Note:

8 Amp. Refer to section 5.1 on

When setting Motor Current to a higher level than Starter Current, Overload Class parameter (see

Rated motor power is used for analog output reference. Refer to section 4.7.8 on page 39 for Analog Output programming.

Line

Delta

400 Volt

0% of Im

20-90

Motor Current

10 SEC.

12

Displays in MINIMIZED MODE and MAXIMIZED MODE.

13

The lower limit can be set as low as 50% of Starter Current. The upper limit is automatically set by the ASTAT-BP and is between 100 and 150% of

Starter Current. The Motor Current can be set as high as indicated in columns “Current Rating” for Light Duty applications in the tables in section 2.1 page 8 and in section 2.3 page 9.

14

When the ASTAT-BP is installed in the Inside Delta configuration set:

Motor Current = <rated motor current>/1.73.

15

When the ASTAT-BP is installed in DELTA Conf. set Motor Current = <rated motor current>/1.73.

Factory preset - features and functions not active when

DELTA Conf. is configured: Kickstart. Soft Start Curve selection (Curve 0!! only) Slow Speed Phase Sequence Disabled mode

Refer to section 8.7 on page 69 for further information.

Trips the ASTAT-BP when the motor current drops below the level that was set for a time period longer than Undercurrent Dly.

Note:

Operational when the motor is running (the RUN LED is lit).

ASTAT BP User Manual

O/C JAM Fault

100-300

% of

Sets O/C JAM Fault protection.

Fault

O/C JAM Delay

0.0 – 5

sec.

At starting process - If I > 850% of Motor Current it trips

section 8.5 on page 63.

Overload Class

IEC CLASS 10;

Sets Overload CLASS.

automatically set to NEMA Class 10.

Overload Protect

Enable after

Sets Overload Protection operation.

is not protected for Overload!!

Undervoltage FLT

50-90

% of

Sets Undervoltage Fault level.

Undervoltage DLY

1 –10

sec.

Sets Undervoltage Fault delay16

Function &

Default

200% of Im

0.5 Sec.

IEC CLASS 10

Range Unit Description

Motor Current

Operational when ASTAT-BP is energized and has three trip functions: At all time - If I > 850% of Starter Current it trips the ASTAT-BP within 1 cycle (overrides the value of the O/C JAM

setting).

the ASTAT-BP after O/C JAM Delay At run time - If I > O/C JAM Fault setting of Motor Current it trips the ASTAT-BP after O/C JAM Delay.

Caution:

The O/C JAM Fault is not intended to replace the fast acting fuses, required to protect the thyristors. Refer to

IEC CLASS 20; NEMA CLASS 10; NEMA CLASS 20; NEMA CLASS 30;

Overload Class is operational as programmed in the Overload Protect parameter. (see next parameter) The O/L circuitry incorporates a thermal memory register that calculates heating minus dissipation of the motor. The ASTAT-BP trips when the register fills up. The time constant for cool down after overload trip is: For IEC/NEMA Class 10 – 320seconds For IEC/NEMA Class 20 – 640seconds For NEMA Class 30 – 960seconds Refer to section 2.4 on page 10 for thermal characteristic.

Note:

When setting Motor Current to a higher level than Starter Current, Overload Class parameter is

Enabled

EOR; Enabled; Disabled;

75%

5 SEC.

mains voltage

16

Becomes operational only after the start signal.

When voltage drops to zero (voltage outage) the ASTAT-BP will trip immediately, thus overriding the delay.

Enable after (End Of Ramp) will set the overload protection to be operative after starting process is completed and (End Of Ramp) relay is energized. Enabled will set the overload protection to be operative at all time. Disabled will set the overload protection not to be operative at all time.

ATTENTION!

When Overload Protect is set to Disabled the motor

Trips the ASTAT-BP when mains voltage drops below the level that was set for a time longer than Undervoltage DLY.

ASTAT BP User Manual

Overvoltage FLT

110-125

% of

Sets Overvoltage Fault level.

setting.

Overvoltage DLY

1 –10

sec.

Sets Overvoltage Fault delay.17

DISPLAY MODE

MINIMIZED;

Sets the displayed mode pages while browsing. There are

SETTINGS LOCK

PARAM NOT

The software lock prevents undesired parameter

displays: Unauthorized Access

Store Settings

Storing modified parameters18

Soft Start Curve

0

4 (Torque)

Sets ASTAT-BP’s Soft Start Curve.20

Function &

Default

120%

2 SEC.

MINIMIZED

PARAM NOT LOCKED

Range Unit Description

mains voltage

Trips the ASTAT-BP when mains voltage increases above the level that was set for a time longer than Overvoltage DLY. Can not be set lower than the Undervoltage FLT

MAXIMIZED

two display modes: MINIMIZED – Display of pre-selected Settings for standard applications. MAXIMIZED – Display of all possible Settings. Setting Display Mode to MINIMIZED will minimize the LCD displays. (Refer to section 4.6 on page 22 for more details)

LOCKED; PARAM LOCKED

modification. When locked, upon pressing Store , ▼ or▲ keys, the LCD

Main Settings

To store selected parameters scroll through all parameters until you reach Store Settings Main Settings, then press the Set key. After you store a parameter successfully the Data Saved OK message will display. If ASTAT-BP fails to store the parameter the LCD Will display the Storage Error message (refer to section 7 on page 56 for more details).

4.7.3 Start Settings19 – Page 2

Function &

Range Unit Description

Default

0(Standard)

(Standard)

Refer to section 4.7.3.1 on page 31. 1 !! 2 !! 3 !!

17

Becomes operational only after the start signal.

18

Pressing the Set key when the Store Settings Xxxxx Settings message does not appear on the display has no effect.

19

Displays in MINIMIZED MODE and MAXIMIZED MODE.

20

When ASTAT-BP is connected in DELTA Conf. only Soft Start Curve 0 (Standard) is applied.

ASTAT BP User Manual

Kickstart Time

0 –1.0

sec.

Sets ASTAT-BP’s Kickstart Time.21

Starting Voltage

10-50%

% of

Sets the motor’s Starting Voltage.

Function &

Default

0 Sec.

Range Unit Description

Kickstart level is 80% Un.

Intended to start high friction loads that require high starting

torque for a short time.

A pulse of 80% Un without Current Limit is initiated to break the

load free.

Kickstart Time is adjustable, 0.1–1sec. After this pulse the

voltage is ramped down to Starting Voltage setting

before ramping up again to full voltage according to the Start

Settings.

30 %

Starting Current 100 %

After reaching 50% the display changes to: Starting Current 100-400%

22

mains voltage

The motor’s torque is directly proportional to the square

of the voltage.

This adjustment also determines the inrush current and

mechanical shock. A setting that is too high may cause high

initial mechanical shock and high inrush current. This can occur

even if Current Limit is set low because the Starting

Voltage setting overrides the Current Limit setting.

A setting that is too low may result in prolonged time until the

motor starts to turn. In general, this setting should ensure that

the motor starts turning immediately after start signal.

Note:

When Starting Voltage is set its maximum value, this

displays changes to Starting Current.

When Starting Current is set the ASTAT-BP causes

current ramp instead of voltage ramp.

21

There is no Kickstart function when ASTAT-BP is connected in DELTA Conf.

22

The range of the Starting Voltage can be extended to 5-80% by using the EXPANDED SETTING as described in section 4.7.6 page 36.

ASTAT BP User Manual

Current Limit

100-700%

% of

Sets the motor’s highest current during starting.

Ramp UP Time

1-30

sec.

Sets Ramp UP Time of the motor.

Function &

Default

350% of Im

Range Unit Description

Motor Current

A setting that is too high will increase the current drawn from

mains and speed up acceleration.

A setting that is too low may prevent the motor from completing

the acceleration process and reaching full speed. In general, this

setting should be set to a value that is high enough to prevent

stalling.

Current Limit is limited to the value of:

<350x(Starter Current/Motor Current)>

with a minimum setting of 300% and a maximum

setting of 700%.

Note:

Current Limit does not operate during RUN and SOFT

STOP.

23

10 SEC.

Determines the motor’s voltage Ramp UP Time, from initial to

full voltage.

It is recommended to set the Ramp UP Time to the minimum

acceptable value (approx. 5 sec).

Notes:

Since Current Limit overrides Ramp UP Time, when

Current Limit is set low, the starting time will be longer

than the Ramp UP Time setting.

When the motor reaches full speed before voltage reaches

nominal, Ramp UP Time setting is overridden, causing voltage

to quickly ramp-up to nominal.

Using Soft Start Curve 1, 2, 3 prevents quick

ramp up.

23

The range of the Ramp UP Time can be extended to 1-90 sec. by using the EXPANDED SETTING as described in section 4.7.6 page 36.

ASTAT BP User Manual

Max. Start Time

1-60

sec.

Sets Maximum Start Time

starter.

Number of Starts

1-10, OFF

Sets Number of Starts permitted during Duty Cycle Time (see

Duty Cycle Time

1–60

min.

Sets Duty Cycle Time during which Number of Starts is counted.

Start Lockout

1–60

min.

Sets START Lockout time during which starting is disabled after

Store Settings

Same as Store Settings Main Settings on page 28.

1

Function &

Default

30 SEC.

10

Range Unit Description

The maximum allowable start time, from the start signal to the

end of the acceleration process. If voltage/speed does not reach

nominal during Max. Start Time then ASTAT-BP will trip the

motor and create a fault. The LCD will display the Long Start

Time fault message.

For example, this can occur when the Current Limit setting

is too low.

Notes:

• When Overload Class is set to NEMA Class 10 Max.

Start Time can be set to 15 seconds maximum.

• When Overload Class is set to IEC Class 10 or NEMA

Class 20 Max. Start Time can be set to 30 seconds

maximum.

• When Overload Class is set to IEC Class 20 or NEMA

Class 30 Max. Start Time can be set to 60 seconds

maximum with limitation automatically calculated by the soft

below).

Limits the Number of Starts during the period of time

defined by Duty Cycle Time.

If you try to start even one more time within that period the

START Lockout period will take effect.

30 Min.

During the START Lockout period the Wait before RST

XX Min message will be displayed.

15 Min.

Start Settings

Too Many Starts trip.

44..77..33..1

Soft Start Parameters

The ASTAT-BP incorporates five starting curves to enable you to select a suitable torque curve.

Soft Start Curve 0 – Standard curve (Default). This curve is the most suitable curve for preventing prolonged starting and motor overheating.

Note:

When ASTAT-BP is connected in DELTA Conf., the ASTAT-BP will always use Curve 0 regardless of the curve defined.

ASTAT BP User Manual

Soft Start Curves 1-3 - Pump Control - Induction motors produce peak torque of up to 3 times the rated torque towards the end of starting process. In some pump applications, this peak may cause a pressure surge in the pipes. Soft Start Curves 1, 2, 3 – During acceleration before reaching peak torque, the Pump Control Program automatically controls the voltage ramp-up, thus, reducing peak torque.

Choice of four pump control acceleration curves: 0!, 1!, 2!, 3!

Soft Start Curve 4 (Torque) – Torque Controlled acceleration - This provides a smooth timecontrolled torque ramp for the motor and the pump.

Note: Always start with Soft Start Curve 0. If towards the end of ramp, peak torque is too high (pressure is too high) proceed to Soft Start Curve 1, 2, 3 or 4 in that order.

ASTAT BP User Manual

Soft Stop Curve

0 (Standard)

Sets ASTAT-BP’s Soft Stop Curve.

Ramp DOWN Time

1–30 25

Sec.

Sets Ramp DOWN Time of the motor.

End Torque

0 (MIN.) – 10 (MAX.)

Sets End Torque during soft stop.

Store Settings

Same as Store Settings Main Settings on

1

4.7.4 Stop Settings24 – Page 3

Function &

Default

0(Standard)

0 SEC.

0 (MIN.)

Range Uni

1 !! 2 !! 3 !! 4 (Torque)

Description

t

Refer to section 4.7.4.1 on page 33.

Used for controlled deceleration of high friction loads. Determines the motor’s voltage ramp down time.

Determines torque towards the end of a soft stop. If the current still flows after speed is softly reduced to zero, you should increase the End Torque setting.

Stop Settings

44..77..44..1

Soft Stop Parameters

The ASTAT-BP incorporates 5 stopping curves that enable you to select the suitable torque curve

Soft Stop Curve 0 – Standard Curve (Default) – voltage is linearly reduced from nominal to zero. The most stable and suitable curve for preventing prolonged stopping and motor overheating.

Soft Stop Curves 1, 2, 3 Pump Control – In some pump applications, when pumping to higher elevation a considerable part of the torque is constant and does not decrease with speed.

24

Displays in MINIMIZED MODE and MAXIMIZED MODE.

25

The range of the Ramp DOWN Time can be extended to 1-90 sec. by using the EXPANDED SETTING as described in section 4.7.6 page 36.

page 28.

ASTAT BP User Manual

It may happen that during the deceleration process when voltage decreases the motor torque abruptly falls below load torque (instead of smoothly decreasing speed to zero), thus closing the valve and causing water hammer.

Soft Stop Curves 1, 2 and 3 eliminate the water hammer phenomenon. In pump applications the load torque decreases in square relation to the speed, thus correcting control of voltage to reduce torque adequately and to smooth deceleration to a stop.

Note:

It is recommended that Soft Stop Curve 0 be used for all standard applications (not pumps). To reduce water hammer, select Soft Stop Curve 1, then 2, then 3 in that order.

Soft Stop Curve 4 - Torque Curve - Provides linear deceleration of the torque. In certain loads, linear torque deceleration can result in close to linear speed deceleration, thus eliminating stall conditions.

Note:

Always use Soft Stop Curve 0. If the motor stalls quickly instead of slowly decreasing its speed, select Soft Stop Curve 1, 2, 3 or 4 in that order until the problem is solved.

ASTAT BP User Manual

D.Set: Generator Parameters

Starting VOLT-2

10-50%

100-400%.27

% of mains

Sets the motor’s Starting Voltage in DUAL Setting

Starting CURR-2

Current Limit-2

100-700%.

% of Motor

Sets the motor’s highest current during starting in

Ramp UP-2

1-30 28

sec.

Sets Ramp UP-2 time of the motor in DUAL Setting

Ramp DOWN-2

1–30 29

sec.

Sets Ramp DOWN-2 time of the motor in DUAL Setting

Motor Current-2

50-100% of

A.

Sets the motor’s Full load Ampere, Im, in DUAL Setting

can be set to an equal

Store Settings

Same as Store Settings Main Settings on

4.7.5 DUAL Settings Parameters26 – Page 4

When D.Set: Generator Parameters is required, do the following: Program PROG. Input C1 to GEN START/STOP. Refer to section 4.7.8 on page 39. Connect control inputs voltage to aux. input terminal C1. The following display appears:

Function &

Default

30%

100%

350% of Im

10 SEC.

Range Unit Description

After reaching 50% the display

voltage

mode. (Motor’s torque is directly proportional to the square of the voltage) Refer to section 4.7.3 on page 28 parameter:

Starting Voltage changes to: Starting CURR-2

Current

DUAL Setting mode.

Refer to section 4.7.3 on page 28 parameter:

Current Limit.

mode.

Refer to section 4.7.3 on page 28 parameter:

Ramp UP Time.

0 SEC.

31 Amp.

STARTER Current.

DUAL Settings

26

Displays in MAXIMIZED MODE only. To change to this mode refer to parameter DISPLAY MODE on section 4.7.2 page 26.

27

The range of the Starting Volt-2 can be extended to 10-80% by using the EXPANDED SETTING as described in section 4.7.6 page 36.

28

The range of the Ramp UP-2 time can be extended to 1-90 sec. by using the EXPANDED SETTING as described in section 4.7.6 page 36.

29

The range of the Ramp DOWN-2 time can be extended to 1-90 sec. by using the EXPANDED SETTING as described in section 4.7.6 page 36.

mode.

Refer to section 4.7.4 on page 33 parameter:

Ramp DOWN time.

mode.

Refer to section 4.7.2 on page 24 parameter: Motor

Current.

Note:

Motor Current-2

or lower value than Motor Current set

in Main Settings page.

page 28.

ASTAT BP User Manual

Slow Speed TRQ.

1(MIN.) –

Sets Slow Speed Torque.

Max Slow SP Time

1-30sec. 31

Sets the maximum time for Slow Speed Torque operation.

EXPAND SETTINGS

Enabled/

Sets some parameters limits. Refer to section 4.7.6.1 below.

Store Settings

Same as Store Settings Main Settings on page 28.

1

Parameter

EXPAND SETTINGS Disabled

EXPAND SETTINGS Enabled

Starting Voltage

10-50%

5

(1)

-80%

Current Limit

100-400%

100-500%

Ramp UP Time

1-30 seconds

1-90 seconds

Ramp DOWN Time

0-30 seconds

0-90 seconds

Max. Star Time

1-30 seconds

1-250 seconds

Phase Loss

Enabled

(2)

Enabled / Disabled

(2)

Max Slow SP Time

1-30 seconds

1-250 seconds

O/C or WR. CON protection in

Protection active in normal set

(3)

Protection active in high set

(3)

4.7.6 Slow Speed & Expnd Parameters30 – page 5

Function &

Default

8

30 SEC.

Disabled

Slow SP & Expnd

Range Unit Description

10(MAX.)

Determines the torque while motor is operating at 1/6 of nominal speed. Refer to section 4.7.8.1 on page 41.

Determines the maximum allowable operation time at slow speed. ASTAT-BP will trip when this time is exceeded and a Slow Speed Time message will display.

WARNING

Operating current while motor is running at 1/6 speed is much higher than nominal current and motor ventilation is much weaker. Special caution must be taken to prevent overheating when running the motor at slow speed for long periods of time.

Disabled

44..77..66..1

EXPAND SETTINGS

Inside Delta mode.

Notes:

(1) Setting the Starting Voltage to lower than 10% is not practical for loaded motors. (2) Refer to section 7 page 56. See Phase Loss protection and refer to the warning below. (3) Refer to section 7 page 56. See OC or Wrong CON. protection.

30

Displays in MAXIMIZED MODE only. To change to this mode refer to parameter DISPLAY MODE on section 4.7.2 page 26.

31

The range of the Max Slow SP Time can be extended to 1-60 by using the EXPANDED SETTING as described in section 4.7.6 page 36.

ASTAT BP User Manual

1. EXPAND SETTINGS are for use in very special applications only!

single phase and most likely be tripped by the over load protection mechanism.

Phase Loss

Enabled33

Sets Phase Loss trip

Phase Sequence

Enabled/

Sets Phase Sequence trip

Do not set EXPAND SETTINGS to Enable unless ASTAT-BP is significantly larger than the motor! When using EXPAND SETTINGS for the ASTAT-BP you must be extremely careful to avoid damaging the motor or ASTAT-BP.

WARNING!

Operator’s responsibility!

2. Only cancel Phase Loss protection when the operator is sure that no real phase loss exists and Phase Loss protection is activated. This situation can occur in rare cases when there is no real fault but the ASTAT-BP recognizes unusual behaviour like when THDV (Total Harmonic Distortion in Voltage) in the network is high. If this is a true case of Phase Loss then after cancelling Phase Loss protection the motor will

4.7.7 Fault Settings

32 – Page 6

Function &

Default

Enabled

Range Unit Description

Phase Loss protection trips the ASTAT-BP when 1 or 2 phases are missing.

Notes:

If ASTAT-BP trips on Phase Loss do the following: (4) In cases where the current transformers are

connected externally (QBx0210-QBx1100 models), verify that that the current transformers are not grounded. Each current transformer is connected with its 2 wires only and these wires are not grounded externally.

(5) If previous action does not solve the problem and

the you are sure that no real phase loss exists, you can set Phase Loss protection to Disable. This situation can occur in rare cases when there is no real fault but the ASTAT-BP recognizes unusual behaviour like when Total Harmonic Distortion in Voltage (THDV) in the network is high.

(6) If this is a true case of Phase Loss then after

setting Phase Loss protection to Disable the motor will single phase and most likely be tripped by the over load protection mechanism.

(7) Phase loss might not be detected in motor

operating under a light load.

WARNING

Do not set Phase Loss to Disable unless it is found to be necessary in the field!

Disabled

When ASTAT-BP is connected in DELTA Conf. you can not set Phase Sequence protection to Disabled.

32

Displays in MAXIMIZED MODE only. To change to this mode refer to parameter DISPLAY MODE on section 4.7.2 page 26.

33

The range of the PHASE LOSS can be extended to Enabled or Disabled by using the EXPANDED SETTING as described in

section 4.7.6 page 36.

ASTAT BP User Manual

Auto Reset

Enabled/

Sets ASTAT-BP’s Auto Reset mode of operation.

The Auto Reset operation is limited to 10 operations.

Thermistor Type

PTC/NTC

Sets input Thermistor Type

Thermistor Trip

Disabled,

Sets ASTAT-BP’s Thermistor Trip mode of operation.

Undercurrent RST

10–120min.,

Sets ASTAT-BP’s Undercurrent Reset time delay.

Undercurrent Trip.

Store Settings

Same as Store Settings Main Settings on

Function &

Default

Disabled

PTC

Disabled

Range Unit Description

Disabled

The ASTAT-BP can be automatically reset for Undervoltage and Phase Loss faults. Refer to section 4.7.2 on page 26 for details on setting Undervoltage protection. To start the motor after Undervoltage and Phase Loss faults have been cleared, remove the START signal and recommence the signal. Auto Reset function has a non-programmable time delay of 60 seconds.

Note:

Measures the motor’s thermistor resistance and trips the ASTAT-BP when the level decreases below set level.

0.1–10Kohm

Note:

Thermistor Trip has a factory preset time delay of 2 sec.

Disabled.

If the Undercurrent RST setting is OFF then ASTAT- BP will not automatically reset after an Undercurrent Trip fault occurs. If you set the Undercurrent RST setting to a time value then ASTAT-BP will automatically reset with a delay (the time defined for Undercurrent RST). If the start command is not removed, the motor will restart automatically after the delay time. During the delay time a message U/C Fault Retry In: XX Min. is displayed. Refer to section 4.7.2 on page 26 for details on setting of

Fault Settings

page 28.

ASTAT BP User Manual

PROG. Input C1

START/STOP;

Dual Settings

Sets terminal C1 function

PROG. Fault Relay

At Fault Close,

Sets the Fault Relay mode of operation.

outage.

PROG. AUX. RELAY

IMMEDIATE/Eor

-Loading a conveyor after motor reached full speed.

Relay ON Delay

0 – 60

sec.

Sets ASTAT-BP’s auxiliary relay ON Delay.

4.7.8 I/O Settings Parameters34 – Page 7

Function &

Default

Reset

At Fault Close

IMMEDIATE

Range Unit Description

Reset;

Refer to section 4.7.8.1 on page 41. External Fault; Slow Spd/Reverse; GEN.START/STOP;

At Fault Open

When configured to At Fault Close the internal

relay is energized upon fault.

When configured to At Fault Open the relay is

de-energized upon fault. In this mode, while normal

operation, the fault relay is energized.

Relay will also de-energize upon control power

When set as: Immediate Relay (RUN relay):

Relay

• The relay is energized upon the START signal.

• The relay is de-energized when one of the following

occurs: Fault, Control Supply outage or STOP signal.

• When SOFT STOP is operated - the relay is de-

energized at the end of the SOFT STOP process.

• The Immediate Relay (RUN relay) can be used for the

following purposes: Release a brake of a motor, Interlock with other systems, Signalling, Delay the opening of a line contactor at the end of SOFT STOP, thus allowing current to decrease to zero before opening the contactor or to switch to / from DUAL settings with a time delay from the START signal (see Special Starting section 6.2.3.1 page 54).

• The relay incorporates ON and OFF delays of 0-60

sec. each.

When set as: EOR Relay (End Of Ramp relay):

• Changes its position at the end of ramp, after an

adjustable time delay (Contact Delay), 0 – 60 sec.

• The contact returns to its original position when Soft

Stop or Stop signals, on Fault condition, or upon voltage outage.

The EOR (End Of Ramp) contact can be used for:

-Activating a valve after compressor has reached full

speed

0 SEC.

34

Displays in MAXIMIZED MODE only. To change to this mode refer to parameter DISPLAY MODE on section 4.7.2 page 26.

ASTAT BP User Manual

Relay OFF Delay

0 – 60

sec.

Sets ASTAT-BP’s auxiliary relay OFF Delay.

Analog Output

I, 0...200% OF Im

Sets Analog Output mode of operation

programming refer to section 4.7.2 page 26.

Store Settings

Same as Store Settings Main Settings on

Function &

Default

0 SEC.

I, 0...200% OF Im

P, 0…200% OF Pn POWER FACTOR

I/O Settings

Range Unit Description

When analog card is installed, full scale of the

readings is related to:

l 200% of motor current when set to I,

0…200% OF Im

l 200% of RATED POWER when set to I, 0…200%

OF Pn

l 1 when set to POWER FACTOR.

The dip switch settings on the analog card defines full

scale as either 20mA or 10V. Refer to section 5.6 on

page 49 for more details.

For motor current and RATED POWER

page 28.

ASTAT BP User Manual

1

Aux. Input Terminal C1

Programmed Function

Description

Reset (default setting)

Aux. input terminal C1 is used as Reset to reset all ASTAT-BP faults.

Undercurrent RST

START/STOP

Aux. input terminal C1 is a maintained/momentary stop input to the ASTAT-BP, while

terminal C1, overrides communication start command. Refer to section 8.2 page 60.

External Fault

Aux. input terminal C1 is used as an input to the ASTAT-BP enabling the user to stop

stop and Fault LED will lit.

Slow Spd/Reverse

While aux. input terminal C1 is ON, the motor will start slow speed forward.

It is not possible to start the motor in Slow Spd Reverse.

GEN. START/STOP

Aux. Input terminal C1 is used to load D. Set: Generator Parameters.

Refer to section 4.7.5 on page 35.

DUAL Setting

Aux. Input terminal C1 is used to start and stop from the DUAL Setting Parameters page. Refer to section 4.7.5 on page 35.

COMM.Protocol

Profibus/

Sets ASTAT-BP’s communication PROTOCOL.

Baud Rate

1200,

9600

Sets ASTAT-BP’s Baud Rate.

Parity Check

EVEN,

Sets ASTAT-BP’s communication Parity Check.

Station Number

OFF,1 –

Sets ASTAT-BP’s communication Station Number.

S. Link Par. Set

Enabled/

Enables parameter modification via serial communication

44..77..88..1

Aux. Input Terminal C1 Programming

The Reset command will take effect only if the start command is removed. (Except for

when enabled. Refer to page 38.)

Input terminal B1 is a momentary start input to the ASTAT-BP. In this wiring, stop command, by removing control input voltage from aux. input

the motor in case of an external fault. When Aux. input terminal C1 is closed motor will

If Aux. input terminal C1 is moved to OFF (while ASTAT-BP still in ON), the motor will slow speed reverse. For adjusting the Slow Speed TRQ and Max Slow SP Time refer to section 4.7.6 on page 36.

Note:

In this mode of operation the ASTAT-BP will start the motor even though WRONG CONNECTION and SHORTED SCR failures occurs.

4.7.9

4.7.10 Comm. Parameters

Function &

Default

Modbus

9600 (MODBUS)

EVEN

OFF

Disabled

35

– Page 8 – With the Modbus standard PCB

Range Unit Description

Modbus/

Operational when the Modbus communication PCB is installed.

DeviceNet

2400, 4800,

ODD, NO

247

Disabled

35

Displays in MAXIMIZED MODE only. To change to this mode refer to parameter DISPLAY MODE on section 4.7.2 page 26.

ASTAT BP User Manual

TIME OUT

0.1-

sec.

Sets MODBUS TIME OUT. If no valid Modbus communication

If MODBUS TIME OUT is set to OFF protection is disabled.

Store Settings

Same as Store Settings Main Settings on page 28.

communication parameters.

COMM. PROTOCOL

Profibus/

DeviceNet

Sets ASTAT-BP’s communication protocol.

installed.

Baud Rate

User can not change the Baud Rate value.

Parity Check

User can not change the Parity Check value.

PROFIBUS Network ID

OFF, 1-126

Sets the Profibus network ID.

S. Link Par. Set

Enabled/

Enables parameter modification via serial

Ser. Link Control

Enabled/

Enables start, stop, reset, etc. via serial communication

TIME OUT

Auto

Store Settings

Enabled/

Same as Store Settings Main Settings on

COMM. PROTOCOL

Profibus/

Sets ASTAT-BP’s communication protocol.

Baud Rate

Set the Baud Rate by changing the position of the

Function &

Range Unit Description

Default

OFF

60/OFF

during MODBUS TIME OUT, the ASTAT-BP will trip. Trip occurs only if the following conditions exist:

• S. Link Control is set to Enabled

• Station Number. is not set to OFF

COMM. Parameters

Note:

After changing communication parameters and storing them, control power must be switched OFF and ON to load the new

4.7.11 Comm. Parameters35 – Page 8 – With the Profibus optional PCB

Function &

Range Unit Description

Default

Profibus

AUTO (Profibus)

Modbus/

Operational when the optional communication PCB is

Max. rate is 12 mega bit per second (MBPS).

AUTO (Profibus)

OFF

Disabled

Auto (Profibus)

COMM. Parameters

4.7.12 Comm. Parameters

Function &

Default

When set to OFF the Profibus card will not function.

Disabled

communication

Disabled

page 28.

Note:

After changing communication parameters and storing them, control power must be switched OFF and ON to load new communication parameters.

35

– Page 8 – With the DeviceNet Optional PCB

Range Unit Description

DeviceNet

Modbus/ DeviceNet

Set Manually

Operational when the optional communication PCB is installed.

rotary switches on the optional PCB as shown on section C.1.5 page 103.

ASTAT BP User Manual

Parity Check

User can not change Parity Check value.

DeviceNet ID

Set the unit ID by changing the position of the rotary

page 103.

S. Link Par. Set

Enabled/

Enables parameter modification via serial

Ser. Link Control

Enabled/

Enables start, stop, reset etc. via serial communication

TIME OUT

Auto

Do not change this parameter! Must be set to Auto

Store Settings

Enabled/

Same as Store Settings Main Settings on

Function &

Default

AUTO (DeviceNet)

Set Manually

Disabled

Auto (Profibus)

COMM. Parameters

Disabled

Range Unit Description

switches on the optional PCB as shown on section C.1.5

communication

page 28.

Note:

After changing communication parameters and storing them, control power must be switched OFF and ON to load new communication parameters.

ASTAT BP User Manual

TOTAL ENERGY

KWH

Displays the energy drawn by the motor in KWH.

Last Start Time

Sec.

Displays the last starting time in seconds.

drops to nominal.

Last Start Curr.

A Displays the last starting current.

Elapsed Run Time

Hour

Displays the motor’s total run time.

Number Of Starts

Displays the total number of starts.

Last Fault

Displays the cause of the motor’s last trip.

Motor FLT Curren

% of Motor

Displays motor current when the motor was

Fault Counter

Displays the total number of trips.

Previous Fault -1

Displays motor trip history.

Previous Fault -2

Previous Fault -3

Previous Fault -4

Previous Fault -5

Previous Fault -6

Previous Fault -7 Previous Fault -8

Previous Fault -9

4.7.13 Statistical Data 36– page 9

Function &

Default

0 KWH

No Data

0 Hours

0

No Data

0 % Of Im

0

No Data

Range Unit Description

Starting time is the duration until motor current

Current

tripped by the ASTAT-BP.

No Data

36

Displays in MINIMIZED MODE and MAXIMIZED MODE

ASTAT BP User Manual

The over temperature protection is designed to operate under normal conditions,

heat-sink reaches 85°C, thereby causing the thermal sensors to trip the ASTAT-BP.

44..88 Non Adjustable Protection and Fault Reset

4.8.1 Under/Over Frequency

Operational when the ASTAT-BP is energized and protects the motor when the frequency is less than 45 or greater than 65Hz.

4.8.2 Phase Loss

Operational when the ASTAT-BP is energized, provided this protection has not been de-activated. Phase loss protection trips the ASTAT-BP when 1 or 2 phases are missing. Refer to section 4.7.7 on page 37 parameter Phase Loss.

4.8.3 Phase Sequence

Operational when the ASTAT-BP is energized, provided this protection has not been de-activated. Phase sequence protection trips the ASTAT-BP when phase sequence is wrong. Refer to section 4.7.7 on page 37 parameter Phase Sequence.

4.8.4 Wrong Connection

Operational after start signal. Trips if motor is not properly connected to the ASTAT-BP’s load terminals, when internal disconnection is detected in the motor winding. This protection is not active when D. Set.:Generator Parameters is selected.

4.8.5 Shorted SCR

Trips the ASTAT-BP if one or more of the SCRs have been shorted. This protection is not active when D. Set.:Generator Parameters is selected.

4.8.6 Heat-Sink Over Temperature

Thermal sensors are mounted on the heat-sink and trip the ASTAT-BP when the temperature rises above 85°C.

CAUTION

i.e., in the event of extended low overload, insufficient ventilation due to fan stoppage or air flow blockage. Incorrect ASTAT-BP selection, frequent starting at max. conditions, or repeated starting under fault conditions can cause the SCR to overheat and fail before the

4.8.7 External Fault

If PROG.Input C1 is programmed as an External Fault (Refer to section 4.7.8 on page 39 for details on programming Input C1), the ASTAT-BP will trip if contact closes for more than 2 Sec. External Fault becomes operational when starter is energized.

4.8.8 Fault and Reset

When any of the above protection trips, the ASTAT-BP locks in a fault condition, disabling firing of the thyristors. The Fault LED lights, the fault description is displayed on the LCD and the fault relay operates.

• For local reset after fault has been removed, press the Reset key.

• Remote reset can be performed through Auxiliary input C1 (see I/O Settings Parameters section 4.7.8

page 39). When a fault occurs followed by a voltage outage, the fault condition is latched and reappears upon voltage restoration.

ASTAT BP User Manual

4..99

Soft Stop

ASTAT-BP protection – trip immediately at I≥850% Starter Current

During start – factory set at 850% Motor Current after O/C JAM Delay.

During run – adjustable 100 – 300% Motor Current after O/C JAM Delay.

Undervoltage with adjustable time delay. Time delay is override in case of Phase Loss.

Motor thermistor – programmable PTC/NTC, with adjustable trip level.

Note:

Resetting of all faults, except for Undercurrent protection, (Local, Remote, Serial Link or Auto Reset) is not possible as long as the START signal exists.

4.8.9 Auto Reset

Undervoltage and Phase Loss faults can auto-reset (refer to section 4.7.7 on page 37). The ASTAT-BP will reset itself 60 seconds after voltage was fully restored, provided that the START signal is removed.

Undercurrent fault can be set to auto-reset (refer to section 4.7.7 on page 37). The ASTAT-BP will reset itself when a programmed time delay has elapsed, even if the START signal is not removed.

4

Timing Occurrence Table

Active During

Timing And Occurrence

Start Run Stop

Too many starts with Start Lockout period √

Electronic overload with curve selection37 √ √

O/C JAM Fault

√ √ √

Motor protection – trip function

√ √

√

Undercurrent adjustable time delay √

Phase Loss √ √ √

Phase Sequence √

√ √ √

Overvoltage with adjustable time delay √ √ √

Long start time (stall protection) √

Shorted SCR √ √

Wrong Connection (load loss) √

External fault – input from a N.O. contact √ √ √ √

SCR protection by Metal Oxide Varistors (MOV) √ √ √ √

ASTAT-BP over-temperature √ √ √ √

ASTAT-BP internal test, when the On LED is lit. √ √ √ √

37

Timing Occurrence depends on the setting of Overload Protect. Refer to section 4.7.2 page 26.

√ √ √ √

ASTAT BP User Manual

WARNINGS

Do not interchange line and load connections

When mains voltage is connected to the ASTAT-BP, even if control voltage is

mains and the ASTAT-BP.

Power factor correction capacitors must not be installed on the load side of the ASTAT-BP. When required, install capacitors on the line side of the ASTAT-BP.

Verify that motor current and load duty (LD or HD)

ASTAT-BP name plate - example

5..22

5..33

ATTENTION

Operating the ASTAT-BP with a surrounding air temperature that is higher than

CAUTION

Operating the ASTAT-BP with a surrounding air temperature that is higher than

55.. INSTALLATION

disconnected, full voltage may appear on the ASTAT-BP’s load terminals. Therefore if isolation is required you must connect an isolation device between the

55..11 Prior to Installation

Check that the Full Load Ampere (Im) of the motor is lower than or equal to the Current Rating in the expected load duty (LD or HD) indicated on the side and/or front name plate of the ASTAT-BP. Note that Current Rating indicated as LD corresponds to load duty NEMA Class 10; Current Rating indicated as HD corresponds to load duty IEC Class 20 or NEMA Class 30. Also verify that the mains voltage, Control Voltage and Control Input voltage are as indicated on the name plate of the ASTAT-BP.

matches the Current Rating indication. Verify mains voltage is correct! Verify that Control Voltage (terminals A1, A2) is correct!

5

Mounting

The ASTAT-BP must be mounted vertically. Allow sufficient space for suitable airflow above and below the ASTAT-BP. To improve heat dissipation, it is recommended that you mount the ASTAT-BP directly on the rear metal plate.

Notes:

(8) Do not mount the ASTAT-BP near heat sources. (9) Surrounding air temperature in the cabinet should not exceed 50°C (10) Protect the ASTAT-BP from dust and corrosive atmospheres.

Temperature Range & Heat Dissipation

5

(11) The ASTAT-BP is rated to operate within a temperature range of -10°C (14°F) to + 60°C (122°F).

Relative non-condensed humidity inside the enclosure must not exceed 95%.

50°C and up to 60°C, derate the current by 2.5% for each °C that is above 50°C.

60°C may cause damage to the ASTAT-BP.

ASTAT BP User Manual

Area [m2] =

5..44

ASTAT-BP

0.12 x Total heat dissipation [Watts]

Terminals (-), (+) - Modbus

Profibus D9

(optional)

Remote keypad connector

Connectors to power section

Terminals T1, T2 Gnd, Out Terminals A1, A2, B1, C1,

Terminals F1, F2 – Fan control (optional)

Heat dissipation from the ASTAT-BP is calculated as:

Ploss=3x1.3xI+FAN loss

where: I represents motor starting current. Note that the motor current during the start process is higher than the motor rated current.

FAN loss represents power loss caused by all internal fans (refer to section 3 page 11 for fan loss per model). For example, during start of a 820A motor when Current Limit is set to 400%, heat dissipation can be calculated as:

Ploss=3x1.3x4x820+50=12,792Watt≈12.8kW

While a 820A motor is running (bypass is closed) and the motor current is 820A, heat dissipation can be calculated as:

Ploss=3x1.3x0+100+50=3,198Watt≈3.2kW

Important Note: If the motor is started frequently, the cabinet should be designed for greater heat dissipation. You can reduce the enclosure heating by adding ventilation.

5.3.1 Forced Ventilation

Use the following arrangement for forced ventilation of the ASTAT-BP’s enclosure:

Non-ventilated General purpose enclosure Fan at air outlet ventilates

enclosure

Fan circulates existing

air.

Fan

Calculating the Enclosure Size, for Non-Ventilated Metal Enclosure

60 – External ambient temperature [°C]

where:

2

Area [m

] represents the surface area that can dissipate heat (front, sides, top).

Total heat dissipation [Watt] represents the total heat dissipation of the ASTAT-BP and other control devices

in the enclosure. If the ASTAT-BP is started frequently you should use average power.

5

Bottom View of the Control Module (QB x 210 - QB x 1100)

(-), Out(+) - Analog out

connection terminals (optional)

connector/DeviceNet 5

terminals

(optional)

and thermistor in

13, 14, 23, 24

ASTAT BP User Manual

5..66

The analog option incorporates

Control PCB layout

Switch No.

4-20 mA*

0-20 mA

0-10VDC

S1 - Switch S401A

On

Off

S1 - Switch S401B

On

Off

S1 - Switch S401C

Off

On

S1 - Switch S401D

Off

On

S2 - Switch S402A

On

Off

S2 - Switch S402B

Not used

55..55 Internal Fan Control (Models QBx210xxxxx-QBx1100xxxxx)

For fan power consumption, see technical specification section 3 page 11. To operate the fans connect terminals F1 and F2. Do not disconnect fans unless factory is consulted

Analog I/O (Terminals T1, T2, Gnd, Out (-), Out (+))

5

two functions:

Thermistor input Analog output

Thermistor Input (Terminals T1, T2)

Programmable as PTC or NTC type thermistor. Trip value is adjustable between 1-10K, preset delay of 2 sec. For thermistor input programming refer to section 4.7.7 on page 37.

Ground Terminal (terminal Gnd) Connect the thermistor and/or the analog output shield to this ground terminal.

Analog Output (Terminals Out (+), Out (-))

Dip switches allow selection between: 0-10VDC, 0-20mA, 4-20mA Full scale of the readings is related to:

l 200% of motor current when set to I, 0…200% OF Im l 200% of RATED POWER when set to I, 0…200% OF Pn l 1 when set to POWER FACTOR.

For Analog Output programming refer to section 4.7.8 page 39. For motor current and RATED POWER programming refer to section 4.7.2 page 26

.

* Factory default setting

ASTAT BP User Manual

5..77

1

When mains voltage is connected to the ASTAT-BP, even if control voltage is

upstream to the ASTAT-BP.

2

Power factor correction capacitors must not be installed on the load side of the ASTAT-BP. When required, install capacitors on the line side of the ASTAT-BP.

3

When using Inside Delta connection, wrong connection of the ASTAT-BP or the

connected properly!

4

Do not interchange line and load connections

5

Before starting the motor verify its rotation direction. If needed, disconnect the rotor from the mechanical load and verify the correct direction of rotation.

6

Prior to start up procedure, make sure that line voltage and control voltage match the ones shown on the name plate of the ASTAT-BP.

7

When the START signal is initiated and a motor is not connected to load

protection will be activated.

Notes:

(1) It is important that the ASTAT-BP is properly grounded and that the control module is tightly fastened to

the power module.

(2) Use twisted shielded cable for the thermistor connection.

Remote Key-Pad Installation

5

Remote key pad cut out; Cable length is 1.5 meters

66.. STARTING PROCEDURE

Note:

It is necessary to connect a motor to load terminals; otherwise Shorted SCR or WRONG CONNECTION faults are activated (OC or Wrong CON.). Other loads such as incandescent light bulbs, resistors, etc. may also cause an OC or Wrong CON. fault.

disconnected, full voltage may appear on the ASTAT-BP load terminals. Therefore, for isolation purposes, it is necessary to connect an isolating device

WARNING

motor may damage the motor; therefore please confirm that the motor is

terminals, the SHORT SCR or WRONG CONNECTION (OC or Wrong CON.)

ASTAT BP User Manual

Connect Control Supply voltage. On LED will light.

66..11 Standard Starting Procedure

Review all parameters with the Mode and Select keys. Set parameters as required. If necessary, return to Default Parameters (refer to section 4.5.3 page 21). Connect mains voltage to the line terminals of the ASTAT-BP. Set LCD to show Motor Current. Apply START command

See next page

ASTAT BP User Manual

Continued from previous page

66..22 Examples of Starting Curves

6.2.1 Light Loads - Pumps, Etc.

(In these cases the actual current is always lower than the Current Limit setting) Starting Voltage- set to 30%

Current Limit - set to 300-350% Ramp UP Time- set to 10 sec.

Upon start, the voltage quickly increases to the Starting Voltage value (30% of Un) and then gradually ramps-up to nominal. The current will simultaneously increase to peak current value (lower than the Current Limit setting), before smoothly decreasing to the operating current.

ASTAT BP User Manual

Parameter

Standard Parameter

DUAL Settings Parameter

Starting Voltage

10%

25%

Ramp UP Time

t1 = 2-30 sec

t2 = 2-30 sec

Current Limit

200%

300-400%

Relay ON Delay

tx = 1-60 sec.

-----

6.2.2 High Inertia Loads: Crushers, Centrifuges, Mixers, Etc.

(In these cases the actual current is at the CURRENT LIMIT setting during part of the starting time) Starting Voltage– set 40% Current Limit– set 400% Ramp UP Time– set 3 sec

Upon START the voltage and current increase until the current reaches the Current Limit value. The voltage remains at this value until the motor reaches close to nominal speed, where current starts to decrease and voltage continues to ramp-up to nominal.

6.2.3 Special Starting Using DUAL Settings

Using two starting characteristics, the ASTAT-BP will accelerate using standard characteristics (Starting Voltage, Ramp UP Time and Current Limit). After transition (tx), Immediate Relay (RUN relay) ON Delay, voltage to auxiliary input C1 is switched ON using the DUAL Settings characteristic to complete

acceleration. Perform the following steps:

• Program PROG.AUX.Relay to IMMEDIATE (default setting), program Relay ON Delay to tx. Refer to

Section 4.7.8 page 39.

• Program PROG. Input C1 to DUAL Settings.Refer to Section 4.7.8 page 39.

• Program standard parameters and DUAL Settings parameters as shown in the table below. Refer to

Section 4.7.5 page 35.

• To use DUAL Settings automatically, connect immediate relay in series to auxiliary input terminal C1 as

shown in section 6.2.3.1 below.

• Using two starting characteristics, the ASTAT-BP will accelerate to reach the 200% current limit. After tx

voltage to PROG. Input C1 is switched ON, using the DUAL Settings characteristic to complete acceleration.

ASTAT BP User Manual

1

66..22..33..1

Special Starting – Using DUAL Settings – Wiring Diagram

6.2.4 Choosing a Suitable Pump Curve (Centrifugal Pumps)

66..22..44..1

• Adjust Main Settings as necessary (Starter Current, Motor Current, etc.).

• Set Soft Starting Curve, Ramp UP Time, Current Limit, and Starting Voltage to their

Starting Curve

default values (curve 0, 10 sec., 400% and 30% respectively).

• Start the pump while watching the pressure gauge as the pump starts and look for overshooting (“pressure

surge”) of the gauge needle above the target pressure. In case of over pressure, choose a peak torque reduction curve (Soft Start Curve 1!!).

• Set Soft Start Curve 1!!, increase Ramp UP Time to 15 seconds and reduce Current Limit to

350%. Start the pump and watch the pressure gauge while the pump starts.

• In most cases overshooting is reduced. If the overshoot persists, increase Ramp UP Time to 25 seconds

(confirm with the motor manufacturer) and try again.

• If overpressure persists, increase the Soft Start Curve setting to 2!! or 3!! if necessary. Each

increase in the Soft Start Curve setting will reduce the peak torque, thus reducing the overpressure and preventing “pressure surge” during start.

ASTAT BP User Manual

2

3

66..22..44..2

• Adjust Main Parameters as necessary (Starter Current, Motor Current, etc.)

• Set Soft Stop Curve and Ramp DOWN Time to their default values (Curve 0 and 10 sec. respectively).

• Stop the pump, watching the pressure gauge and check valve as the pump stops. Look for overshooting

Stopping Curve

(“water hammer”) of the gauge (abruptly stops the pump and the motor).

• Select Soft Stop Curve 1!! and increase Ramp DOWN Time to 15 seconds. Stop the pump and watch

the pressure gauge and the rate of closing of the check valve as the pump stops. Abrupt stopping of the pump and motor will cause a loud audible noise emitted from the check valve.

• In most cases, “water hammer” is reduced. If “water hammer” persists, increase the time to 25 seconds

(confirm with motor manufacturer) and try again.

• If “water hammer” persists, increase the Soft Stop Curve setting to 2!! or 3!!. Each increase in the

Soft Stop Curve will reduce the abrupt stop of the pump, thus preventing the “water hammer”

phenomenon.

66..22..44..3

End Torque During Soft-Stopping a Pump Motor

While decelerating, the check valve may close before Ramp DOWN Time has elapsed, thus allowing current to flow through stator winding causing unnecessary heat. Select End Torque sensitivity to 1 and stop the pump, then confirm that the current stopped flowing through the motor shortly after the check valve closed. If current still flows more than 3-5 seconds after check valve closure, increase End Torque (up to a maximum value of 10) to stop current flow earlier.

ASTAT BP User Manual

Storage Error

Storage Error displays in case of a failure in parameter storing.

Access Locked/

Avoids parameter changing when SETTINGS LOCK parameter is set to Thermistor Trip

Trips the ASTAT-BP when the motor thermistor resistance decreases below trip

Too Many Starts

Trips the ASTAT-BP if the number of starts, during Duty Cycle Time

Long Start Time

Trips the ASTAT-BP if output voltage does not reach nominal at the preset Max.

O/C JAM Fault

Trips the ASTAT-BP when:

Check that motor is not stalled or jammed.

Check that “Megger” maximum voltage is no more than 500V!

77.. TROUBLE SHOOTING

Upon fault – motor stops, the Fault LED lights and Fault Relay chances position. The LCD shows TRIP: < fault description>. (for example: Trip: Undercurrent).

Unauthorized Access

Wait 3 seconds and try to store again. If does not help, load the default parameters of the ASTAT-BP and re-program all parameters.

To obtain default parameters refer to section 4.5.3 page 21.

PARAMETER LOCKED. If parameter changing is required set SETTINGS LOCK parameter to PARAM

NOT LOCKED. For SETTINGS LOCK parameter setting refer to section 4.7.2 page 26.

level set. Check resistance of the thermistor and cables; Check motor temperature near

thermistor location. For Thermistor Trip protection setting refer to section 4.7.7 page 37.

exceeds the preset number. Wait until motor and ASTAT-BP cool down – according to Number Of Starts,

Duty Cycle Time and Start Lockout settings. Refer to section 4.7.3 page 31.

CAUTION

Start time. Check Starter Current and Max. Start Time settings. Increase

Starting Voltage, Current Limit & Max. Start Time or decrease Ramp UP Time as necessary. For start Settings Parameters refer to section 4.7.3 page 31.

• Instantaneously when current exceeds 8.5 x ASTAT-BP Current

• During starting when current exceeds 8.5 x Motor Current

• During running when current exceeds 100-300% of Motor Current.

O/C JAM Fault has a programmable delay of 0-5 seconds where the ASTATBP detects the fault and does not trip before time delay has elapsed (delay is overriden when current reaches 8.5 x ASTAT-BP Current).

Check Motor Current and Starter Current settings. Check motor and cable connections. Perform a “Megger” test to verify motor and cable’s condition. For protection parameters settings refer to section 4.7.2 page 26.

Disconnect terminal 21 before performing a “Megger” test.

ASTAT BP User Manual

Overload

Trips the ASTAT-BP when current exceeds the Overload Trip level and the

Undercurrent

Trips the ASTAT-BP when line current drops below the preset level for the preset

Undervoltage

Trips the ASTAT-BP when line voltage drops below the preset level for the preset Overvoltage

Trips the ASTAT-BP when line voltage increases above a preset level for a preset

Phase Loss

Trips the ASTAT-BP if 1 or 2 phases are missing.

For Phase Loss protection setting refer to section 4.7.7 page 37.

Freq. or ph

Trips the ASTAT-BP if frequency is not in the range of 40-66.6Hz

Phase Sequence

Trips the ASTAT-BP if line phase sequence is wrong.

thermal register has filled up. Check Motor Current, Starter Current settings and overload settings

and check motor current, then wait at least 15 minutes to let the motor and ASTAT-BP cool down before restarting. For protection parameters settings refer to section 4.7.2 page 26.

FLT

time. Check Undercurrent FLT and Undercurrent DLY settings; check line

currents of L1, L2, L3. For protection parameters settings refer to section 4.7.2 page 26.

time. Check Undervoltage FLT and Undervoltage DLY settings, check line

voltages on L1, L2, L3. When voltage drops to zero, the ASTAT-BP trips immediately with no delay. For protection parameters settings refer to section 4.7.2 page 26.

time. Check Overvoltage FLT and Overvoltage DLY settings, check line

voltage on L1, L2, L3. For protection parameters settings refer to section 4.7.2 page 26.

In cases where the current transformers are connected externally (ASTAT-BP 210-1100A models), verify that that the current transformers are not grounded. Each current transformer is connected with its 2 wires only and these wires are not grounded externally. If previous action does not solve the problem and you are sure that no real phase loss exists, you can set Phase Loss protection to Disable. This situation can occur in rare cases when there is no real fault but the ASTATBP recognizes unusual behaviour like when Total Harmonic Distortion in Voltage (THDV) in the network is high. If this is a true case of Phase Loss then after setting Phase Loss protection to Disable the motor will single phase and most likely be tripped by the over load protection mechanism. Phase loss might not be detected in motor operating under a light load.

loss

Check that frequency variations are between 40-66.6Hz.

Check line phase sequence and if wrong, swap two wires on line side. If motor now rotates in the wrong direction, swap two wires on load side of the ASTATBP. For Phase Sequence protection setting refer to section 4.7.7 page 37.

ASTAT BP User Manual

Slow Speed Time

Trips the ASTAT-BP when operating at slow speed for extended periods.

Wrong

Trips the ASTAT-BP when one or more motor phases is not properly connected to

Shorted SCR

Trips the ASTAT-BP and prevents starting if any SCR is short-circuited or

Over

Heat-sink over-temperature. Trips the ASTAT-BP when the heat-sink

External Fault

Trips the ASTAT-BP when a N.O. contact between terminals A2-C1 closes for

Wrong

Parameters not transferred from RAM to EEPROM or vice versa.

MODBUS TIME OUT

Trips the ASTAT-BP if no valid Modbus communication during Modbus Time Out.

Refer to section 4.7.10 page 41 for reviewing and modifying parameters.

Profi Fault

Trips the ASTAT-BP if, when controlled via Profibus communication link, the

Check that operation time at Slow Speed is shorter than Max Slow Sp Time. Note: Motor and ASTAT-BP may be overheated when operating at slow speed

for an extended period. For Max Slow SP Time protection setting refer to section 4.7.6 page 36.

Connection

Temperature

ASTAT-BP’s load terminals or if there is an internal disconnection in the motor winding.

Verify that the motor is connected properly. See note 1 at the end of this section.

when motor windings are shorted.

Check with an ohmmeter between L1-U, L2-V, L3-W; resistance > 20 K. Check for no voltage on terminals U, V, W (from parallel system or an

independent bypass). SCRs may fail due to:

* High short current not protected by proper fuses * High voltage spikes not protected by proper external varistors. * Frequent starting at maximum conditions or fault conditions.

See note 1 at the end of this section.

temperature rises above 85°C.

Improve cooling or use a bypass contactor. Check that motor starting is not too frequent.

over two seconds. Only applicable if Auxiliary input C1 is set to External Fault. Refer to parameter PROG. Input C1 section 4.7.8 page 39

Check contact position and cause of closure.

Parameters

After loading new software version or after power up, press Reset, then Mode and ▼ simultaneously and save the default parameters by pressing Set and Mode simultaneously. (If the Fault LED is ON, press Reset after Wrong Parameters). Refer to section 4.4 page 20 for reviewing and modifying parameters.

Trip occurs only if the following conditions exist:

• S. Link Control is set to Enabled

• Station Number is not set to OFF

Command

communication cable is torn or the communication from the PLC is lost.

ASTAT BP User Manual

Comm. Port

Trips the ASTAT-BP if, when controlled via Profibus communication link, the

OC or wrong

Trips the soft ASTAT-BP when connected Inside Delta and Wrong connection

8..

8..11

Fault

communication cable is torn or the communication from the PLC is lost. Note that the occurrence of this fault depends on then “Watch Dog” function of the Profibus controller. You must reconnect the wiring and/or the communication with the PLC and wait for a start command initiated by the PLC.

CON.

or if over current is detected by the ASTAT-BP.

Verify that the motor is not stalled or shorted and check cables and wiring. Verify that motor and ASTAT-BP are connected exactly as shown in section 8.7

page 69. If the circuitry is 100% confirmed it is possible to start when EXPAND SETTINGS is set to Enabled (refer to section 4.7.6 page 36). If a fault occurs again consult the factory. The operator is advised to try operating one time only. Note that it is useless to try starting in this mode more than once.

Note 1: When operating in D.Set: Generator Parameters, Shorted Scr and Wrong Connection faults are not active. If required, these faults may be eliminated by implementing D.Set: Generator Parameters. Refer to section 8.4 page 61 for setting the ASTAT-BP in D.Set: Generator Parameters wiring.

8

APPLICATION DIAGRAMS

8

Standard wiring

ASTAT BP User Manual

Notes:

(1) - Use fuses/circuit breaker for type 1 coordination. Refer to section Error! Reference source not found. on page Error! Bookmark not defined.

(2) - Use fuses for type 2 coordination. Refer to section Error! Reference source not found. on page Error! Bookmark not defined.

(3) - For Aux. input programming refer to section 4.7.8 on page 39

consulting factory!!!

(5) - For Aux. output programming refer to section 4.7.8 on page 39

(6) - Fault relay can function as a “Fault” relay or as a “Fail-Safe” relay. For Fault relay programming refer to section 4.7.8 on page 39

(7) - When emergency Stop switch is required it is recommended to trip a series contactor or the feeding circuit breaker. (Not shown)

(8) – Mains voltage of 208-600V available to all models. (need to be specified)

8..33

• In order to operate via communication, either Modbus (standard) or Profibus (optional) or DeviceNet

from communication.

Note: The use of solid state relays to control the digital inputs B1 and C1 is prohibited (4) – Close auxiliary contact between F1 to F2 when fan control is required. Only possible when fans are installed (only available in QBx210-QBx1100). Do not remove this jumper unless

(9) - 1L1, 3L2, 5L3, 2T1, 3T2 and 6T3 Bus bars are made of aluminium. Suitable connection method should be applied.

88..22 Operating With Momentary Start and Maintained Stop Contacts

Aux. input terminal C1 is a maintained/momentary stop input to the ASTAT-BP, while Input terminal B1 is a momentary start input to the ASTAT-BP. In order to operate this way:

o Program PROG. Input C1 to START/STOP. Refer to section 4.7.8 page 39. o Wire the ASTAT-BP as shown in the drawing above. Switch A (momentary NO) is used as a local start,

switch B (momentary/maintained NC) can be used as local soft stop command that also prevents an unwanted remote start coming from communication.

Operating via Communication Links

8

(optional) optional PCBs must be installed and wired properly.

• ASTAT-BP must be properly grounded.

• ASTAT-BP must be programmed to enable control (not only monitoring). Refer to section 4.7.9, 4.7.11

and 4.7.12 page 42 for programming.

• Make sure that after programming, Control Supply voltage (terminals A1 and A2) is disconnected and

reconnected so that the communication settings will take affect.

• ASTAT-BP can now be operated via communication.

• If required to have a wired interlock to avoid communication start do the following:

o Program PROG. Input C1 to START/STOP. Refer to section 4.7.8 page 39. o Wire the ASTAT-BP as shown in the drawing below. Switch A can be used as a local start, switch

B can be used as local soft stop command that also prevents an unwanted remote start coming

ASTAT BP User Manual

Beware!

• When starting from a diesel generator make sure that its size is suitable.

WARNING

ASTAT-BP must be grounded at all times. When testing the ASTAT-BP control/communication it is possible to use the control module only without the power section (QBx0210-QBx1100 models). The control module MUST be properly grounded to avoid danger of electrical shock!!

88..44 D.Set: Generator Parameters Wiring

Based on experience, the power (kW) of a diesel generator should usually exceed at least 1.8 times the power (kW) of the motor in order to enable consistent motor starts, consult the factory if necessary. However this should be checked on a case by case basis.

• When starting from a diesel generator, its voltage regulator (especially older type regulators) may be

affected during the starting process, thus causing rapid voltage fluctuations (~350V to ~500V in 400V systems). In these rare cases, the voltage regulator must be upgraded – consult your diesel generator supplier.

• When operating from mains and alternatively from a diesel generator, set normal starting characteristics

for mains and suitable parameters for the diesel generator in the DUAL Settings Parameters settings. When starting from mains, the primary settings (suitable for main starting) will be operative. Upon starting from a diesel generator, close the contact between the Control Supply and aux. input terminal C1 to operate in D.Set: Generator Parameters mode.

ASTAT BP User Manual

the SCRs, motor and motor connections are not faulty.

WARNINGS

When operating in D.Set: Generator Parameters, the motor must be loaded

It is recommended to disconnect the power factor capacitors when operating with a

• To operate D.Set: Generator Parameters mode:

o Program PROG. Input C1 to GEN. START/STOP. Refer to section 4.7.8 page 39. o Set the D.Set: Generator Parameters to the values necessary for the application (e.g.,

shorter Ramp UP-2, lower Current Limit-2, etc.). Refer to section 4.7.5 page 35 for parameters settings.

o Insert a contact between Control Supply and aux. input terminal C1 and signal to operate with

the D.Set: Generator Parameters.

Note: The D.Set: Generator Parameters must not always be used when a diesel generator is supplying the ASTAT-BP. Only use D.Set: Generator Parameters when the normal starting process fails, i.e. Shorted Scr or Wrong Connection faults occur, and only after you have tested and are sure that

to avoid vibration during starting and stopping.

diesel generator.

ASTAT BP User Manual

Short Circuit

Current Ratings

Fuse (Class H, K,

RK5, J or L)

(a)

(b)

(c)

(d)

(e)

QB20008

8

5000

600

15

30

784

A,B

QB20017

17

5000

600

30

784

A,B

QB20031

31

5000

600

60

784

A,B

QB20044

44

5000

600

60

784

A,B

QB20058

D2

58

10000

600

100

1321

A,B

QB20072

72

10000

600

100

1321

A,B

QB20085

D3

85

10000

600

200

150

1831

A,B

QB20105

105

10000

600

200

150

1831

A,B

QB20145

D4

145

10000

600

200

250

2565

A,B

QB20170

170

10000

600

400

250

2565

A,B

QB20210

210

18000

600

400

17280

A,B

QB20240

240

18000

600

400

17280

A,B

QB20310

310

18000

600

17280

A,B

QB20360

360

18000

600

17280

A,B

QB20414

414

30000

600

800(Class L)

600

17280

A,B

QB20477

477

30000

600

800(Class L)

600

17280

A,B

QB20515

D7

515

30000

600

1200(Class L)

800

27648

A,B

QB20590

D8

590

30000

600

1200(Class L)

800

27648

A,B

QB20720

720

42000

600

1200(Class L)

1200

33600

A,B

QB20840

840

42000

600

1200(Class L)

1200

33600

A,B

Short Circuit

Current Ratings

Min

(cu-in.)

(a)

(b)

(c)

(d)

(e)

(f)

(g)

(h) QB20008

8

100000

600 J 15 - - - 784

A,B

QB20017

17

100000

600 J 30 - - - 784

A,B

QB20031

31

100000

600 J 60 - - - 784

A,B

QB20044

44

100000

600 J 60 - - - 784

A,B

QB20058

D2

58

100000

600 J 100 - - - 1321

A,B

QB20072

72

100000

600 J 100 - - - 1321

A,B

QB20085

D3

85

100000

600 J 200 - - - 1831

A,B

QB20105

105

100000

600 J 200 - - - 1831

A,B

QB20145

D4

145

100000

600 J 200 - - - 2565

A,B

QB20170

170

100000

600 J 400 - - - 2565

A,B

QB20210

210

100000

600 J 400 - - - 17280

A,B

QB20240

240

100000

600 J 400 - - - 17280

A,B

QB20310

310

100000

600 J 600 - - - 17280

A,B

QB20360

360

100000

600 J 600 - - - 17280

A,B

QB20414

414

100000

600 L 800 - - - 17280

A,B

QB20477

477

100000

600 L 800 - - - 17280

A,B

QB20515

D7

515

100000

600 L 1200 - - - 27648

A,B

QB20590

D8

590

100000

600 L 1200 - - - 27648

A,B

QB20720

720

100000

600 L 1200 - - - 33600

A,B

QB20840

840

100000

600 L 1200 - - - 33600

A,B

88..55 Short Circuit Protection

8.5.1 Standard Short-Circuit Current Ratings for ASTAT BP Soft Starters

Catalog #

Prefix

Frame

D1

D5

D6

D9

FLA

(A)

RMS Sym Amps (A)

Volts Max.

(V)

Max Size (A) Max Size (A)

Breaker Enclosure

Min Volume

(cu-in.)

Marking

A – The standard Fault Short Circuit Current Rating is required to be marked on the product, or on an

information sheet shipped with the product. The shipping carton may serve as an information sheet.

B – Shall be marked as follows, or equivalent – “Suitable For Use on A circuit capable of Delivering Not more

than (a) RMS symmetrical Amperes, (b) Volts Maximum. Use Fuses Rated (c), or Circuit breakers rated (d) Amperes Maximum. For use in Enclosures with Minimum over all dimensions

8.5.2 High-Available Fault Short-Circuit Current Ratings for ASTAT BP Soft Starters:

Catalog #

Prefix

Frame

D1

D5

D6

D9

FLA

(A)

RMS Sym

Amps (A)

Volts

Max. (V)

Fuse Circuit Breaker Enclosure

Class

Max

Size (A)

Make Model

Max

Size (A)

Marking

Volume

ASTAT BP User Manual

Short Circuit

Current Ratings

Min

(cu-in.)

(a)

(b)

(c)

(d)

(e)

(f)

(g)

(h)

QB20008

8

100000

480 J 15 - - - 784

A,B

QB20017

17

100000

480 J 30 - - - 784

A,B

QB20031

31

100000

480 J 60 - - - 784

A,B

QB20044

44

100000

480 J 60 - - - 784

A,B

QB20058

D2

58

100000

480 J 100 - - - 1321

A,B

QB20072

72

100000

480 J 100 - - - 1321

A,B

QB20085

D3

85

100000

480 J 200 - - - 1831

A,B

QB20105

105

100000

480 J 200 - - - 1831

A,B

QB20145

D4

145

100000

480 J 200 - - - 2565

A,B

QB20170

170

100000

480 J 400 - - - 2565

A,B

QB20210

210

100000

480 J 400 - - - 17280

A,B

QB20240

240

100000

480 J 400 - - - 17280

A,B

QB20310

310

100000

480 J 600 - - - 17280

A,B

QB20360

360

100000

480 J 600 - - - 17280

A,B

QB20414

414

100000

480 L 800 - - - 17280

A,B

QB20477

477

100000

480 L 800 - - - 17280

A,B

QB20515

D7

515

100000

480 L 1200 - - - 27648

A,B

QB20590

D8

590

100000

480 L 1200 - - - 27648

A,B

QB20720

720

100000

480 L 1200 - - - 33600

A,B

QB20840

840

100000

480 L 1200 - - - 33600

A,B

QB10008

8

100000

400 J 15 - - - 784

A,B

QB10017

17

100000

400 J 30 - - - 784

A,B

QB10031

31

100000

400 J 60 - - - 784

A,B

QB10044

44

100000

400 J 60 - - - 784

A,B

QB10058

D2

58

100000

400 J 100 - - - 1321

A,B

QB10072

72

100000

400 J 100 - - - 1321

A,B

QB10085

D3

85

100000

400 J 200 - - - 1831

A,B

QB10105

105

100000

400 J 200 - - - 1831

A,B

QB10145

D4

145

100000

400 J 200 - - - 2565

A,B

QB10170

170

100000

400 J 400 - - - 2565

A,B

QB10210

210

100000

400 J 400 - - - 17280

A,B

QB10240

240

100000

400 J 400 - - - 17280

A,B

QB10310

310

100000

400 J 600 - - - 17280

A,B

QB10360

360

100000

400 J 600 - - - 17280

A,B

QB10414

414

100000

400 L 800 - - - 17280

A,B

QB10477

477

100000

400 L 800 - - - 17280

A,B

QB10515

D7

515

100000

400 L 1200 - - - 27648

A,B

QB10590

D8

590

100000

400 L 1200 - - - 27648

A,B

QB10720

720

100000

400 L 1200 - - - 33600

A,B

QB10840

840

100000

400 L 1200 - - - 33600

A,B

QB10008

8

100000

230 J 15 - - - 784

A,B

QB10017

17

100000

230 J 30 - - - 784

A,B

QB10031

31

100000

230 J 60 - - - 784

A,B

QB10044

44

100000

230 J 60 - - - 784

A,B

QB10058

D2

58

100000

230 J 100 - - - 1321

A,B

QB10072

72

100000

230 J 100 - - - 1321

A,B

QB10085

D3

85

100000

230 J 200 - - - 1831

A,B

QB10105

105

100000

230 J 200 - - - 1831

A,B

QB10145

D4

145

100000

230 J 200 - - - 2565

A,B

QB10170

170

100000

230 J 400 - - - 2565

A,B

QB10210

210

100000

230 J 400 - - - 17280

A,B

QB10240

240

100000

230 J 400 - - - 17280

A,B

QB10310

310

100000

230 J 600 - - - 17280

A,B

QB10360

360

100000

230 J 600 - - - 17280

A,B

QB10414

414

100000

230 L 800 - - - 17280

A,B

QB10477

477

100000

230 L 800 - - - 17280

A,B

QB10515

D7

515

100000

230 L 1200 - - - 27648

A,B

QB10590

D8

590

100000

230 L 1200 - - - 27648

A,B

QB10720

720

100000

230 L 1200 - - - 33600

A,B

QB10840

840

100000

230 L 1200 - - - 33600

A,B

Catalog #

Prefix

Frame

D1

D5

D6

D9

Fuse Circuit Breaker Enclosure

FLA

(A)

RMS Sym

Amps (A)

Volts

Max. (V)

Class

Max

Size (A)

Make Model

Max

Size (A)

Volume

Marking

D1

D5

D6

D9

D1

D5

D6

D9

ASTAT BP User Manual

Short Circuit

Ratings

RMS

(A)

(a)

(b)

(c)

(d)

(e)

(f)

(g)

(h)

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SFL

65000

- - SFP

35000

- - SFH

65000

-

SFL

65000

- - SFP

35000

- - SFH

65000

-

SGL

65000

- - SGP

35000

- - SGH

65000

-

SGL

65000

- - SGP

35000

- - SGH

65000

-

SGL

65000

- - SGP

35000

- - SGH

65000

-

SGL

65000

- - SGP

35000

- - SGH

65000

-

SGL

65000

- - SGP

35000

- - SGH

65000

-

SGL

65000

- - SGP

35000

- - SGH

65000

-

SKL

65000

- - SKP

50000

- - SKH

65000

-

SKL

65000

- - SKP

50000

- - SKH

65000

-

SKL

65000

- - SKP

50000

- - SKH

65000

-

SKL

65000

- - SKP

50000

- - SKH

Catalog # Prefix

QB20008

QB20017 17

QB20031 31

QB20044 44

QB20058

QB20072 72

Fra

me

D1

D2

FLA

(A)

8

58

Current

Sym

Amps

Volts

Max.

(V)

480

Fuse Circuit Breaker

Clas

Max Size

s

(A)

Make Mod

el

GE

Max Size

(A)

30

60

100

Enclosu

re

Min

Volume

(cu-in.)

784

1321

Markin

g

A,C

QB20085

D3

QB20105 105

QB20145

D4

QB20170 170

QB20210

QB20240 240

QB20310 310

QB20360

QB20414 414

QB20477 477

D5

D6

85

145

210

360

480

GE

150

250

400

600

1831

2565

17280

A,C

QB20515 D7 515

QB20590 D8 590

D9

720

QB20720

QB20840 840

480

GE

800

1200

27648

33600

A,C

ASTAT BP User Manual

Short Circuit

Ratings

RMS

(A)

(a)

(b)

(c)

(d)

(e)

(f)

(g)

(h)

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

25000

- - SEH

18000

- - SED

65000

-

SFL

65000

- - SFP

35000

- - SFH

65000

-

SFL

65000

- - SFP

35000

- - SFH

65000

-

SGL

65000

- - SGP

35000

- - SGH

65000

-

SGL

65000

- - SGP

35000

- - SGH

65000

-

SGL

65000

- - SGP

35000

- - SGH

65000

-

SGL

65000

- - SGP

35000

- - SGH

65000

-

SGL

65000

- - SGP

35000

- - SGH

65000

-

SGL

65000

- - SGP

35000

- - SGH

65000

-

SKL

65000

- - SKP

50000

- - SKH

65000

-

SKL

65000

- - SKP

50000

- - SKH

D9

65000

-

SKL

65000

- - SKP

50000

- - SKH

Catalog # Prefix

QB10008

QB10017

QB10031

QB10044

QB10058

QB10072

Fra

me

D1

D2

FLA

(A)

8

17

31

44

58

72

Current

Sym

Amps

Volts

Max.

(V)

400

Fuse Circuit Breaker

Clas

Max Size

s

(A)

Make Mod

el

GE

Max Size

(A)

30

60

100

Enclosu

re

Min

Volume

(cu-in.)

784

1321

Markin

g

A,C

QB10085

QB10105

QB10145

QB10170

QB10210

QB10240

QB10310

QB10360

QB10414

QB10477

D3

D4

D5

D6

85

105

145

170

210

240

310

360

414

477

400

GE

150

250

400

600

1831

2565

17280

A,C

QB10515

QB10590

QB10720

D7 515

D8 590

720

400

GE

800

1200

27648

33600

A,C

ASTAT BP User Manual

65000

-

SKL

65000

- - SKP

50000

- - SKH

Short Circuit

Ratings

RMS

(A)

(a)

(b)

(c)

(d)

(e)

(f)

(g)

(h)

65000

-

SEL

65000

- - SEP

65000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

65000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

65000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

65000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

65000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

65000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

65000

- - SEH

18000

- - SED

65000

-

SEL

65000

- - SEP

65000

- - SEH

18000

- - SED

65000

-

SFL

65000

- - SFP

65000

- - SFH

65000

-

SFL

65000

- - SFP

65000

- - SFH

65000

-

SGL

65000

- - SGP

65000

- - SGH

65000

-

SGL

65000

- - SGP

65000

- - SGH

65000

-

SGL

65000

- - SGP

65000

- - SGH

65000

-

SGL

65000

- - SGP

65000

- - SGH

65000

-

SGL

65000

- - SGP

65000

- - SGH

65000

-

SGL

65000

- - SGP

65000

- - SGH

65000

-

SKL

65000

- - SKP

65000

- - SKH

QB10590

65000

230

-

GE

SKL

800 27648

A,C

65000

- - SKP

QB10840 840

400

GE

1200

33600

A,C

30

60

Enclosu

re

Min

Volume

(cu-in.)

784

Markin

g

A,C

Catalog # Prefix

QB10008

QB10017

QB10031

Fra

me

D1

FLA

(A)

8

17

31

Current

Sym

Amps

Volts

Max.

(V)

230

Fuse Circuit Breaker

Clas

Max Size

s

(A)

Make Mod

el

GE

Max Size

(A)

QB10044

QB10058

QB10072

QB10085

QB10105

QB10145

QB10170

QB10210

QB10240

QB10310

D2

D3

D4

D5

44

58

72

85

105

145

170

210

240

310

230

GE

60

100

150

250

400

600

784

1321

1831

2565

17280

A,C

QB10360

QB10414

QB10477

QB10515

D6

D7 515

D8 590

360

414

477

230

GE

600

800

17280

27648

A,C

ASTAT BP User Manual

65000

- - SKH

65000

-

SKL

65000

- - SKP

65000

- - SKH

65000

-

SKL

65000

- - SKP

65000

- - SKH

8..66

D9

720

230

GE

1200

33600

A,C

QB10720

QB10840 840

A – The High–Available Fault Short Circuit Current Rating is optionally marked on the product, or on an information sheet shipped with the product. The shipping carton may serve as an information sheet.

B – When marking is provided, it shall be as follows, or equivalent – “Suitable for use on a Circuit Capable of

Delivering Not More Than (a) RMS Symmetrical Amperes, (b) Volts maximum When Protected by (c) Class Fuses Rated (d) Amperes Maximum. For Use In Enclosures With Minimum Overall Dimensions of (h).”

C – When marking is provided, it shall be as follows, or equivalent – “Suitable For Use on A Circuit Capable of

Delivering Not More Than (a) RMS Symmetrical Amperes, (b) Volts Maximum When Protected by (e) Type (f) Circuit Breakers, rated (g) Amperes Maximum. For Use In Enclosures With Minimum Overall Dimensions of (h).”

Note:

QB* – ASTAT BP Range

Transient Protection

8

Line transient voltages can cause a malfunction of the ASTAT-BP and damage to the thyristors. All ASTAT-BPs incorporate Metal Oxide Varistors (MOV) to protect from normal line voltage spikes.

ASTAT BP User Manual

88..77 Inside Delta Configuration

8.7.1 General Information

When the ASTAT-BP is installed Inside Delta, the individual phases of the ASTAT-BP are connected in series with the individual motor windings (6 conductor connections as with the star-delta starter). The ASTAT-BP must only

conduct about 58 % (=1\÷3) of the rated motor current. This allows the use of a significantly smaller ASTAT-BP. Note that although when connected Inside Delta the current is reduced by 1.73 (√3), you should choose an ASTAT-BP as if current is reduced only by 1.5. (1/1.5=0.667=67%)

For example: For a motor with a rated current of 870A motor, a 960A starter will be selected to operate In-Line. For Inside Delta ASTAT-BP, we calculate (870 x 67% = 580A) and select a 590A starter.

8.7.2 Notes on Inside Delta Connection

Inside Delta requires 6-wires to the motor. Wrong motor connection might cause serious damage to the motor windings. When installing the ASTAT-BP Inside Delta it is highly recommended to use a contactor in series to the ASTATBP or upstream (after motor protection) in order to avoid a damage to the motor if the ASTAT-BP short circuits. The sinusoidal shape of the current might be imperfect. As a result, higher harmonic content is incurred (THD), which may be twice the THD value as in the standard In-Line connection. Motor heat may increase (due to the higher THD). Phase sequence to the input of the ASTAT-BP (1L1, 3L2 & 5L3 terminals) must be correct. Otherwise, Phase Sequence fault will trip the ASTAT-BP immediately. Higher torque can not be obtained. The following factory preset features and functions are not active when Inside Delta mode is configured: Kickstart Soft Start Curve selection (Soft Start Curve 0 !! only). Slow Speed TRQ. (slow speed) Phase Sequence in OFF mode

Note :

For a high starting torque process, it is recommended to use the ASTAT-BP in the In Line connection.

ASTAT BP User Manual

INSIDE DELTA

Beware!

the ASTAT-BP.

When using Inside Delta connection:

even when the contactor is open.

Motor connection in Delta with no ASTAT-BP.

ASA (USA)

BS

VDE

IEC

T1 - T4

A1-A2

U - X

U1 - U2

T2 - T5

B1-B2

V - Y

V1 - V2

T3 - T6

C1-C2

W - Z

W1 - W2

WARNINGS

Wrong connection of the ASTAT-BP or the motor may seriously damage the motor or

• It is highly recommended to use a line contactor in order to avoid possible damage

of the motor if the SCR is short circuited in the ASTAT-BP.

• If the ASTAT-BP is connected Inside the Delta, motor terminals are “live” (full voltage)

8.7.3 Motor Connection and Terminals

Note:

Motor terminals are marked as follows:

ASTAT BP User Manual

1L1-2T1, 3L2-4T2, 5L3-6T3 are ASTAT-BP controlled phases.

8.7.4 ASTAT-BP Connected Inside Delta w/Bypass Contactor and Inside Delta Contactor

ASTAT-BP connection Inside Delta with bypass contactor to the ASTAT-BP and Inside Delta contactor.

C1 is an Inside Delta contactor. U1-U2, V1-V2, W1-W2 are motor windings.

ASTAT BP User Manual

1L1-2T1, 3L2-4T2, 5L3-6T3 are ASTAT-BP controlled phases.

8.7.5 ASTAT-BP Connected Inside Delta - Reverse Speed

IMPORTANT! If speed reversing is required, L1, L2 and L3 on the input of the ASTAT-BP can not be switched! This is because Phase Sequence Disabled can not be implemented when ASTAT-BP is connected Inside Delta. Thus, in order to reverse motor rotation two motor windings need to be switched as shown in the following diagram: (Winding V1-V2 is switched with winding U1-U2):

Reverse speed with ASTAT-BP connection Inside Delta with bypass contactor to the ASTAT-BP and Inside Delta contactor.

C1 is an Inside Delta contactor. U1-U2, V1-V2, W1-W2 are motor windings.

ASTAT BP User Manual

99.. DIMENSIONS

ASTAT-BP 8A, 17A, 31A, 44A

Cat numbers QBx0008, QBx0017, QBx0031, QBx0044 Note: Mains voltage terminals: 16mm

2

ASTAT-BP 58A, 72A

Cat numbers QBx0058, QBx0072

ASTAT-BP 85A, 105A

Cat numbers QBx0085, QBx0105

ASTAT-BP 145A, 170A Cat numbers QBx0145, QBx0170

ASTAT BP User Manual

ASTAT-BP 210A, 240A, 310A Cat numbers QBx0210, QBx0240, QBx0310

• Note: 1L1, 3L2, 5L3, 2T1, 3T2 and 6T3 Bus bars are made of aluminium. Suitable connection method

should be applied.

ASTAT BP User Manual

ASTAT-BP 360A, 414A, 477A

Cat numbers QBx0360, QBx0414, QBx0477

• Note: 1L1, 3L2, 5L3, 2T1, 3T2 and 6T3 Bus bars are made of aluminium. Suitable connection method

should be applied.

ASTAT BP User Manual

ASTAT-BP 515A

Cat number QBx0515

Note: 1L1, 3L2, 5L3, 2T1, 3T2 and 6T3 Bus bars are made of aluminium. Suitable connection method should be applied.

ASTAT BP User Manual

ASTAT-BP 590

Cat number QBx0590

Note: 1L1, 3L2, 5L3, 2T1, 3T2 and 6T3 Bus bars are made of aluminium. Suitable connection method should be applied.

ASTAT BP User Manual

ASTAT-BP 720A 840A

Cat numbers QBx0720, QBx0840

• Note: 1L1, 3L2, 5L3, 2T1, 3T2 and 6T3 Bus bars are made of aluminium. Suitable connection method

should be applied.

ASTAT BP User Manual

ASTAT-BP 960A 1100A

Cat numbers QBx0960, QBx1100

• Note: 1L1, 3L2, 5L3, 2T1, 3T2 and 6T3 Bus bars are made of aluminium. Suitable connection method

should be applied.

ASTAT BP User Manual

WARNING

You must connect earth to the ASTAT-BP earth screw before connecting serial link wires.

APPENDIX A - MODBUS RTU PROTOCOL

A.1. Introduction

This document summarizes the serial link protocol to / from the DIGITAL SOFT STARTER(ASTAT-BP).

Features:

• RS485 Hardware.

• Asynchronous serial link.

• Half duplex.

• Format: Modbus RTU Mode (Remote Terminal Unit Mode).

o Binary o Each character contains 11 bits:

- One start bit

-8 data bits, least significant bit sent first.

- 1 Parity bit. Even / Odd / No can be selected.

- 1 Stop bit if Parity is used, 2 stop bits if Parity is not used.

o Cyclical Redundancy Check (CRC), 16 bits.

• Baud Rates: 1200 / 2400 / 4800 / 9600 bits per second.

• Response time of the ASTAT-BP:

o Normally, 4ms <= time response <= 40mS. o For a long response, time response <= 200mS.

• It is not recommended to transmit to the ASTAT-BP at a rate higher than once per second because this can

slow down ASTAT-BP response times.

• After storing parameter settings, there is a 1 sec. time period during which transmission to the same ASTAT-

BP is forbidden.

• Broadcast commands: not supported.

Notes: * It is recommended that you connect 120 OHM resistors to both ends of the serial link. * You must turn OFF (and ON again) power to the controller after changing Baud_Rate, Parity_Check or

Serial_Link_No (Slave Address). These parameters can only be modified manually and not through the Serial Link.

Ignoring this instruction may result in permanent damage to the Serial Link Hardware and might result in death or serious injury.

ASTAT BP User Manual

A.2. Basic Structure of the Serial Link Frame

The Modbus RTU frame has the same principal structure for both the "Query" transmission from the Master to the Slave (ASTAT-BP) and the Response transmission from the Slave to the Master:

"sync": Silent Interval for at least 3.5 character times

38

byte 1: Serial Link No. (= Slave Address) (1..247) byte 2: Function (1,2,3,4,5,6,8,15 &16 are supported) byte 3: Data Bytes ($XX) . . ($XX) . . ($XX) byte n-1: CRC_Low ($XX) byte n: CRC_High ($XX) "sync": Silent Interval for at least 3.5 characters

A.3. SYNC (Silent Interval)

In RTU mode, messages use a "Silent Interval" more than 3.5 characters to "synchronize". This silent interval separates transmission frames. The entire frame must be transmitted as a continuous stream. A silent interval of more than 3.5 characters during frame transmission will cause the receiving device to ignore the incomplete frame. The next byte is assumed to be the Serial Link No. of the next frame. Ignoring the frame can also occur if a second message is transmitted less than 3.5 characters from the end of the previous frame. This causes the receiving device to consider that frame to be a continuation of the first frame, thus resulting in a CRC error.

A.4. Serial Link No. (Slave Address)

This contains the ASTAT-BP Slave Number (1..247) on the serial link. The ASTAT-BP default value is 248, which is the communication OFF condition. Serial Link No. is used as the first byte in both the "Query" transmission from Master to Slave and in Response transmission from Slave to Master.

Note: Address 0, which is normally used for broadcast transmissions is not supported by the ASTAT-BP.

A.5. Function

The Function code informs the ASTAT-BP what action is requested. In most cases, Function is used as the second byte in both the "Query" transmission from Master to Slave and in Response transmission from Slave to Master.

38

When a parity bit is used each character is 11 bits. Therefore the silent interval is 3.5 * 11 / baud rate.

ASTAT BP User Manual

A.6. List of Functions Supported By The ASTAT-BP

Function Modbus Name Use in ASTAT-BP

01 Read Coil Status Read discrete commands status. 02 Read Input Status Read discrete inputs status. 03 Read Holding Registers. Read setting parameters.

Read actual data (for Modbus Plus users). 04 Read Input Registers. Read actual data. 05 Force Single Coil. Force one discrete command. 06 Preset Single Register. Write one parameter setting. 08 Diagnostics. Loopback diagnostics. 15 Force Multiple Coils. Force discrete commands. 16 Force Multiple Registers Write parameter setting

Control commands

DATA

Data field includes information transferred to and from the ASTAT-BP. The specific data format is changed with Function. When Word data parameters are transmitted, High Byte is transmitted first, followed by the Low Byte.

CRC

The CRC (Cyclic Redundancy Check) two bytes (16 bit) are used to check the bytes of the entire frame. It is generated in the master device and transmitted as the last two bytes of the frame (Low byte is appended first, followed by the High byte). The slave device regenerates the CRC bytes and compares it to the CRC bytes received. If the CRC bytes are not identical, the frame is flushed and no response is transmitted to the master.

ASTAT-BP MEMORY ORGANIZATION

The ASTAT-BP memory is organized according to the common Modbus addresses as follows:

ASTAT-BP Use Memory Type Max Query/Response Parameters

Actual Data 3X References Registers, # 1...128, addressed 0..127.

4X References Registers, #257...384 addressed. 256...383 Setting Parameters 4X References Registers, # 1...109, addressed 0...108 Hardwired Control Inputs 1X References 16 Inputs, # 1..16, addressed 0..15. Discrete Serial Commands 0X References 16 Coils, # 1..16, addressed 0..15. Control Commands 4X References 1 Register, # 753, addressed 752.

Notes:

1. Actual Data parameters can be read both at 3X references starting at parameter #1, or (same parameters) at 4X references starting at parameter #257 (100 hex higher). The additional mapping in 4X references is designed for the convenience of Modbus Plus users.

2. ASTAT-BP can be controlled using the standard discrete commands (Coils, 0x references) or by writing to parameter setting #753 with function 16. The additional control option using 4X references is designed for the convenience of Modbus Plus users. To control, write to register #753 (address 752) only! (one register write, with function 16).

3. Function 3 should be used to read 4X references. Function 4, to read 3x references.

ASTAT BP User Manual

A.7. Actual Data (3X References & 4X References)

Actual data includes measured values such as voltage and current. It includes both logic and statistical information. All parameters are word (two bytes) parameters. The protocol supports only reading of these parameters. Parameter # is "1 based". The actual parameter address is 1 lower than parameter #. For example the address of parameter #1 is 0 (30000). The parameters have double mapping, at the following 3x & 4x references:

Note: Function 4 should be used to read 3x references and function 3 to read 4x references.

Parameter # (3x) # (4x) Comment

Logic Status 1 257 Logic status of ASTAT-BP. 1 indicates:

d15: ASTAT-BP Tripped. d14: Motor Stopped. d13: Motor in Soft Stop Process. d12: Motor in Start Process. d11: Motor is Running. d10: Dual_Adjust On. d9: Motor is running with Energy Save On. d8: Motor is running at Slow Speed forward. d7: Motor is running at Slow Speed reverse. d6: Reserved

d5..d0: Reserved. Motor Current 2 258 Current, % Im Line Voltage 3 259 Line voltage, volts Phase_Sequence 4 260 1: Correct Phase seq. 0 : Wrong Phase Seq. Hardwired inputs 5 261 Discrete Hardwired control inputs:

d15..d8: Reserved.

d7: External fault.

d6: Reserved.

d5: Reserved.

d4: D.Adj / S.Spd / Rst (Programmable) Input.

d3: E.Save / Rvrs / Rst (Programmable) Input.

d2: Start Input.

d1: Soft Stop Input.

d0: Stop Input. Dip_Switch 6 262

d15..d8: Reserved.

d7: Prevent Setting Lock - (right-most)

d6: Expanded Setting Ranges

d5: Language Selection.

d4: Language Selection.

d3: Reserved - Must be set to Off.

d2: Generator Starting - Set to Off.

d1: Reserved

d0: Min (OFF) / Max display pages- (left most) Reserved 7..9 264..265 Frequency 10 266 Frequency [Hz] Thermistor_Resistance 11 267 Thermistor resistance, tenth Kohm. Reserved 12..16 268..272 Logic Status at Power Fail 17 273 Logic Status at Control Pwr Supply turn OFF. Elapsed Run Time 18 274 Total Hours of Running Motor. Number of Starts 19 275 Total Number Of Starts Last_Start_Period 20 276 Duration of Last Start, Seconds. Last_Start_Peak_I 21 277 Peak Current During Last Starting process Reserved 22 278 Total_Trips 23 279 Total Number Of Trips

ASTAT BP User Manual

Parameter # (3x) # (4x) Comment

Last Fault 24 280 # of the fault that caused trip.

# Fault

01 Over Temperature

02 Short Cir. Curr.

03 Overload

04 Under Current

05 Under Voltage

06 Over Voltage

07 Phase Loss

08 Phase Sequence

09 Shorted Scr

10 Long Start Time

11 Slow Speed Time

12 Wrong Connection

13 External Fault

14 Wrong Parameters

15 EMI/RFI Fault

16 Too Many Starts

17 Reserved

18 Thermistor.

19 Frequency Motor FLT Current 25 281 Current at trip time, % of Im. Reserved 26..36 282..292 Thermal Capacity 37 293 Reserved 38..108 293..364 Actual_Data_Group 109..128 365..384 Group of 20 actual parameters selected by parameter settings 90..109

Example 1:

To read actual parameters 2 and 3 (Motor Current and Mains Voltage Actual Parameters, Addressed as 1 and

2) of ASTAT-BP # 18 (its SERIAL LINK NO. = 18), the host computer should send following frame:

Another Possibility

(Modbus Plus users) byte 1: Serial Link No. ($12) ($12) byte 2: Function ($04) ($03) byte 3: Starting Address High ($00) ($01) byte 4: Starting Address Low ($01) ($01) byte 5: No. of Points High ($00) ($00) byte 6: No. of Points Low ($02) ($02) byte 7: CRC_Low ($XX) ($XX) byte 8: CRC_High ($XX) ($XX)

The ASTAT-BP response, when Current = 400 % of Im, and Voltage = 420V, is: byte 1:Serial Link No. ($12) ($12) byte 2: Function ($04) ($03) byte 3: Byte Count ($04) ($04) byte 4: Data High, parameter 2 ($01) (400) ($01) byte 5: Data Low, parameter 2 ($90) ($90) byte 6: Data High, parameter 3 ($01) (420) ($01) byte 7: Data Low, parameter 3 ($A4) ($A4) byte 8: CRC_Low ($XX) ($XX) byte 9: CRC_High ($XX) ($XX)

Note:

$XX indicates Hexadecimal byte.

ASTAT BP User Manual

A.8. Parameter Settings (4X References)

Parameter settings include all parameters that can be set manually. These parameters determine the modes of operation of the ASTAT-BP. They also set protections level. All parameters are word (two bytes) parameters. The protocol supports both reading and modifying of (most of) these parameters.

All of these parameters must be set with care. Inappropriate settings of some parameters can result in damage to both the motor and the ASTAT-BP.

The parameters have the following 4x references:

Note: Use function 3 to read the parameter settings.

Parameter # Range Default

Main Settings Starter Current 1 8..1400 58 (Amp.) Motor Current 2 4..4000 58 (Amp.) Line/Delta Configuration 3 0 (Line), 1(Inside Delta) 0 (Line) Undercurrent_FLT 4 0..90 0 (% of Im) Undercurrent_DLY 5 1..40 10 (Seconds) O/C JAM Fault 6 100..850 400 (% of Im) O/C JAM Delay 7 0..50 5 (0.5 Sec.) Overload_Class 8 0-iec 10, 1-iec 20, 0-iec 10

2-nema 10, 3-nema 20, 4-nema 30

Overload_Protect 9 0-Disable, 1-Enable after EOR 1-Enabled

2-Enable Undervoltage_FLT 10 120..600 300 (Volt) UnderVoltage_DLY 11 1..10 5 (Seconds) Overvoltage_FLT 12 150..750 480 (Volt) Overvoltage_DLY 13 1..10 2 (Seconds) Reserved 14..24

Start Settings Soft Start Curve 25 0..10 (5..9 are reserved) 0 (Standard). Kickstart Time 26 0..10 (Tenth Seconds) 0 (No Pulse) Starting Voltage/Current 27 10..80 30 (% of full voltage) Current Limit 28 100..700 400 (% of Im) Ramp UP Time 29 1..90 10 (Seconds) Max. Start Time 30 1..60 30 (Seconds) Number of Starts 31 1..10 & (11 = OFF) 10 Duty Cycle Time 32 1..60 30 (Minutes) Start_Lockout 33 1..60 15 (Minutes) EOR Relay Delay 34 0..40 5 (Seconds) Reserved 35..40

Stop Settings Soft Stop Curve 41 0..10 (5..9 are for reserved) 0 (Standard) Ramp DOWN Time 42 1..30 10 (Seconds) End Torque 43 0..10 0 (Minimum) Reserved 44..48

DUAL Settings Starting VOLT-2 49 10..80 %, 100-400 30 Current Limit-2 50 100..700 300 % of Im Ramp UP-2 51 1..90 10 (Seconds) Ramp DOWN-2 52 1..30 10 (Seconds) Motor Current-2 53 5..1400 31 (Amp.) Reserved 54..56

ASTAT BP User Manual

Parameter # Range Default

Slow SP & Saving Parameters Energy Saving 57 0..10 10 ( Max Save) Slow Speed_TRQ. 58 1..10 8 Max_Slow_SP_Time 59 1..60 30 (Seconds) Reserved 60..63

Fault Settings Phase Loss 64 0..1 (0-Disabled, 1-Enabled) 1 (Enabled) Phase Sequence 65 0..1 (0-Disabled, 1-Enabled) 0 (Disabled) Auto Reset 66 0 / 1 (0-Disabled, 1-Enabled) 0 (Disabled) Thermistor Type 67 0 / 1 (0 - PTC, 1 - NTC) 0 (PTC) Thermistor Trip 68 0..100 Tenth Kohm 0.1..10 K 0 (Disabled) Undercurrent RST 69 10..120 (&121=Disabled) 121 (Disabled) Reserved 70-72

I/O Settings PROG. Input # 7 73 0..2 (0=En.Save,1=S.Spd,2=Rst) 0 (Reset) PROG. Input # 8 74 0..2 (0=D.Set.,1=Rvrs,2=Rst) 0 (Dual Set) PROG. Fault Relay 75 0..1 (0=Fault close, 1=Fault open) 0 (Fault close) Relay ON Delay 76 0..3600 0 (Seconds) Realy OFF Delay 77 0..3660 0 (Seconds) Analog Output 78 0- Current, 0..200% of motor_fla 0- Current Reserved 79..80

COMM. Parameters COMM. Protocol 81 0-Modbus,1-Profibus, 2-DeviceNet 0-Modbus Baud Rate 82 12..96 (*100) Auto for Profibus 96 (9600 bps) Parity Check 83 0/1/2 (Even / Odd / No) 0 (Even) Station Number 84 1..247 & (248= Off) 248 (Off)

1..126 & (127= Off) for Profibus S. Link Par. Set 85 0 (Disable), 1 (Enable) 0 (Disable) S. Link Control 86 0 (Disable), 1 (Enable) 0 (Disable) Reserved 87…89 Modbus_#_Array 90..109 (# of parameter) (defaults # are: 1 - Logic Status, 2 - I, 3 - V, 5 – Control In, 11 – Thermistor Resistance, 37 – Thermal Capacity, 10 – frequency, 4 - Phase Sequence, 6-Dip Switch, 18 – Total Run Time, 19 – Total Starts, 20-Last Start Period, 21-Last Start Peak I, 22-time to start, 23 – Total Trips, 24-last trip Number, 25 – Pre Trip I, 26 – Time to Reset U/C, 39-Spare, 40-Spare

Notes:

1. Parameter # is "1 based". The address is 1 lower than parameter #. For example address of parameter

#1 is 0 (40000).

2. When the Preset Single Register Function (06) is used to adjust one parameter setting, the

communication program checks that the parameter value is within the allowed limits. If not, an Exception Response (Exception code 03) is returned instead of Normal response. See Exception Responses later in this document.

3. If Preset Multiple Register Function (16) is used to adjust one or multiple parameter settings, then even

if one or more parameter settings are out of range, Normal response will be returned. ASTAT-BP program will check later the value of each parameter. If it is beyond the allowed limit, the limit value will be stored instead of the transmitted parameter value.

ASTAT BP User Manual

4. It is strongly recommended to preset parameter settings only when the motor is stopped. The ASTAT-BP

enables, however to preset one parameter (using function 06 only) when the motor is running at full voltage. When motor is Soft Started, Soft Stopped, runs with energy saving or at slow speed, the ASTATBP ignores "Preset Single Register" or "Force Multiple Register" instructions. A "busy" Exception response is returned by ASTAT-BP whenever its logic condition does not enable presetting.

5. Always wait more than 0.5 sec after using Functions 06 or 16 to preset parameter(s) before

transmitting again to the same ASTAT-BP.

6. Communication parameters 81...87 can only be read through the serial link. They can only be set

(written) manually.

7. It is the user’s responsibility to read and check all changed parameter settings after presetting.

Example 2:

To Read Stop Parameter settings 41-43 addressed as 40-42 (Soft Stop Curve, Ramp Down Time and End Torque) of ASTAT-BP # 96. The host computer sends the following frame: byte 1: Serial Link No. ($60) byte 2: Function ($03) byte 3: Starting Address High ($00) (40) byte 4: Starting Address Low ($28) byte 5: No. of Registers High ($00) byte 6: No. of Registers Low ($03) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX)

The ASTAT-BP Normal response: byte 1: Serial Link No. ($60) byte 2: Function ($03) byte 3: Byte Count ($08) byte 4: Data High ($00) (Soft Stop Curve = 0) byte 5: Data Low ($00) byte 6: Data High ($00) (Ramp Down Time = 10Sec) byte 7: Data Low ($10) byte 8: Data High ($00) (End Torque = 0) byte 9: Data Low ($00) byte 10: CRC_Low ($XX) byte 11: CRC_High ($XX)

Example 3:

To write one parameter setting (Undervoltage FLT = 300V) to Parameter Setting # 10 (Addressed as 9) of ASTATBP # 5, the host computer sends the following frame: byte 1: Serial Link No. ($05) byte 2: Function ($06) byte 3: Starting Address High ($00) byte 4: Starting Address Low ($09) (9) byte 5: Preset Data High ($01) (300) byte 6: Preset Data Low $2C) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX)

The ASTAT-BP Normal response is an echo of the query: byte 1: Serial Link No. ($05) byte 2: Function ($06) byte 3: Starting Address High ($00) byte 4: Starting Address Low ($09) byte 5: Preset Data High ($01) byte 6: Preset Data Low ($2C) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX)

ASTAT BP User Manual

Example 4:

To write multiple parameter settings (Undervoltage_FLT = 300V, Undervoltage_DLY = 10Sec, Overvoltage_FLT = 480V, Overvoltage DLY = 2Sec) to Parameter settings # 10-13(Addressed as 9-12) of ASTAT-BP # 128, the host computer sends the following frame: byte 1: Serial Link No. ($80) byte 2: Function ($10) byte 3: Starting Address High ($00) byte 4: Starting Address Low ($09) byte 5: No. of Registers High ($00) byte 6: No. of Registers Low ($04) byte 7: Byte Count ($08) byte 8: Data High ($01) (300) byte 9: Data Low ($2C) byte 10: Data High ($00) (10) byte 11: Data Low ($10) byte 12: Data High ($01) (480) byte 13: Data Low ($E0) byte 14: Data High ($00) (2) byte 15: Data Low ($02) byte 16: CRC_Low ($XX) byte 17: CRC_High ($XX)

The ASTAT-BP Normal response: byte 1: Serial Link No. ($80) byte 2: Function ($10) byte 3: Starting Address High ($00) byte 4: Starting Address Low ($09) byte 5: No. of Registers High ($00) byte 6: No. of Registers Low ($04) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX)

Note:

A Normal response will be returned even if the preset data value is beyond the allowed range for one or more parameter settings. Later the ASTAT-BP program will check the value of each parameter. If it exceeds the allowed limit, the limit value will be stored instead the transmitted parameter value. It is the user’s responsibility to read and check all parameter settings after presetting.

A.9. Control Register Write (4X Reference)

The ASTAT-BP incorporates one Control register intended for controlling the ASTAT-BP. Address: The Control register is register # 753 addressed as 752 (40752). In order to control the ASTAT-BP uses the Control register:

* Use Function 16 only. * Use Address_High (page) = 2 * Use Address_Low = 240 (0F0H). * Write to one register only. * Use data_high (ms-byte of data) = 5AH. * Data_low Bits resolution of the control register (ls-byte of data):

bit function Comment

d0 Stop Write "1" (ON) to stop. d1 Soft Stop Write "1" (ON) to Soft Stop d2 Start Write "1" (ON) to start d3 Energy Save Write "1" (ON) to turn On. Write "0" (OFF) to turn Off. d4 Dual Adjust Write "1" (ON) to turn On. Write "0" (OFF) to turn Off. d5 Slow Speed Write "1" for Slow Speed. Write "0" for Normal Start. d6 Slow Spd Reverse Write "1: for Reverse Direction. Write "0" for Forward Direction d7 Reset Write "1" (ON) to Reset.

ASTAT BP User Manual

Notes:

1. The Read function of the control register is not possible. To read the ASTAT-BP status, read the Logic_Status (Actual parameter # 1).

2. Bytes 2..8 of the control frame must be exactly as in the following example. Otherwise an error message is returned.

3. Hardwired Stop and Soft Stop inputs override the communication. To enable motor starting through communication, terminals 4 and 5 (Stop & Soft stop) must be connected to the control voltage.

Example 5 - Control Register Write:

To start ASTAT-BP # 11, the host computer sends the following Query frame: byte 1: Serial Link No. ($0B) byte 2: Function ($10) Bytes 2..8 must be as in this example!!! byte 3: Starting Address High ($02) byte 4: Starting Address Low ($F0) byte 5: No. of Registers High ($00) byte 6: No. of Registers Low ($01) byte 7: Byte Count ($02) byte 8: Data High ($5A) byte 9: Data Low ($04) Bit 2 is set, to start. byte 10: CRC_Low ($XX) byte 11: CRC_High ($XX)

The ASTAT-BP Normal response: byte 1: Serial Link No. ($0B) byte 2: Function ($10) byte 3: Starting Address High ($02) byte 4: Starting Address Low ($F0) byte 5: No. of Registers High ($00) byte 6: No. of Registers Low ($01) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX)

A.10. Discrete Commands (Coils, 0x References)

The ASTAT-BP incorporates 16 "Coils", (bit parameters), of which only 5 are operative. The other 10 are reserved and were incorporated to enable the user to use word (16 bits) type parameters. Coil # is 1"1 based". The actual address is 1 lower than coil #. For example coil #1 is addressed as 0 (00000). The coils have the following 0x references:

Coil # Coil Address Use in ASTAT-BP Comment

1 0 Stop Write "1" (ON) to stop. 2 1 Soft Stop Write "1" (ON) to Soft Stop 3 2 Start Write "1" (ON) to start 4 3 Energy Save Write "1" (ON) to turn On. Write "0" (OFF) to turn Off. 5 4 Dual Adjust Write "1" (ON) to turn On. Write "0" (OFF) to turn Off. 6 5 Slow Speed Write "1" for Slow Speed. Write "0" for Normal Start. 7 6 Slow Spd Reverse Write "1: for Reverse Direction. Write "0" for Forward Direction 8 7 Reset Write "1" (ON) to Reset.

9..16 8..15 Reserved

ASTAT BP User Manual

Example 6 - Read Coils:

To read coils 1..8 status of ASTAT-BP # 10, the host computer sends the following Query frame: byte 1: Serial Link No. ($0A) byte 2: Function ($01) byte 3: Starting Address High ($00) byte 4: Starting Address Low ($00) byte 5: No. of Coils High ($00) byte 6: No. of Coils Low ($08) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX)

The ASTAT-BP response when coils 7..0 are OFF OFF OFF ON OFF ON OFF OFF: byte 1: Serial Link No. ($0A) byte 2: Function ($01) byte 3: Byte Count ($01) byte 4: Data (coils 7..0) ($14) byte 5: CRC_Low ($XX) byte 6: CRC_High ($XX)

Example 7 - Force Single Coil:

To stop the motor controlled by ASTAT-BP # 1, the host computer writes "1" to the "STOP COIL" (coil 1 addressed as 0) . Note: For the Force Single Coil Function, Force Data of $0000 forces "0" = OFF. Force data of $FF00 forces "1" = ON. The "Query" frame is sent by the host: byte 1: Serial Link No. ($01) byte 2: Function ($05) byte 3: Coil Address High ($00) byte 4: Coils address Low ($00) byte 5: Force Data High ($FF) (force ON) byte 6: Force Data Low ($00) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX)

The Normal (if no exception) response: byte 1: Serial Link No. ($01) byte 2: Function ($05) byte 3: Coil Address High ($00) byte 4: Coils address Low ($01) byte 5: Force Data High ($FF) byte 6: Force Data Low ($00) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX)

Notes:

1. Format is identical for the 3 "discrete" commands: Stop, S.Stop, Start & Reset. For these commands,

writing "OFF" to coil is meaningless. For example, when the ASTAT-BP is in the Stop condition, Coil #1 (Addressed as 0) = 1 (ON). Forcing the Stop Coil #1 to OFF does nothing. However, forcing the Start Coil (#3) to ON will turn ON the Start Coil, but will also turn Off the Stop Coil.

2. For Energy Save, Dual Adjust, Slow Speed & Slow Speed Reverse Coils, writing "ON" will turn the option

ON, while writing "OFF" will turn it OFF .

ASTAT BP User Manual

Example 8 - Force Multiple coils:

The motor that is controlled by ASTAT-BP # 32 is stopped, Energy Save, Dual Adjust, Slow Speed and Reverse are set to OFF. To start the motor using the Dual Adjust parameters and enable Energy Saving feature (after end of starting), the host computer should write "1" to the Start , Energy Save and Dual Adjust Coils no. 3-5, addressed as 2-4.

The "Query" frame sent by the host: byte 1: Serial Link No. ($20) byte 2: Function ($0F) byte 3: Coil Address High ($00) byte 4: Coils address Low ($02) byte 5: No. of Coils High ($00) byte 6: No. of coils Low ($03) byte 7: Byte Count ($01) byte 8: Force Data ($07) byte 9: CRC_Low ($XX) byte 10: CRC_High ($XX)

The Normal (if no exception) response is the echo of the Query: byte 1: Serial Link No. ($20) byte 2: Function ($0F) byte 3: Coil Address High ($00) byte 4: Coils address Low ($02) byte 5: No. of Coils High ($00) byte 6: No. of coils Low ($03) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX)

A.11. Discrete Hardwired Inputs (1x References)

The ASTAT-BP incorporates 16 Discrete Inputs, (bit parameters), from which only 6 are operative. The other 10 are reserved and were incorporated to enable use of word (16 bits) type parameters. Input # is "1 based". The actual address is 1 lower than input #. For example input #1 is addressed as 0 (10000). The inputs have the following 1x references:

Input # Address ASTAT-BP use Comment

1 0 Stop Open Input (Input reads" 0") to Stop. (Terminal # 4)

Close Input (Input reads "1") to enable Start / Run.

2 1 Soft Stop Open Input (Input reads"0") to Soft Stop. (Terminal # 5)

Close Input (Input reads"1") to enable Start / Run. 3 2 Start Close Input (Input reads "1") to Start. (Terminal # 6) 4 3 Energy Save * (Terminal # 7)

Slow Speed * Reset * Close Input (Input reads "1") to turn On.

Open Input (Input reads "0") to turn Off. 5 4 Dual Adjust * (Terminal # 8)

S. Spd Rvrs * Reset * Close Input (Input reads "1") to turn On.

Open Input (Input reads "0") to turn Off.

6..7 5 Reserved 8 7 External Fault Open Input = no fault (Input reads" 0") (Terminal #19)

indicates No Fault Condition.

9..16 8..15 Reserved

* Programmable inputs.

ASTAT BP User Manual

Example 9:

To read all discrete inputs of ASTAT-BP # 12, the host computer sends the following Query frame: byte 1: Serial Link No. ($0C) (12) byte 2: Function ($02) byte 3: Starting Address High ($00) byte 4: Starting Address Low ($00) byte 5: No. of Points High ($00) byte 6: No. of points Low $08) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX)

The ASTAT-BP response when only Stop and Soft Stop terminals (Inputs 1&2) are connected: byte 1: Serial Link No. ($0C) (12) byte 2: Function ($02) byte 3: Byte Count ($01) byte 4: Data (Inputs 7..0) ($03) byte 5: CRC_Low ($XX) byte 6: CRC_High ($XX)

A.12. Diagnostics

Modbus Function 08 as implemented in the ASTAT-BP supports only Subfunction $0000. It provides for the "loopback" (Return Query Data) feature, and for checking the Communication Serial Link between the master and the ASTAT-BP. To request ASTAT-BP # 1 to return Query data, the master should send following Query frame: byte 1: Serial Link No. ($01) byte 2: Function ($08) byte 3: Subfunction High ($00) byte 4: Subfunction Low ($00) byte 5: Data High ($37) byte 6: Data Low ($A5) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX)

The Normal (if no exception) response is the echo of the Query: byte 1: Serial Link No. ($01) byte 2: Function ($08) byte 3: Subfunction High ($00) byte 4: Subfunction Low ($00) byte 5: Force Data High ($37) byte 6: Force Data Low ($A5) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX)

ASTAT BP User Manual

A.13. Exception Responses

When the master sends a query frame to an ASTAT-BP, one of the following four responses from the ASTAT-BP is possible:

1. When no communication error is detected in the query, and no mistake is found by the communication program module in the ASTAT-BP, a Normal response is returned.

2. If the ASTAT-BP does not receive the query frame (for example because of a disconnected serial link cable) then no response is returned by the ASTAT-BP. After proper time the master will cause a timeout condition.

3. If the ASTAT-BP receives the query, but faulty CRC bytes and / or Parity bits are detected, no response is returned by the ASTAT-BP. After the proper time the master will cause a timeout condition.

4. If no communication error is detected in the query, but the ASTAT-BP communication program module finds an error such as an illegal function, data address or data value, or if the ASTAT-BP is busy, then an Exception response is returned. The Exception response includes the Exception Code to inform the master about the type of the error.

Exception Code Response Frame:

The Exception response frame holds fix number of 5 bytes. The first one, the Slave Address field, is the Serial link number (transmitted in query and identical to ASTAT-BP Serial Link No.). The second byte, the Function field, returns the echo of the transmitted query function but with the Most Significant Bit set to 1 (adding $80 to the transmitted function code). The third byte is the Exception Code informing about the type of error. The last two bytes are the CRC bytes.

Exception Codes supported by the ASTAT-BP: Exception Code Type Comment

01 Illegal Function Requested Function is not supported. Functions 1..6, 8, 15 or 16 are supported. 02 Illegal Data Address Data address is not allowable. 03 Illegal Data Value Data Value is not in allowable range. 06 ASTAT-BP Busy ASTAT-BP is busy now. The master retransmits the

message later.

Example 10:

The master is trying to force coil # 17 of ASTAT-BP 32. The ASTAT-BP incorporates only 16 coils. The Illegal Data Address Exception code will be returned:

Query: byte 1: Serial Link No. ($20) (32) byte 2: Function ($05) byte 3: Coil Address High ($00) byte 4: Coils address Low ($11) (17, Non existent Coil) byte 5: Force Data High ($00) ($0000 = "0" = Low) byte 6: Force Data Low ($00) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX)

Exception response: byte 1: Serial Link No. ($20) byte 2: Function ($85) (Original + $80) byte 3: Exception Code ($02) (Illegal Data Address) byte 4: CRC_Low ($XX) byte 5: CRC_High ($XX)

ASTAT BP User Manual

Note:

There are cases where the ASTAT-BP returns the Normal response, but the requested action cannot be performed or is modified by the ASTAT-BP. Few examples are:

Requested Action Performed Action

Write Parameter settings during start process Ignored.

Write multiple parameters (Function 16), some are out of range Limit to allowed range.

Start command (Function 05) while Stop Hardwired Input is open Command ignored

It is the user’s responsibility to verify that the requested action was performed, by reading the value of the modified parameters or the status of the command Coils.

ASTAT BP User Manual

Bit number:

Function:

Note:

0

Stop

Write ‘1’ for Stop

1

Soft Stop

Write ‘1’ for Soft Stop

2

Start

Write ‘1’ for Start

Write ‘1’ (ON) to turn On. Write ‘0’ (OFF) to turn Off.

Write ‘1’ for Slow Speed Write ‘0’ for normal Start

Slow Speed Reverse

Write ‘1’ for Reverse Direction Write ‘0’ for Forward Direction

7

Reset

Write ‘1’ for reset

APPENDIX B - PROFIBUS

B.1. Operation Mode in PROFIBUS:

ASTAT-BP supports both DPV0 and DPV1.

• DPV0 (Cyclic) allows:

o Start and shutdown. o Read parameters (write parameters are not allowed via DPV0).

• DPV1 allows:

o Everything that DPV0 allows o Change the cyclic parameters that display via DPV0. o Write to registers.

B.1.1. Structure of the ASTAT-BP Receiving Frame

The first byte must be 0x5A (90 decimal) The second byte is as follows:

3 Energy Save

4 Dual Adjust Write

5 Slow Speed

6

Note:

Bit number 0 is the LSB.

Example:

To send Reset, you first need to send 0x5A followed by 0x80.

B.1.2. Structure of the ASTAT-BP Transmitting Frame

The return frame contains 20 pairs of bytes (40 bytes total), representing the contents of 20 registers. Each pair of bytes represents one register; all of the registers are 16 bit numbers. The first byte represents the high value of the number (the MSB).

B.1.2.1.

Selection of the DPV0 Registers through Data Request (DPV1)

By writing to Slot number 1 and Index 2, you can change the register that appears in DPV0. Remember that for each register there are 16 bits (two bytes/one word). The first byte represents the high value of the register number. To demonstrate this, let’s say that we want to see the following registers in DPV0 (cyclic):

Logic Status Motor Current Line Voltage Hardwired Inputs Thermistor Resistance Thermal Capacity Frequency Phase Sequence DIP Switch Elapsed Run Time

ASTAT BP User Manual

Register name

Decimal number

Hex number

Logic Status

1

00 01

Motor Current

2

00 02

Line Voltage

3

00 03

Hardwired inputs

5

00 05

Thermistor Resistance

11

00 0B

Thermal Capacity

37

00 25

Frequency

10

00 0A

Phase Sequence

4

00 04

DIP switch

9

00 09

Elapsed Run Time

18

00 12

Step 1: Find the register numbers In this document, we will use a simple PROFIBUS master tool to demonstrate how to change parameters. This tool is very simple and it allows you to modify the parameters only by writing the hex numbers.

Go to the table in section B.4 and find the register number for each register. The tool used in our example requires the hexadecimal value so we also need to convert the register number into its hex equivalent. The following table shows the register numbers for the registers used in our example.

Step 2: Update the register numbers Write the following to slot number 1 and index number 2 using Data Request (DPV1).

B.1.3. Read and Write from Random Registers via Data Request

Reading or writing by Data Request (DPV1) allows you to read or write up to 20 registers in a single request.

In order to read or write via Data Request (DPV1) you need to perform 2 operations:

• First update the first register number that we want to read or write.

• Second read or write the register.

Configure the first register number by writing to slot number 2 and index number 2. The length of the register number must always contain two bytes (word). If we want to read from register number 5 we need to read from register number 0x0005. The first byte is the high part of the number (the MSB).

To read or write multiple registers, we need to define the number of the words that we want to read or write.

ASTAT BP User Manual

COMM. PARAMETERS

- **** -

COMM. PROTOCOL PROFIBUS

BAUD RATE AUTO (PROFIBUS)

PROFI.NETWORK ID 3

S.LINK PAR. SAVE ENABLE

SER.LINK CONTROL ENABLE

Store Settings COMM. Parameters

B.2. Configure the PROFIBUS in the ASTAT-BP

All the settings to establish PROFIBUS communication are located under the Communication menu. Follow the steps below to define the PROFIBUS in the ASTAT-BP.

Press the SET PAGE button until the following message appears:

Press SELECT FWD one time and the following message will appear:

In this menu, use the up/down arrows to define that the communication will be PROFIBUS.

Press SELECT FWD again and the following message will appear:

In this menu, use the up/down arrows to define the PROFIBUS Address of the ASTAT-BP.

Press SELECT FWD again and the following message will appear:

In this menu, use the up/down arrows to define whether to enable/disable writing of parameters via the PROFIBUS.

Press SELECT FWD again and the following message will appear:

In this menu, use the up/down arrows to define whether to enable/disable control via the PROFIBUS.

Press SELECT FWD again and the following message will appear:

Pressing the SET button stores the parameters in the ASTAT-BP memory.

B.3. Watch Dog Definition

The Watch-Dog mechanism can be enabled or disabled only via the PROFIBUS controller.

When the Watch-Dog is enabled, the ASTAT-BP will stop the motor when there is a break in communication between the controller and the device.

ASTAT BP User Manual

Number

Parameter Name

Description

Logic status of ASTAT-BP. 1 indicates:

d5..d0: Reserved

2

Motor Current

Current, % FLA

3

Line Voltage

Line voltage, Volts

4

Phase Sequence

1: Correct phase seq. 0: Wrong phase seq.

Discrete Hardwired control inputs:

d0: Stop Input.

d15..d8: Reserved.

d0: Min (OFF) / Max display pages- (left most)

10

Frequency

Main frequency, Hz

11

Thermistor Resistance

Thermistor resistance, tenth Kohm.

17

Logic status at power fail

Logic status at control power supply turns OFF.

18

Elapsed Run Time

Total Hours of motor runs.

19

Number of Starts

Total number of starts

20

Last start period

Duration of last start, Seconds

21

Last start peak I

Peak current during last starting process

22

Time to start

After too many starts trip, Seconds

23

Total trips

Total number of trips

# of the fault that caused trip.

14: Wrong Parameters

B.4. Actual Data Register Numbers (decimal)

1 Logic Status

5 Hardwired inputs

d15: ASTAT-BP Tripped. d14: Motor Stopped. d13: Motor in Soft Stop Process. d12: Motor in Start Process. d11: Motor is Running. d10: Dual_Adjust On. d9: Motor is running with Energy Save On. d8: Motor is running at Slow Speed forward. d7: Motor is running at Slow Speed reverse. d6: Reserved

d15..d8: Reserved. d7: External fault. d6: Reserved. d5: Reserved. d4: D.Adj / S.Spd / Rst (Programmable) Input. d3: E.Save / Rvrs / Rst (Programmable) Input. d2: Start Input. d1: Soft Stop Input.

6 DIP switch

24 Last Fault number

d7: Prevent Setting Lock - (right-most) d6: Enlarged Setting Ranges d5: Language Selection. d4: Language Selection. d3: Reserved - Must be set to Off. d2: Generator Starting - Set to Off. d1: Reserved.

# Fault 01: Over Temperature 02: Short Circuit Current 03: Overload 04: Under Current 05: Under Voltage 06: Over Voltage 07: Phase Loss 08: Phase Sequence 09: Shorted SCR. 10: Long Start Time 11: Slow Speed Time 12: Reserved 13: External Fault

ASTAT BP User Manual

Number

Parameter Name

Description

15: EMI/RFI Fault

19: Frequency.

25

Motor Fault Current

Current at trip time, Amp.

37

Thermal Capacity

Simulated winding temperature, %. 100% = trip

Group of 20 actual parameters selected by setting parameters 90..109.

109 Actual_Data_Group_1

110 Actual_Data_Group_2

111 Actual_Data_Group_3

112 Actual_Data_Group_4

113 Actual_Data_Group_5

114 Actual_Data_Group_6

115 Actual_Data_Group_7

116 Actual_Data_Group_8

16: Reserved 17: Reserved 18: Thermistor.

117 Actual_Data_Group_9

118 Actual_Data_Group_10

119 Actual_Data_Group_11

120 Actual_Data_Group_12

121 Actual_Data_Group_13

122 Actual_Data_Group_14

123 Actual_Data_Group_15

124 Actual_Data_Group_16

125 Actual_Data_Group_17

126 Actual_Data_Group_18

127 Actual_Data_Group_19

128 Actual_Data_Group_20

ASTAT BP User Manual

Parameter

#

Range

Default

Main Parameters

Starter Current

0

8..1400

58 (Amp.)

Motor Current

1

4..1750

58 (Amp.)

Line/Delta Configuration

2

0 (Line), 1 (Inside Delta)

0 (Line)

Undercurrent_FLT

3

0..90 (% of FLA)

0 (% of FLA)

Undercurrent_DLY

4

1..40

10 (Seconds)

O/C JAM Fault

5

200..850 (% of FLA)

850 (% of FLA)

O/C JAM Delay

6

0..50

5 (0.5 Sec.)

Overload_Class

7

75..150

115 (% of FLA)

Overload_Protect

8

1..10

4 (Seconds)

Undervoltage_FLT

9

120..600

300 (Volt)

UnderVoltage_DLY

10

1..10

5 (Seconds)

Overvoltage_FLT

11

150..750

480 (Volt)

Overvoltage_DLY

12

1..10

2 (Seconds)

Reserved

14..23

Start Settings

Soft Start Curve

24

0..10 (5..9 are reserved)

0 (Standard).

Kickstart Time

25

0..10 (Tenth Seconds)

0 (No Pulse)

Starting Voltage/Current

26

10..80

30 (% of full voltage)

Current Limit

27

100..500

400 (% of FLA)

Ramp UP Time

28

1..90

10 (Seconds)

Max. Start Time

29

1..250

30 (Seconds)

Number of Starts

30

1..10 & (11 = OFF)

10

Duty Cycle Time

31

1..60

30 (Minutes)

Start_Lockout

32

1..60

15 (Minutes)

EOR Relay Delay

33

0..40

5 (Seconds)

Reserved

35..39

Stop Settings

Soft Stop Curve

40

0..10 (5..9 are reserved)

0 (Standard)

Ramp DOWN Time

41

1..30

10 (Seconds)

End Torque

42

0..10

0 (Minimum)

Reserved

43..47

Dual Settings

Starting VOLT-2

48

10..80 % of full voltage

30

Current Limit-2

49

100..500

400 % of FLA

Ramp UP-2

50

1..90

10 (Seconds)

Ramp DOWN-2

51

1..30

10 (Seconds)

Motor Current-2

52

5..1400

31 (Amp.)

Reserved

53..55

Slow SP & Saving Parameters

Energy Saving

56

1..10

0

Slow Sp eed TRQ.

57

1..10

8

Max_Slow_SP_Time

58

1..250

30 (Seconds)

Reserved

59..62

B.5. Setting Parameters Registers for Data Request

GE Industrial Solutions ASTAT BP User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual