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USER MANUAL
GFK-1645M
Dec 2019
PACSystemsTM VersaMax
MICRO PLC & NANO PLC
USER MANUAL
User Manual |
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Contents |
GFK-1645M |
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Dec 2019 |
Contents |
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Chapter 1: Introduction .......................................................... |
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1.1 |
VersaMax Micro, Micro PLUS and Nano PLC Models.............................................. |
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1.1.1 |
VersaMax Nano PLCs ................................................................................. |
2 |
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1.1.2 VersaMax Micro and Micro PLUS PLCs ........................................................ |
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1.1.3 VersaMax Micro PLC Expansion Units ......................................................... |
4 |
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1.1.4 |
Option Modules ........................................................................................ |
5 |
1.2 |
Comparison of Program and Data Memory Available ........................................... |
6 |
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1.3 |
Comparison of PLC Features ................................................................................ |
7 |
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1.4 |
Comparison of I/O and Power Features for PLCs ................................................... |
9 |
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1.5 |
Comparison of I/O and Power Features for Expansion Units................................ |
10 |
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1.6 |
VersaMax Serial to Ethernet Adapter.................................................................. |
12 |
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1.6.1 |
Firmware Options.................................................................................... |
12 |
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1.6.2 |
Serial Interface ........................................................................................ |
12 |
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1.6.3 |
Network Interface ................................................................................... |
12 |
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1.6.4 |
Power Requirements ............................................................................... |
12 |
1.7 |
Logic-Driven Read/Write Flash Memory Feature ................................................ |
13 |
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1.8 |
Online Program Changes ................................................................................... |
13 |
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1.8.1 Word for Word Changes.......................................................................... |
13 |
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1.8.2 |
Run Mode Store ...................................................................................... |
13 |
1.9 |
Documentation ................................................................................................. |
14 |
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1.10 |
Revisions in this Manual ..................................................................................... |
14 |
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Chapter 2: VersaMax Nano PLCs............................................ |
15 |
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2.1 |
VersaMax Nano PLC Features ............................................................................. |
15 |
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2.1.1 Nano PLC General Specifications ............................................................. |
16 |
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2.1.2 |
RS-232 Serial Port.................................................................................... |
16 |
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2.1.3 |
Status LEDs ............................................................................................. |
16 |
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2.1.4 |
High-Speed Counters .............................................................................. |
17 |
2.2IC200NAL110 Nano PLCs with 10 Discrete Points and 1 Analog Input: (6) 12Vdc In, (4)
Relay Out, 1 Analog Input, 12Vdc Power Supply ................................................ |
17 |
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2.2.1 |
DC Inputs ................................................................................................ |
17 |
2.2.2 |
Analog Input ........................................................................................... |
17 |
2.2.3 |
Relay Outputs ......................................................................................... |
18 |
2.2.4 Nano PLC IC200NAL110 Specifications .................................................... |
18 |
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2.2.5 Wiring Diagram, IC200NAL110 |
............................................................... 19 |
2.3IC200NAL211 Nano PLC with 10 Discrete Points and 1 Analog Input: (6) 12Vdc In, (4) Relay
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Out, 1 Analog Input, 24Vdc Power Supply.......................................................... |
20 |
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2.3.1 |
DC Inputs ................................................................................................ |
20 |
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2.3.2 |
Analog Input ........................................................................................... |
20 |
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2.3.3 |
Relay Outputs ......................................................................................... |
20 |
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2.3.4 Nano PLC IC200NAL211 Specifications .................................................... |
21 |
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2.3.5 |
Wiring Diagram, IC200NAL211 ............................................................... |
22 |
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2.4 IC200NDD010 10 Point Nano PLC: (6) 12Vdc In, (4) 12Vdc Out, 12Vdc Power Supply |
23 |
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2.4.1 |
DC Inputs ................................................................................................ |
23 |
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2.4.2 |
Transistor Outputs .................................................................................. |
23 |
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2.4.3 Nano PLC IC200NDD010 Specifications ................................................... |
23 |
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2.4.4 |
Wiring Diagram, IC200NDD010 .............................................................. |
25 |
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2.5 IC200NDD101 10 Point Nano PLC: (6) 24Vdc In, (4) 12Vdc Out, 24Vdc Power Supply |
25 |
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2.5.1 |
DC Inputs ................................................................................................ |
25 |
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2.5.2 |
Transistor Outputs .................................................................................. |
25 |
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2.5.3 Nano PLC IC200NDD101 Specifications ................................................... |
26 |
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2.5.4 |
Wiring Diagram, IC200NDD101 .............................................................. |
27 |
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2.6 |
IC200NDR001 ................................................................................................... |
28 |
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2.6.1 |
DC Inputs ................................................................................................ |
28 |
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2.6.2 |
Relay Outputs ......................................................................................... |
28 |
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2.6.3 Nano PLC IC200NDR001 Specifications ................................................... |
28 |
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2.6.4 |
Wiring Diagram, IC200NDR001............................................................... |
30 |
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2.7 |
IC200NDR010 10 Point Nano PLC: (6) 24Vdc In, (4) Relay Out, 12Vdc Power Supply |
30 |
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2.7.1 |
Inputs ..................................................................................................... |
30 |
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2.7.2 |
Relay Outputs ......................................................................................... |
30 |
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2.7.3 Nano PLC IC200NDR010 Specifications ................................................... |
31 |
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2.7.4 |
Wiring Diagram, IC200NR010 ................................................................. |
32 |
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Chapter 3: VersaMax 14-Point Micro PLCs ............................. |
33 |
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3.1 |
VersaMax 14-Point Micro PLC Features .............................................................. |
33 |
3.2 |
14-Point Micro PLC General Specifications ......................................................... |
34 |
3.3 |
High-Speed Counters ........................................................................................ |
34 |
3.4IC200UAA003 14-Point Micro PLC, (8) 120Vac In, (6) 120Vac Out, 120/240Vac Power
Supply ............................................................................................................... |
35 |
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3.4.1 |
AC Inputs ................................................................................................ |
35 |
3.4.2 |
AC Outputs ............................................................................................. |
35 |
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3.4.3 Micro PLC IC200UAA003 Specifications |
................................................... 35 |
3.4.4 Wiring Diagram, IC200UAA003 ............................................................... |
36 |
3.5IC200UAR014 14-Point Micro PLC, (8) 120Vac In, (6) Relay Out, 120/240Vac Power Supply
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37 |
3.5.1 |
Inputs ..................................................................................................... |
37 |
3.5.2 |
Relay Outputs ......................................................................................... |
37 |
3.5.3 Micro PLC IC200UAR014 Specifications ................................................... |
37 |
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3.5.4 |
Wiring Diagram, IC200UAR014 ............................................................... |
39 |
3.6IC200UDD104 14-Point Micro PLC, (8) 24Vdc In, (6) 24Vdc Source Out, 24Vdc Power
Supply ............................................................................................................... |
39 |
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3.6.1 |
DC Power ................................................................................................ |
39 |
3.6.2 |
DC Inputs ................................................................................................ |
40 |
3.6.3 |
Outputs .................................................................................................. |
40 |
3.6.4 Micro PLC IC200UDD104 Specifications .................................................. |
40 |
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3.6.5 |
Wiring Diagram, IC200UDD104 .............................................................. |
42 |
3.7IC200UDD112 14 Point Micro PLC, (8) 12Vdc In, (6) 12Vdc Out, 12Vdc Power Supply 43
3.7.1 |
DC Power ................................................................................................ |
43 |
3.7.2 |
DC Inputs ................................................................................................ |
43 |
3.7.3 |
Transistor Outputs .................................................................................. |
43 |
3.7.4 Micro PLC IC200UDD112 Specifications .................................................. |
44 |
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3.7.5 |
Wiring Diagram, IC200UDD112 .............................................................. |
45 |
3.8IC200UDR001 14-Point Micro PLC, (8) 24Vdc In, (6) Relay Out, 120/240Vac Power Supply
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46 |
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3.8.1 |
DC Inputs ................................................................................................ |
46 |
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3.8.2 |
Relay Outputs ......................................................................................... |
46 |
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3.8.3 Micro PLC IC200UDR001 Specifications ................................................... |
46 |
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3.8.4 |
Wiring Diagram, IC200UDR001............................................................... |
48 |
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3.9 |
IC200UDR002 14-Point Micro PLC, (8) 24Vdc In, (6) Relay Out, 24Vdc Power Supply |
49 |
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3.9.1 |
DC Power ................................................................................................ |
49 |
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3.9.2 |
DC Inputs ................................................................................................ |
49 |
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3.9.3 |
Relay Outputs ......................................................................................... |
49 |
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3.9.4 Micro PLC IC200UDR002 Specifications ................................................... |
50 |
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3.9.5 |
Wiring Diagram, IC200UDR002............................................................... |
51 |
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3.10 |
IC200UDR003 14-Point Micro PLC, (8) 12Vdc In, (6) Relay Out, 12Vdc Power Supply |
52 |
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3.10.1DC Power ................................................................................................ |
52 |
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3.10.2DC Inputs ................................................................................................ |
52 |
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3.10.3Relay Outputs ......................................................................................... |
52 |
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3.10.4Micro PLC IC200UDR003 Specifications ................................................... |
53 |
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3.10.5Wiring Diagram, IC200UDR003............................................................... |
54 |
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Chapter 4: VersaMax 20-Point Micro/Micro PLUS PLCs .......... |
55 |
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4.1 Features of VersaMax 20-Point Micro PLCs......................................................... |
55 |
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4.1.1 |
Run/Stop Switch...................................................................................... |
56 |
4.1.2 |
Ports ....................................................................................................... |
56 |
4.1.3 |
Analog Inputs.......................................................................................... |
57 |
4.1.4 |
Removable Terminal Strips...................................................................... |
57 |
4.1.5 |
Status LEDs ............................................................................................. |
57 |
4.1.6 |
Backup Battery ........................................................................................ |
57 |
4.2 General Specifications of 20-Point VersaMax Micro PLCs.................................... |
58 |
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4.3 High-Speed Counters ........................................................................................ |
58 |
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4.4IC200UDD020 20-Point Micro PLC, (12) 24Vdc In, (4) 24Vdc Out with ESCP, (4) LCDC Out,
24Vdc Power Supply.......................................................................................... |
59 |
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4.4.1 |
DC Power ................................................................................................ |
59 |
4.4.2 |
DC Inputs ................................................................................................ |
59 |
4.4.3 |
DC Outputs ............................................................................................. |
59 |
4.4.4 Micro PLC IC200UDD020 Specifications .................................................. |
60 |
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4.4.5 |
Wiring Diagram, IC200UDD020 .............................................................. |
61 |
4.5IC200UDD220 20-Point Micro PLC, (12) 24Vdc In, (8) 24Vdc Out (Sink), 24Vdc Power
Supply ............................................................................................................... |
62 |
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4.5.1 |
DC Power ................................................................................................ |
62 |
4.5.2 |
DC Inputs ................................................................................................ |
62 |
4.5.3 |
DC Outputs ............................................................................................. |
62 |
4.5.4 Micro PLC IC200UDD220 Specifications .................................................. |
63 |
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4.5.5 |
Wiring Diagram, IC200UDD220 .............................................................. |
64 |
4.6 IC200UDR020 20-Point Micro PLC, (12) 24Vdc In, (8) Relay Out, 24Vdc Power Supply 65 |
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4.6.1 |
DC Inputs ................................................................................................ |
65 |
4.6.2 |
Relay Outputs ......................................................................................... |
65 |
4.6.3 Micro PLC IC200UDR020 Specifications ................................................... |
65 |
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4.6.4 Wiring Diagram, PLC IC200UDR020 ........................................................ |
67 |
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4.7IC200UDR120 20-Point Micro PLC, (12) 24Vdc In, (8) Relay Out, 120/240Vac Power Supply
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67 |
4.7.1 |
DC Inputs ................................................................................................ |
67 |
4.7.2 |
Relay Outputs ......................................................................................... |
68 |
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4.7.3 Micro PLC IC200UDR120, Specifications |
.................................................. 68 |
4.7.4 Wiring Diagram, PLC IC200UDR120 ........................................................ |
69 |
Chapter 5: Micro PLCs with 23 Discrete Points and 3 Analog Channels 70
5.1 |
VersaMax 23 Discrete / 3 Analog Micro PLC Features ......................................... |
70 |
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5.2 |
General Specifications for 23-Point VersaMax Micro PLCs .................................. |
71 |
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5.2.1 |
Run/Stop Switch...................................................................................... |
72 |
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5.2.2 |
Serial Ports .............................................................................................. |
72 |
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5.2.3 |
Analog Potentiometers ........................................................................... |
72 |
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5.2.4 |
Removable Terminal Strips...................................................................... |
73 |
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5.2.5 |
Status LEDs ............................................................................................. |
73 |
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5.2.6 |
Backup Battery ........................................................................................ |
73 |
5.3 |
High-Speed Counters ........................................................................................ |
73 |
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5.3.1 |
Analog I/O............................................................................................... |
73 |
5.4IC200UAL004 Micro PLC, 23 Discrete Points and 3 Analog Channels: (13) 12Vdc In, (10)
Relay Out, (2) Analog In, (1) Analog Out, 12Vdc Power Supply ........................... |
74 |
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5.4.1 |
DC Inputs ................................................................................................ |
74 |
5.4.2 |
Normally-Open Relay Outputs................................................................. |
75 |
5.4.3 |
DC Power Supply ..................................................................................... |
75 |
5.4.4 Micro PLC IC200UAL004 Specifications.................................................... |
75 |
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5.4.5 |
Wiring Diagram, IC200UAL004................................................................ |
76 |
5.5IC200UAL005 Micro PLC, 23 Discrete Points and 3 Analog Channels: (13) 24Vdc In, (1)
24Vdc Out, (9) Relay Out, (2) Analog In, (1) Analog Out, 24Vdc Power Supply ... |
77 |
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5.5.1 |
DC Inputs ................................................................................................ |
77 |
5.5.2 |
DC Output (Q1)....................................................................................... |
77 |
5.5.3 |
Normally-Open Relay Outputs................................................................. |
77 |
5.5.4 |
DC Power Supply ..................................................................................... |
77 |
5.5.5 Micro PLC IC200UAL005 Specifications.................................................... |
78 |
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5.5.6 |
Wiring Diagram, IC200UAL005................................................................ |
80 |
5.6IC200UAL006 Micro PLC, 23 Discrete Points and 3 Analog Channels: (13) 24Vdc In, (1)
24Vdc Out, (9) Relay Out, (2) Analog In, (1) Analog Out, 120/240Vac Power Supply 80 |
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5.6.1 |
DC Inputs ................................................................................................ |
81 |
5.6.2 |
DC Output (Q1)....................................................................................... |
81 |
5.6.3 |
Normally-Open Relay Outputs................................................................. |
81 |
5.6.4 Micro PLC IC200UAL006 Specifications.................................................... |
81 |
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5.6.5 |
Wiring Diagram, IC200UAL006................................................................ |
83 |
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5.7 Analog Operation .............................................................................................. |
84 |
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5.7.1 |
Analog I/O Parameters ............................................................................ |
84 |
5.7.2 Input/Output Values Compared to Process Data ..................................... |
84 |
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5.7.3 |
Analog Input Processing .......................................................................... |
85 |
5.7.4 |
Analog Output Processing ....................................................................... |
86 |
5.7.5 Adjusting the Calibration of Analog Channels .......................................... |
87 |
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Chapter 6: VersaMax 28-Point Micro PLCs ............................. |
88 |
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6.1 |
Features of VersaMax 28-Point Micro PLCs......................................................... |
88 |
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6.1.1 |
Run/Stop Switch...................................................................................... |
89 |
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6.1.2 |
Serial Ports .............................................................................................. |
90 |
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6.1.3 |
Analog Potentiometers ........................................................................... |
90 |
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6.1.4 |
Removable Terminal Strips...................................................................... |
90 |
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6.1.5 |
Status LEDs ............................................................................................. |
90 |
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6.1.6 |
Backup Battery ........................................................................................ |
90 |
6.2 |
General Specifications for 28-Point VersaMax Micro PLCs .................................. |
91 |
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6.3 |
High-Speed Counters ........................................................................................ |
91 |
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6.4IC200UAA007 28-Point Micro PLC, (16) 120Vac In, (12) 120Vac Out, 120/240Vac Power
Supply ............................................................................................................... |
92 |
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6.4.1 |
Inputs ..................................................................................................... |
92 |
6.4.2 |
AC Outputs ............................................................................................. |
92 |
6.4.3 Micro PLC IC200UAA007 Specifications ................................................... |
93 |
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6.4.4 |
Wiring Diagram IC200UAA007 ................................................................ |
94 |
6.5IC200UAR028 28-Point Micro PLC, (16) 120Vac In, (2/10) Relay Out, 120/240Vac Power
Supply ............................................................................................................... |
94 |
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6.5.1 |
Inputs ..................................................................................................... |
94 |
6.5.2 |
Relay Outputs ......................................................................................... |
94 |
6.5.3 Micro PLC IC200UAR028 Specifications ................................................... |
95 |
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6.5.4 |
Wiring Diagram IC200UAR028 ................................................................ |
96 |
6.6IC200UDD110 28-Point Micro PLC, (16) 24Vdc In, (12) 24Vdc Out, 24Vdc Power Supply
.......................................................................................................................... |
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96 |
6.6.1 |
DC Power ................................................................................................ |
96 |
6.6.2 |
DC Inputs ................................................................................................ |
97 |
6.6.3 |
Transistor Outputs .................................................................................. |
97 |
6.6.4 Micro PLC IC200UDD110 Specifications .................................................. |
97 |
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6.6.5 |
Wiring Diagram IC200UDD110 ............................................................... |
99 |
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6.7IC200UDD120 28-Point Micro PLC, (16) 24Vdc In, (12) 24Vdc Out with ESCP, 24Vdc Power
Supply ............................................................................................................. |
100 |
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6.7.1 |
DC Power .............................................................................................. |
100 |
6.7.2 |
DC Inputs .............................................................................................. |
100 |
6.7.3 |
Transistor Outputs ................................................................................ |
100 |
6.7.4 Micro PLC IC200UDD120 Specifications ................................................ |
101 |
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6.7.5 |
Wiring Diagram IC200UDD120 ............................................................. |
102 |
6.8IC200UDD212 28-Point Micro PLC, (16) 12Vdc In, (12) 12Vdc Out, 12Vdc Power Supply
........................................................................................................................ |
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103 |
6.8.1 |
DC Power .............................................................................................. |
103 |
6.8.2 |
DC Inputs .............................................................................................. |
103 |
6.8.3 |
Transistor Outputs ................................................................................ |
103 |
6.8.4 Micro PLC IC200UDD212 Specifications ................................................ |
104 |
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6.8.5 |
Wiring Diagram IC200UDD212 ............................................................. |
105 |
6.9IC200UDR005 28-Point Micro PLC, (16) 24Vdc In, (1) 24Vdc Out, (11) Relay Out,
120/240Vac Power Supply............................................................................... |
106 |
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6.9.1 |
DC Inputs .............................................................................................. |
106 |
6.9.2 |
DC Output (Q1)..................................................................................... |
106 |
6.9.3 Relay Outputs (Q2 – Q12) ..................................................................... |
106 |
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6.9.4 Micro PLC IC200UDR005 Specifications ................................................. |
106 |
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6.9.5 |
Wiring Diagram IC200UDR005.............................................................. |
108 |
6.10 IC200UDR006 28-Point Micro PLC, (16) 12Vdc In, (12) Relay Out, 12Vdc Power Supply 109 |
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6.10.1DC Power .............................................................................................. |
109 |
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6.10.2Inputs ................................................................................................... |
109 |
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6.10.3Relay Outputs (Q1 – Q12) ..................................................................... |
109 |
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6.10.4Micro PLC IC200UDR006 Specifications ................................................. |
110 |
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6.10.5Wiring Diagram IC200UDR006.............................................................. |
111 |
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6.11IC200UDR010 28-Point Micro PLC, (16) 24Vdc In, (1) 24Vdc Out, (11) Relay Out, 24Vdc PS IC200UDR228 28-Point Micro PLC, (16) 24 VC In, (1) 24Vdc Out, (11) Relay Out, 12/24Vdc
PS.................................................................................................................... |
112 |
6.11.1DC Power .............................................................................................. |
112 |
6.11.2DC Inputs .............................................................................................. |
112 |
6.11.3DC Output (Q1)..................................................................................... |
112 |
6.11.4Relay Outputs (Q2 – Q12) ..................................................................... |
113 |
6.11.5Micro PLC IC200UDR010, IC200UDR228 Specifications ......................... |
113 |
6.11.6Wiring Diagram IC200UDR010, IC200UDR228 ...................................... |
115 |
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Chapter 7: VersaMax 40-Point Micro/Micro PLUS PLCs ........ |
116 |
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7.1 |
Features of VersaMax 40-Point Micro PLCs....................................................... |
116 |
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7.1.1 |
Run/Stop Switch.................................................................................... |
117 |
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7.1.2 |
Ports ..................................................................................................... |
117 |
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7.1.3 |
Analog Inputs........................................................................................ |
118 |
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7.1.4 |
Removable Terminal Strips.................................................................... |
118 |
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7.1.5 |
Status LEDs ........................................................................................... |
118 |
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7.1.6 |
Backup Battery ...................................................................................... |
118 |
7.2 |
General Specifications of 40-Point VersaMax Micro PLCs.................................. |
119 |
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7.3 |
High-Speed Counters ...................................................................................... |
119 |
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7.4IC200UDD040 40-Point Micro PLC, (24) 24Vdc In, (12) 24Vdc Out with ESCP,(4) LCDC Out,
24Vdc Power Supply........................................................................................ |
120 |
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7.4.1 |
DC Power .............................................................................................. |
120 |
7.4.2 |
DC Inputs .............................................................................................. |
120 |
7.4.3 |
DC Outputs ........................................................................................... |
120 |
7.4.4 Micro PLC IC200UDD040 Specifications ................................................ |
121 |
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7.4.5 |
Wiring Diagram, IC200UDD040 ............................................................ |
122 |
7.5IC200UDD240 40 Point Micro PLC, (24) 24Vdc In, (16) 24Vdc Out (Sink), 24Vdc Power
Supply ............................................................................................................. |
123 |
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7.5.1 |
DC Power .............................................................................................. |
123 |
7.5.2 |
DC Inputs .............................................................................................. |
123 |
7.5.3 |
DC Outputs ........................................................................................... |
123 |
7.5.4 Micro PLC IC200UDD240 Specifications ................................................ |
124 |
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7.6IC200UDR040 40 Point Micro PLC, (24) 24Vdc In, (16) Relay Out, 24Vdc Power Supply IC200UDR140 40 Point Micro PLC, (24) 24Vdc In, (16) Relay Out, 120/240Vac Power
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Supply IC200UDR440 40 Point Micro PLC, (24) 24Vdc In, (16) Relay Out, 12/24Vdc Power |
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Supply ............................................................................................................. |
126 |
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7.6.1 |
DC Inputs .............................................................................................. |
126 |
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7.6.2 |
Relay Outputs ....................................................................................... |
126 |
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7.6.3 Micro PLC IC200UDR040, IC200UDR140, IC200UDR440 Specifications . 127 |
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7.6.4 Wiring Diagram, IC200UDR040, IC200UDR140, IC200UDR440 ............. |
129 |
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Chapter 8: VersaMax 64-Point Micro/Micro PLUS PLCs ........ |
130 |
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8.1 |
Features of VersaMax 64-Point Micro PLCs....................................................... |
130 |
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8.2 |
General Specifications of 64-Point VersaMax Micro PLCs.................................. |
131 |
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8.3 |
High-Speed Counters ...................................................................................... |
131 |
|
|
8.3.1 |
Run/Stop Switch.................................................................................... |
132 |
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|
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8.3.2 |
Ports ..................................................................................................... |
132 |
8.3.3 |
Analog Inputs........................................................................................ |
133 |
8.3.4 |
Removable Terminal Strips.................................................................... |
133 |
8.3.5 |
Status LEDs ........................................................................................... |
133 |
8.3.6 |
Backup Battery ...................................................................................... |
133 |
8.4IC200UDD064 64 Point Micro PLC, (40) 24Vdc In, (24) 24Vdc Out (Source), 24Vdc Power
Supply ............................................................................................................. |
133 |
|
8.4.1 |
DC Power .............................................................................................. |
133 |
8.4.2 |
DC Inputs .............................................................................................. |
134 |
8.4.3 |
Transistor Outputs ................................................................................ |
134 |
8.4.4 Micro PLC IC200UDD064 Specifications ................................................ |
134 |
|
8.4.5 |
Wiring Diagram, IC200UDD064 ............................................................ |
136 |
8.5IC200UDD164 64 Point Micro PLC, (40) 24Vdc In, (24) 24Vdc Out (Sink), 24Vdc Power
Supply ............................................................................................................. |
136 |
|
8.5.1 |
DC Power .............................................................................................. |
136 |
8.5.2 |
DC Inputs .............................................................................................. |
136 |
8.5.3 |
DC Outputs ........................................................................................... |
137 |
8.5.4 Micro PLC IC200UDD164 Specifications ................................................ |
137 |
|
8.5.5 |
Wiring Diagram, IC200UDD164 ............................................................ |
138 |
8.6IC200UDR064 64 Point Micro PLC, (40) 24Vdc In, (24) Relay Out, 24Vdc Power Supply 139
8.6.1 |
DC Inputs .............................................................................................. |
139 |
8.6.2 |
Relay Outputs ....................................................................................... |
139 |
8.6.3 Micro PLC IC200UDR064 Specifications ................................................. |
139 |
|
8.6.4 Wiring Diagram, PLC IC200UDR064 ...................................................... |
141 |
|
8.7IC200UDR164 64 Point Micro PLC, (40) 24Vdc In, (24) Relay Out, 120/240Vac Power
Supply ............................................................................................................. |
141 |
|
8.7.1 |
DC Inputs .............................................................................................. |
141 |
8.7.2 |
Relay Outputs ....................................................................................... |
141 |
8.7.3 Micro PLC IC200 UDR164, Specifications ............................................... |
142 |
|
8.7.4 |
Wiring Diagram, IC200UDR164............................................................. |
143 |
Chapter 9: VersaMax Micro PLC 8-, 14-, and 16-Point Expansion Units
144
9.1 Features of VersaMax 8-, 14-, and 16-Point Expansion Units............................. |
145 |
|
9.1.1 |
Removable Terminal Strips.................................................................... |
145 |
9.1.2 |
Expansion Connector ............................................................................ |
145 |
9.1.3 |
Status LEDs ........................................................................................... |
145 |
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9.1.4 Cables |
................................................................................................... 145 |
9.2IC200UEC008 8 Point Expansion Unit, (4) 24Vdc Inputs, (4) 24Vdc Outputs with ESCP,
24Vdc Power Supply........................................................................................ |
146 |
|
9.2.1 |
DC Inputs .............................................................................................. |
146 |
9.2.2 |
Transistor Outputs ................................................................................ |
146 |
9.2.3 Expansion Unit IC200UEC008 Specifications.......................................... |
147 |
|
9.2.4 |
Wiring Diagram, IC200UEC008 ............................................................. |
148 |
9.3IC200UEC108 8 Point Expansion Unit, (4) 24Vdc Inputs, (4) 24VC Transistor Outputs,
24Vdc Power Supply........................................................................................ |
148 |
|
9.3.1 |
DC Inputs .............................................................................................. |
148 |
9.3.2 |
Transistor Outputs ................................................................................ |
149 |
9.3.3 Expansion Unit IC200UEC108 Specifications.......................................... |
149 |
|
9.4IC200UEC208 8 Point Expansion Unit , (4) 24Vdc Inputs, (4) Relay Outputs, 24Vdc Power
Supply ............................................................................................................. |
150 |
|
9.4.1 |
DC Inputs .............................................................................................. |
150 |
9.4.2 |
Relay Outputs ....................................................................................... |
151 |
9.4.3 Expansion Unit IC200UEC208 Specifications.......................................... |
151 |
|
9.4.4 |
Wiring Diagram, IC200UEC208 ............................................................. |
152 |
9.5IC200UEI008 8 Point Expansion Unit, (8) 24Vdc Inputs, 24Vdc Power Supply IC200UEI016
16 Point Expansion Unit, (16) 24Vdc Inputs, 24Vdc Power Supply .................... |
153 |
|
9.5.1 |
DC Inputs .............................................................................................. |
153 |
9.5.2 Expansion Units IC200UEI008 and IC200UEI016 Specifications.............. |
153 |
|
9.5.3 |
Wiring Diagram, IC200UEI008............................................................... |
154 |
9.5.4 |
Wiring Diagram, IC200UEI016............................................................... |
154 |
9.6IC200UEO008 8 Point Expansion Unit, (8) 24Vdc Outputs with ESCP, 24Vdc Power Supply IC200UEO016 16 Point Expansion Unit, (16) 24Vdc Outputs with ESCP, 24Vdc Power
Supply ............................................................................................................. |
155 |
|
9.6.1 |
Transistor Outputs ................................................................................ |
155 |
9.6.2 Expansion Units IC200UEO008 and IC200UEO016 Specifications .......... |
156 |
|
9.6.3 |
Wiring Diagram, IC200UEO008 ............................................................. |
157 |
9.6.4 |
Wiring Diagram, IC200UEO016 ............................................................. |
157 |
9.7IC200UEO108 8 Point Expansion Unit, (8) 24Vdc Transistor Outputs, 24Vdc Power Supply
IC200UEO116 16 Point Expansion Unit, (16) Transistor Outputs, 24Vdc Power Supply 158 |
||
9.7.1 |
Transistor Outputs ................................................................................ |
158 |
9.7.2 Expansion Units IC200UEO108 and IC200UEO116 Specifications .......... |
158 |
|
9.7.3 |
Wiring Diagram, IC200UEO108 ............................................................. |
159 |
9.7.4 |
Wiring Diagram, IC200UEO116 ............................................................. |
160 |
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9.8IC200UER008 8 Point Expansion Unit, (8) Relay Outputs, 24Vdc Power Supply IC200UER016 16 Point Expansion Unit, (16) Relay Outputs, 24Vdc Power Supply161
9.8.1 |
Relay Outputs ....................................................................................... |
161 |
9.8.2 Expansion Units IC200UER008 and IC200UER016 Specifications ........... |
161 |
|
9.8.3 |
Wiring Diagram, IC200UER008 ............................................................. |
162 |
9.8.4 |
Wiring Diagram, IC200UER016 ............................................................. |
162 |
9.9IC200UEX009 14 Point Expansion Unit, (8) 120Vac In, (2) Relay Out at 10 Amps, (4) Relay
Out at 2 Amps, 120/240Vac Power Supply....................................................... |
163 |
|
9.9.1 |
AC Inputs .............................................................................................. |
163 |
9.9.2 |
Relay Outputs ....................................................................................... |
163 |
9.9.3 Expansion Unit IC200UEX009 Specifications.......................................... |
163 |
|
9.9.4 |
Wiring Diagram, IC200UEX009 ............................................................. |
164 |
9.10 IC200UEX010 14 Point Expansion Unit, (8) 120Vac In, (6) 120Vac Out, 120/240Vac Power |
||
Supply ............................................................................................................. |
165 |
|
9.10.1AC Inputs .............................................................................................. |
165 |
|
9.10.2AC Outputs ........................................................................................... |
165 |
|
9.10.3Expansion Unit IC200UEX010 Specifications.......................................... |
165 |
|
9.10.4Wiring Diagram, IC200UEX010 ............................................................. |
166 |
|
9.11 IC200UEX011 14-Point Expansion Unit with AC Power, (8) 24Vdc Inputs, (6) Relay Outputs |
||
........................................................................................................................ |
|
167 |
9.11.1DC Inputs .............................................................................................. |
167 |
|
9.11.2Relay Outputs ....................................................................................... |
167 |
|
9.11.3Expansion Unit IC200UEX011 Specifications.......................................... |
167 |
|
9.11.4Wiring Diagram, IC200UEX011 ............................................................. |
168 |
|
9.12 IC200UEX012 14-Point Expansion Unit with 24DC Power, (8) 24Vdc Inputs, (6) Relay |
||
Outputs........................................................................................................... |
169 |
|
9.12.1DC Inputs .............................................................................................. |
169 |
|
9.12.2Relay Outputs ....................................................................................... |
169 |
|
9.12.3Expansion Unit IC200UEX012 Specifications.......................................... |
169 |
|
9.12.4Wiring Diagram, IC200UEX012 ............................................................. |
170 |
|
9.13 IC200UEX013 14-Point Expansion Unit with 12Vdc Power, (8) 12Vdc Inputs, (6) Relay |
||
Outputs........................................................................................................... |
171 |
|
9.13.1DC Inputs .............................................................................................. |
171 |
|
9.13.2Relay Outputs ....................................................................................... |
171 |
|
9.13.3Expansion Unit IC200UEX013 Specifications.......................................... |
171 |
|
9.13.4Wiring Diagram, IC200UEX013 ............................................................. |
172 |
|
9.14 IC200UEX014 14-Point Expansion Unit with 24DC Power, (8) 24DC Inputs, (2) High- |
||
Current and (4) Low-Current Transistor Outputs .............................................. |
173 |
|
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9.14.1DC Inputs .............................................................................................. |
173 |
9.14.2Transistor Outputs ................................................................................ |
173 |
9.14.3Expansion Unit IC200UEX014 Specifications.......................................... |
174 |
9.14.4Wiring Diagram, IC200UEX014 ............................................................. |
175 |
9.15 IC200UEX015 14-Point Expansion Unit with 12DC Power, (8) 12DC Inputs, (6) 12Vdc |
|
Outputs........................................................................................................... |
176 |
9.15.1DC Inputs .............................................................................................. |
176 |
9.15.2Transistor Outputs ................................................................................ |
176 |
9.15.3Expansion Unit IC200UEX015 Specifications.......................................... |
177 |
9.15.4Wiring Diagram, IC200UEX015 ............................................................. |
178 |
9.16 IC200UEX122 14-Point Expansion Unit with 24DC Power, (8) 24DC Inputs, (2) High- |
|
Current and (4) Low-Current Transistor Outputs with ESCP .............................. |
179 |
9.16.1DC Inputs .............................................................................................. |
179 |
9.16.2Outputs ................................................................................................ |
179 |
9.16.3Expansion Unit IC200UEX122 Specifications.......................................... |
180 |
9.16.4Wiring Diagram, IC200UEX122 ............................................................. |
181 |
Chapter 10: VersaMax Micro PLC 28-Point Expansion Units... 182 |
|
10.1 Features of VersaMax 28-Point Micro PLC Expansion Units ............................... |
182 |
10.1.1Removable Terminal Strips.................................................................... |
183 |
10.1.2Expansion Connector ............................................................................ |
183 |
10.1.3Status LEDs ........................................................................................... |
183 |
10.1.4Cables ................................................................................................... |
183 |
10.2 IC200UEX209 28 Point Micro PLC Expansion Unit, (16) 120Vac In, (2/10) Relay Out, |
|
120/240Vac Power Supply............................................................................... |
183 |
10.2.1AC Inputs .............................................................................................. |
183 |
10.2.2Relay Outputs ....................................................................................... |
183 |
10.2.3Expansion Unit IC200UEX209 Specifications.......................................... |
184 |
10.2.4Wiring Diagram, IC200UEX209 ............................................................. |
185 |
10.3 IC200UEX210 28 Point Micro PLC Expansion Unit, (16) 120Vac In, (12) 120Vac Out, |
|
120/240Vac Power Supply............................................................................... |
186 |
10.3.1AC Inputs .............................................................................................. |
186 |
10.3.2AC Outputs ........................................................................................... |
186 |
10.3.3Expansion Unit IC200UEX210 Specifications.......................................... |
187 |
10.3.4Wiring Diagram, IC200UEX210 ............................................................. |
188 |
10.4 IC200UEX211 28 Point Micro PLC Expansion Unit, (16) 24Vdc In, (12) Relay Out, |
|
120/240Vac Power Supply............................................................................... |
188 |
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10.4.1DC Inputs .............................................................................................. |
188 |
10.4.2Relay Outputs (Q1 – Q12) ..................................................................... |
188 |
10.4.3Expansion Unit IC200UEX211 Specifications.......................................... |
189 |
10.4.4Wiring Diagram, IC200UEX211 ............................................................. |
190 |
10.5 IC200UEX212 28 Point Micro PLC Expansion Unit, (16) 24Vdc In, (12) Relay Out, 24Vdc |
|
Power Supply................................................................................................... |
191 |
10.5.1DC Power .............................................................................................. |
191 |
10.5.2DC Inputs .............................................................................................. |
191 |
10.5.3Relay Outputs (Q1 – Q12) ..................................................................... |
191 |
10.5.4Expansion Unit IC200UEX212 Specifications.......................................... |
191 |
10.5.5Wiring Diagram, IC200UEX212............................................................. |
192 |
10.6 IC200UEX213 28 Point Micro PLC Expansion Unit, (16) 12Vdc In, (12) Relay Out, 12Vdc |
|
Power Supply................................................................................................... |
193 |
10.6.1DC Power .............................................................................................. |
193 |
10.6.2DC Inputs .............................................................................................. |
193 |
10.6.3Relay Outputs (Q1 – Q12) ..................................................................... |
193 |
10.6.4Expansion Unit IC200UEX213 Specifications.......................................... |
193 |
10.6.5Wiring Diagram, IC200UEX213 ............................................................. |
195 |
10.7 IC200UEX214 28 Point Micro PLC Expansion Unit, (16) 24Vdc In, (12) 24Vdc Out, 24Vdc |
|
Power Supply................................................................................................... |
196 |
10.7.1DC Power .............................................................................................. |
196 |
10.7.2DC Inputs .............................................................................................. |
196 |
10.7.3Transistor Outputs ................................................................................ |
196 |
10.7.4Expansion Unit IC200UEX214 Specifications.......................................... |
197 |
10.7.5Wiring Diagram, IC200UEX214 ............................................................. |
198 |
10.8 IC200UEX215 28 Point Micro PLC Expansion Unit, (16) 12Vdc In, (12) 12Vdc Out, 12Vdc |
|
Power Supply................................................................................................... |
199 |
10.8.1DC Power .............................................................................................. |
199 |
10.8.2DC Inputs .............................................................................................. |
199 |
10.8.3Transistor Outputs ................................................................................ |
199 |
10.8.4Expansion Unit IC200UEX215 Specifications.......................................... |
200 |
10.8.5Wiring Diagram, IC200UEX215............................................................. |
201 |
10.9 IC200UEX222 28 Point Micro PLC Expansion Unit, (16) 24Vdc In, (12) 24Vdc Out with |
|
ESCP, 24Vdc Power Supply .............................................................................. |
202 |
10.9.1DC Power .............................................................................................. |
202 |
10.9.2DC Inputs .............................................................................................. |
202 |
10.9.3Transistor Outputs ................................................................................ |
202 |
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10.9.4Expansion Unit IC200UEX222 Specifications.......................................... |
203 |
10.9.5Wiring Diagram, IC200UEX222 ............................................................. |
204 |
Chapter 11: VersaMax Micro PLC 64-Point Expansion Units... 205 |
|
11.1 Features of VersaMax 64-Point Micro PLC Expansion Units ............................... |
205 |
11.1.1Removable Terminal Strips.................................................................... |
205 |
11.1.2Expansion Connector ............................................................................ |
206 |
11.1.3Status LEDs ........................................................................................... |
206 |
11.1.4Cables ................................................................................................... |
206 |
11.2 IC200UEX064 64 Point Micro PLC Expansion Unit,(40) 24Vdc In, (24) Relay Out, 24Vdc |
|
Power Supply................................................................................................... |
206 |
11.2.1DC Inputs .............................................................................................. |
206 |
11.2.2Relay Outputs ....................................................................................... |
206 |
11.2.3Expansion Unit IC200UEX064 Specifications.......................................... |
207 |
11.2.4Wiring Diagram, IC200UEX064 ............................................................. |
208 |
11.3 IC200UEX164 64 Point Micro PLC Expansion Unit, (40) 24Vdc In, (24) Relay Out, |
|
120/240Vac Power Supply............................................................................... |
208 |
11.3.1DC Inputs .............................................................................................. |
208 |
11.3.2Relay Outputs ....................................................................................... |
209 |
11.3.3Expansion Unit IC200UEX164 Specifications.......................................... |
209 |
11.3.4Wiring Diagram, IC200UEX164 ............................................................. |
210 |
11.4 IC200UEX264 64 Point Micro PLC Expansion Unit, (24) 24Vdc In, (4) LCDC, (16) LCDC with |
|
ESCP, (4) HCDC with ESCP Out, 24Vdc Power Supply ....................................... |
210 |
11.4.1DC Inputs .............................................................................................. |
210 |
11.4.2DC Outputs ........................................................................................... |
211 |
11.4.3Expansion Unit IC200UEX264 Specifications.......................................... |
211 |
11.4.4Wiring Diagram, IC200UEX264 ............................................................. |
212 |
11.5 IC200UEX364 64 Point Micro PLC Expansion Unit, (40) 24Vdc In, (24) LCDC Out, 24Vdc |
|
Power Supply................................................................................................... |
213 |
11.5.1DC Power .............................................................................................. |
213 |
11.5.2DC Inputs .............................................................................................. |
213 |
11.5.3DC Outputs ........................................................................................... |
213 |
11.5.4Expansion Unit IC200UEX364 Specifications.......................................... |
214 |
11.5.5Wiring Diagram, IC200UEX364 ............................................................. |
215 |
Chapter 12: Analog Expansion Units ..................................... |
216 |
12.1 Features of Analog Expansion Units ................................................................. |
216 |
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Contents |
|
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|
|
Dec 2019 |
|
12.1.1Removable Terminal Strips.................................................................... |
|
216 |
|
12.1.2Expansion Connector ............................................................................ |
|
216 |
|
12.1.3Status LEDs ........................................................................................... |
|
217 |
|
12.1.4Cables ................................................................................................... |
|
217 |
12.2 Analog Expansion Unit Specifications............................................................... |
|
217 |
|
|
12.2.1Power Specifications for Analog Expansion Units ................................... |
|
217 |
|
12.2.2Input and Output Specifications ............................................................ |
|
217 |
12.3 |
Analog Operation ............................................................................................ |
|
218 |
|
12.3.1Analog I/O Parameters .......................................................................... |
|
218 |
|
12.3.2Input/Output Values Compared to Process Data ................................... |
|
219 |
|
12.3.3Count Resolution for Analog Expansion Units ........................................ |
|
219 |
|
12.3.4LED Indications...................................................................................... |
|
219 |
|
12.3.5Analog Input Processing ........................................................................ |
|
220 |
|
12.3.6Analog Output Processing ..................................................................... |
|
221 |
|
12.3.7Wiring Diagram..................................................................................... |
|
222 |
Chapter 13: RTD and Thermocouple Expansion Units ............ |
|
223 |
|
13.1 Description of RTD and Thermocouple Modules .............................................. |
|
223 |
|
|
13.1.1Removable Terminal Strips.................................................................... |
|
224 |
|
13.1.2Expansion Connector ............................................................................ |
|
224 |
|
13.1.3Status LEDs ........................................................................................... |
|
224 |
|
13.1.4Cables ................................................................................................... |
|
224 |
13.2 |
RTD Expansion Modules................................................................................... |
|
224 |
|
13.2.1Compatibility ........................................................................................ |
|
225 |
|
13.2.2RTD Module General Specifications ....................................................... |
|
225 |
|
13.2.3RTD Module Input Specifications ........................................................... |
|
226 |
|
13.2.4RTD Module Output Specifications ........................................................ |
|
226 |
|
13.2.5Scaling .................................................................................................. |
|
227 |
|
13.2.6Wiring for RTD Expansion Modules ........................................................ |
|
228 |
13.3 |
Module Installation.......................................................................................... |
|
229 |
|
13.3.1DIP Switches ......................................................................................... |
|
229 |
|
13.3.2LED Indications...................................................................................... |
|
230 |
|
13.3.3Data Conversion for RTD Expansion Units (in Compatible mode) |
........... 230 |
|
13.4 |
Thermocouple Expansion Modules .................................................................. |
|
233 |
|
13.4.1Compatibility ........................................................................................ |
|
233 |
|
13.4.2Thermocouple Module General Specifications....................................... |
|
234 |
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|
|
13.4.3Analog Output Specifications (Model IC200UEX826)............................. |
|
234 |
|
13.4.4Thermocouple Module Input Specifications........................................... |
|
235 |
|
13.4.5Scaling for Thermocouple Module Data................................................. |
|
236 |
|
13.4.6Scaling for Analog Outputs (Model IC200UEX826) ................................ |
|
236 |
|
13.4.7Thermocouple Module Configuration.................................................... |
|
237 |
|
13.4.8Wiring for Thermocouple Expansion Modules........................................ |
|
238 |
13.5 |
Module Installation.......................................................................................... |
|
239 |
|
13.5.1DIP Switch Settings ............................................................................... |
|
239 |
|
13.5.2LED Indications...................................................................................... |
|
240 |
|
13.5.3Basic Temperature Conversion Logic ..................................................... |
|
241 |
|
13.5.4High-Resolution Temperature Conversion Logic for Thermocouple Units242 |
||
Chapter 14: CPU Option Modules .......................................... |
|
244 |
|
14.1 |
Using Option Modules ..................................................................................... |
|
244 |
14.2 |
IC200UMB001 Memory Pack Module............................................................... |
|
244 |
|
14.2.1Features ................................................................................................ |
|
245 |
14.3 |
IC200USB001 RS232 Extra Port Option Module with 2 Analog Inputs ............... |
|
246 |
|
14.3.1Analog Inputs........................................................................................ |
|
247 |
14.4 |
IC200USB002 RS-422/485 Extra Port Option Module with 2 Analog Inputs |
...... 248 |
|
|
14.4.1Analog Inputs........................................................................................ |
|
249 |
14.5 |
IC200UUB001 USB / RS232 Conversion Option Module................................... |
|
249 |
14.6 |
IC200UEM001 RJ-45, 10/100 Mbit Ethernet Communications Module ............. |
|
250 |
|
14.6.1Module Specifications ........................................................................... |
|
250 |
|
14.6.2Status LEDs ........................................................................................... |
|
251 |
|
14.6.3Configuration Options........................................................................... |
|
251 |
|
14.6.4Enhanced Data Throughput .................................................................. |
|
252 |
|
14.6.5Setting the IP Address ........................................................................... |
|
252 |
|
14.6.6Downloading Ethernet Drivers............................................................... |
|
252 |
|
14.6.7Modbus/TCP Client Support .................................................................. |
|
252 |
|
14.6.8Security Settings for the Ethernet Option Module.................................. |
|
266 |
14.7 |
Installing Option Modules................................................................................ |
|
267 |
Chapter 15: Installation Instructions ..................................... |
|
269 |
|
15.1 |
Preinstallation Check ....................................................................................... |
|
269 |
15.2 |
Agency Approvals, Standards, and General Specifications................................ |
|
270 |
|
15.2.1Immunity and Emission Specifications, Relevant Standards, and Level Passed 271 |
||
15.3 |
Installation Guidelines ..................................................................................... |
|
271 |
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Contents |
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|
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|
15.3.1CE Mark Installation Requirement.......................................................... |
272 |
|
15.3.2UL Requirements for Class I Div 2 Installations ....................................... |
272 |
|
15.3.3Additional Environmental Guidelines..................................................... |
272 |
15.4 |
Mounting Dimensions ..................................................................................... |
273 |
|
15.4.1Dimensions of Nano PLCs ...................................................................... |
273 |
|
15.4.2Dimensions of 14-, 20-, 23-, 28-, 40-, and 64-Point Micro PLCs and Expansion Units |
|
|
274 |
|
15.5 |
Grounding the Equipment ............................................................................... |
274 |
|
15.5.1Grounding the Programmer .................................................................. |
275 |
15.6 |
Installing a PLC or Expansion Unit on a DIN Rail ................................................ |
275 |
|
15.6.1Mounting the PLC on a DIN Rail ............................................................. |
276 |
|
15.6.2Removing the PLC from a DIN Rail ......................................................... |
276 |
|
15.6.3Panel-Mounting .................................................................................... |
276 |
|
15.6.4Grounding the Metal Panel or DIN Rail ................................................... |
277 |
15.7 |
Connecting an Expansion Unit to a Micro PLC................................................... |
277 |
|
15.7.1The Expansion Cable ............................................................................. |
277 |
15.8 |
System Wiring Guidelines ................................................................................ |
278 |
|
15.8.1Safety Measures .................................................................................... |
278 |
|
15.8.2Installing Additional Suppression........................................................... |
278 |
15.9 |
I/O Installation and Wiring ............................................................................... |
279 |
|
15.9.1Wiring for Power Supply and I/O Connections........................................ |
280 |
|
15.9.2Removable Wiring Terminals................................................................. |
280 |
|
15.9.3General Wiring Procedures .................................................................... |
281 |
|
15.9.4Providing Fusing for Outputs ................................................................. |
282 |
|
15.9.5Providing Suppression Circuits for Inductive Loads ................................ |
283 |
|
15.9.6Typical DC Input Circuits ....................................................................... |
283 |
|
15.9.7Typical DC Output Circuits .................................................................... |
284 |
|
15.9.8Typical High-Speed Counter Connections.............................................. |
286 |
|
15.9.9Added Resistance for 20-, 40-, and 64-Point Micro PLCS at Higher Count Rates 287 |
|
|
15.9.10 Typical AC Input and Output Circuits ............................................... |
288 |
|
15.9.11 Typical Analog Input and Output Circuits......................................... |
289 |
15.10 |
Starting Up the PLC.......................................................................................... |
290 |
|
15.10.1 Turning off Power to the PLC ........................................................... |
290 |
|
15.10.2 Normal Power-up Sequence ............................................................ |
291 |
15.11 |
Adjusting the Analog Potentiometers .............................................................. |
292 |
15.12 |
DIP Switches.................................................................................................... |
293 |
Contents |
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Dec 2019 |
15.12.1 4-Position DIP Switches on Micro PLC CPUs |
...................................... 293 |
15.12.2DIP Switches on an Analog Expansion Module Select Count Resolution293
15.12.3 DIP Switches on an RTD Expansion Module Select Update Rate ........ |
293 |
|
15.12.4 DIP Switches on a Thermocouple Expansion Module Select Input Sensors/Mode |
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|
294 |
|
15.13 Installing/Replacing a Backup Battery .............................................................. |
294 |
|
15.13.1 CPU Battery Consumption Data ....................................................... |
294 |
|
15.14 Serial Port Connections.................................................................................... |
295 |
|
15.14.1 Providing Power to an External Device from Port 1 or 2 .................... |
295 |
|
15.14.2 Short Circuit Protection on 5Vdc for Units Later than June 2005....... |
295 |
|
15.14.3 Cable Lengths and Baud Rates ......................................................... |
296 |
|
15.14.4 |
Port 1: RS-232 ................................................................................. |
296 |
15.14.5 Port 2 on 23-Point and 28-Point Micro PLCs: RS-485 ........................ |
298 |
|
15.14.6 Port 2 RS-485 Option Module on 20-/ 40-/ 64-Point Micro PLCs ....... |
300 |
|
15.14.7 RS-485 Multidrop Serial Connections............................................... |
301 |
|
15.14.8 |
RS-485 Port Isolator......................................................................... |
302 |
15.14.9 RS-232 to RS-485 Adapter ............................................................... |
307 |
|
15.15 Replacing AC Output Module Fuses ................................................................. |
310 |
|
15.15.1 AC Output Fuse Specifications ......................................................... |
311 |
|
Chapter 16: Configuration .................................................... |
312 |
|
16.1 |
Configuration Overview................................................................................... |
312 |
|
16.1.1Autoconfiguration................................................................................. |
312 |
|
16.1.2Software Configuration ......................................................................... |
312 |
16.2 |
Storing a Configuration from a Programmer .................................................... |
313 |
16.3 |
CPU Configuration........................................................................................... |
314 |
16.4 |
Port 1 Configuration ........................................................................................ |
316 |
|
16.4.1Timing Note for RTU Communications .................................................. |
316 |
16.5 |
Port 2 Configuration ........................................................................................ |
317 |
16.6 |
Configuring Analog I/O Parameters ................................................................. |
318 |
16.7 |
Configuring High-Speed Counter, PWM or Pulse Train ..................................... |
318 |
|
16.7.1HSC, PWM, and PTO Settings ................................................................ |
318 |
|
16.7.2Channel #1, 2, 3, 4 Parameters .............................................................. |
320 |
Chapter 17: PLC Operation.................................................... |
323 |
|
17.1 |
Operating Modes............................................................................................. |
323 |
17.2 |
Parts of the CPU Sweep.................................................................................... |
324 |
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17.3 |
Standard CPU Sweep Operation....................................................................... |
326 |
|
|
17.3.1The Sweep Windows ............................................................................. |
326 |
|
|
17.3.2The Watchdog Timer............................................................................. |
327 |
|
17.4 |
Constant Sweep Time Operation ..................................................................... |
327 |
|
|
17.4.1Changing the Configured Default for Constant Sweep Mode ................. |
327 |
|
|
17.4.2The Constant Sweep Timer.................................................................... |
327 |
|
|
17.4.3Enabling/Disabling Constant Sweep Time, Reading or Setting the Length of the |
||
|
Timer .................................................................................................... |
327 |
|
17.5 |
CPU Stop Modes .............................................................................................. |
328 |
|
17.6 |
Controlling the Execution of a Program ........................................................... |
328 |
|
|
17.6.1Calling a Subroutine Block ..................................................................... |
328 |
|
|
17.6.2Creating a Temporary End of Logic ........................................................ |
328 |
|
|
17.6.3Executing Rungs of Logic without Logical Power Flow............................ |
328 |
|
|
17.6.4Jumping to Another Part of the Program................................................ |
329 |
|
17.7 |
Privilege Levels and Passwords......................................................................... |
329 |
|
|
17.7.1Protection Level Request from Programmer .......................................... |
330 |
|
|
17.7.2The OEM Protection Feature.................................................................. |
330 |
|
|
17.7.3Clearing All Memory .............................................................................. |
331 |
|
17.8 |
Run/Stop Mode Switch Operation.................................................................... |
331 |
|
|
17.8.1Run/Stop Mode Operation .................................................................... |
331 |
|
|
17.8.2Configurable Memory Protection .......................................................... |
332 |
|
|
17.8.3Configuration Parameters and Switch Position for Run/Stop Modes ...... |
332 |
|
|
17.8.4Configuration Parameters and Switch Position for Memory Protection .. |
332 |
|
|
17.8.5Configuration Parameters and Switch Position for Simultaneous Run/Stop |
||
|
Operation and Memory Protection ........................................................ |
333 |
|
|
17.8.6Configuration Parameters and Switch Position for Fault Operations....... |
333 |
|
17.9 |
Power-Up and Power-Down Sequence............................................................. |
333 |
|
|
17.9.1Power-Up Sequence .............................................................................. |
333 |
|
|
17.9.2Flash Memory........................................................................................ |
334 |
|
|
17.9.3Default Conditions for Micro PLC Output Points..................................... |
334 |
|
|
17.9.4Power-Down Conditions........................................................................ |
335 |
|
|
17.9.5Power Cycle .......................................................................................... |
335 |
|
17.10 |
Input Filters ..................................................................................................... |
336 |
|
|
17.10.1 |
Discrete Input Filtering .................................................................... |
336 |
17.11 |
Hardware R/C Filters ........................................................................................ |
337 |
|
17.12 |
Analog Potentiometer Input Filtering .............................................................. |
339 |
|
|
17.12.1 |
Input Settings.................................................................................. |
339 |
Contents |
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GFK-1645M |
Dec 2019 |
17.12.2 Default Filter Time........................................................................... |
339 |
17.12.3 Limitations of Analog Potentiometer Input Filtering ........................ |
339 |
Chapter 18: High-Speed Counter, PWM, and Pulse Train Operation
340
18.1 |
Overview ......................................................................................................... |
340 |
|
18.1.1Operation at Power-up and Mode Change ............................................. |
341 |
|
18.1.2Basic Setup............................................................................................ |
341 |
18.2 |
HSC/PWM/PTO Channels................................................................................. |
342 |
|
18.2.1HSC/PWM/PTO Channels for Micro PLCs (14 Point/ 28 Point)................. |
342 |
|
18.2.2HSC/PWM/PTO Channels for Micro-20, -40, or -64 PLC .......................... |
343 |
|
18.2.3HSC/PWM/PTO Channels for Nano PLCs ................................................ |
343 |
18.3 |
Type A Counter................................................................................................ |
344 |
|
18.3.1Type A Counter Program References ..................................................... |
344 |
|
18.3.2Type A Counter Operation..................................................................... |
345 |
|
18.3.3Type A High-Speed Counter Operation Details ...................................... |
345 |
18.4 |
Type B Counter................................................................................................ |
347 |
|
18.4.1Type B Counter Program References ..................................................... |
348 |
|
18.4.2Type B Counter Operation ..................................................................... |
348 |
18.5 |
High-Speed Counter Outputs .......................................................................... |
350 |
|
18.5.1Pulldown Resistor.................................................................................. |
350 |
|
18.5.2Duty Cycle Limits: with 1.5k pulldown resistor - UDR005/006/010 & |
|
|
UAL004/005/006 .................................................................................. |
350 |
|
18.5.3Duty Cycle Limits: with 1.5k pulldown resistor - UDD104/110 & NDD101351 |
|
|
18.5.4Counter Output Presets......................................................................... |
351 |
18.6 |
PWM Outputs.................................................................................................. |
352 |
|
18.6.1Enabling and Disabling a PWM Output .................................................. |
352 |
|
18.6.2PWM Frequency .................................................................................... |
353 |
|
18.6.3PWM Duty Cycle.................................................................................... |
353 |
|
18.6.4Load Correction for PWM Outputs ......................................................... |
353 |
18.7 |
Pulse Train Outputs ......................................................................................... |
354 |
|
18.7.1Configuring a Pulse Train Output........................................................... |
354 |
|
18.7.2Program References for Pulse Train Outputs.......................................... |
354 |
|
18.7.3Enabling and Disabling Pulse Train Operation ........................................ |
355 |
|
18.7.4Setting Up the Pulse Frequency ............................................................. |
355 |
|
18.7.5Setting Up the Number of Pulses ........................................................... |
356 |
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18.7.6Load Correction Time ............................................................................ |
356 |
18.8 |
Pulse Train with Ramp ..................................................................................... |
357 |
|
18.8.1Configuring Pulse Train with Ramp ........................................................ |
357 |
|
18.8.2Program References for Pulse Train with Ramp Outputs ........................ |
357 |
|
18.8.3Setting Up the Pulse Frequency for Pulse Train with Ramp ..................... |
358 |
|
18.8.4Setting Up the Number of Pulses ........................................................... |
358 |
|
18.8.5Changing the Acceleration and Deceleration ......................................... |
358 |
|
18.8.6Controlling Operation of a Pulse Train with Ramp Output ...................... |
358 |
18.9 |
COMMREQs for the HSC/PWM/PTO Functions ................................................. |
360 |
|
18.9.1The COMMREQ Command Block ........................................................... |
361 |
|
18.9.2COMMREQ Example .............................................................................. |
364 |
18.10 |
HSC Application Examples ............................................................................... |
366 |
|
18.10.1 RPM Indicator.................................................................................. |
366 |
Chapter 19: Motion Control Functions .................................. |
367 |
|
19.1 |
Overview ......................................................................................................... |
368 |
|
19.1.1Program References for Motion Features............................................... |
368 |
|
19.1.2Position Registers.................................................................................. |
368 |
|
19.1.3Function Block Instance Registers.......................................................... |
369 |
|
19.1.4Error Codes and Warnings for Motion Features (Hexadecimal)............... |
371 |
|
19.1.5Avoiding Abrupt Start/Stop of Motion ................................................... |
374 |
19.2 |
Finding a Home Position .................................................................................. |
374 |
|
19.2.1Find Home Function Block ..................................................................... |
376 |
|
19.2.2Example Program Logic for Find Home .................................................. |
379 |
19.3 |
Moving to the Home Position .......................................................................... |
379 |
|
19.3.1Go Home Function Block ....................................................................... |
380 |
|
19.3.2Example Program Logic for Go Home .................................................... |
383 |
19.4 |
Jogging............................................................................................................ |
383 |
|
19.4.1Jogging Function Block.......................................................................... |
384 |
|
19.4.2Example Program Logic for Jogging ....................................................... |
386 |
19.5 |
Blending .......................................................................................................... |
387 |
|
19.5.1Examples of Blended Moves .................................................................. |
387 |
|
19.5.2Blending Function Block ........................................................................ |
390 |
|
19.5.3Example Program Logic for Blending ..................................................... |
393 |
19.6 |
Stopping Motion on an Axis ............................................................................. |
394 |
|
19.6.1Stop Motion Function Block................................................................... |
394 |
Contents |
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Contents |
GFK-1645M |
Dec 2019 |
19.6.2Example Program Logic for Stop Motion |
................................................ 396 |
Chapter 20: Fault Handling ................................................... |
397 |
|
20.1 |
Faults and Fault Handling................................................................................. |
397 |
|
20.1.1Fault Handling....................................................................................... |
397 |
|
20.1.2Classes of Faults .................................................................................... |
397 |
20.2 |
System Responses to Faults ............................................................................. |
397 |
|
20.2.1Fault Actions ......................................................................................... |
398 |
20.3 |
Fault References .............................................................................................. |
399 |
|
20.3.1Example Program Logic for Fault References ......................................... |
399 |
Chapter 21: Elements of an Application Program .................. |
400 |
||
21.1 Structure of an Application Program ................................................................ |
400 |
||
21.2 |
Subroutines..................................................................................................... |
401 |
|
|
21.2.1Declaring a Subroutine .......................................................................... |
402 |
|
|
21.2.2Calling a Subroutine .............................................................................. |
402 |
|
|
21.2.3Locking/Unlocking Subroutines............................................................. |
402 |
|
21.3 |
Program Languages......................................................................................... |
403 |
|
|
21.3.1Ladder Diagram .................................................................................... |
403 |
|
21.4 |
The Instruction Set .......................................................................................... |
403 |
|
|
21.4.1Contacts ............................................................................................... |
404 |
|
|
21.4.2Coils...................................................................................................... |
404 |
|
|
21.4.3Timers and Counters ............................................................................. |
405 |
|
|
21.4.4Math Functions ..................................................................................... |
405 |
|
|
21.4.5Relational Functions .............................................................................. |
406 |
|
|
21.4.6Bit Operation Functions......................................................................... |
406 |
|
|
21.4.7Data Move Functions............................................................................. |
406 |
|
|
21.4.8Table Functions ..................................................................................... |
407 |
|
|
21.4.9Conversion Functions ............................................................................ |
407 |
|
|
21.4.10 |
Control Functions ............................................................................ |
407 |
|
21.4.11 |
Communication Function ................................................................ |
408 |
|
21.4.12 |
Motion Functions ............................................................................ |
408 |
Chapter 22: Program Data and References............................ |
409 |
22.1 Data Memory References ................................................................................ |
409 |
22.1.1Memory Allocation................................................................................ |
409 |
22.1.2Word Memory References ..................................................................... |
410 |
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|
Dec 2019 |
|
22.1.3Bit Memory References ......................................................................... |
411 |
22.2 Fixed I/O Map Locations................................................................................... |
412 |
|
|
22.2.1Reserved Bit Memory Locations: %I........................................................ |
412 |
|
22.2.2Reserved Bit Memory Locations: %Q ...................................................... |
413 |
|
22.2.3Reserved Word Memory Locations: %AI ................................................. |
414 |
|
22.2.4Reserved Word Memory Locations: %AQ ............................................... |
415 |
22.3 |
Retentiveness of Data...................................................................................... |
416 |
22.4 |
System Status References................................................................................ |
417 |
|
22.4.1Using the System Status References ...................................................... |
417 |
|
22.4.2Time-Tick References ............................................................................ |
417 |
|
22.4.3%S References ....................................................................................... |
418 |
|
22.4.4%SA, %SB, and %SC References .............................................................. |
419 |
22.5 How Program Functions Handle Numerical Data ............................................. |
421 |
|
|
22.5.1Real Numbers (Floating Point) ............................................................... |
422 |
|
22.5.2Errors in Real Numbers and Operations.................................................. |
422 |
Chapter 23: Instruction Set Reference ................................... |
423 |
|
23.1 |
Bit Operation Functions ................................................................................... |
424 |
|
23.1.1Data Lengths for the Bit Operation functions ......................................... |
424 |
|
23.1.2Bit Operation Functions Logical AND, Logical OR ................................... |
425 |
|
23.1.3Bit Operation Functions Exclusive OR..................................................... |
426 |
|
23.1.4Bit Operation Functions Logical Invert (NOT) ......................................... |
427 |
|
23.1.5Bit Operation Functions Shift Bits Right, Shift Bits Left ........................... |
428 |
|
23.1.6Bit Operation Functions Rotate Bits Right, Rotate Bits Left ..................... |
431 |
|
23.1.7Bit Operation Functions Bit Test ............................................................ |
432 |
|
23.1.8Bit Operation Functions Bit Set and Bit Clear .......................................... |
433 |
|
23.1.9Bit Operation Functions Masked Compare ............................................. |
434 |
|
23.1.10 Bit Operation Functions Bit Position................................................. |
436 |
|
23.1.11 Bit Operation Functions Bit Sequencer............................................. |
438 |
23.2 |
Control Functions ............................................................................................ |
440 |
|
23.2.1Control Functions Do I/O ....................................................................... |
440 |
|
23.2.2Control Functions Call ........................................................................... |
443 |
|
23.2.3Control Functions End of Logic .............................................................. |
443 |
|
23.2.4Control Functions Master Control Relay (MCR) / End MCR...................... |
444 |
|
23.2.5Control Functions Jump, Label ............................................................... |
445 |
|
23.2.6Control Functions Comment ................................................................. |
446 |
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|
Dec 2019 |
|
|
23.2.7Control Functions Drum Sequencer ....................................................... |
|
447 |
23.3 |
Data Move Functions ....................................................................................... |
|
449 |
|
23.3.1Data Move Functions Move Data ........................................................... |
|
450 |
|
23.3.2Data Move Functions Block Move .......................................................... |
|
451 |
|
23.3.3Data Move Functions Block Clear........................................................... |
|
453 |
|
23.3.4Data Move Functions Shift Register ....................................................... |
|
454 |
|
23.3.5Data Move Functions Communication Request ..................................... |
|
456 |
23.4 Data Type Conversion Functions...................................................................... |
|
458 |
|
|
23.4.1Data Type Conversion Functions Convert Signed Integer Data to BCD-4 458 |
||
|
23.4.2Data Type Conversion Functions Convert to Signed Integer ................... |
|
459 |
|
23.4.3Data Type Conversion Functions Convert to Double Precision Signed Integer 460 |
||
|
23.4.4Data Type Conversion Functions Convert to Real Data........................... |
|
461 |
|
23.4.5Data Type Conversion Functions Convert Real Data to Word Data ......... |
462 |
|
|
23.4.6Data Type Conversion Functions Truncate Real Number ........................ |
|
463 |
23.5 Math and Numerical Functions ........................................................................ |
|
464 |
|
|
23.5.1Converting Data for the Math and Numerical Functions......................... |
|
464 |
|
23.5.2Math and Numerical Functions Add, Subtract, Multiply, Divide .............. |
|
464 |
|
23.5.3Math and Numerical Functions Add, Subtract, Multiply, Divide .............. |
|
465 |
|
23.5.4Math and Numerical Functions Modulo Division .................................... |
|
466 |
|
23.5.5Math and Numerical Functions Scaling .................................................. |
|
467 |
|
23.5.6Math and Numerical Functions Square Root .......................................... |
|
469 |
|
23.5.7Math and Numerical Functions Trigonometric Functions ....................... |
|
470 |
|
23.5.8Math and Numerical Functions Logarithmic / Exponential Functions...... |
472 |
|
|
23.5.9Math and Numerical Functions Radian Conversion Functions ................ |
|
473 |
23.6 |
Relational Functions ........................................................................................ |
|
474 |
|
23.6.1Data Types for Relational Functions....................................................... |
|
474 |
|
23.6.2Relational Functions Equal, Not Equal, Less Than, Less/Equal, Greater Than, |
||
|
Greater/Equal........................................................................................ |
|
475 |
|
23.6.3Relational Functions Range ................................................................... |
|
476 |
23.7 |
Relay Functions ............................................................................................... |
|
477 |
|
23.7.1Relay Functions Normally-open, Normally-closed, Continuation Contacts478 |
||
|
23.7.2Relay Functions Coils ............................................................................. |
|
479 |
23.8 |
Table Functions ............................................................................................... |
|
483 |
|
23.8.1Table Functions Array Move................................................................... |
|
483 |
|
23.8.2Table Functions Search for Array Values ................................................ |
|
486 |
23.9 Timer and Counter Functions........................................................................... |
|
488 |
|
Contents |
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Dec 2019 |
23.9.1Time-Tick Contacts ............................................................................... |
488 |
23.9.2Function Block Data Required for Timers and Counters.......................... |
489 |
23.9.3Timer and Counter Functions On Delay Stopwatch Timer ...................... |
490 |
23.9.4Timer and Counter Functions On Delay Timer........................................ |
492 |
23.9.5Timer and Counter Functions Off Delay Timer ....................................... |
494 |
23.9.6Timer and Counter Functions Up Counter.............................................. |
496 |
23.9.7Timer and Counter Functions Down Counter ......................................... |
498 |
Chapter 24: Service Request Function ................................... |
500 |
||
24.1 |
SVCREQ Functions ........................................................................................... |
501 |
|
24.2 |
Format of the SVCREQ Function....................................................................... |
502 |
|
|
24.2.1Parameters of the SVCREQ Function ...................................................... |
502 |
|
24.3 |
SVCREQ 1: Change/Read Constant Sweep Timer............................................. |
503 |
|
|
24.3.1Input Parameter Block for SCVREQ 1 ..................................................... |
503 |
|
|
24.3.2Disable Constant Sweep Mode .............................................................. |
503 |
|
|
24.3.3Enable Constant Sweep Mode ............................................................... |
503 |
|
|
24.3.4Change the Constant Sweep Time ......................................................... |
503 |
|
|
24.3.5Read the Constant Sweep State and Time.............................................. |
503 |
|
24.4 |
SVCREQ 2: Read Window Times....................................................................... |
505 |
|
|
24.4.1Output Parameter Block for SVCREQ 2 .................................................. |
505 |
|
24.5 |
SVCREQ 3: Change Programmer Communications Window Mode ................... |
506 |
|
|
24.5.1Changing the Programmer Communications Window Mode ................. |
506 |
|
24.6 |
SVCREQ 4: Change System Communications Window Mode ........................... |
506 |
|
|
24.6.1Changing the System Communications Window Mode ......................... |
507 |
|
24.7 |
SVCREQ 6: Change/Read Number of Words to Checksum ................................ |
507 |
|
|
24.7.1Parameter Block Formats for SVCREQ 6 ................................................. |
507 |
|
24.8 |
SVCREQ 7: Read or Change the Time-of-Day Clock .......................................... |
508 |
|
|
24.8.1Parameter Block Format for SVCREQ 7 .................................................. |
508 |
|
24.9 |
SVCREQ 7 Parameter Block Content: BCD Format ............................................ |
509 |
|
|
24.9.12-Digit Year ........................................................................................... |
509 |
|
|
24.9.24-Digit Year ........................................................................................... |
509 |
|
24.10 |
SVCREQ 7 Parameter Block Content: Packed ASCII Format............................... |
510 |
|
|
24.10.1 |
2-Digit Year ..................................................................................... |
510 |
|
24.10.2 |
4-Digit Year ..................................................................................... |
511 |
24.11 |
SVCREQ 8: Reset Watchdog Timer................................................................... |
512 |
|
|
24.11.1 Parameter Block Format for SVCREQ 8............................................. |
512 |
|
24.12 |
SVCREQ 9: Read Sweep Time from Beginning of Sweep ................................... |
513 |
|
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Dec 2019 |
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24.12.1 Output Parameter Block Format for SVCREQ 9................................. |
513 |
24.13 |
SVCREQ 10: Read Folder Name ........................................................................ |
514 |
|
24.13.1 Output Parameter Block Format for SVCREQ 10............................... |
514 |
24.14 |
SVCREQ 11: Read PLC ID .................................................................................. |
515 |
|
24.14.1 Output Parameter Block Format for SVCREQ 11............................... |
515 |
24.15 |
SVCREQ 13: Shut Down (Stop) PLC .................................................................. |
516 |
|
24.15.1 Parameter Block for SVCREQ 13....................................................... |
516 |
24.16 |
SVCREQ 14: Clear Fault .................................................................................... |
517 |
|
24.16.1 Input Parameter Block for SVCREQ 14.............................................. |
517 |
24.17 |
SVCREQ 15: Read Last-Logged Fault Table Entry .............................................. |
518 |
|
24.17.1 Input Parameter Block for SVCREQ 15.............................................. |
518 |
24.18 |
SVCREQ 16: Read Elapsed Time Clock .............................................................. |
520 |
|
24.18.1 Output Parameter Block for SVCREQ 16........................................... |
520 |
24.19 |
SVCREQ 18: Read I/O Override Status .............................................................. |
521 |
|
24.19.1 Output Parameter Block for SVCREQ 18........................................... |
521 |
24.20 |
SVCREQ 23: Read Master Checksum ................................................................ |
521 |
|
24.20.1 Output Parameter Block for SVCREQ 23........................................... |
521 |
24.21 |
SVCREQ 26/ SVCREQ 30: Interrogate I/O ......................................................... |
522 |
24.22 |
SVCREQ 29: Read Elapsed Power Down Time ................................................... |
523 |
|
24.22.1 Output Parameter Block for SVCREQ 29........................................... |
523 |
24.23 |
SVCREQ 34: Enter Analog Calibration Mode ..................................................... |
523 |
24.24 |
SVCREQ 35: Store Analog Calibration .............................................................. |
524 |
|
24.24.1 Input Parameter Block for SVCREQ 35.............................................. |
525 |
|
24.24.2 Output Parameter Block for SVCREQ 35........................................... |
526 |
24.25 |
SVCREQ 52: Read from Flash............................................................................ |
527 |
|
24.25.1 Input Parameter Block for SVCREQ 52.............................................. |
528 |
|
24.25.2 Status Data for SVCREQ 52 .............................................................. |
528 |
24.26 |
SVCREQ 53: Write to Flash ............................................................................... |
529 |
|
24.26.1 Input Parameter Block for SVCREQ 53.............................................. |
530 |
|
24.26.2 Status Data for SVCREQ 53 .............................................................. |
530 |
Chapter 25: Serial I/O, SNP & RTU Protocols .......................... |
531 |
|
25.1 |
Format of the Communication Request Function............................................. |
532 |
|
25.1.1Parameters of the COMMREQ Function ................................................. |
532 |
|
25.1.2Command Block for the COMMREQ Function ........................................ |
533 |
25.2 |
Configuring Serial Ports Using the COMMREQ Function ................................... |
534 |
|
25.2.1Timing .................................................................................................. |
534 |
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Contents |
GFK-1645M |
Dec 2019 |
25.2.2Sending Another COMMREQ to the Same Port ...................................... |
534 |
25.2.3Invalid Port Configurations .................................................................... |
534 |
25.2.4RTU Slave/SNP Slave Operation with Programmer Attached .................. |
535 |
25.2.5COMMREQ Command Block for Configuring SNP Protocol .................... |
536 |
25.2.6COMMREQ Command Block for Configuring RTU Protocol .................... |
537 |
25.2.7COMMREQ Command Block for Configuring Serial I/O Protocol............. |
539 |
25.3 Calling Serial I/O COMMREQs from the PLC Sweep ........................................... |
540 |
25.3.1Compatibility ........................................................................................ |
540 |
25.3.2Status Word for Serial I/O COMMREQs................................................... |
541 |
25.4 Serial I/O COMMREQ Commands..................................................................... |
542 |
25.4.1Overlapping COMMREQs....................................................................... |
542 |
25.4.2Initialize Port Function (4300) ............................................................... |
543 |
25.4.3Set Up Input Buffer Function (4301) ...................................................... |
544 |
25.4.4Flush Input buffer Function (4302) ........................................................ |
545 |
25.4.5Read port status Function (4303) .......................................................... |
545 |
25.4.6Write port control Function (4304)........................................................ |
547 |
25.4.7Cancel COMMREQ Function (4399) ....................................................... |
548 |
25.4.8Autodial Function (4400)....................................................................... |
549 |
25.4.9Write bytes Function (4401) .................................................................. |
550 |
25.4.10 Read bytes Function (4402) ............................................................. |
551 |
25.4.11 Read String Function (4403) ............................................................ |
553 |
Chapter 26: PID Function ...................................................... |
557 |
26.1 Format of the PID Function .............................................................................. |
557 |
26.1.1Parameters of the PID Function ............................................................. |
558 |
26.2 Operation of the PID Function ......................................................................... |
559 |
26.2.1Automatic Operation ............................................................................ |
559 |
26.2.2Manual Operation ................................................................................. |
559 |
26.2.3Time Interval for the PID Function ......................................................... |
560 |
26.2.4Scaling Input and Outputs ..................................................................... |
560 |
26.3 Parameter Block for the PID Function............................................................... |
561 |
26.3.1Internal Parameters in RefArray ............................................................. |
561 |
26.4 PID Algorithm Selection (PIDISA or PIDIND) and Gains ..................................... |
567 |
26.4.1Error Term............................................................................................. |
567 |
26.4.2Derivative Term..................................................................................... |
567 |
26.4.3Delta Time ............................................................................................ |
568 |
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Dec 2019 |
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|
26.4.4Independent Term Algorithm (PIDIND) ................................................. |
|
569 |
|
|
26.4.5Sample Period and PID Block Scheduling ............................................... |
|
570 |
|
26.5 |
Determining the Process Characteristics.......................................................... |
|
571 |
|
26.6 |
Setting Parameters Including Tuning Loop Gains ............................................. |
|
572 |
|
|
26.6.1Setting Loop Gains Using the Ziegler and Nichols Tuning Approach ...... |
573 |
||
|
26.6.2The Ideal Tuning Method....................................................................... |
|
573 |
|
26.7 |
Sample PID Call ............................................................................................... |
|
574 |
|
Chapter 27: Reading and Writing Data in Flash Memory ....... |
|
575 |
||
27.1 |
Logic-Driven Write to Flash .............................................................................. |
|
575 |
|
|
27.1.1Data Quantities ..................................................................................... |
|
575 |
|
|
27.1.2If Flash Memory Becomes Full................................................................ |
|
576 |
|
|
27.1.3Important Note ..................................................................................... |
|
576 |
|
Appendix A: Instruction Timing .............................................. |
|
587 |
||
A-1 |
Notes on the Timing Information..................................................................... |
|
587 |
|
|
A-1.1 Execution Times with Function Block Enabled or Disabled ..................... |
|
587 |
|
|
A-1.2 Additional Notes ................................................................................... |
|
587 |
|
A-2 |
Typical Execution Times for Boolean Contacts ................................................. |
|
588 |
|
|
A-2.1 Sweep Times for Micro-64 CPUs ............................................................ |
|
588 |
|
A-3 |
Typical Execution Times for Release 4.0 CPUs .................................................. |
|
589 |
|
A-4 |
Typical Execution Times for Release 3.8 CPUs .................................................. |
|
593 |
|
A-5 |
Typical Execution Times for Release 3.0 CPUs .................................................. |
|
598 |
|
A-6 |
Typical Execution Times for Release 2.0 CPUs .................................................. |
|
603 |
|
A-7 |
Typical Execution Times for Release 1.1 CPUs .................................................. |
|
608 |
|
A-8 |
Typical Execution Times for Release 1.0 CPUs .................................................. |
|
613 |
|
Appendix B: Feature Comparison............................................ |
|
617 |
||
B-1 |
Operating Differences ..................................................................................... |
|
617 |
|
B-2 |
VersaMax Nano/Micro PWM/Pulse Outputs ..................................................... |
|
619 |
|
|
B-2.1 %AQ References for PWM ...................................................................... |
|
619 |
|
|
B-2.2 %AQ References for Pulse Train ............................................................. |
|
620 |
|
|
B-2.3 |
Enabling Outputs .................................................................................. |
|
620 |
|
B-2.4 |
Load Correction..................................................................................... |
|
620 |
|
B-2.5 Formulas for Converting Series 90 Micro Frequencies and Duty Cycles... |
620 |
||
B-3 |
Functions Supported ....................................................................................... |
|
621 |
|
B-4 |
Program References ........................................................................................ |
|
625 |
|
Contents |
xxviii |
User Manual |
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Contents |
GFK-1645M |
|
Dec 2019 |
Appendix C: Battery Backup Options ...................................... |
626 |
|
C-1 |
CPU Battery Consumption ............................................................................... |
626 |
C-2 |
Backup Batteries for VersaMax Micro PLCs ....................................................... |
626 |
C-3 |
Calculating the Life of a Battery ....................................................................... |
627 |
|
C-3.1 For Standard Backup Battery IC200ACC403........................................... |
627 |
|
C-3.2 For High Capacity Battery IC200ACC414 ............................................... |
627 |
Appendix D: Input Simulators................................................. |
628 |
|
D-1 |
IC200ACC450 Input Simulator for DC-powered VersaMax Nano PLCs .............. |
628 |
|
D-1.1 Compatibility ........................................................................................ |
628 |
|
D-1.2 Installation Instructions ......................................................................... |
629 |
D-2 |
IC200ACC451 Input Simulator for DC-powered VersaMax Micro PLCs and Expansion Units |
|
|
........................................................................................................................ |
629 |
|
D-2.1 Compatibility ........................................................................................ |
629 |
|
D-2.2 Installation Instructions ......................................................................... |
630 |
Appendix E: Relay Contact Ratings.......................................... |
631 |
|
E-1 |
125Vac............................................................................................................ |
631 |
E-2 |
250Vac............................................................................................................ |
632 |
E-3 |
30Vdc.............................................................................................................. |
632 |
Contents |
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